CN102222803B - 12 V high temperature cyclic elongated structure valve-controlled type sealed lead acid storage battery - Google Patents

12 V high temperature cyclic elongated structure valve-controlled type sealed lead acid storage battery Download PDF

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CN102222803B
CN102222803B CN2011100866706A CN201110086670A CN102222803B CN 102222803 B CN102222803 B CN 102222803B CN 2011100866706 A CN2011100866706 A CN 2011100866706A CN 201110086670 A CN201110086670 A CN 201110086670A CN 102222803 B CN102222803 B CN 102222803B
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storage battery
battery
utmost point
positive
point group
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CN102222803A (en
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吴贤章
陈建
项文敏
王德力
项海锋
刘桃松
沈焕刚
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HANGZHOU NANDU ENERGY TECHNOLOGY Co Ltd
HANGZHOU NARADA BATTERY CO Ltd
Zhejiang Narada Power Source Co Ltd
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HANGZHOU NANDU ENERGY TECHNOLOGY Co Ltd
HANGZHOU NARADA BATTERY CO Ltd
Zhejiang Narada Power Source Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
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Abstract

The invention relates to a 12 V high temperature cyclic elongated structure valve-controlled type sealed lead acid storage battery, which is suitable for an application of cabinet and keeps a long cyclic life under the adverse environment of power consumption in high temperature. The valve-controlled type sealed lead acid storage battery provided in the invention takes 2V as a polar group and provides six polar groups in series, the positive and the negative plates in the polar groups are horizontally placed, the six polar groups are stacked up along a vertical direction in the form of 1*6; the lugs of the storage battery polar groups are diagonally opposed, a positive lead pole and a negative lead pole are respectively lead from the upper part and the lower part of the front of the storage battery; the anode lead plaster of the storage battery is added with tetrabasic lead sulfate (4BS); the grid of the positive plate of the storage battery employs a ternary alloy of lead, tin and silicon; the battery container is taken ABS as a base material, 0.1% to 10% of N-phenyl maleimide, 0.1% to 10% of glass fiber, 0.1% to 10% of powdered steatile and 0.1% to 10% of styrene-grafted maleic anhydride are added in the ABS material; the structure of the battery container has a design of a narrow compression surface.

Description

The 12V high temperature cyclic elongated structure valve-controlled type sealed lead acid
Technical field
The present invention relates to valve controlled sealed lead-acid accumulator, relate in particular to the long and narrow type valve controlled formula sealed lead acid storage battery of 12V.So-called sleeve configuration battery refers to that the battery Aspect Ratio is generally between (3.0~4.5): 1, be suitable for the battery of 19 inches and 21 inches 48V system cabinets.
Background technology
Comprehensive arrival in 3G epoch will be created new growth engines with the backup battery industry for communication.In the 2G epoch, machine room and base station are adopted to concentrate and are transmitted, and the battery capacity that 2G is equipped with is relatively high, take the 2V backup battery as main.3G is owing to adopt the RU technology, so that machine room and number of base stations significantly increase, the battery capacity that is equipped with requires miniaturization, take the 12V backup battery as main.Equipment mainly comprises main equipment and corollary equipment two classes in the NodeB machine room, and main equipment is generally BTS wireless device etc.; Corollary equipment has transmission, air-conditioning, power supply, storage battery etc.Base station BTS wireless device, transmission equipment, power-supply device all can work in 40 ℃ of situations; Common valve controlled sealed lead-acid accumulator is the highest to temperature requirement, and the nominal serviceability temperature is 25 ℃, and storage battery can obtain longer life under 25 ℃ environment, if the long-time running temperature raises 10 ℃, reduce approximately half useful life.Therefore on the basis of 25 ℃ of computer room temperatures, promoting 10 ℃~15 ℃ is battery system on affecting in the base station to maximum.Outlying mountain area, the outdoor type base station is more, and the characteristics of these base stations are, and mains system is unstable or without civil power, and the ambient temperature of battery is higher, temperature even up to 50 ℃.Increasing of outdoor type machine room and number of base stations is to reliability and the higher requirement of maintainability proposition of 12V backup battery.
