CN113351534A - Manufacturing and processing technology of steel structure engineering grouting sleeve - Google Patents

Manufacturing and processing technology of steel structure engineering grouting sleeve Download PDF

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Publication number
CN113351534A
CN113351534A CN202110619606.3A CN202110619606A CN113351534A CN 113351534 A CN113351534 A CN 113351534A CN 202110619606 A CN202110619606 A CN 202110619606A CN 113351534 A CN113351534 A CN 113351534A
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CN
China
Prior art keywords
rod
sand
shaped
grouting sleeve
plate
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Withdrawn
Application number
CN202110619606.3A
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Chinese (zh)
Inventor
毛国运
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Individual
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Individual
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Priority to CN202110619606.3A priority Critical patent/CN113351534A/en
Publication of CN113351534A publication Critical patent/CN113351534A/en
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B08—CLEANING
    • B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B1/00—Cleaning by methods involving the use of tools
    • B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
    • B08B1/12—Brushes
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B08—CLEANING
    • B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22C—FOUNDRY MOULDING
    • B22C9/00—Moulds or cores; Moulding processes
    • B22C9/02—Sand moulds or like moulds for shaped castings
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22C—FOUNDRY MOULDING
    • B22C9/00—Moulds or cores; Moulding processes
    • B22C9/22—Moulds for peculiarly-shaped castings
    • B22C9/24—Moulds for peculiarly-shaped castings for hollow articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D29/00—Removing castings from moulds, not restricted to casting processes covered by a single main group; Removing cores; Handling ingots
    • B22D29/04—Handling or stripping castings or ingots
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D31/00—Cutting-off surplus material, e.g. gates; Cleaning and working on castings
    • B22D31/002—Cleaning, working on castings
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B27/00—Other grinding machines or devices
    • B24B27/033—Other grinding machines or devices for grinding a surface for cleaning purposes, e.g. for descaling or for grinding off flaws in the surface
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00—Component parts such as frames, beds, carriages, headstocks
    • B24B41/04—Headstocks; Working-spindles; Features relating thereto
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B47/00—Drives or gearings; Equipment therefor
    • B24B47/10—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces
    • B24B47/12—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces by mechanical gearing or electric power
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B5/00—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor
    • B24B5/35—Accessories
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B5/00—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor
    • B24B5/36—Single-purpose machines or devices
    • B24B5/48—Single-purpose machines or devices for grinding walls of very fine holes, e.g. in drawing-dies

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Earth Drilling (AREA)

Abstract

The invention relates to a manufacturing and processing technology of a steel structure engineering grouting sleeve, which comprises supporting legs, a first Contraband template, a clamping and conveying device, a first sand cleaning device, a second sand cleaning device and a shakeout collecting frame. The invention can solve the following problems possibly encountered in the sand cleaning process of the existing grouting sleeve: a. the inner wall of the grouting sleeve is cleaned by a sand cleaning tool manually, so that the method has the disadvantages of high labor cost and high labor intensity, and the sand cleaning efficiency is low; b. the manual sand removal is easy to cause incomplete sand removal, so that the sand removal effect is poor, the production quality of the grouting sleeve is reduced, and the use effect of the grouting sleeve is influenced.

Description

Manufacturing and processing technology of steel structure engineering grouting sleeve
Technical Field
The invention relates to the field of grouting sleeve manufacturing and processing, in particular to a manufacturing and processing technology of a steel structure engineering grouting sleeve.
Background
The grouting sleeve is also called grouting sleeve joint or sleeve grouting joint, and is a combination assembled by specially processed sleeves, matched grouting materials and reinforcing steel bars, and the reinforcing steel bars and the sleeves are connected by virtue of the bonding and meshing action between materials through injecting the quick-hardening non-shrinkage grouting materials when the reinforcing steel bars are connected. The sleeve grouting joint has the advantages of reliable performance, wide applicability, simplicity and convenience in installation and the like.
The grouting sleeve connection technology is very suitable for the fields of reinforced concrete structure engineering, steel structure engineering, bridge engineering and the like. The grouting sleeve connection technology is a novel steel structure connection mode generated due to the needs of engineering practice and technical development, the defects of the traditional steel structure connection mode are made up by the connection mode, and rapid development and application are achieved.
The grouting sleeve is mostly formed in a sand casting mode during manufacturing, and after the grouting sleeve is formed, a large amount of sand grains can be adhered to the inner walls of the vertical hole and the transverse hole of the grouting sleeve, so that sand cleaning treatment needs to be carried out on the grouting sleeve, and the using effect of the grouting sleeve is improved.
At present, the following problems may be encountered in the sand removing process of the existing grouting sleeve: a. the inner wall of the grouting sleeve is cleaned by a sand cleaning tool manually, so that the method has the disadvantages of high labor cost and high labor intensity, and the sand cleaning efficiency is low; b. the manual sand removal is easy to cause incomplete sand removal, so that the sand removal effect is poor, the production quality of the grouting sleeve is reduced, and the use effect of the grouting sleeve is influenced.
Disclosure of Invention
Technical problem to be solved
The invention can solve the following problems that the existing grouting sleeve can encounter in the sand removing process: a. the inner wall of the grouting sleeve is cleaned by a sand cleaning tool manually, so that the method has the disadvantages of high labor cost and high labor intensity, and the sand cleaning efficiency is low; b. the manual sand removal is easy to cause incomplete sand removal, so that the sand removal effect is poor, the production quality of the grouting sleeve is reduced, and the use effect of the grouting sleeve is influenced.
