CN117505919A - Automatic equipment and method for drilling of aluminum profile - Google Patents
Automatic equipment and method for drilling of aluminum profile Download PDFInfo
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- CN117505919A CN117505919A CN202311639331.5A CN202311639331A CN117505919A CN 117505919 A CN117505919 A CN 117505919A CN 202311639331 A CN202311639331 A CN 202311639331A CN 117505919 A CN117505919 A CN 117505919A
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- aluminum profile
- supporting table
- rectangular groove
- conveying
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- 238000005553 drilling Methods 0.000 title claims abstract description 165
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 100
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 100
- 238000000034 method Methods 0.000 title claims abstract description 12
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 43
- 238000006073 displacement reaction Methods 0.000 claims abstract description 34
- 238000005507 spraying Methods 0.000 claims abstract description 19
- 229910000838 Al alloy Inorganic materials 0.000 claims abstract description 7
- 238000003825 pressing Methods 0.000 claims description 30
- 239000002994 raw material Substances 0.000 claims description 29
- 239000003550 marker Substances 0.000 claims description 28
- 238000004080 punching Methods 0.000 claims description 28
- 238000005096 rolling process Methods 0.000 claims description 17
- 239000004411 aluminium Substances 0.000 claims description 12
- 238000004140 cleaning Methods 0.000 claims description 9
- 238000007599 discharging Methods 0.000 claims description 8
- 230000006698 induction Effects 0.000 claims description 5
- PLXMOAALOJOTIY-FPTXNFDTSA-N Aesculin Natural products OC[C@@H]1[C@@H](O)[C@H](O)[C@@H](O)[C@H](O)[C@H]1Oc2cc3C=CC(=O)Oc3cc2O PLXMOAALOJOTIY-FPTXNFDTSA-N 0.000 claims 5
- 239000000463 material Substances 0.000 abstract description 23
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 8
- 229910052742 iron Inorganic materials 0.000 description 4
- 230000005540 biological transmission Effects 0.000 description 3
- 230000001276 controlling effect Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000000149 penetrating effect Effects 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- 244000309464 bull Species 0.000 description 2
- 239000003086 colorant Substances 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000011010 flushing procedure Methods 0.000 description 2
- 230000001360 synchronised effect Effects 0.000 description 2
- 239000002131 composite material Substances 0.000 description 1
- 230000005389 magnetism Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B41/00—Boring or drilling machines or devices specially adapted for particular work; Accessories specially adapted therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q17/00—Arrangements for observing, indicating or measuring on machine tools
- B23Q17/22—Arrangements for observing, indicating or measuring on machine tools for indicating or measuring existing or desired position of tool or work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/02—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
- B23Q3/06—Work-clamping means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
Abstract
The invention discloses automatic equipment and method for drilling an aluminum profile, and belongs to the technical field of drilling of aluminum profiles. The utility model provides an aluminium alloy drilling automation equipment, includes vertical box, drilling strutting arrangement and three drilling devices, and rectangular channel has been seted up to vertical box upper surface rear end, and conveyer is installed to rectangular channel upper half, and vertical box back-mounted has drilling strutting arrangement, is provided with integrated configuration on the drilling device, and vertical box back upper end department is provided with displacement mark device, and the brace table left end is provided with positioner. According to the invention, the double-channel conveyor belt with the gap is arranged, when the drilling device drills the aluminum profile material, part of aluminum scraps generated along with the drilling device can fall into the rectangular groove from the gap of the double-channel conveyor belt, so that the rapid collection of part of aluminum scraps is realized, the aluminum scraps on the surface of the supporting table are effectively reduced, and the water spraying pipe is arranged in the rectangular groove, so that the aluminum scraps falling into the rectangular groove can be washed and cleaned in time, and the device is convenient and rapid.
Description
Technical Field
The invention relates to the technical field of aluminum profile drilling, in particular to an aluminum profile drilling automation device and method.
Background
An aluminum profile drilling automation device is a device for automatically processing aluminum profiles, and is generally used in the manufacturing industry, in particular to the aluminum product manufacturing industry. The main purpose of these devices is to perform precise drilling operations on aluminium profiles to meet specific manufacturing requirements.
The common aluminium alloy drilling automation equipment in the market has a vertical structure, and the advantage of the drilling equipment is that the drilling equipment is convenient to start and supports multi-head multi-shaft to drill simultaneously, the design of the multi-head multi-shaft improves the functionality but can also cause the increase of aluminium scraps due to the increase of the number of drilling machines, the later cleaning of the aluminium scraps splashed everywhere is more troublesome, and most of the aluminium alloy drilling automation equipment lacks a simple and convenient aluminium scraps cleaning device.