12V sleeve configuration battery in the past, with regard to structure, its pole plate adopts the form of placing vertically, and post terminal guiding places equidirectional two front ends of battery, install and front end access requirement although the 12V sleeve configuration battery of this structure has satisfied rack, also brought some problems: such as the easy bulging of compressing surface; Battery cycle life descends, and especially in the frequent cycle application, can't satisfy the requirement of its cycle performance; The lead plaster utilance is lower.
Summary of the invention
Technical problem to be solved by this invention provides a kind of 12V high temperature cyclic elongated structure valve-controlled type sealed lead acid, can either be applicable to rack and use again and can badly keep down long circulation life at the high temperature power utilization environment.For this reason, the present invention is by the following technical solutions:
Comprise anodal post terminal guiding, negative pole post terminal guiding, offset pole, bus-bar, utmost point group, battery case;
Described storage battery arranges the utmost point group of 6 series connection altogether take 2V as a utmost point group, and the positive/negative plate level in the utmost point group is sleeping puts, and described 6 utmost point groups fold in vertical direction with 1 * 6 form and establish;
Described accumulator pole group is that the lug diagonal is relative, and anodal post terminal guiding, negative pole post terminal guiding are drawn in the upper and lower of the front end of storage battery respectively;
Described accumulator anode diachylon adds four basic lead sulphate 4BS, and addition is mass percent 1%~10%;
The grid of the positive plate of described storage battery adopts slicker solder silicon ternary alloy three-partalloy, alloy component (mass percent): tin 0.1%~1.0%, and silicon 0.01%~0.1%, surplus is plumbous;
Described battery case adopts take ABS as base material, by percentage to the quality, adds N-phenyl maleimide 0.1%~10% in the ABS material, glass fibre 0.1%~10%, talcum powder 0.1%~10%, styrene-grafted maleic anhydride 0.1%~10%;
Described battery case structure has narrower pressurized design of shrinking face, and battery case is high: groove width ratio is (3.0~4.5): 1.
The VRLA battery is in the high temperature circulation charging process, and key reaction is for discharging and recharging the reaction of reaction and positive grid corrosion, and the inside battery reaction is as follows:
Anodal: pbO 2+ 3H ++ HSO 4 -→ pbSO 4+ 2H 2O-2e and Pb+O 2→ PbO 2
Negative pole: Pb+HSO 4 -→ PbSO 4+ H ++ 2e and 2H +→ H 2-2e
More than 2 pairs grip altogether reaction and consisted of the key reaction principle of high temperature circulation battery, under hot conditions, according to the Arrhenius equation, more than reaction is all accelerated.
Electrolyte stratification is the main failure mode of the early stage capacitance loss of VRLA battery, there is certain Action of Gravity Field in electrolyte itself, do not resemble the gas that produces that charges the flooded batteries at charge and discharge cycles process VRLA battery and play the effect of stirring electrolyte, thereby cause battery electrolyte existence lamination to a certain degree, obvious especially in high type battery, the top concentration of electrolyte is low, and the bottom concentration of electrolyte is high.Behind electrolyte stratification, for stand up pole plate with a slice for, same electrode variable concentrations can cause the surface electrical potential difference, according to formula: E=E 0-0.059lg (H 2O/H 2SO 4), pole plate bottom current potential is high than the top current potential; In addition, when battery discharge, because pole plate top Ohmic resistance is lower, battery top begins first discharge, it is lower that concentration of electrolyte is compared the bottom, can form like this this chemical reaction process: place the negative plate bottom vertically to the upper plates depolarising of charging, the top of every pole plate is divided and often is in the full charge state like this, and the bottom is divided and often is in discharge condition.If things go on like this, thereby cause the battery capacity loss, cycle life reduces, and finally causes the storage battery battery to lose efficacy.This problem is for the sleeve configuration storage battery, particularly serious.
