CN113210591A - Electric power fitting wire clamp manufacturing and processing system and method - Google Patents
Electric power fitting wire clamp manufacturing and processing system and method Download PDFInfo
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- CN113210591A CN113210591A CN202110506640.XA CN202110506640A CN113210591A CN 113210591 A CN113210591 A CN 113210591A CN 202110506640 A CN202110506640 A CN 202110506640A CN 113210591 A CN113210591 A CN 113210591A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D31/00—Cutting-off surplus material, e.g. gates; Cleaning and working on castings
- B22D31/002—Cleaning, working on castings
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Abstract
The invention relates to a system and a method for manufacturing and processing an electric power fitting wire clamp. The invention can solve the following problems that the prior electric power fitting wire clamp can meet the following problems in the process of carrying out sand-passing treatment on the through holes on the side wall and the bottom of the electric power fitting wire clamp: a. the through holes are subjected to sand passing treatment by manually utilizing the sand passing tool, the mode requires more manpower, the labor intensity is higher, the sand passing efficiency is low, and the production efficiency of the electric power fitting wire clamp is reduced; b. the sand is led to in the manual work, leads to leading to the incomplete condition of sand because of artificial reason easily to reduce the sand effect of leading to of electric power fitting fastener, influenced its production quality, and then reduced its result of use.
Description
Technical Field
The invention relates to the field of electric power fitting wire clamp manufacturing and processing, in particular to an electric power fitting wire clamp manufacturing and processing system and method.
Background
In the construction of overhead power lines, when a cable needs to be branched or connected, two insulated conductors need to be connected together by using an electric fitting clamp. The electric power fitting wire clamp has the characteristics of simplicity and convenience in installation, low cost, safety, reliability and maintenance-free performance. When the cable branch is used, the cable branch can be made without cutting off the main cable and stripping the insulating layer of the cable, and the cable branch has the remarkable advantages of torsion resistance, shock resistance, water resistance, corrosion resistance, aging resistance and the like. When the electric power fitting clamp is manufactured, the electric power fitting clamp is manufactured and molded by adopting a sand mold casting mode, and after the electric power fitting clamp is manufactured and molded, sand passing treatment needs to be carried out on through holes for suspension clamps on the surface, the side wall and the bottom of the electric power fitting clamp, so that sand grains are removed, and the using effect of the electric power fitting clamp is improved.
At present, the following problems may be encountered in the process of sanding through the through holes on the side walls and the bottom of the existing electric power fitting wire clamps: a. the through holes are subjected to sand passing treatment by manually utilizing the sand passing tool, the mode requires more manpower, the labor intensity is higher, the sand passing efficiency is low, and the production efficiency of the electric power fitting wire clamp is reduced; b. the sand is led to in the manual work, leads to leading to the incomplete condition of sand because of artificial reason easily to reduce the sand effect of leading to of electric power fitting fastener, influenced its production quality, and then reduced its result of use.
Disclosure of Invention
Technical problem to be solved
The invention can solve the following problems that the prior electric power fitting wire clamp can meet the following problems in the process of carrying out sand-passing treatment on the through holes on the side wall and the bottom of the electric power fitting wire clamp: a. the through holes are subjected to sand passing treatment by manually utilizing the sand passing tool, the mode requires more manpower, the labor intensity is higher, the sand passing efficiency is low, and the production efficiency of the electric power fitting wire clamp is reduced; b. the sand is led to in the manual work, leads to leading to the incomplete condition of sand because of artificial reason easily to reduce the sand effect of leading to of electric power fitting fastener, influenced its production quality, and then reduced its result of use.