Disclosure of Invention
The invention aims to provide an aluminum profile drilling automation device and method for solving the problems in the background art: the common aluminium alloy drilling automation equipment in the market has a vertical structure, and the advantage of the drilling equipment is that the drilling equipment is convenient to start and supports multi-head multi-shaft to drill simultaneously, the design of the multi-head multi-shaft improves the functionality but can also cause the increase of aluminium scraps due to the increase of the number of drilling machines, the later cleaning of the aluminium scraps splashed everywhere is more troublesome, and most of the aluminium alloy drilling automation equipment lacks a simple and convenient aluminium scraps cleaning device.
The utility model provides an aluminium alloy drilling automation equipment, includes vertical box, drilling strutting arrangement, three drilling devices and lean on mountain swager, vertical box includes the brace table, the brace table bottom is connected with foot-operated start switch, rectangular channel has been seted up to brace table upper surface near the rear, conveyer is installed to rectangular channel upper half, just brace table upper surface is provided with leaning on mountain swager, brace table back-mounted has drilling strutting arrangement, drilling device swing joint is in drilling strutting arrangement is last, just be provided with integrated configuration on the drilling device, integrated configuration includes spiral telescopic base and rotation base, spiral telescopic base installs in the centre drilling device both sides, and spiral telescopic base swing joint has the flexible bull stick of screw, the hexagonal groove core has been seted up to the flexible bull stick of screw, rotation base is connected respectively on the opposite face of left and right sides drilling device, just rotation base swing joint has the rotation seat, rotation seat fixedly connected with six angle posts, brace table back-mounted has drilling device, and the drilling device is located three drilling devices and three drilling devices are located to the back-side, can be adjusted to the drilling device through three drilling devices, and three drilling devices are located the drilling device and can be adjusted simultaneously to the distance, and three drilling devices are located at the drilling device and three drilling devices are equal to realize the distance;
preferably, the conveying device comprises two rolling shafts, the rolling shafts are respectively arranged at the left end and the right end of the rectangular groove, two double-channel conveying belts are connected between the rolling shafts, each double-channel conveying belt is provided with two conveying belts, a gap of 5 cm is reserved between the two conveying belts of each double-channel conveying belt, the gap of each double-channel conveying belt is right opposite to the drilling device, the upper surface of each double-channel conveying belt is higher than the upper surface of the supporting table by 5 mm, the rolling shafts penetrate through the front inner wall and the rear inner wall of the rectangular groove, the extending parts of the rear ends of the rolling shafts are movably connected with bearing seats, the bearing seats are fixedly arranged on the back surface of the supporting table, the conveying device is used for conveying aluminum profile materials conveniently and rapidly, time and energy for manual movement is saved, the conveying device is provided with the double-channel conveying belts, part of aluminum scraps produced along with the drilling device can fall into the rectangular groove from the gap of the double-channel conveying belts when the drilling device drills the aluminum scraps, and the aluminum scraps on the surface of the supporting table are effectively reduced.
Preferably, the supporting bench is internally provided with an automatic water spraying water tank and a conveying motor, a row of water outlet is formed in the bottom surface of the rectangular groove, the rectangular groove is far away from a row of water spraying pipes connected to the inner wall of the drilling supporting device, the water outlet is connected with a water outlet pipe, the upper half section of the rectangular groove is used for installing and accommodating the conveying device, and the lower half section of the rectangular groove is provided with the water spraying pipes for cleaning and flushing, so that drilling residues can be cleaned timely, and the device is convenient and quick.
Preferably, the drilling strutting arrangement includes two support frames of fixed mounting at the brace table back, fixed surface is connected with the slide bar before the support frame, and two fixedly connected with supporting beam between the support frame, supporting beam bottom surface fixedly connected with pneumatic rod, pneumatic rod bottom transverse connection has the track board, track board swing joint is on the slide bar, just the upper and lower end is provided with the slip rail on the track board front surface, the slip rail is connected drilling equipment has improved drilling equipment's mobility through drilling strutting arrangement, makes it can the multi-azimuth removal.
Preferably, the drilling device comprises three movable control boxes arranged on the upper surface of the supporting beam and three movable bottom plates movably connected to the sliding rail, the movable control boxes are connected with control wires, the lower ends of the control wires are connected with small hole rotating machines, the small hole rotating machines are fixedly arranged on the front surface of the movable bottom plates, two connecting sliding grooves are formed in the upper end and the lower end of the back of the movable bottom plates, the connecting sliding grooves are movably connected to the sliding rail, the drilling effect is improved compared with one-day drilling equipment by arranging three small hole rotating machines, and the processing time is shortened.