The positive/negative plate level is sleeping puts and can address the above problem, yet, for the 12V sleeve configuration storage battery that is applied to rack, its level is sleeping puts rear owing to be subject to the restriction of cabinet dimensions, can cause its capacity to be lower than traditional 12V sleeve configuration storage battery, therefore, in the past, be used in the internal structure that still adopts widely pole plate to place vertically in the 12V high temperature cyclic elongated structure valve-controlled type sealed lead acid of rack.
Theoretical according to AOS: along with the carrying out of circulating battery, positive active material carries out dilation repeatedly, neck region between the particle diminishes, so that the contact between the active material particle becomes more and more worse, the electric conductivity variation, finally cause the active material softening and shedding, battery capacity obviously decays, battery failure.Therefore improving the active material charge acceptance and improving the positive active material grain structure is the key that realizes the battery long circulation life.
At high temperature, according to the Arrhenius equation, 10 ℃ of the every risings of battery temperature, positive grid corrosion speed adds accompanies, the float life of battery reduces by half, that is to say under common VRLA battery quality guarantee life-span 25 ℃ of conditions to be 5-8 that when temperature is brought up to 35 ℃, the life-span of common VRLA battery only has 2-4.
VRLA battery case material is generally selected the ABS material at present, and the heat distortion temperature of ABS is about 90 ℃.The assembling pressure of VRLA battery is generally larger, and also there is certain air pressure in inside battery, the rising of temperature, so that ABS intensity descends, this is so that battery easier generation bulging under hot conditions.Under actual 55 ℃ of floating charges test, the bulging of ABS is probably at 1.5%-2%.The bulging of ABS groove, the easier increase that causes floating current further causes thermal runaway.
The present invention has adopted comprehensive technological means, solved the contradiction of capacity and cycle life, by improving cycle life, anode plate grid corrosion and battery case bulging at high temperature, so that the long and narrow type valve controlled formula sealed lead acid storage battery of 12V not only has long circulation life under the high temperature power utilization environment is abominable, simultaneously, can be applied to rack, capacity reaches the capacity of the long and narrow type valve controlled formula sealed lead acid storage battery of 12V of standard, compare with the long and narrow type valve controlled formula sealed lead acid storage battery of traditional 12V, have the conventional batteries compared above the high-temperature cycle life more than 1 times.
Description of drawings
Fig. 1 is the structural representation of 12V high temperature cyclic elongated structure valve-controlled type sealed lead acid provided by the present invention.
Fig. 2 is the traditional storage battery cycle life contrast schematic diagram that the sleeping storage battery of putting of pole plate level and pole plate are placed vertically.
Fig. 3 is that anode diachylon adds 4BS and the cycle life comparison diagram that does not add the storage battery of 4BS.
Fig. 4 is the 48V series installation Comparison schematic diagram of traditional 12V sleeve configuration storage battery and storage battery of the present invention, and wherein the left side is traditional 12V storage battery installation form, and the right side is the installation form of storage battery of the present invention.
Fig. 5 is that the utmost point group of traditional 12V sleeve configuration storage battery and the utmost point group of storage battery of the present invention contrast schematic diagram, and wherein the left side is the utmost point group of traditional 12V sleeve configuration storage battery, and the right side is the utmost point group of storage battery of the present invention.
Fig. 6 is the voltage drop distribution comparison diagram of traditional 12V sleeve configuration battery grid and battery grid of the present invention, and wherein the left side is traditional 12V sleeve configuration battery grid, and the right side is this patent battery grid.
Fig. 7 is storage battery of the present invention and traditional 12V sleeve configuration storage battery 10 hour rates discharge tankage comparison diagram.
Fig. 8 is the comparison diagram at 60 ℃ of lower positive grid corrosions, and wherein the left side is traditional plumbous calcium tin casting grid, and the right side is slicker solder silicon casting grid of the present invention.
Fig. 9 is traditional ABS materials hot deformation temperature movement curve chart.
Figure 10 is ABS materials hot deformation temperature movement curve chart provided by the present invention.
Figure 11 is traditional 12V sleeve configuration cell jar and battery case bulging of the present invention simulation contrast schematic diagram, and wherein the left side is traditional 12V sleeve configuration cell jar, and the right side is battery case of the present invention.