(II) technical scheme
In order to achieve the purpose, the invention adopts the following technical scheme: the utility model provides a steel construction engineering grout sleeve manufacturing and processing technology, its has used a steel construction engineering grout sleeve manufacturing and processing equipment, and this steel construction engineering grout sleeve manufacturing and processing equipment includes landing leg, first Contraband template, presss from both sides tight conveyor, a sand removal device, No. two sand removal devices and knockout collection frame, and concrete method as follows when adopting above-mentioned steel construction engineering grout sleeve manufacturing and processing equipment to handle the grout sleeve:
s1, feeding, clamping and conveying: the grouting sleeve needing sand passing treatment is vertically placed on the inner side of the clamping mechanism through manual work, the middle of the grouting sleeve is clamped and fixed through the clamping mechanism, and the clamped and fixed grouting sleeve is driven to be conveyed rightwards to the lower side of the first sand cleaning device through the T-shaped electric sliding block;
s2, vertical hole sand-through treatment: after the step S1 is finished, carrying out sand removal treatment on the inner side wall of the vertical hole of the grouting sleeve through a first sand removal device;
s3: and (3) sand treatment of the transverse holes: after the step S2 is finished, the first sand removing device resets, the clamped and fixed grouting sleeve is driven to be conveyed rightwards continuously through the T-shaped electric sliding block, and sand removing treatment is carried out on the inner side wall of the transverse hole of the grouting sleeve through the second sand removing device;
s4: resetting, blanking and collecting: after the step S3 is finished, the grouting sleeve subjected to sand cleaning is driven to reset through the T-shaped electric sliding block, and the clamping mechanism stops running, so that the grouting sleeve subjected to sand cleaning is manually taken down and subjected to centralized collection treatment;
the upper ends of the supporting legs are fixedly connected with a first Contraband template, the opening of the first Contraband template faces forwards, the left end of the inner rear side wall of the first Contraband template is provided with a clamping and conveying device, the middle part of the upper end face of the first Contraband template is provided with a first sand cleaning device, the right side of the first sand cleaning device is provided with a second sand cleaning device, and the lower end face of the inner part of the first Contraband template is provided with a shakeout collecting frame;
the clamping and conveying device comprises a fixed base, a T-shaped electric sliding block, an installation plate and a clamping mechanism, wherein the fixed base is installed at the left end of the inner rear side wall of the first Contraband template, a T-shaped sliding groove is formed in the middle of the front side wall of the fixed base, the T-shaped electric sliding block is arranged in the T-shaped sliding groove in a sliding mode, the installation plate is fixedly connected to the front end of the T-shaped electric sliding block, and the clamping mechanism is arranged on the front side wall of the installation plate;
a sand removal device include actuating mechanism, diaphragm, slewing mechanism and sand removal mechanism, wherein the up end middle part of first Contraband template is provided with actuating mechanism, actuating mechanism's lower extreme fixedly connected with diaphragm, the lower terminal surface of diaphragm is provided with slewing mechanism, slewing mechanism's lower extreme fixedly connected with sand removal mechanism.
As a preferred technical scheme of the invention, the clamping mechanism comprises a fixed rod, a movable rod, a connecting table, a first bidirectional motor, a cam, an extrusion rod, a V-shaped clamp plate, a connecting spring, an L-shaped rod and a supporting plate, wherein the left end of the front side wall of the mounting plate is fixedly connected with the fixed rod, the right end of the front side wall of the mounting plate is fixedly connected with the connecting table, a rectangular slideway is arranged on the mounting plate between the connecting table and the fixed rod, the movable rod is slidably mounted in the rectangular slideway, the connecting spring is mounted between the movable rod and the rectangular slideway, the extrusion rod is mounted in the middle of the right side wall of the movable rod, the first bidirectional motor is mounted at the front end of the connecting table through a motor base, the cam is mounted on an output shaft of the first bidirectional motor through a key, an annular groove is formed in the outer side wall of the cam along the edge direction, the right end of the extrusion rod is slidably attached in the annular groove, and the V-shaped clamp plates are symmetrically mounted on the side walls of the fixed rod and the movable rod, the lower terminal surface of dead lever evenly is provided with L type pole, the right-hand member fixedly connected with backup pad of L type pole from the past to the back.
According to the preferable technical scheme, the side wall of the V-shaped clamping plate is provided with the anti-slip convex lines, the anti-slip convex lines can increase friction between the V-shaped clamping plate and the outer side wall of the grouting sleeve, the V-shaped clamping plate is favorable for clamping and fixing the grouting sleeve, and accordingly stability of the grouting sleeve in a sand cleaning process is guaranteed.
As a preferable technical scheme of the invention, the right end of the extrusion rod is provided with the ball, and the ball can reduce the friction between the extrusion rod and the outer side wall of the cam, so that the cam is favorable for driving the extrusion rod to move leftwards.
As a preferable technical scheme of the invention, the supporting plate is uniformly provided with sand leaking holes, and shakeout produced in the sand cleaning process can timely fall to a shakeout collecting frame through the sand leaking holes to be collected and treated in a centralized manner.
As a preferred technical scheme of the invention, the driving mechanism comprises a first T-shaped rod, a supporting spring, a rectangular rack, a driving gear, a reciprocating motor and a rectangular frame body, wherein the middle part of the upper end surface of the interior of the first Contraband template is fixedly connected with the rectangular frame body, mounting holes are formed in the middle parts of the upper end surface and the lower end surface of the rectangular frame body and the middle part of the upper end surface of the first Contraband template, the first T-shaped rod is arranged in the mounting holes in a sliding mode, the supporting spring is sleeved on the first T-shaped rod above the first Contraband template, a mounting groove is formed in the first T-shaped rod in the rectangular frame body, the rectangular rack is mounted in the mounting groove, the driving gear is meshed outside the front side of the rectangular rack, the driving gear is mounted on an output shaft of the reciprocating motor through a key, and the reciprocating motor is mounted on the right side wall of the interior of the rectangular frame body through a motor base.
