Lead-acid battery cathode lead paste for motorcycle and preparation method
Technical field
The present invention relates to a kind of accumulator material and preparation method, particularly the non-maintenance lead-acid battery negative pole lead plaster belongs to the battery technology field.
Background technology
Charge acceptance is an important indicator of storage battery, what its reflected is that storage battery is to charging into the acceptance level of electric weight, it directly influences capacity, starting performance and the life-span of storage battery, especially to motorcycle battery, to cause that motorcycle driving distance shortens, speed is slack-off, this situation is unfavorable for the charging of storage battery, and it is necessary that performance is accepted in the charging that therefore improves storage battery.
The factor that influences the charge in batteries ability to accept is a lot, but mainly contains the combining of grid alloy composition, grid and active material, lead plaster acid content, lead plaster density and organic additive etc.Analyze by experiment, in numerous influencing factors, under the situation that production technology is determined, influencing charge in batteries, to accept the principal element of performance be the organic additive of lead plaster, wherein, the organic additive that contains aromatic radical is influenced the most serious to the charging of battery, therefore, be necessary to study the prescription that improves cathode lead plaster, reduce or eliminate the organic additive that contains aromatic radical is accepted performance to charge in batteries adverse effect as far as possible.
Summary of the invention
Technical problem to be solved by this invention is to overcome the defective of above-mentioned prior art and a kind of lead-acid battery cathode lead paste for motorcycle is provided, and it can effectively improve the charge in batteries ability to accept, improves the storage battery electrical property, prolongs storage battery useful life.In addition, the present invention also will provide the preparation method of this lead plaster.
The alleged problem of the present invention is solved by following technical scheme:
A kind of lead-acid battery cathode lead paste for motorcycle, comprise pure water and sulfuric acid in its constituent, and following weight unit's matter: lead powder 100, barium sulfate 0.5~0.7, humic acid 3.0~4.0, carbon black 0.4~0.6, KL99 oil 0.3~0.5, polyester fiber 0.06~0.07; In addition, be radix with the above-mentioned raw materials total amount, described pure water and sulfuric acid content are respectively 12~14% and 6~8% of this radix.
Above-mentioned lead-acid battery cathode lead paste for motorcycle, the content of paraffin carbon is 67% in the described KL99 oil, the content of cycloalkanes carbon is 33%, does not contain aromatic carbon, mean molecule quantity 〉=480, flash-point>240 ℃.
Above-mentioned lead-acid battery cathode lead paste for motorcycle, lead oxide content is 73~83% in the described lead powder.
A kind of preparation method of lead-acid battery cathode lead paste for motorcycle, it is undertaken by following operation:
A. prepare burden: take by weighing lead powder, barium sulfate, humic acid, carbon black and polyester fiber by above-mentioned lead plaster raw material proportioning;
B. do and mix: above-mentioned lead plaster raw material is put into paste mixing machine do mixed;
C. wet mixing: the pure water that adds formula ratio stirs;
D. drench acid: add the sulfuric acid of formula ratio and cream temperature less than 65 ℃ with the spray shape while stirring, go out the cream temperature and be lower than 45 ℃;
E. add KL99 oil: adding acid back stirring 2~3 minutes with cream, slowly add KL99 oil, the joining day is 2~3 minutes, continues in the adition process to stir, until going out cream.
The present invention is directed to that the operating range that existing motorcycle exists is short, speed is slow, be unfavorable for that problem such as charge in batteries starts with, to improve the charge in batteries performance is the break-through point, by experiment repeatedly, filter out the cathode lead plaster additive of excellent performance, provided wherein important constituent and content thereof.The comparative experiment shows, adopt motorcycle battery that lead plaster of the present invention manufactures to compare not only to obtain to exceed one times charging nearly and accept performance, and can obviously improve the high-rate discharge ability of storage battery with other cathode lead plaster prescription storage battery commonly used.In addition, adopt prescription of the present invention can also satisfy the dry-charged performance of storage battery, the negative plate that adopts this prescription to produce has good anti-oxidation performance, and relevant test data is as follows:
Active material delta data table in the negative plate storage process
The relevant technologies standard code, the PbO of negative plate≤7%, storage period is 1 month, more than test data shows that the anti-oxidation performance of negative plate can satisfy instructions for use fully in the table.