Preferably, the displacement marking device comprises a multicolor marker, an image sensor and a displacement recording ruler, the multicolor marker and the image sensor are arranged on the back of the supporting table, the multicolor marker is provided with four color marking rods, the color marking rods of the multicolor marker are connected with the back of the supporting table in a penetrating way, round holes are formed in the right opposite sides of the supporting table and the image sensor, the displacement recording ruler is embedded in one side of the back of the supporting table opposite to the backer pressing device, the displacement recording ruler is located under the multicolor marker and the image sensor, a fixing frame is connected to the tail of the image sensor, the fixing frame is fixedly arranged on the back of the supporting table, the multicolor marker is of an automatic telescopic structure, the tail of the multicolor marker is connected with a battery box, and the moving distance of the aluminum profile material on the conveying device can be adjusted by utilizing the displacement marking device, so that the fineness of the moving punching distance of the aluminum profile material is increased.
Preferably, the positioning device comprises a lifting rod fixedly mounted on the upper surface of a supporting table, the top end of the lifting rod is fixedly connected with a pressing plate, the extending end of the pressing plate penetrates through the back of the supporting table, the extending end of the pressing plate is connected with an auxiliary telescopic rod, the auxiliary telescopic rod is fixedly mounted on the back of the supporting table, the positioning device not only plays a certain limiting role when an aluminum profile material moves, but also can carry out real-time positioning control on the aluminum profile material by combining a mountain pressing device after receiving a braking signal sent by a displacement marking device, and the stability of the aluminum profile material during punching is effectively improved.
An aluminum profile drilling automation equipment using method comprises the following steps:
s1, placing an aluminum profile: placing the aluminum profile raw material along the right end of the rectangular groove, placing the aluminum profile raw material on a double-channel conveyor belt, and tightly attaching the aluminum profile raw material to the back of a supporting table;
s2, merging and punching: starting the conveying device to enable the aluminum profile raw material to move below the drilling device, closing the conveying device, controlling the drilling device to move along the sliding rail, and enabling the drilling devices at the left end and the right end to be combined with the middle drilling device through a combined structure;
s3, debugging the space: after hexagonal columns on the drilling devices at two ends are inserted into hexagonal groove cores on the middle drilling device, a magnetic induction coil in the hexagonal columns is conducted through current, so that the hexagonal columns are attracted with the threaded telescopic rotating rod magnetically, and then the threaded telescopic rotating rod is driven to rotate along a spiral telescopic base by electric driving, so that the distance between the middle drilling device and the drilling devices at two ends is adjusted;
s4, adjusting before punching: starting a small hole rotating machine, and starting a control pneumatic rod to extend by stepping a pedal starting switch, so that a drilling device on the track plate is downwards close to the aluminum profile raw material and drills holes;
s5, displacement marking: in the first punching process, one color marking rod in the multicolor marker is controlled to extend according to a desired displacement interval, marks are left on the side surface of the aluminum profile raw material, after punching is finished, the drilling device is reset, and the conveying device is started again;
s6, connection punching: after the aluminum profile raw material moves for a certain distance, the image sensor recognizes the mark, the transmission device is stopped by the sensing signal, the back pressure device and the positioning device are controlled to press the aluminum profile raw material, and then the drilling step is repeated;
s7, cleaning residues: after one round of punching is completed, water is sprayed into the rectangular groove through the water spraying pipe, and aluminum scraps dropping in the rectangular groove are cleaned.
Compared with the prior art, the invention has the advantages that:
(1) According to the invention, the double-channel conveyor belt with the gap is arranged, when the drilling device drills the aluminum profile material, part of aluminum scraps generated along with the drilling device can fall into the rectangular groove from the gap of the double-channel conveyor belt, so that the rapid collection of part of aluminum scraps is realized, the aluminum scraps on the surface of the supporting table are effectively reduced, and the water spraying pipe is arranged in the rectangular groove, so that the aluminum scraps falling into the rectangular groove can be washed and cleaned in time, and the device is convenient and rapid.
(2) In the invention, a displacement marking function is provided, when continuous punching is carried out, the side surface of the aluminum profile raw material is marked with colors by utilizing the multicolor marker, the image sensor can recognize the marks in the moving process of the aluminum profile raw material, and the transmission device is stopped by the sensing signal, and meanwhile, the backup pressing device and the positioning device are controlled to press the aluminum profile raw material, so that equidistant continuous positioning punching of the aluminum profile raw material is realized.
(3) According to the invention, three punches are arranged, and a combined structure is arranged among the three punches, so that the combination of a plurality of punches is realized through the combined structure, synchronous multiple holes are facilitated, and the combined structure can also be used for adjusting the distance, so that the distance between the combined punches can be flexibly adjusted, and the punching adaptability of the device is effectively improved.