As a preferable technical scheme of the invention, the rotating mechanism comprises a rotating motor, a driving pulley, an annular belt, a driven pulley, an Contraband-shaped frame and a rotating shaft, wherein the Contraband-shaped frame is uniformly arranged on the lower end surface of the transverse plate from front to back, the Contraband-shaped frame is provided with an upward opening, the middle part of the Contraband-shaped frame is provided with a rectangular through groove from front to back, the rotating shaft is arranged at the bottom of the Contraband-shaped frame through a bearing, the driven pulley is arranged at the upper end of the rotating shaft through a key, the rotating motor is arranged at the position, close to the rear end, of the middle part of the lower end surface of the transverse plate through a key, the driving pulley is arranged on an output shaft of the rotating motor through a key, and the driving pulley is connected with the driven pulley through the annular belt.
As a preferred technical scheme, the first sand cleaning mechanism comprises a sand cleaning column, an electric push rod, a circular table, a hemispherical block, a return spring, a connecting rod and a sand cleaning plate, wherein the lower end of a rotating shaft is fixedly connected with the sand cleaning column, strip-shaped grooves are uniformly formed in the circumferential direction of the outer side wall of the sand cleaning column, a cylindrical cavity is formed in the middle of the sand cleaning column, the electric push rod is mounted at the bottom of the cylindrical cavity through a push rod base, the circular table is fixedly connected to the upper end of the electric push rod, the diameter of the circular table is gradually reduced from top to bottom, sliding holes are uniformly formed in the circumferential direction of the middle of the side wall of the cylindrical cavity, the connecting rod is arranged in the sliding holes in a sliding mode, the hemispherical block is fixedly mounted at the inner end of the connecting rod, the return spring is sleeved on the connecting rod between the hemispherical block and the sliding holes, and the sand cleaning plate is fixedly connected to the outer end of the connecting rod.
As a preferable technical scheme, the outer side wall of the sand cleaning plate is provided with the sand paper layer, and the sand paper layer can improve the sand cleaning efficiency of the sand cleaning plate and can ensure the sand cleaning effect.
As a preferred technical scheme of the invention, the second sand cleaning device comprises a second Contraband template, an adjusting motor, an eccentric wheel, a second T-shaped rod, an extrusion spring, a rectangular block, a pull rod, a strip-shaped plate, a cross rod and a brush head, wherein the position, close to the right end, of the lower end face of the first Contraband template is provided with the adjusting motor through a motor base, the output shaft of the adjusting motor is provided with the eccentric wheel through a key, the left side of the adjusting motor is provided with a second Contraband template, the opening of the second Contraband template faces to the left, the lower end of the second Contraband template is fixedly connected to the lower end face of the first Contraband template, the middle part of the right side wall of the second Contraband template is provided with the second T-shaped rod in a penetrating and sliding manner, the right side wall of the second T-shaped rod is in a sliding fit with the eccentric wheel, the extrusion spring is sleeved on the second T-shaped rod between the eccentric wheel and the second Contraband template, the left end of the second T-shaped rod is fixedly connected with the rectangular block Rotate to connect at the middle part of strip shaped plate, trapezoidal spout has been seted up to the inside right side wall of second Contraband template near the position symmetry at upper and lower both ends, and the right side wall middle part of strip shaped plate slides and sets up in trapezoidal spout, evenly installs the horizontal pole from the past to the back on the preceding lateral wall of strip shaped plate, and the left end of horizontal pole is provided with the brush head, is provided with the brush on the brush head.
(III) advantageous effects
1. According to the manufacturing and processing technology of the steel structure engineering grouting sleeve, the clamping and conveying device can clamp and fix a plurality of grouting sleeves through the clamping mechanism, so that the feeding process is automatically completed through the T-shaped electric sliding block, the feeding time is greatly saved, the labor cost is reduced, and the sand cleaning efficiency is improved;
2. according to the manufacturing and processing technology of the steel structure engineering grouting sleeve, the first sand removing device can drive the first sand removing mechanism to reciprocate up and down through the driving mechanism, meanwhile, the first sand removing machine is driven to rotate through the rotating mechanism, so that the inner side wall of the vertical hole of the grouting sleeve is subjected to sand removing treatment, the sand removing efficiency is high, the sand removing is complete, the shakeout sand can be directly collected through the shakeout collecting frame, and the second sand removing device can perform sand removing treatment on the inner side wall of the horizontal hole of the grouting sleeve, so that the complete sand removing is ensured.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a flow chart of the present invention;
FIG. 2 is a schematic view of a first perspective structure of the present invention;
FIG. 3 is a second perspective view of the present invention;
FIG. 4 is a schematic perspective view of a portion of the first Contraband template and clamp conveyor of the present invention;
FIG. 5 is a left side view of the first Contraband pattern plate, clamp feed, and sand removal unit of the present invention;
FIG. 6 is a left side view of the first Contraband template and drive mechanism of the present invention;
FIG. 7 is a left side view of the cross plate and rotating mechanism of the present invention;
FIG. 8 is a left side view of the sand cleaning mechanism I of the present invention;
fig. 9 is a perspective view illustrating a grout sleeve according to the present invention.
Detailed Description
Embodiments of the present invention will be described below with reference to the drawings. In this process, the width of the lines or the size of the components in the drawings may be exaggerated for clarity and convenience of description.
The following terms are defined based on the functions of the present invention, and may be different depending on the intention of the user or the operator or the convention. Therefore, these terms are defined based on the entire contents of the present specification.