The cycle specificity control curve figure of Figure 12 storage battery provided by the present invention and traditional 12V sleeve configuration storage battery.
The initial capacity control curve figure of Figure 13 storage battery provided by the present invention and traditional 12V sleeve configuration storage battery.
Figure 14 is the utmost point group's of storage battery of the present invention front view.
Figure 15 is the vertical view of Figure 14.
Figure 16 is the upward view of Figure 14.
Embodiment
Embodiment 1, to the cycle life solution of problem.
Put 1.1 the pole plate level is sleeping
There is certain Action of Gravity Field in electrolyte itself, play the effect of stirring electrolyte at the charge and discharge cycles process VRLA battery gas that produces that unlike flooded batteries, charges, thereby cause battery electrolyte existence lamination to a certain degree, obvious especially in high type battery, the top concentration of electrolyte is low, and the bottom concentration of electrolyte is high.Behind electrolyte stratification, for stand up pole plate with a slice for, same electrode variable concentrations can cause the surface electrical potential difference, according to formula: E=E 0-0.059lg (H 2O/H 2SO 4), pole plate bottom current potential is high than the top current potential; In addition, when battery discharge, because pole plate top Ohmic resistance is lower, battery top begins first discharge, it is lower that concentration of electrolyte is compared the bottom, can form like this this chemical reaction process: place the pole plate bottom vertically to the upper plates depolarising of charging, the top of every pole plate is divided and often is in the full charge state like this, and the bottom is divided and often is in discharge condition.The pole plate level makes with a slice pole plate top and the bottom to be under the identical sulfuric acid concentration after crouching and putting, and can eliminate with a slice polar board surface voltage difference, makes the bottom pole plate also be in normal full charge state, has improved active material conductivity and the utilance of bottom pole plate.Fig. 2 has shown the contrast of conventional batteries and the sleeping battery cycle life of putting of pole plate level, and sleeping discharge pond has long cycle life.Its experimentation is as follows
Select same batch of positive plate, negative plate, dividing plate, cell through lid, through same assembling, acid filling, the electricizing activation operation forms 6 finished product batteries altogether.One group by normally standing up test, the called after conventional batteries, another group pole plate level crouches and puts test, the sleeping discharge of called after pond, carry out 100%DOD floating charge cycle life contrast test in 50 ℃ of environment, floating charge voltage is 2.25VPC, when capacity be lower than rated capacity 80% the time, battery testing finishes, and obtains Fig. 2.As can be seen from Figure 2, the sleeping pond of discharging has longer cycle life.
1.2 anode diachylon adds 4BS
As everyone knows, 4BS is the active path of avoiding the early activity material softening because crystal grain is large, and the active material mechanical strength is good.The size of 4BS crystallite dimension has obvious electrochemical action with distribution to the pole plate cycle performance, uncontrollable by 4BS amount and grain size that production process (paste mixing at high temperature and hot setting) control obtains, be difficult to guarantee the consistency of pole plate, and be not expected.The present invention adds a certain proportion of 4BS and carries out and cream as crystal seed in anode diachylon, so that a large amount of 4BS is evenly distributed in the pole plate, changed the pore structure of pole plate, thereby reached the effect that improves the life-span.What Fig. 3 showed is the cycle life comparison diagram that anodal interpolation 4BS battery and conventional batteries are carried out.
Select same batch of positive grid, negative plate, dividing plate, the groove lid makes 9 semi-finished product batteries, and first group of positive grid is coated with normal anode diachylon, the called after conventional batteries, it is the anode diachylon of 1% 4BS that second group of positive grid is coated with the interpolation mass percent, the called after anode diachylon adds the 1%4BS battery, it is the anode diachylon of 10% 4BS that the 3rd group of positive grid is coated with the interpolation mass percent, the called after anode diachylon adds the 10%4BS battery, through same assembling, acid filling, after the electricizing activation operation, form the finished product battery.Carry out 100%DOD floating charge cycle life contrast test in 50 ℃ of environment, floating charge voltage is 2.25VPC, when capacity be lower than rated capacity 80% the time, battery testing finishes, and obtains Fig. 3.As can be seen from Figure 3, anodal interpolation 4BS content is higher, and more to the improvement of battery cycle life, anode diachylon adds the cycle life that 4BS has improved battery.