Drawings
FIG. 1 is a schematic diagram of the overall frontal structure of the present invention;
FIG. 2 is a schematic view of the overall rear structure of the present invention;
FIG. 3 is a schematic view of a vertical box structure according to the present invention;
FIG. 4 is a schematic diagram of a conveyor apparatus according to the present invention;
FIG. 5 is an enlarged schematic view of the structure of the borehole support device of the present invention;
FIG. 6 is an enlarged schematic view of the drilling device according to the present invention;
FIG. 7 is an enlarged schematic view of the combined structure of the present invention;
FIG. 8 is an enlarged schematic view of a portion of the displacement marking device and positioning device of the present invention;
FIG. 9 is an enlarged schematic view of a portion of the displacement marking device and positioning device of the present invention.
The reference numerals in the figures illustrate: 1. a vertical box body; 101. a support table; 102. rectangular grooves; 103. a water spray pipe; 104. a water outlet; 105. a water supply pipe; 2. a foot-operated start switch; 3. a transfer device; 301. a double conveyor belt; 302. a rolling shaft; 303. a bearing seat; 4. a borehole support device; 401. a support frame; 402. a slide bar; 403. a support beam; 404. a pneumatic rod; 405. a track plate; 406. sliding rails; 5. a drilling device; 501. a movement control box; 502. a control wire; 503. a small-sized hole rotating machine; 504. a movable bottom plate; 505. a chute; 6. a backer pressing device; 7. a composite structure; 701. a spiral telescopic base; 702. a threaded telescopic rotating rod; 703. a hexagonal grooved core; 704. rotating the base; 705. a rotating seat; 706. hexagonal columns; 8. a displacement marking device; 801. a multicolor marker; 802. an image sensor; 803. a displacement recording ruler; 804. a fixing frame; 805. a battery case; 9. a positioning device; 901. a lifting rod; 902. a pressing plate; 903. an auxiliary telescopic rod.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention.
Referring to fig. 1, 2, 3 and 7, an aluminum profile drilling automation device comprises a vertical box 1, a drilling support device 4, three drilling devices 5 and a backing material pressing device 6, wherein the vertical box 1 comprises a support table 101, a foot-operated starting switch 2 is connected to the bottom of the support table 101, a rectangular groove 102 is formed in the rear end of the upper surface of the support table 101, a conveying device 3 is installed on the upper half part of the rectangular groove 102, the backing material pressing device 6 is arranged on the upper surface of the support table 101, a drilling support device 4 is installed on the back surface of the support table 101, the drilling device 5 is movably connected to the drilling support device 4, a combined structure 7 is arranged on the drilling device 5, the combined structure 7 comprises a spiral telescopic base 701 and a rotating base 704, the spiral telescopic base 701 is installed on two sides of the middle drilling device 5, the spiral telescopic base 701 is movably connected with a threaded telescopic rotating rod 702, the screw telescopic rotating rod 702 is provided with a hexagonal groove core 703, the rotating base 704 is respectively connected on opposite surfaces of the left and right end drilling devices 5, the rotating base 704 is movably connected with a rotating base 705, the rotating base 705 is fixedly connected with a hexagonal column 706, a displacement marking device 8 is arranged between the supporting table 101 and the drilling supporting device 4 and positioned at the upper end of the back of the supporting table 101, the left end of the supporting table 101 is provided with a positioning device 9, wherein the foot-operated starting switch 2 is used for controlling the air pressure rod 404, the mountain pressing device 6 is controlled by the signal of the displacement marking device 8, the size of the hexagonal column 706 in the combined structure 7 is the same as that of the hexagonal groove core 703, the rotating base 705 can rotate on the rotating base 704, the screw telescopic rotating rod 702 can rotate and stretch along the screw telescopic base 701, and the rotation of the screw telescopic rotating rod 702 and the rotation of the rotating base 705 are all electrically arranged, in addition, the hexagonal column 706 and the threaded telescopic rotating rod 702 are made of iron materials, an iron rod is arranged in the hexagonal column 706, the iron rod is connected with a magnetic induction coil, the hexagonal column 706 is attached with magnetism in a conducting current state, three drilling devices 5 can be combined together through the combined structure 7, the combined three drilling devices 5 can be adjusted at a certain interval, three drilling devices can be drilled respectively, equidistant synchronous drilling of the three drilling devices 5 can be realized, and the interval is adjustable.
In this embodiment, as shown in fig. 5, the drilling support device 4 includes two support frames 401 fixedly installed on the back of the support platform 101, a sliding rod 402 is fixedly connected to the front surface of the support frame 401, a support beam 403 is fixedly connected between the two support frames 401, an air pressure rod 404 is fixedly connected to the bottom surface of the support beam 403, a track plate 405 is transversely connected to the bottom end of the air pressure rod 404, the track plate 405 is movably connected to the sliding rod 402, sliding rails 406 are disposed at the upper and lower ends of the front surface of the track plate 405, and the sliding rails 406 are connected to the drilling device 5, wherein the drilling support device 4 is used for supporting and connecting the drilling device 5 and providing a vertical and horizontal movement function for the drilling device 5, the track plate 405 can drive the drilling device 5 to move up and down along the sliding rod 402, and the drilling device 5 itself can move left and right on the track plate 405 along the sliding rails 406, so that the mobility of the drilling device 5 is improved through the drilling support device 4, and the drilling device 5 can move in multiple directions.