As shown in fig. 1 to 9, a manufacturing and processing technology for a steel structure engineering grouting sleeve uses a manufacturing and processing device for the steel structure engineering grouting sleeve, the manufacturing and processing device for the steel structure engineering grouting sleeve comprises a supporting leg 1, a first Contraband template 2, a clamping and conveying device 3, a first sand cleaning device 4, a second sand cleaning device 5 and a shakeout collecting frame 6, and the concrete method when the manufacturing and processing device for the steel structure engineering grouting sleeve is used for processing the grouting sleeve is as follows:
s1, feeding, clamping and conveying: manually placing a grouting sleeve to be subjected to sand cleaning treatment inside the V-shaped clamp plate 347, enabling the lower end of the grouting sleeve to be located on the upper end surface of the supporting plate 3410, driving the cam 345 to rotate through the first bidirectional motor 344, driving the extrusion rod 346 to move leftwards through extrusion of the extrusion rod 346 by the cam 345, driving the moving rod 342 to move leftwards, driving the V-shaped clamp plate 347 installed on the moving rod 342 to move leftwards, clamping and fixing the grouting sleeve through mutual matching between the V-shaped clamp plate 347 installed on the fixing rod 341 and the V-shaped clamp plate 347 installed on the moving rod 342, and driving the clamped and fixed grouting sleeve to be conveyed rightwards below the first sand cleaning device 4 through the T-shaped electric slide block 32;
s2, vertical hole sand-through treatment: after the above S1 is completed, the driving gear 414 is driven to rotate reciprocally by the reciprocating motor 415, the rectangular rack 413 is driven to reciprocate up and down by the mutual engagement of the driving gear 414 and the rectangular rack 413, so as to drive the first T-shaped rod 411 to reciprocate up and down, so as to drive the sand cleaning column 441 to reciprocate up and down, the driving pulley 432 is driven to rotate by the rotating motor 431, so as to drive the endless belt 433 to rotate, the driven pulley 434 is driven to rotate by the endless belt 433, so as to drive the rotating shaft 436 to rotate, so as to drive the sand cleaning column 441 to rotate, during the rotation of the sand cleaning column 441, the circular truncated cone 443 is driven to move downwards by the electric push rod 442, the half ball 444 is driven to move outwards by the extrusion of the half ball 444, so as to drive the connecting rod 446 to move outwards, so as to drive the sand cleaning plate 447 to move outwards, the outer side wall of the sand removing plate 447 is tightly attached to the inner side wall of the vertical hole of the grouting sleeve, so that the sand removing process of the inner side wall of the vertical hole of the grouting sleeve is completed in the rotating process;
s3: and (3) sand treatment of the transverse holes: after the step S2 is completed, the adjustment motor 52 drives the eccentric wheel 53 to rotate, the eccentric wheel 53 extrudes the second T-shaped rod 54 to drive the second T-shaped rod 54 to move leftward, thereby driving the rectangular block 56 to move leftwards, driving the pull rod 57 to move leftwards, driving the strip-shaped plate 58 to move inwards by the traction of the pull rod 57 to the strip-shaped plate 58, thereby moving the cross bar 59 inwardly and thereby adjusting the distance between the bristles 510, aligning the cross holes in the grout sleeve with the bristles 510, thereby enabling the transverse hole on the grouting sleeve to move to the outer side of the brush head 510 in the process that the T-shaped electric sliding block 32 drives the grouting sleeve to move rightwards, the T-shaped electric slide block 32 drives the grouting sleeve to reciprocate left and right, and the sand on the inner side wall of the transverse hole of the grouting sleeve is brushed off under the friction action between the brush head 510 and the inner side wall of the transverse hole of the grouting sleeve;
s4: resetting, blanking and collecting: after the step S3 is finished, the T-shaped electric slider 32 drives the grout sleeve with sand cleaning to reset, in the resetting process, the brush arranged on the brush head 510 can take out the shakeout produced in the sand cleaning process into the transverse hole on the grout sleeve, and the clamping mechanism 34 stops operating, so that the grout sleeve with sand cleaning is manually taken down and collected;
the upper end of the supporting leg 1 is fixedly connected with a first Contraband mould plate 2, the opening of the first Contraband mould plate 2 faces forwards, the left end of the inner rear side wall of the first Contraband mould plate 2 is provided with a clamping and conveying device 3, the middle part of the upper end face of the first Contraband mould plate 2 is provided with a first sand cleaning device 4, the right side of the first sand cleaning device 4 is provided with a second sand cleaning device 5, and the lower end face of the inner part of the first Contraband mould plate 2 is provided with a shakeout collecting frame 6;
the clamping and conveying device 3 comprises a fixed base 31, a T-shaped electric sliding block 32, a mounting plate 33 and a clamping mechanism 34, wherein the fixed base 31 is installed at the left end of the inner rear side wall of the first Contraband template 2, a T-shaped sliding groove is formed in the middle of the front side wall of the fixed base 31, the T-shaped sliding groove is provided with the T-shaped electric sliding block 32 in a sliding mode, the mounting plate 33 is fixedly connected to the front end of the T-shaped electric sliding block 32, and the clamping mechanism 34 is arranged on the front side wall of the mounting plate 33. During specific work, the grouting sleeve that will need to carry out through-sand treatment through the manual work places clamping mechanism 34's inboard, makes grouting sleeve's cross bore right-hand towards to press from both sides through clamping mechanism 34 and press from both sides tight fixed to grouting sleeve's middle part, drive mounting panel 33 through the electronic slider 32 of T type and carry right, thereby drive the grouting sleeve after pressing from both sides tight fixed and carry right to the below of a sand removal device 4.