Embodiment 2, to the comprehensive solution of cycle life and initial capacity problem
Can improve cycle life according to the above-mentioned pole plate horizontal positioned that experiment showed,, and its raising effect to cycle life is more obvious than adding 4BS.But owing to limit by applied interior of equipment cabinet shape, must be able to satisfy rack and install, such as, as shown in Figure 4, they are formed by connecting by 4 12V sleeve configuration storage batterys, and the final profile of the present invention as much as possible profile with conventional batteries is consistent.Scheme for the pole plate horizontal positioned, because the arrangement of pole plate and the variation of placement direction, in the situation that is subject to the cabinet dimensions constraint, the pole plate size is forced to change, therefore, and with regard to embodiment 1, improved cycle life, but under same profile, its design capacity can be affected, a little less than conventional batteries.
Further, shown in Fig. 1,4 and 5,14,15,16, it is the relative structure of lug diagonal that storage battery of the present invention adopts utmost point group, namely for a utmost point group, the lug of all positive plates all is in a side of positive plate one end, and the lug of negative plate is in the opposite side of the end opposite of negative plate.
With reference to Fig. 5, the lug of traditional 12V sleeve configuration storage battery is all drawn in the pole plate upper end.The grid because electric current is flowed through, produce voltage drop at each node of grid, the voltage drop that different nodes produce is different, little near the pressure drop of lug place, large away from the pressure drop of lug place, for the pole plate of traditional 12V sleeve configuration storage battery, cause pole plate bottom active material utilance not enough, and pole plate top too utilize.
And adopt technical scheme of the present invention, the current density of grid so that flow through, the voltage drop more uniformity that distributes, the active material utilization at pole plate two ends approaches, thereby optimized grid design, reduced the voltage drop of pole plate, the path of having improved electric current, reach and improve the pole plate charge acceptance, improve the purpose of active material utilization.
Fig. 6 is traditional 12V sleeve configuration battery grid and the battery grid voltage drop distribution comparison diagram of the present invention that computer simulation records.The computer model experiment is based upon on the two boards bar phantom basis, a grid lug is the arrangement that above-mentioned conventional batteries adopts, another piece grid lug is arrangement of the present invention, the grid shape of two grids is identical, utilize Abaqus software to set up pressure drop distribution curve between each grid node, thereby obtain Fig. 6.
Adopt as can be seen from Figure 6 after the technological means of the present invention the voltage drop relative conventional batteries that distributes more even.
Obtain in computer simulation on result's the basis, above-mentioned 12V sleeve configuration storage battery is carried out the initial capacity contrast test with the pole plate horizontal positioned that adopts the present invention program, utmost point group for the storage battery of the relative structure of lug diagonal, and the capacity of discovery battery can improve about 3%.
Select same batch positive plate, negative plate, dividing plate makes 6 semi-finished product batteries altogether, the called after conventional batteries, the relative upper and lower side of another group called after lug diagonal is drawn battery, and through same assembling, acid filling after the electricizing activation operation, forms the finished product battery.Both differences only at the positive and negative lug of conventional batteries at homonymy, the relative upper and lower side of lug diagonal is drawn the positive and negative lug of battery at the place, diagonal angle of heteropleural.Under normal temperature condition, carry out 10 hour rate initial capacity contrast tests by YD/T 799-2002 standard.Obtain Fig. 7 according to test data.
As can be seen from Figure 7, adopt positive and negative lug in the setting of the diagonal angle of heteropleural, the capacity of battery promotes about 3%.
Embodiment 3, to positive plate gate etching solution of problem
Grid has collector and supports the double action of active material in battery.According to the Arrhenius equation, 10 ℃ of the every risings of battery temperature, positive grid corrosion speed adds accompanies.If positive grid corrosion distortion, the collector effect of positive grid will reduce greatly, and the performance of battery obviously descends.Therefore under the high temperature applied environment, the excellent corrosion that improves positive grid is important.