(II) technical scheme
In order to achieve the purpose, the invention adopts the following technical scheme: a power hardware clamp manufacturing and processing system comprises supporting legs, a workbench, a clamping and conveying device, a transverse hole sand-passing device and a vertical hole sand-passing device, wherein the workbench is fixedly connected to the upper ends of the supporting legs, the clamping and conveying device is installed in the middle of the upper end face of the workbench, the vertical hole sand-passing device is arranged behind the clamping and conveying device, and the transverse hole sand-passing device is symmetrically installed on the inner side wall of the vertical hole sand-passing device; wherein:
the clamping and conveying device comprises an electric sliding block, a rectangular frame body, baffles and a clamping mechanism, wherein a rectangular slideway is formed in the middle of the upper end face of the workbench, the electric sliding block is slidably mounted at the bottom of the rectangular slideway, the rectangular frame body is fixedly connected to the upper end face of the electric sliding block, the clamping mechanism is arranged inside the rectangular frame body, the baffles are symmetrically arranged at the upper ends of two sides of the rectangular frame body, and the baffles are uniformly arranged from front to back;
the horizontal hole sand-passing device comprises an L-shaped plate, a reciprocating motor, an eccentric wheel, a T-shaped rod, a spiral spring and a brush head, wherein the L-shaped plate is symmetrically arranged on the inner side wall of the vertical hole sand-passing device;
the vertical hole lead to sand device include Contraband template, actuating mechanism, connecting spring, first diaphragm, montant, second diaphragm, adjustment mechanism, lead to sand post and lead to sand mechanism, wherein the workstation at tight conveyor rear of clamp on be provided with the Contraband template, the opening of Contraband template is down, the up end middle part of Contraband template is provided with actuating mechanism, the first diaphragm of actuating mechanism's lower extreme fixedly connected with, install connecting spring between the up end of first diaphragm and the inside up end of Contraband template, the montant is installed to the lower terminal surface symmetry of first diaphragm, the lower extreme fixedly connected with second diaphragm of montant, be provided with adjustment mechanism on the lower terminal surface of second diaphragm, adjustment mechanism's lower extreme fixedly connected with leads to sand post, lead to install on the sand post and lead to sand mechanism.
As a preferred technical scheme, the clamping mechanism comprises an electric push rod, a pushing block, a connecting rod, a clamping plate and a buffer spring, wherein the electric push rod is uniformly arranged on the middle of the lower end face of the interior of the rectangular frame body from front to back through a push rod base, the pushing block is fixedly connected to the upper end of the electric push rod, the left side wall and the right side wall of the pushing block are connected with the lower end of the connecting rod through pin shafts, the upper end of the connecting rod is connected to the middle of the clamping plate through the pin shafts, rectangular through grooves are symmetrically formed in the positions, close to the middle, of the upper end face of the rectangular frame body in a left-right mode, the clamping plate penetrates through the rectangular through grooves, the bottom of the clamping plate is arranged on the lower end face of the interior of the rectangular frame body in a sliding mode, and the buffer spring is arranged between the side wall, far away from the connecting rod, of the clamping plate and the side wall of the rectangular through groove.
According to the preferable technical scheme, the rubber layers are arranged at the upper ends of the opposite side walls of the baffle and the clamping plate, and the rubber layers can increase friction among the baffle, the clamping plate and the electric power fitting wire clamp, so that the electric power fitting wire clamp is clamped and fixed, and the stability of the electric power fitting wire clamp in the sand flowing process is improved.
As a preferable technical scheme of the invention, the hairbrush is uniformly arranged on the hairbrush head, and the hairbrush head is detachably connected with the T-shaped rod in a manner of being convenient for cleaning, mounting and replacing the hairbrush head.
As a preferred technical scheme of the invention, the driving mechanism comprises a driving motor, a rotating disc, a rocker and an L-shaped rod, wherein the driving motor is installed at a position, close to the middle, of the upper end surface of the Contraband template through a motor base, the rotating disc is installed on an output shaft of the driving motor through a key, the rocker is rotatably connected at a position, close to the outer edge, of the front side wall of the rotating disc through a pin shaft, the upper end of the rocker is connected to a cross rod of the L-shaped rod through the pin shaft, a mounting hole is formed in the middle of the upper end surface of the Contraband template, the L-shaped rod is slidably installed in the mounting hole, and a first transverse plate is fixedly connected to the lower end of the L-shaped rod.
As a preferred technical scheme of the invention, the adjusting mechanism comprises a bidirectional motor, a driving shaft, a driving bevel gear, a first mounting plate, a second mounting plate, a screw rod, a driven bevel gear, a moving block and a fixed rod, wherein the middle part of the lower end surface of the first transverse plate is provided with the bidirectional motor through a motor base, an output shaft of the bidirectional motor is connected with the driving shaft through a coupling, the driving shaft is mounted on the second transverse plate through a bearing, the lower end of the driving shaft is provided with the driving bevel gear through a key, the driving bevel gear is positioned at the middle point of the diagonal of the second transverse plate, the corner of the second transverse plate is fixedly connected with the first mounting plate, the first mounting plate is provided with the second mounting plate along the diagonal direction, the screw rod is mounted on the first mounting plate and the second mounting plate through the bearing, one end of the screw rod, which is far away from the first mounting plate, is provided with the driven bevel gear through the key, the driven bevel gear is meshed with the driving bevel gear, the screw rod is provided with a moving block, and the lower end of the moving block is fixedly connected with a fixed rod.