The clamping mechanism 34 comprises a fixed rod 341, a moving rod 342, a connecting platform 343, a first bidirectional motor 344, a cam 345, a squeezing rod 346, a V-shaped clamping plate 347, a connecting spring 348, an L-shaped rod 349 and a supporting plate 3410, wherein the fixed rod 341 is fixedly connected with the left end of the front side wall of the mounting plate 33, the connecting platform 343 is fixedly connected with the right end of the front side wall of the mounting plate 33, a rectangular slideway is arranged on the mounting plate 33 between the connecting platform 343 and the fixed rod 341, the moving rod 342 is slidably mounted in the rectangular slideway, the connecting spring 348 is mounted between the moving rod 342 and the rectangular slideway, the squeezing rod 346 is mounted in the middle of the right side wall of the moving rod 342, the first bidirectional motor 344 is mounted at the front end of the connecting platform 343 through a motor base, the cam 345 is mounted on the output shaft of the first bidirectional motor 344 through a key, an annular groove is formed in the outer side wall of the cam 345 along the edge direction, and the right end of the squeezing rod 346 is slidably attached in the annular groove, the right end of the pressing rod 346 is provided with a ball, which can reduce the friction between the pressing rod 346 and the outer side wall of the cam 345, thereby facilitating the cam 345 to drive the pressing rod 346 to move leftwards, the opposite side walls of the fixed rod 341 and the movable rod 342 are symmetrically provided with V-shaped clamping plates 347, the side wall of the V-shaped clamping plate 347 is provided with anti-skid wales which can increase the friction between the V-shaped clamping plate 347 and the outer side wall of the grouting sleeve, thereby being beneficial to the clamping and fixing of the V-shaped clamping plate 347 on the grouting sleeve, thereby ensuring the stability of the grouting sleeve in the sand removing process, the lower end surface of the fixed rod 341 is uniformly provided with the L-shaped rods 349 from front to back, the right end of the L-shaped rods 349 is fixedly connected with the supporting plate 3410, the supporting plate 3410 is evenly provided with sand leaking holes, and shakeout produced in the sand removing process can timely fall downwards through the sand leaking holes to the shakeout collecting frame 6 for centralized collecting and processing. During specific work, a grouting sleeve needing sand cleaning is placed on the inner side of the V-shaped clamping plate 347 by manpower, the lower end of the grouting sleeve is located on the upper end face of the supporting plate 3410, so that the grouting sleeve is located on the same horizontal plane, the cam 345 is driven by the bidirectional motor 344 to rotate, the extrusion rod 346 is driven by the extrusion of the extrusion rod 346 through the cam 345 to move leftwards, the moving rod 342 is driven to move leftwards, the V-shaped clamping plate 347 installed on the moving rod 342 is driven to move leftwards, and the grouting sleeve is clamped and fixed through mutual matching between the V-shaped clamping plate 347 installed on the fixing rod 341 and the V-shaped clamping plate 347 installed on the moving rod 342.
The first sand removing device 4 comprises a driving mechanism 41, a transverse plate 42, a rotating mechanism 43 and a first sand removing mechanism 44, wherein the driving mechanism 41 is arranged in the middle of the upper end face of the first Contraband template 2, the transverse plate 42 is fixedly connected to the lower end of the driving mechanism 41, the rotating mechanism 43 is arranged on the lower end face of the transverse plate 42, and the first sand removing mechanism 44 is fixedly connected to the lower end of the rotating mechanism 43. During specific work, drive diaphragm 42 through actuating mechanism 41 and carry out up-and-down reciprocating motion to drive slewing mechanism 43 and carry out up-and-down reciprocating motion, thereby drive a sand removal mechanism 44 downstream to grout telescopic riser inside, drive a sand removal mechanism 44 through slewing mechanism 43 and rotate, thereby carry out the sand removal through a sand removal mechanism 44 to the telescopic riser inside wall of grout, collect frame 6 through the shakeout and concentrate the collection processing to the shakeout that the shakeout in-process produced.
The driving mechanism 41 comprises a first T-shaped rod 411, a supporting spring 412, a rectangular rack 413, a driving gear 414, a reciprocating motor 415 and a rectangular frame 416, wherein the middle part of the inner upper end face of the first Contraband-shaped plate 2 is fixedly connected with the rectangular frame 416, mounting holes are formed in the middle parts of the upper end face and the lower end face of the rectangular frame 416 and the upper end face of the first Contraband-shaped plate 2, the first T-shaped rod 411 is arranged in the mounting holes in a sliding mode, the supporting spring 412 is sleeved on the first T-shaped rod 411 above the first Contraband-shaped plate 2, a mounting groove is formed in the first T-shaped rod 411 in the rectangular frame 416, the rectangular rack 413 is mounted in the mounting groove, the driving gear 414 is meshed with the driving gear 414 outside the front side of the rectangular rack 413, the driving gear 414 is mounted on an output shaft of the reciprocating motor 415 through a key, and the reciprocating motor 415 is mounted on the inner right side wall of the rectangular frame 416 through a motor base. During specific work, the reciprocating motor 415 drives the driving gear 414 to rotate in a reciprocating mode, the driving gear 414 and the rectangular rack 413 are meshed with each other to drive the rectangular rack 413 to reciprocate up and down, and therefore the first T-shaped rod 411 is driven to reciprocate up and down, and the purpose that the first sand cleaning mechanism 44 is driven to reciprocate up and down is achieved.
The rotating mechanism 43 comprises a rotating motor 431, a driving pulley 432, an annular belt 433, driven pulleys 434, Contraband-shaped frames 435 and a rotating shaft 436, wherein the lower end surface of the transverse plate 42 is uniformly provided with Contraband-shaped frames 435 from front to back, the opening of the Contraband-shaped frames 435 faces upwards, the middle part of the Contraband-shaped frames 435 is provided with a rectangular through groove from front to back, the bottom of the Contraband-shaped frames 435 is provided with the rotating shaft 436 through a bearing, the upper end of the rotating shaft 436 is provided with the driven pulley 434 through a key, the middle part of the lower end surface of the transverse plate 42 close to the back end is provided with the rotating motor 431 through a key, the output shaft of the rotating motor 431 is provided with the driving pulley 432 through a key, and the driving pulley 432 and the driven pulley 434 are connected through the annular belt 433. During specific operation, drive driving pulley 432 through rotating motor 431 and rotate to drive endless belt 433 and rotate, drive driven pulley 434 through endless belt 433 and rotate, thereby drive axis of rotation 436 and rotate, thereby carry out up-and-down reciprocating motion's in-process at sand removal mechanism 44 and drive its rotation, thereby be favorable to improving the efficiency and the effect of sand removal.