In this embodiment, as shown in fig. 6, the drilling device 5 includes three moving control boxes 501 mounted on the upper surface of the supporting beam 403 and three moving bottom plates 504 movably connected to the sliding rails 406, the moving control boxes 501 are connected with control wires 502, the lower ends of the control wires 502 are connected with small hole rotating machines 503, the small hole rotating machines 503 are fixedly mounted on the front surface of the moving bottom plates 504, two connecting sliding grooves 505 are formed in the upper and lower ends of the back surfaces of the moving bottom plates 504, and the connecting sliding grooves 505 are movably connected to the sliding rails 406, wherein the three moving control boxes 501 and the three small hole rotating machines 503 have the same structural function, the drilling directions of the small hole rotating machines 503 are downward, and the small hole rotating machines 503 can be started to work by remotely starting the moving control boxes 501 opposite to the gaps of the double-channel conveyor belt 301, compared with one-day drilling equipment, the drilling effect is improved and the processing time is shortened by setting the three small hole rotating machines 503.
Specifically, the integral device can perform multi-hole combination and perforation, and can accurately control and adjust the distance between the drilling devices 5, control and move the drilling devices 5, so that the drilling devices 5 at two ends move on the track plate 405 to be close to the drilling devices 5 in the middle, then the hexagonal posts 706 on the drilling devices 5 at two ends can be inserted into the hexagonal groove cores 703 on the drilling devices 5 at the middle, and the hexagonal posts 706 are magnetically attracted with the threaded telescopic rotating rod 702 by conducting the magnetic induction coils of the inner core iron rod, then the threaded telescopic rotating rod 702 is driven by the motor to rotate along the spiral telescopic base 701, the distance between the drilling devices 5 at the middle and the drilling devices 5 at two ends is adjusted, and the hexagonal posts (706) connected with the threaded telescopic rotating rod (702) can rotate along with the rotating seat (705) when the threaded telescopic rotating rod (702) rotates.
As shown in fig. 3, in this embodiment, an automatic water spraying tank and a conveying motor are disposed inside a supporting table 101, a row of water discharging ports 104 are formed in the bottom surface of a rectangular groove 102, a row of water spraying pipes 103 are connected to the inner wall, far away from a drilling supporting device 4, of the rectangular groove 102, the water discharging ports 104 are connected with water discharging pipes 105, water discharging ends of the water discharging pipes 105 are connected to the bottom of the back surface of the supporting table 101 in a penetrating mode, a box door is disposed on the side surface of the supporting table 101 and used for taking and placing the automatic water spraying tank, a water suction pump is disposed on the automatic water spraying tank, the water spraying pipes 103 are connected through the water suction pump, the conveying motor is connected with a conveying device 3 and used for driving the conveying device 3 to convey aluminum profile materials, the upper half section of the rectangular groove 102 is used for installing and accommodating the conveying device 3, and the lower half section of the rectangular groove 102 is provided with the water spraying pipes 103 used for cleaning and flushing, so that drilling residues can be cleaned in time, and the device is convenient and fast.
In this embodiment, as shown in fig. 4, the conveying device 3 includes two rolling shafts 302, the rolling shafts 302 are respectively disposed at the left and right ends of the rectangular slot 102, a double-channel conveying belt 301 is connected between the two rolling shafts 302, the double-channel conveying belt 301 is composed of two conveying belts, a gap of 5 cm is left between the two conveying belts of the double-channel conveying belt 301, the gap of the double-channel conveying belt 301 faces the drilling device 5, the upper surface of the double-channel conveying belt 301 is higher than the upper surface of the supporting table 101 by 5 mm, the rolling shafts 302 penetrate through the front and rear inner walls of the rectangular slot 102, the extending parts of the rear ends of the rolling shafts 302 are movably connected with bearing seats 303, the bearing seats 303 are fixedly mounted on the back of the supporting table 101, the double-channel conveying belt 301 is a pattern conveying belt, the phenomenon of relative sliding does not occur when aluminum profiles are conveyed, the front ends of the rolling shafts 302 are fixedly connected with driving devices, the driving device is a conveying motor arranged inside the supporting table 101, the conveying motor is provided with a signal receiver and a signal transmitter, the signal receiver of the conveying motor is used for receiving a signal sent by the displacement marking device 8, the signal transmitter of the conveying motor is used for sending a braking signal to the backer pressing device 6 and the positioning device 9, the conveying device 3 is used for conveying aluminum profile materials conveniently and rapidly, the time and effort of manual movement are saved, the conveying device 3 is provided with a double-channel conveying belt 301, when the drilling device 5 drills the aluminum profile materials, part of aluminum scraps generated along with the drilling device can fall into the rectangular groove 102 from the gap of the double-channel conveying belt 301, the rapid collection of part of aluminum scraps is realized, and the aluminum scraps on the surface of the supporting table 101 are effectively reduced.