The present invention adopts more corrosion resistant slicker solder silicon ternary alloy three-partalloy as positive grid alloy material, alloy component (mass percent): tin 0.1%~1.0%, and silicon 0.01%~0.1%, surplus is plumbous.Element silicon adds in the terne metal can become large so that grid alloy is cast rear crystal grain, and reduce at the grain boundary corrosion position, thus so that its corrosion resistance raising.It is the core that the interpolation of silicon has reduced grain nucleation that its crystal grain becomes large reason, causes coarse grains.
What Fig. 8 showed is positive grid corrosion picture contrast after the high temperature accelerated corrosion life test of the same terms and time.This experiment selects plumbous calcium tin positive grid and the slicker solder silicon positive grid of casting of casting to carry out the rotproofness contrast.Lead-calcium-tin alloy component (mass percent) wherein: calcium: 0.06%, tin 1.2%, surplus is plumbous; Slicker solder silicon alloy component (mass percent): tin 0.1%, silicon 0.01%, surplus is plumbous.At 60 ℃ of H 2(density: 1.304g/cm3), it is the relative Hg/Hg of 1.35V-1.38V(that two grids of above identical lattice structure are applied anode potential to SO4 solution 2The SO4 electrode), etching time is 2 months.After the end, make grid sample observing samples grid corrosion situation under metallomicroscope, the result obtains Fig. 8.By comparison diagram 8 as can be known, adopt slicker solder silicon ternary alloy three-partalloy as positive grid alloy material, the relative lead-calcium-tin alloy of its corrosion resisting property is better.Tin content increase the corrosion resistance that can improve grid, what of number of grain boundaries have certain relation with silicone content, and silicone content is more in formula range provided by the invention, and its crystal boundary is fewer, corrosion-resistant better, but tin content surpasses 1.0%, and after silicone content surpassed 0.1%, the continuation of tin, silicone content increased, crystal boundary and corrosion-resistant on improvement not obvious, so tin content is 0.1%~1.0%, silicone content is comparatively suitable between 0.01%~0.1%.
Embodiment 4, battery case bulging solution of problem at high temperature
Battery case is the reservoir vessel of VRLA battery, generally adopts the ABS material as container, under hot conditions, there is certain bulging in battery case owing to be subject to cell internal pressure, so that pole plate and dividing plate close contact no longer, thereby have influence on the performance of battery, might cause thermal runaway under the ultimate attainment condition.Battery case of the present invention is selected take ABS as base material, in the ABS material, add (mass percent) N-phenyl maleimide 0.1%~10%, glass fibre 0.1%~10%, talcum powder 0.1%~10%, styrene-grafted maleic anhydride 0.1%~10%, it is structurally-modified that the cell through lid material is carried out intramolecule, thereby the groove cover material is not deformed under higher temperature and external force, thereby improve the anti-deformation of battery case under hot conditions.The ABS material improves 10 ℃~30 ℃ relatively.
The material that this experiment selects ABS material and prescription provided by the invention to make carries out the heat distortion temperature contrast.Prescription provided by the invention (mass percent): N-phenyl maleimide 1%, glass fibre 2%, talcum powder 0.5%, styrene-grafted maleic anhydride 0.5%, above two contrast test materials are made into the certain size batten according to GB/T 1634-2004 GB, then be placed on the dimension card thermal deformation tester specimen holder, and apply with corresponding counterweight pressure, treat the oil bath temperature rising.Material be heated and the pressurized situation under deform, when deformation displacement arrives some definite values, record the temperature of oil bath.The temperature of this moment is exactly heat distortion temperature.When different materials required to reach same distortion, needed temperature was different, obtains Fig. 9 and Figure 10.From Fig. 9 and Figure 10 as can be known, the material that utilizes prescription provided by the present invention to make has higher heat distortion temperature, is more suitable for using in hot environment.N-phenyl maleimide, glass fibre, talcum powder, these four kinds of material Main Functions of styrene-grafted maleic anhydride are the rigidity that improve ABS, improve stable on heating purpose thereby reach, the material that utilizes prescription provided by the invention to make is compared with ABS material in the past, and scope can both obtain above-mentioned same effect.