The first sand cleaning mechanism 44 comprises a sand cleaning column 441, an electric push rod 442, a round table 443, a semi-spherical block 444, a return spring 445, a connecting rod 446 and a sand cleaning plate 447, wherein the lower end of the rotating shaft 436 is fixedly connected with the sand cleaning column 441, the outer side wall of the sand cleaning column 441 is uniformly provided with a strip-shaped groove in the circumferential direction, the middle part of the sand cleaning column 441 is provided with a cylindrical cavity, the bottom of the cylindrical cavity is provided with the electric push rod 442 through a push rod base, the upper end of the electric push rod 442 is fixedly connected with the round table 443, the diameter of the round table 443 is gradually reduced from top to bottom, the middle part of the side wall of the cylindrical cavity is uniformly provided with a sliding hole in the circumferential direction, the connecting rod 446 is arranged in the sliding hole in a sliding manner, the inner end of the connecting rod 446 is fixedly provided with the semi-spherical block 444, the return spring 445 is sleeved on the connecting rod 446 between the semi-spherical block 444 and the sliding hole, the outer end of the connecting rod 446 is fixedly connected with the sand cleaning plate 447, the outer side wall of the sand cleaning plate 447 is provided with a sand paper layer, the sand paper layer can improve the sand removing efficiency of the sand removing plate 447, and meanwhile, the sand removing effect can be guaranteed. During specific work, the rotating mechanism 43 drives the sand removing column 441 to rotate, the electric push rod 442 drives the circular truncated cone 443 to move downwards, the circular truncated cone 443 extrudes the hemispherical block 444 to move outwards, the connecting rod 446 is driven to move outwards, the sand removing plate 447 is driven to move outwards, the outer side wall of the sand removing plate 447 is tightly attached to the inner side wall of the vertical hole of the grouting sleeve, and the sand removing process of the inner side wall of the vertical hole of the grouting sleeve is completed in the rotating process.
The second sand cleaning device 5 comprises a second Contraband type plate 51, an adjusting motor 52, an eccentric wheel 53, a second T-shaped rod 54, an extrusion spring 55, a rectangular block 56, a pull rod 57, a strip-shaped plate 58, a cross rod 59 and a brush head 510, wherein the position of the lower end surface of the first Contraband type plate 2 close to the right end is provided with the adjusting motor 52 through a motor base, the output shaft of the adjusting motor 52 is provided with the eccentric wheel 53 through a key, the left side of the adjusting motor 52 is provided with a second Contraband type plate 51, the opening of the second Contraband type plate 51 faces to the left, the lower end of the second Contraband type plate 51 is fixedly connected to the lower end surface of the first Contraband type plate 2, the middle part of the right side wall of the second Contraband type plate 51 is provided with the second T-shaped rod 54 in a sliding penetrating manner, the right side wall of the second T-shaped rod 54 is in sliding fit with the eccentric wheel 53, the rectangular T-shaped rod 54 between the eccentric wheel 53 and the second Contraband type plate 51 is sleeved with the extrusion spring 55, the left end of the second T-shaped rod 54 is fixedly connected with the block 56, the other end that rectangular block 56's upper and lower both sides wall middle part all is connected with pull rod 57 through the round pin rotation and connects at the middle part of strip shaped plate 58, the inside right side wall of second Contraband template 51 has been close to the symmetry at upper and lower both ends and has been seted up trapezoidal spout, the right side wall middle part of strip shaped plate 58 slides and sets up in trapezoidal spout, evenly install horizontal pole 59 after to in the past on the preceding lateral wall of strip shaped plate 58, the left end of horizontal pole 59 is provided with brush head 510, be provided with the brush on the brush head 510. When the grouting device works specifically, the eccentric wheel 53 is driven to rotate by the adjusting motor 52, the second T-shaped rod 54 is driven to move leftwards by the extrusion of the eccentric wheel 53 on the second T-shaped rod 54, so that the rectangular block 56 is driven to move leftwards, the pull rod 57 is driven to move leftwards, the strip-shaped plate 58 is driven to move inwards by the traction of the pull rod 57 on the strip-shaped plate 58, so that the cross rod 59 is driven to move inwards, so that the distance between the brush heads 510 is adjusted, the cross hole on the grouting sleeve is aligned with the brush head 510, so that in the process that the T-shaped electric slide block 32 drives the grouting sleeve to move rightwards, the cross hole on the grouting sleeve moves to the outer side of the brush head 510, the grouting sleeve is driven to reciprocate leftwards and rightwards by the T-shaped electric slide block 32, and the sand sticking brush on the inner side wall of the cross hole of the grouting sleeve falls through the friction effect between the brush head 510 and the inner side wall of the cross hole of the grouting sleeve, after the sand cleaning is finished, in the process that the T-shaped electric sliding block 32 drives the grouting sleeve to reset leftwards, the brush arranged on the brush head 510 can remove the shakeout generated in the sand cleaning process and bring the shakeout out of the inner part of the transverse hole on the grouting sleeve, so that the sand cleaning effect is ensured.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.