Specifically, when the drilling device 5 drills the aluminum profile material, part of aluminum scraps generated along with the drilling device falls into the rectangular groove 102 from the gap of the double-channel conveyor belt 301, after the whole aluminum profile material is drilled, water in the automatic water spraying water tank is pumped by the water suction pump, water is sprayed into the rectangular groove 102 by the water spraying pipe 103, and aluminum scraps dropping in the rectangular groove 102 are cleaned.
In this embodiment, as shown in fig. 8 and 9, the displacement marking device 8 includes a multicolor marker 801, an image sensor 802 and a displacement recording ruler 803, wherein the multicolor marker 801 and the image sensor 802 are both disposed on the back of the supporting table 101, the multicolor marker 801 is provided with four color marking rods, the color marking rods of the multicolor marker 801 are connected on the back of the supporting table 101 in a penetrating manner, a round hole is formed right opposite to the supporting table 101 and the image sensor 802, the displacement recording ruler 803 is embedded on one side of the back of the supporting table 101 opposite to the mountain pressing device 6, the displacement recording ruler 803 is located under the multicolor marker 801 and the image sensor 802, a fixing frame 804 is connected at the tail of the image sensor 802, the fixing frame 804 is fixedly mounted on the back of the supporting table 101, the multicolor marker 801 is an automatic telescopic structure, and a battery box 805 is connected at the tail of the multicolor marker 801, wherein, the image sensor 802 controls the conveying device 3, the backer pressing device 6 and the positioning device 9 through signals, the battery box 805 supplies power to drive the color marking rods on the multicolor marker 801 to stretch and move, the four color marking rods on the multicolor marker 801 are four different colors, color marks can be made on the aluminum profile materials after the color marking rods are stretched, each color marking rod corresponds to a number on the displacement recording ruler 803 after being stretched, the image sensor 802 senses the marks of the color marking rods along with the movement of the aluminum profile materials on the conveying device 3, the conveying device 3 is stopped, the stopping backer pressing device 6 and the positioning device 9 are controlled by signals, the moving distance of the aluminum profile materials on the conveying device 3 can be regulated by utilizing the displacement marking device 8, and the fineness of the moving punching distance of the aluminum profile materials is improved.
In this embodiment, as shown in fig. 8 and fig. 9, the positioning device 9 includes a lifting rod 901 fixedly installed on the upper surface of the supporting table 101, a pressing plate 902 is fixedly connected to the top end of the lifting rod 901, the extension end of the pressing plate 902 penetrates through the back of the supporting table 101, and an auxiliary telescopic rod 903 is connected to the extension end of the pressing plate 902, the auxiliary telescopic rod 903 is fixedly installed on the back of the supporting table 101, the lifting rod 901 and the mountain pressing device 6 in the initial retraction state are in the same horizontal line, a rectangular frame is formed at the contact position of the extension end of the pressing plate 902 and the back of the supporting table 101, the pressing plate 902 can be moved up and down, the positioning device 9 not only plays a certain limiting role when the aluminum profile material moves, but also can combine the mountain pressing device 6 to perform real-time positioning control on the aluminum profile material after receiving the braking signal sent by the displacement marking device 8, and the stability when the aluminum profile material is punched is effectively improved.
Specifically, when the displacement positioning is needed during connection punching, one color marking rod in the multicolor marker 801 is extended during first punching, marks are left on the side surface of the aluminum profile raw material, after punching is finished, the drilling device 5 is reset, the conveying device 3 is started again until the image sensor 802 recognizes the marks, the image sensor 802 stops the conveying device 3 through the sensor, and meanwhile, the mountain pressing device 6 and the positioning device 9 are controlled to start to press the aluminum profile raw material, so that equidistant continuous positioning punching of the aluminum profile raw material is finished.