Embodiment
The present invention still need accept enough electric weight to satisfy the requirement of motorcycle electricity consumption under the situation of charge condition difference in use according to this class storage battery, selected cathode lead plaster prescription, and provide each components contents in the prescription, and important composition thing KL99 oil in the desired value of contained material.The main component content and the technical indicator of KL99 oil see the following form:
2 |
Cycloalkanes carbon (%) |
33 |
3 |
Aromatic carbon (%) |
0 |
4 |
Mean molecule quantity 〉= |
480 |
5 |
Flash-point (℃) 〉= |
240 |
By the table in as can be seen: the KL99 main body of oil that the present invention selects for use is a paraffin carbon, and this has just guaranteed that KL99 oil in use has good flowability, be convenient to the cream process in interpolation and the uniformity of interpolation.A spot of cycloalkanes carbon can guarantee combining of KL99 oil and lead plaster, does not have aromatic carbon in the KL99 oil, and this is the principal element of the good anti-oxidation performance of good charge acceptance of assurance storage battery and negative plate.Higher flash-point can not be subjected to the influence of production technology, can not surpass 240 ℃ production environment because have in the production process of storage battery.Therefore can not cause burning or volatilization owing to the relation of temperature at production process KL99 oil, thus forfeiture or reduce its effect in lead plaster.
Adopt prescription of the present invention also to demonstrate the better manufacturability energy, in use need not increase auxiliary mould again.
The basic function of barium sulfate is to provide the place for the lead sulfate precipitation in discharge in the cathode additive agent of the present invention, thereby suppressed the passivation of spongy lead in the discharge process, barium sulfate is very tangible to the influence of life cycle, learn that by experiment barium sulfate is increased to certain value gradually, life cycle also increases thereupon, surpasses this ratio life cycle and just no longer includes variation; Carbon black is a kind of good electric conductor, therefore can be used for improving the conductibility of negative active core-shell material, and can help the formation of negative plate, in the deep discharge process, because the concentration of the higher lead sulfate of impedance is higher, the adding carbon black can improve the conductivity in this process.Based on above-mentioned principle, cathode formula of the present invention has been determined the best adding proportion of barium sulfate, carbon black.
Following table is to adopt the contrast (with starting 7Ah battery is example) of the motorcycle of lead plaster making of the present invention with valve-control sealed lead acid battery and other two kinds of common prescription battery technology indexs:
Sequence number |
Interventions Requested |
Experimental technique (with reference to JB/T4282-2007) |
Unit |
Adopt the motorbicycle lead-acid storage battery of cathode lead plaster of the present invention |
The lead acid accumulator battery that directly adopts existing cathode lead plaster technology to make |
Adopt barium stearate to replace the lead acid accumulator of KL99 lead-and-oil paint cream |
1 |
Dry-charged battery |
With the storage battery and the density of test usefulness is 1.280g/cm
325 ± 5 ℃ environment put into temperature and is by the electrolyte of ± 0.010g/cm3 (25 ℃), store 12h after, inject the electrolyte into the storage battery static 20min that goes forward side by side.The cell batteries average voltage should be not less than 1.55V during with 56A discharge 5s, and during discharge 90S, the cell batteries average voltage should be not
|
V
5SV
90S |
V
5S=10.89; V
90S=9.27
|
V
5S=10.82; V
90S=9.22
|
V
5S=10.88; V
90S=9.20
|
|
|
Be lower than 1.00V. |
|
|
|
|
2 |
Capacity |
Storage battery is used 0.7A through charging back fully in temperature is 25 ± 2 ℃ water bath, the place value battery tension writes down the discharge period during for 10.5V.Actual capacity 〉=6.65Ah that storage battery is measured before three times or three are taken second place |