The groove of tradition 12V sleeve configuration battery is high: groove width ratio is generally (1.5~2.5): 1, described groove height refers to the battery case size on the pole plate length direction, consistent with traditional 12V sleeve configuration cell height direction, described groove width refers to the size of plate width side's upward cell groove, be consistent with traditional 12V sleeve configuration battery length direction, face is wider by compression for battery case like this.The present invention is by changing the battery case structure design, and groove is high: groove width ratio is (3.0-4.5): 1, so that battery case of the present invention has narrower by compression face.Can improve so the anti-bulging ability of battery case.Figure 11 is for simulating under the 50KPa condition bulging situation comparison diagram of traditional 12 sleeve configuration battery cases and battery case of the present invention.From comparison diagram as can be known, has higher anti-bulging ability with battery case compressing surface provided by the invention.
Below storage battery of the present invention by being applied to 19 inches racks and traditional 12V sleeve configuration storage battery 12NDF100(hereinafter referred to as conventional batteries) concrete comparative example, further describe the technique effect that the present invention can obtain.
With reference to Fig. 1,4 and 5,14,15,16.Storage battery 100 provided by the present invention comprises anodal post terminal guiding 11, negative pole post terminal guiding 12, offset pole 7, bus-bar 2, utmost point group 3, battery case 6; Drawing reference numeral 31 is negative plate, and drawing reference numeral 32 is positive plate, and drawing reference numeral 4 is loam cake, and drawing reference numeral 5 is lower cover.
Described storage battery arranges the utmost point group of 6 series connection altogether take 2V as a utmost point group, and the positive/negative plate level in the utmost point group is sleeping puts, and described 6 utmost point groups fold in vertical direction with 1 * 6 form and establish;
Described accumulator pole group is that the lug diagonal is relative, namely for a utmost point group, the lug 91 of all positive plates all is in a side of positive plate one end, the lug 92 of negative plate is in the opposite side of the end opposite of negative plate, and anodal post terminal guiding 11, negative pole post terminal guiding 12 are drawn in the upper and lower of the front end of storage battery respectively;
Described accumulator anode diachylon adds four basic lead sulphate 4BS, and addition is mass percent 1%~10%;
The grid of the positive plate of described storage battery adopts slicker solder silicon ternary alloy three-partalloy, alloy component (mass percent): tin 0.1%~1.0%, and silicon 0.01%~0.1%, surplus is plumbous;
Described battery case adopts take ABS as base material, by percentage to the quality, adds N-phenyl maleimide 0.1%~10% in the ABS material, glass fibre 0.1%~10%, talcum powder 0.1%~10%, styrene-grafted maleic anhydride 0.1%~10%.
Described battery case structure has narrower pressurized design of shrinking face, the high H of battery case: groove width W ratio is (3.0~4.5): 1.Described groove height refers to the battery case size on the pole plate length direction, is consistent with battery length direction of the present invention, and described groove width refers to the size of plate width side's upward cell groove, is consistent with cell widths direction of the present invention.
Shown in Fig. 4,5, participate in the structure of the conventional batteries 200 of contrast: comprise anodal post terminal guiding 201, negative pole post terminal guiding 202, offset pole 203, bus-bar 204, utmost point group, battery case 205, drawing reference numeral 206 is utmost point group.
Described conventional batteries arranges the utmost point group of 6 series connection altogether take 2V as a utmost point group, and the positive/negative plate in the utmost point group is placed vertically, and described 6 utmost point groups are arranging with 2 * 3 form;
Described accumulator pole group is the setting of lug homonymy, and anodal post terminal guiding, negative pole post terminal guiding all are in the front portion of the upper end of storage battery.
Below the long and narrow type valve controlled formula sealed lead acid storage battery of the 12V of the invention described above and conventional batteries are tested and are contrasted.