An aluminum profile drilling automation equipment using method comprises the following steps:
s1, placing an aluminum profile: placing the aluminum profile raw material along the right end of the rectangular groove 102 on the double-channel conveyor belt 301, and tightly attaching the aluminum profile raw material to the back of the supporting table 101;
s2, merging and punching: starting the conveying device 3 to enable the aluminum profile raw material to move below the drilling device 5, closing the conveying device 3, controlling the drilling device 5 to move along the sliding rail 406, and combining the drilling device 5 at the left end and the right end with the middle drilling device 5 through the combined structure 7;
s3, debugging the space: after the hexagonal columns 706 on the two-end drilling devices 5 are inserted into the hexagonal groove cores 703 on the middle drilling device 5, providing current to conduct the magnetic induction coils in the hexagonal columns 706, enabling the hexagonal columns 706 to magnetically attract the threaded telescopic rotating rods 702, and then rotating the threaded telescopic rotating rods 702 along the spiral telescopic base 701 by electrically driving the threaded telescopic rotating rods 702 to adjust the distance between the middle drilling device 5 and the two-end drilling devices 5;
s4, adjusting before punching: starting a small hole rotating machine 503, and starting a pedal starting switch 2 to control the extension of the pneumatic rod 404, so that the drilling device 5 on the track plate 405 is downwards close to the aluminum profile raw material and drills holes;
s5, displacement marking: in the first punching process, according to a desired displacement interval, one color marking rod in the multicolor marker 801 is controlled to extend, marks are left on the side surface of the aluminum profile raw material, after punching is completed, the drilling device 5 is reset, and the conveying device 3 is started again;
s6, connection punching: after the aluminum profile raw material moves a certain distance, the image sensor 802 recognizes the mark, the transmission device 3 is stopped by a sensing signal, the backer pressing device 6 and the positioning device 9 are controlled to press the aluminum profile raw material at the same time, and then the drilling step is repeated;
s7, cleaning residues: after one round of punching is completed, water is sprayed into the rectangular groove 102 through the water spraying pipe 103, and aluminum scraps dropping in the rectangular groove 102 are cleaned.
The foregoing has shown and described the basic principles, principal features and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the above-described embodiments, and that the above-described embodiments and descriptions are only preferred embodiments of the present invention, and are not intended to limit the invention, and that various changes and modifications may be made therein without departing from the spirit and scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (8)
1. The utility model provides an aluminium alloy drilling automation equipment, includes vertical box (1), drilling strutting arrangement (4), three drilling equipment (5) and leans on mountain swager (6), its characterized in that: the vertical box body (1) comprises a supporting table (101), a foot-operated starting switch (2) is connected to the bottom of the supporting table (101), a rectangular groove (102) is formed in the upper surface of the supporting table (101) near the rear, a conveying device (3) is arranged on the upper half part of the rectangular groove (102), a backer pressing device (6) is arranged on the upper surface of the supporting table (101), a drilling supporting device (4) is arranged on the back of the supporting table (101), a drilling device (5) is movably connected to the drilling supporting device (4), a combined structure (7) is arranged on the drilling device (5), a displacement marking device (8) is arranged between the supporting table (101) and the drilling supporting device (4) and located at the upper end of the back of the supporting table (101), and a positioning device (9) is arranged at the left end of the supporting table (101).
The conveying device (3) comprises two rolling shafts (302), the rolling shafts (302) are respectively arranged at the left end and the right end of the rectangular groove (102), two double-channel conveying belts (301) are connected between the two rolling shafts (302), each double-channel conveying belt (301) is composed of two conveying belts, a gap of 5 cm is reserved between the two conveying belts of each double-channel conveying belt (301), the gap of each double-channel conveying belt (301) is opposite to the drilling device (5), the upper surface of each double-channel conveying belt (301) is higher than the upper surface of the supporting table (101) by 5 mm, the rolling shafts (302) penetrate through the front inner wall and the rear inner wall of the rectangular groove (102), a bearing seat (303) is movably connected to the extending part of the rear end of each rolling shaft (302), and the bearing seat (303) is fixedly mounted on the back of the supporting table (101).
2. An automated equipment for drilling aluminium profiles according to claim 1, characterized in that: the automatic water spraying device is characterized in that an automatic water spraying tank and a conveying motor are arranged inside the supporting table (101), a row of water discharging ports (104) are formed in the bottom surface of the rectangular groove (102), a row of water spraying pipes (103) are connected to the inner wall, away from the drilling supporting device (4), of the rectangular groove (102), and the water discharging ports (104) are connected with a water discharging pipe (105).
3. An automated equipment for drilling aluminium profiles according to claim 1, characterized in that: drilling strutting arrangement (4) are including two support frames (401) of fixed mounting at the brace table (101) back, fixed surface is connected with slide bar (402) before support frame (401), and two fixedly connected with supporting beam (403) between support frame (401), supporting beam (403) bottom surface fixedly connected with pneumatic rod (404), pneumatic rod (404) bottom transverse connection has track board (405), track board (405) swing joint is on slide bar (402), just track board (405) front surface upper and lower extreme is provided with slip rail (406), slip rail (406) are connected drilling equipment (5).