As a preferred technical scheme of the invention, the sand passing mechanism comprises a high-pressure air pump, a rubber air pipe and an annular air bag, wherein a cylindrical groove is formed in the lower end face of the sand passing column, the high-pressure air pump is mounted at the top of the cylindrical groove through an air pump base, the annular groove is circumferentially formed in the outer side wall of the sand passing column, the annular air bag is mounted in the annular groove, and an air outlet of the high-pressure air pump is communicated with an air inlet of the annular air bag through the rubber air pipe.
As a preferable technical scheme of the invention, the outer side wall of the annular air bag is provided with the sponge sand paper layer, and the sponge sand paper layer can improve the sand passing efficiency of the annular air bag and can also play a certain protection role on the inner side wall of the vertical hole.
In addition, the invention also provides a processing method of the electric power fitting wire clamp manufacturing and processing system, which comprises the following steps:
s1, feeding and clamping: the electric power fitting clamp needing sand passing treatment is inverted on the inner side of the baffle manually, the lower end of the baffle is arranged on the rectangular frame, the electric power fitting clamp is clamped and fixed through the clamping mechanism, and the electric power fitting clamp after clamping and fixing is driven by the electric slide block to move backwards to the position below the vertical hole sand passing device;
s2, sand through the transverse holes: after the step S1 is finished, carrying out sand-through treatment on the transverse sand holes on the left side wall and the right side wall of the electric power fitting clamp through the transverse hole sand-through device, so as to remove sand grains attached to the inner side walls of the transverse holes;
s3, vertical hole sand-through treatment: when the step S2 is carried out, the position of the sand through column is adjusted through the adjusting mechanism to be located right above the vertical sand hole at the upper end of the electric power fitting clamp, the sand through column is driven to reciprocate up and down through the driving mechanism, and therefore the sand through column is driven to reciprocate up and down, and sand on the inner side wall of the vertical sand hole at the upper end of the electric power fitting clamp is removed;
s4, blanking treatment: after the completion of the S3, the transverse hole sand passing device and the vertical hole sand passing device stop running, the electric power fitting wire clamp after sand passing is driven by the electric slide block to move backwards to the rear end of the workbench, and the clamping mechanism resets, so that the electric power fitting wire clamp after sand passing is taken down manually and is collected and stacked.
(III) advantageous effects
1. According to the electric power fitting wire clamp manufacturing and processing system and the electric power fitting wire clamp manufacturing and processing method, the clamping and conveying device can clamp and fix a plurality of electric power fitting wire clamps through the mutual matching of the baffle and the clamping mechanism, and can drive the electric power fitting wire clamps to be conveyed backwards to the position below the vertical hole sand-passing device, so that the feeding efficiency is greatly improved, and the production efficiency of the electric power fitting wire clamps is improved;
2. according to the manufacturing and processing system and the processing method of the electric power fitting wire clamp, the brush head can be driven by the reciprocating motor to reciprocate in the transverse through holes in the left side wall and the right side wall of the electric power fitting wire clamp through the transverse hole sand passing device, so that sand grains attached to the inner side wall of the transverse hole are brushed off, the sand passing process of the transverse hole and the sand passing process of the vertical hole are performed synchronously, the sand passing efficiency is greatly improved, and the production efficiency of the electric power fitting wire clamp is improved;
3. according to the electric power fitting wire clamp manufacturing and processing system and the electric power fitting wire clamp manufacturing and processing method, the sand-through positions of the sand-through columns can be adjusted through the adjusting mechanism, so that sand-through processing can be performed on the vertical holes on the electric power fitting wire clamps of different specifications, the practicability is high, the sand-through processes of the vertical holes are all performed simultaneously, complete sand-through is guaranteed, the sand-through effect is greatly improved through the sand-through mechanism, the investment of manpower is reduced, the sand-through cost is reduced, and the using effect of the electric power fitting wire clamp is further improved.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a first perspective view of the present invention;
FIG. 2 is a second perspective view of the present invention;
FIG. 3 is a schematic structural view of the present invention;
FIG. 4 is a schematic view of the rectangular frame, baffle and clamping mechanism of the present invention;
FIG. 5 is a schematic structural view of a cross-hole sand-passing device according to the present invention;
FIG. 6 is a schematic view of the Contraband template and drive mechanism of the present invention;
FIG. 7 is a schematic perspective view of the first cross plate, the vertical rod, the second cross plate, the adjusting mechanism and the sand-passing column in the present invention;
FIG. 8 is a schematic structural view of the first cross member, the vertical member, the second cross member and the adjustment mechanism of the present invention;
FIG. 9 is a schematic structural diagram of a sand-passing column and a sand-passing mechanism in the present invention;
FIG. 10 is a schematic perspective view of an electric power fitting clamp according to the present invention;
FIG. 11 is a flow chart of the present invention.