The high-temperature cycle life method of testing is as follows:
A) storage battery in 50 ℃ ± 2 ℃ environment with 1.0I 10A is discharged to the single lattice of 1.80 V/;
B) storage battery in 50 ℃ ± 2 ℃ environment with single lattice (the current limliting 1.0I of 2.25V/ 10A) constant voltage charge 24h;
C) static 1h;
D) in above 3 steps of circulation, the record cycle-index is until discharge time is less than 8h.
As can be seen from Figure 12: 12V high temperature cyclic elongated structure valve-controlled type sealed lead acid of the present invention is compared conventional batteries and is had the high-temperature cycle life that surpasses more than 1 times.
As can be seen from Figure 13: the capacity of battery is not compared less than descending with conventional batteries after adopting this to change bright technology.
12V high temperature cyclic elongated structure valve-controlled type sealed lead acid of the present invention satisfying on the basis of volumetric properties, from cycle life, possesses above conventional batteries and surpasses life-span more than 1 times, can satisfy the cycle life requirement under the hot conditions fully.

Claims (1)

1.12V high temperature cyclic elongated structure valve-controlled type sealed lead acid comprises anodal post terminal guiding, negative pole post terminal guiding, offset pole, bus-bar, utmost point group, battery case, it is characterized in that:
Described storage battery arranges the utmost point group of 6 series connection altogether take 2V as a utmost point group, and the positive/negative plate level in the utmost point group is sleeping puts, and the utmost point group of described 6 series connection folds in vertical direction with 1 * 6 form and establishes;
Described accumulator pole group is that the lug diagonal is relative, and anodal post terminal guiding, negative pole post terminal guiding are drawn in the upper and lower of the front end of storage battery respectively;
Described accumulator anode diachylon adds four basic lead sulphate 4BS, and addition is mass percent 1%~10%;
The grid of the positive plate of described storage battery adopts slicker solder silicon ternary alloy three-partalloy, and the mass percent of alloy component is: tin 0.1%~1.0%, and silicon 0.01%~0.1%, surplus is plumbous;
Described battery case adopts take ABS as base material, by percentage to the quality, adds N-phenyl maleimide 0.1%~10% in the ABS material, glass fibre 0.1%~10%, talcum powder 0.1%~10%, styrene-grafted maleic anhydride 0.1%~10%;
Described battery case structure has narrower pressurized design of shrinking face, and battery case is high: groove width ratio is (3.0~4.5): 1.
CN2011100866706A 2011-04-07 2011-04-07 12 V high temperature cyclic elongated structure valve-controlled type sealed lead acid storage battery Active CN102222803B (en)

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CN103094500A (en) * 2011-10-31 2013-05-08 浙江南都电源动力股份有限公司 Shell system, battery and battery support having improved laminate
CN103178216A (en) * 2011-12-26 2013-06-26 浙江南都电源动力股份有限公司 Shell system, battery and battery holder with improved laminate
CN104167568A (en) * 2014-07-28 2014-11-26 双登集团股份有限公司 12 V horizontally-placed elongated lead-acid storage battery
CN104577218B (en) * 2014-12-03 2017-06-06 超威电源有限公司 Unipolarity horizon battery and its manufacture method
CN104577220A (en) * 2014-12-31 2015-04-29 卧龙电气集团股份有限公司 Novel flat-cuboid 12 V valve-control sealed lead-acid storage battery
CN105977552B (en) * 2016-06-24 2024-04-02 巨江电源科技有限公司 Lead-acid horizontal battery
CN106450053A (en) * 2016-11-18 2017-02-22 山东圣阳电源股份有限公司 Elongated storage battery and assembly process thereof
CN108832196A (en) * 2018-06-21 2018-11-16 山东圣阳电源股份有限公司 High power lead-acid accumulator, pole group part and pole group part manufacturing process
CN109244562B (en) * 2018-10-11 2020-06-09 天能电池集团股份有限公司 Lead-acid storage battery
CN111554884B (en) * 2020-03-20 2021-11-02 浙江南都电源动力股份有限公司 Deep-cycle long-life lead-acid storage battery and charging method
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