Claims (10)

1. The utility model provides a steel construction engineering grout sleeve manufacturing and processing technology, its has used a steel construction engineering grout sleeve manufacturing and processing equipment, and this steel construction engineering grout sleeve manufacturing and processing equipment includes landing leg (1), first Contraband template (2), presss from both sides tight conveyor (3), clear sand device (4), clear sand device (5) and knockout collection frame (6), its characterized in that No. two: the concrete method for processing the grouting sleeve by adopting the steel structure engineering grouting sleeve manufacturing and processing equipment comprises the following steps:
s1, feeding, clamping and conveying: the grouting sleeve needing sand passing treatment is vertically placed on the inner side of a clamping mechanism (34) through manual work, the middle of the grouting sleeve is clamped and fixed through the clamping mechanism (34), and the clamped and fixed grouting sleeve is driven to be conveyed rightwards to the lower part of a first sand cleaning device (4) through a T-shaped electric sliding block (32);
s2, vertical hole sand-through treatment: after the step S1 is finished, carrying out sand cleaning treatment on the inner side wall of the vertical hole of the grouting sleeve through a first sand cleaning device (4);
s3: and (3) sand treatment of the transverse holes: after the step S2 is finished, the first sand removing device (4) resets, the grouting sleeve clamped and fixed is driven to continue to be conveyed rightwards through the T-shaped electric sliding block (32), and sand removing treatment is carried out on the inner side wall of the transverse hole of the grouting sleeve through the second sand removing device (5);
s4: resetting, blanking and collecting: after the step S3 is finished, the grouting sleeve subjected to sand cleaning is driven to reset through the T-shaped electric sliding block (32), and the clamping mechanism (34) stops running, so that the grouting sleeve subjected to sand cleaning is manually taken down and collected;
the upper end of the supporting leg (1) is fixedly connected with a first Contraband template (2), the opening of the first Contraband template (2) faces forwards, the left end of the inner rear side wall of the first Contraband template (2) is provided with a clamping and conveying device (3), the middle of the upper end face of the first Contraband template (2) is provided with a first sand cleaning device (4), the right side of the first sand cleaning device (4) is provided with a second sand cleaning device (5), and the lower end face of the inner part of the first Contraband template (2) is provided with a shakeout collecting frame (6);
the clamping and conveying device (3) comprises a fixed base (31), a T-shaped electric sliding block (32), a mounting plate (33) and a clamping mechanism (34), wherein the fixed base (31) is installed at the left end of the inner rear side wall of the first Contraband template (2), a T-shaped sliding groove is formed in the middle of the front side wall of the fixed base (31), the T-shaped sliding groove is provided with the T-shaped electric sliding block (32) in a sliding mode, the mounting plate (33) is fixedly connected to the front end of the T-shaped electric sliding block (32), and the clamping mechanism (34) is arranged on the front side wall of the mounting plate (33);
the first sand removing device (4) comprises a driving mechanism (41), a transverse plate (42), a rotating mechanism (43) and a first sand removing mechanism (44), wherein the driving mechanism (41) is arranged in the middle of the upper end face of the first Contraband shaping plate (2), the transverse plate (42) is fixedly connected to the lower end of the driving mechanism (41), the rotating mechanism (43) is arranged on the lower end face of the transverse plate (42), and the first sand removing mechanism (44) is fixedly connected to the lower end of the rotating mechanism (43).
2. The manufacturing and processing technology of the grouting sleeve for the steel structure engineering according to claim 1, characterized in that: the clamping mechanism (34) comprises a fixed rod (341), a movable rod (342), a connecting table (343), a first bidirectional motor (344), a cam (345), an extrusion rod (346), a V-shaped clamping plate (347), a connecting spring (348), an L-shaped rod (349) and a supporting plate (3410), wherein the fixed rod (341) is fixedly connected with the left end of the front side wall of the mounting plate (33), the connecting table (343) is fixedly connected with the right end of the front side wall of the mounting plate (33), a rectangular slideway is formed in the mounting plate (33) between the connecting table (343) and the fixed rod (341), the movable rod (342) is slidably mounted in the rectangular slideway, the connecting spring (348) is mounted between the movable rod (342) and the rectangular slideway, the extrusion rod (346) is mounted in the middle of the right side wall of the movable rod (342), the first bidirectional motor (344) is mounted at the front end of the connecting table (343) through a motor base, a cam (345) is installed on an output shaft of a first bidirectional motor (344) through a key, an annular groove is formed in the outer side wall of the cam (345) along the edge direction, the right end of an extrusion rod (346) is in sliding fit in the annular groove, V-shaped clamping plates (347) are symmetrically installed on the side wall, opposite to a fixed rod (341) and a movable rod (342), of the fixed rod (341) and the lower end face of the fixed rod (349) are evenly provided with L-shaped rods (349) from front to back, and a supporting plate (3410) is fixedly connected to the right end of each L-shaped rod (349).
3. The manufacturing and processing technology of the grouting sleeve for the steel structure engineering as claimed in claim 2, wherein: the side wall of the V-shaped clamping plate (347) is provided with an anti-skid convex line.
4. The manufacturing and processing technology of the grouting sleeve for the steel structure engineering as claimed in claim 2, wherein: the right end of the extrusion rod (346) is provided with a ball.
5. The manufacturing and processing technology of the grouting sleeve for the steel structure engineering as claimed in claim 2, wherein: the supporting plate (3410) is uniformly provided with sand leaking holes.
6. The manufacturing and processing technology of the grouting sleeve for the steel structure engineering according to claim 1, characterized in that: the driving mechanism (41) comprises a first T-shaped rod (411), a supporting spring (412), a rectangular rack (413), a driving gear (414), a reciprocating motor (415) and a rectangular frame body (416), wherein the middle part of the upper end face inside a first Contraband template (2) is fixedly connected with the rectangular frame body (416), the middle parts of the upper end face and the lower end face of the rectangular frame body (416) and the middle part of the upper end face of a first Contraband template (2) are respectively provided with a mounting hole, the first T-shaped rod (411) is arranged in the mounting holes in a sliding mode, the first T-shaped rod (411) above the first Contraband template (2) is sleeved with the supporting spring (412), the first T-shaped rod (411 inside the rectangular frame body (416) is provided with a mounting groove, the rectangular rack (413) is arranged in the mounting groove, the driving gear (414) is meshed outside the front side of the rectangular rack (413), and the driving gear (414) is arranged on an output shaft of the reciprocating motor (415) through a key, the reciprocating motor (415) is arranged on the right side wall of the interior of the rectangular frame body (416) through the motor base.