4. An automated drilling equipment for aluminum profiles according to claim 3, wherein: drilling equipment (5) are including installing three removal control box (501) and swing joint three removal bottom plate (504) on slip rail (406) at supporting beam (403) upper surface, removal control box (501) are connected with control wire (502), control wire (502) lower extreme is connected with small-size hole machine (503) that changes, small-size hole machine (503) fixed mounting is in removal bottom plate (504) front surface, two connection spouts (505) have been seted up to removal bottom plate (504) back upper and lower extreme, just connection spout (505) swing joint are in on slip rail (406).
5. An automated equipment for drilling aluminium profiles according to claim 1, characterized in that: the combined structure (7) comprises a spiral telescopic base (701) and a rotating base (704), wherein the spiral telescopic base (701) is installed in the middle of two sides of the drilling device (5), the spiral telescopic base (701) is movably connected with a threaded telescopic rotating rod (702), a hexagonal groove core (703) is formed in the threaded telescopic rotating rod (702), the rotating base (704) is respectively connected with the left end and the right end of the opposite surfaces of the drilling device (5), the rotating base (704) is movably connected with a rotating base (705), and the rotating base (705) is fixedly connected with a hexagonal column (706).
6. An automated equipment for drilling aluminium profiles according to claim 1, characterized in that: displacement marking device (8) include polychrome marker (801), image sensor (802) and displacement record ruler (803), polychrome marker (801) with image sensor (802) all set up the brace table (101) back, polychrome marker (801) are provided with four colour marking bars, just the colour marking bars of polychrome marker (801) pass through and connect brace table (101) back, brace table (101) with the round hole has been seted up on image sensor (802) diametrically, displacement record ruler (803) are embedded in brace table (101) back is relative to mountain pressing device (6) one side, just displacement record ruler (803) are located polychrome marker (801) with image sensor (802) afterbody connection has mount (804), mount (804) fixed mounting is in brace table (101) back, automatic marker (801) are battery (805) connection telescopic connection (801).
7. An automated equipment for drilling aluminium profiles according to claim 1, characterized in that: the positioning device (9) comprises a lifting rod (901) fixedly mounted on the upper surface of the supporting table (101), a pressing plate (902) is fixedly connected to the top end of the lifting rod (901), the extending end of the pressing plate (902) penetrates through the back of the supporting table (101), an auxiliary telescopic rod (903) is connected to the extending end of the pressing plate (902), and the auxiliary telescopic rod (903) is fixedly mounted on the back of the supporting table (101).
8. An aluminum profile drilling automation device using method relates to an aluminum profile drilling automation device as claimed in any one of claims 1 to 7, and is characterized by comprising the following steps:
s1, placing an aluminum profile: placing the aluminum profile raw material on a double-channel conveyor belt (301) along the right end of a rectangular groove (102), and tightly attaching the aluminum profile raw material to the back of a supporting table (101);
s2, merging and punching: starting the conveying device (3) to enable the aluminum profile raw material to move below the drilling device (5), closing the conveying device (3), controlling the drilling device (5) to move along the sliding rail (406), and enabling the drilling devices (5) at the left end and the right end to be combined with the middle drilling device (5) through the combined structure (7);
s3, debugging the space: after a hexagonal column (706) on the two-end drilling device (5) is inserted into a hexagonal groove core (703) on the middle drilling device (5), providing current to conduct a magnetic induction coil in the hexagonal column (706), enabling the hexagonal column (706) to magnetically attract a threaded telescopic rotating rod (702), and then driving the threaded telescopic rotating rod (702) to rotate along a threaded telescopic base (701) through electric driving, so as to adjust the distance between the middle drilling device (5) and the two-end drilling device (5);
s4, adjusting before punching: starting a small hole rotating machine (503), and starting a pedal starting switch (2) to control the extension of a pneumatic rod (404), so that a drilling device (5) on a track plate (405) is downwards close to an aluminum profile raw material and drills holes;
s5, displacement marking: in the first punching process, one color marking rod in the multicolor marker (801) is controlled to stretch according to a desired displacement interval, marks are left on the side surface of the aluminum profile raw material, after the punching is finished, the drilling device (5) is reset, and the conveying device (3) is started again;
s6, connection punching: after the aluminum profile raw material moves for a certain distance, the image sensor (802) recognizes the mark, the conveying device (3) is stopped by a sensing signal, the backup pressing device (6) and the positioning device (9) are controlled to press the aluminum profile raw material, and then the drilling step is repeated;
s7, cleaning residues: after one round of punching is completed, water is sprayed into the rectangular groove (102) through the water spraying pipe (103), and aluminum scraps dropping in the rectangular groove (102) are cleaned.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311639331.5A CN117505919A (en) | 2023-12-04 | 2023-12-04 | Automatic equipment and method for drilling of aluminum profile |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311639331.5A CN117505919A (en) | 2023-12-04 | 2023-12-04 | Automatic equipment and method for drilling of aluminum profile |
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