Ah |
7.22,7.22,7.23 |
7.20,7.21,7.20 |
7.22,7.22,7.23 |
3 |
-10 ℃ of high-multiplying power discharges |
With the battery that charges fully, in-10 ± 1 ℃ cryogenic box, keep after 13~15 hours, take out storage battery, carry out discharge test with interior with the 56A electric current, the terminal voltage of storage battery when 5s and 90s in the record discharge process at 1min.The voltage of cell batteries should be not less than 9.3V during discharge 5s, and during discharge 90S, cell batteries voltage should be not less than 6.00V. |
V
5SV
90S |
V
5S=10.89; V
90S=9.20
|
V
5S=10.89; V
90S=9.17
|
V
5S=10.89; V
90S=9.22
|
4 |
Charge acceptance |
Through complete storage batteries is under 25 ℃ ± 5 ℃ the condition, with Ia current discharge 5h in temperature.Wherein: Ia=Ca/10 (A), Ca are three maximums in the capacity.After discharge finishes, immediately battery is put into temperature and is cryogenic box 13h~15h of 0 ℃ ± 1 ℃.Storage battery takes out in cryogenic box in the 1min, and at room temperature the current value I ca when charging 10min is measured and write down to storage battery with constant voltage 14.40V ± 0.10V charging.The ratio of Ica and Ca/10 should be not less than 1.5 |
|
5.0 |
2.3 |
3.9 |
By data in the above-mentioned table as can be seen.The motorcycle starting battery that adopts the present invention to make is compared with other two kinds prescription batteries not only has dry-charged performance, cryogenic property preferably, and has obviously improved the charge acceptance of storage battery.And the oxygen-proof property of negative plate does not only reduce, and is improved on the contrary.
Below lift several instantiations
Example 1: the lead powder of 100KgPbO content 76~80% is added in the paste mixing machine, add the 0.07Kg polyester fiber simultaneously?, 0.6Kg barium sulfate, 4Kg humic acid, 0.4Kg carbon black, 0.4KgKL99 oil, wherein the content of paraffin carbon is 67% in the KL99 oil, the content of cycloalkanes carbon is 33%, no aromatic carbon, mean molecule quantity 〉=480, flash-point>240 ℃, above-mentioned material is stirred, add the 12.6Kg pure water then fast, after stirring, drenching liquid density is 1.400g/cm
3The sulfuric acid solution 8.4Kg of (25 ℃).With cream process control and cream temperature less than 65 ℃, go out the cream temperature and be lower than 45 ℃.
Example 2: the lead powder of 100KgPbO content 73~83% is added in the paste mixing machine, add 0.065Kg polyester fiber, 0.7Kg barium sulfate, 3.6Kg humic acid, 0.5Kg carbon black, 0.3Kg KL99 oil simultaneously, wherein the content of paraffin carbon is 67% in the KL99 oil, the content of cycloalkanes carbon is 33%, no aromatic carbon, mean molecule quantity 〉=480, flash-point>240 ℃, above-mentioned material is stirred, add the 13Kg pure water then fast, after stirring, drenching density is 1.400g/cm
3The sulfuric acid solution 7Kg of (25 ℃).With cream process control and cream temperature less than 65 ℃, go out the cream temperature and be lower than 45 ℃.
Example 3: the lead powder of 100KgPbO content 76~80% is added in the paste mixing machine, add 0.06Kg polyester fiber, 0.5Kg barium sulfate, 3Kg humic acid, 0.6Kg carbon black, 0.35Kg KL99 oil simultaneously, wherein the content of paraffin carbon is 67% in the KL99 oil, the content of cycloalkanes carbon is 33%, no aromatic carbon, mean molecule quantity 〉=480, flash-point>240 ℃, above-mentioned material is stirred, add the 14.5Kg pure water then fast, after stirring, drenching density is 1.400g/cm
3The sulfuric acid solution 6.3Kg of (25 ℃).With cream process control and cream temperature less than 65 ℃, go out the cream temperature and be lower than 45 ℃.
Using the cathode lead plaster of above-mentioned prescription production to be applied on the grid makes by the green plate mill sheet.Positive green plate can adopt motorcycle starting anode lead plaster and green plate mill sheet.
Through pole plate change into, dry, make motorbicycle lead-acid storage battery after dividing plate, assembling.