7. The manufacturing and processing technology of the grouting sleeve for the steel structure engineering according to claim 1, characterized in that: slewing mechanism (43) including rotating motor (431), driving pulley (432), endless belt (433), driven pulley (434), Contraband type frame (435) and axis of rotation (436), wherein the lower terminal surface of diaphragm (42) is from the front to the back evenly installed Contraband type frame (435), the opening of Contraband type frame (435) is up, rectangular through groove has all been seted up to the middle part of Contraband type frame (435) from the front to the back, axis of rotation (436) is all installed through the bearing in the bottom of Contraband type frame (435), driven pulley (434) is all installed through the key in the upper end of axis of rotation (436), rotating motor (431) is installed through the key in the position that the lower terminal surface middle part of diaphragm (42) is close to the rear end, be provided with driving pulley (432) through the key on the output shaft of rotating motor (431), link to each other through endless belt (433) between driving pulley (432) and driven pulley (434).
8. The manufacturing and processing technology of the grouting sleeve for the steel structure engineering according to claim 7, characterized in that: the first sand cleaning mechanism (44) comprises a sand cleaning column (441), an electric push rod (442), a circular truncated cone (443), a hemispherical block (444), a return spring (445), a connecting rod (446) and a sand cleaning plate (447), wherein the lower end of the rotating shaft (436) is fixedly connected with the sand cleaning column (441), the outer side wall of the sand cleaning column (441) is uniformly provided with a strip-shaped groove in the circumferential direction, the middle part of the sand cleaning column (441) is provided with a cylindrical cavity, the bottom of the cylindrical cavity is provided with the electric push rod (442) through a push rod base, the upper end of the electric push rod (442) is fixedly connected with the circular truncated cone (443), the diameter of the circular truncated cone (443) is gradually reduced from top to bottom, the middle part of the side wall of the cylindrical cavity is uniformly provided with a sliding hole in the circumferential direction, the connecting rod (446) is arranged in the sliding hole in a sliding manner, a hemispherical block (444) is fixedly arranged at the inner end of the connecting rod (446), and the return spring (445) is sleeved on the connecting rod (446) between the hemispherical block (444) and the sliding hole, the outer end of the connecting rod (446) is fixedly connected with a sand removing plate (447).
9. The manufacturing and processing technology of the grouting sleeve for the steel structure engineering according to claim 8, characterized in that: the outer side wall of the sand cleaning plate (447) is provided with a sand paper layer.
10. The manufacturing and processing technology of the grouting sleeve for the steel structure engineering according to claim 1, characterized in that: the second sand cleaning device (5) comprises a second Contraband type plate (51), an adjusting motor (52), an eccentric wheel (53), a second T-shaped rod (54), an extrusion spring (55), a rectangular block (56), a pull rod (57), a strip-shaped plate (58), a cross rod (59) and a brush head (510), wherein the adjusting motor (52) is installed at the position, close to the right end, of the lower end face of a first Contraband type plate (2) through a motor base, the eccentric wheel (53) is installed on an output shaft of the adjusting motor (52) through a key, the left side of the adjusting motor (52) is provided with a second Contraband type plate (51), the opening of the second Contraband type plate (51) faces the left, the lower end of the second Contraband type plate (51) is fixedly connected to the lower end face of the first Contraband type plate (2), the second T-shaped rod (54) penetrates through the middle part of the right side wall of the second Contraband type plate (51) in a sliding mode, and the right side wall of the second T-shaped rod (54) is in sliding fit with the eccentric wheel (53), the cover is equipped with extrusion spring (55) on No. two T type pole (54) between eccentric wheel (53) and second Contraband template (51), the left end fixedly connected with rectangular block (56) of No. two T type pole (54), the upper and lower both sides wall middle part of rectangular block (56) all is connected with the other end of pull rod (57) through the round pin axle rotation and connects in the middle part of bar shaped plate (58), the inside right side wall of second Contraband template (51) is close to the symmetry at upper and lower both ends and has seted up trapezoidal spout, the right side wall middle part of bar shaped plate (58) slides and sets up in trapezoidal spout, horizontal pole (59) are evenly installed from the past to the back on the preceding lateral wall of bar shaped plate (58), the left end of horizontal pole (59) is provided with brush head (510), be provided with the brush on brush head (510).
CN202110619606.3A 2021-06-03 2021-06-03 Manufacturing and processing technology of steel structure engineering grouting sleeve Withdrawn CN113351534A (en)

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CN202110619606.3A CN113351534A (en) 2021-06-03 2021-06-03 Manufacturing and processing technology of steel structure engineering grouting sleeve

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Application Number Priority Date Filing Date Title
CN202110619606.3A CN113351534A (en) 2021-06-03 2021-06-03 Manufacturing and processing technology of steel structure engineering grouting sleeve

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115301928A (en) * 2022-07-21 2022-11-08 宝鸡法士特齿轮有限责任公司 Slide rail link mechanism of single hydro-cylinder lifting and propelling movement

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115301928A (en) * 2022-07-21 2022-11-08 宝鸡法士特齿轮有限责任公司 Slide rail link mechanism of single hydro-cylinder lifting and propelling movement
CN115301928B (en) * 2022-07-21 2023-11-14 宝鸡法士特齿轮有限责任公司 Single-cylinder lifting and pushing sliding rail connecting rod mechanism

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Application publication date: 20210907