Detailed Description
Embodiments of the present invention will be described below with reference to the drawings. In this process, the width of the lines or the size of the components in the drawings may be exaggerated for clarity and convenience of description.
The following terms are defined based on the functions of the present invention, and may be different depending on the intention of the user or the operator or the convention. Therefore, these terms are defined based on the entire contents of the present specification.
As shown in fig. 1 to 11, the electric power fitting wire clamp manufacturing and processing system comprises a supporting leg 1, a workbench 2, a clamping and conveying device 3, a cross-hole sand-passing device 4 and a vertical-hole sand-passing device 5, wherein the upper end of the supporting leg 1 is fixedly connected with the workbench 2, the middle part of the upper end surface of the workbench 2 is provided with the clamping and conveying device 3, the rear part of the clamping and conveying device 3 is provided with the vertical-hole sand-passing device 5, and the inner side wall of the vertical-hole sand-passing device 5 is symmetrically provided with the cross-hole sand-passing device 4; wherein:
the clamping and conveying device 3 comprises an electric slider 31, a rectangular frame body 32, a baffle 33 and a clamping mechanism 34, wherein the middle part of the upper end face of the workbench 2 is provided with a rectangular slide way, the bottom of the rectangular slide way is provided with the electric slider 31 in a sliding manner, the upper end face of the electric slider 31 is fixedly connected with the rectangular frame body 32, the clamping mechanism 34 is arranged inside the rectangular frame body 32, the baffle 33 is symmetrically arranged at the upper ends of two sides of the rectangular frame body 32, and the baffle 33 is uniformly arranged from front to back. During operation specifically, the inside at baffle 33 is invertd to the electric power fitting fastener that will carry out through the manual work and sand processing, and make its lower extreme take and put on rectangular frame body 32, it is fixed to press from both sides the clamp through the mutually supporting of clamping mechanism 34 and baffle 33, it carries backward to drive the electric power fitting fastener after pressing from both sides tight fixed through electronic slider 31, thereby accomplish the material loading process, after leading to the sand, drive the rear end of accomplishing the electric power fitting fastener after leading to the sand processing backward to workstation 2 through electronic slider 31, thereby be favorable to the manual work to carry out the unloading processing.
The clamping mechanism 34 comprises an electric push rod 341, a push block 342, a connecting rod 343, a clamping plate 344 and a buffer spring 345, wherein the electric push rod 341 is uniformly arranged on the middle part of the lower end face inside the rectangular frame 32 from front to back through a push rod base, the push block 342 is fixedly connected to the upper end of the electric push rod 341, the lower ends of the connecting rod 343 are connected to the left and right side walls of the push block 342 through a pin shaft, the upper end of the connecting rod 343 is connected to the middle part of the clamping plate 344 through a pin shaft, rectangular through grooves are symmetrically formed in the positions, close to the middle part, of the upper end face of the rectangular frame 32, of the upper end face, the clamping plate 344 is arranged in the rectangular through grooves in a penetrating manner, the bottom of the clamping plate 344 is arranged on the lower end face inside the rectangular frame 32 in a sliding manner, rubber layers are arranged on the upper ends of the side walls, opposite to the baffle 33 and the clamping plate 344, and the rubber layers can increase the friction among the baffle 33, the clamping plate 344 and the electric power fitting clamp, thereby be favorable to pressing from both sides tight fixed with electric power fitting fastener to improved electric power fitting fastener and led to the stability of sand in-process, the lateral wall that clamping plate 344 kept away from connecting rod 343 and the lateral wall of rectangle through groove between install buffer spring 345. During specific work, the electric power fitting clamp that will need to carry out sand-through processing through the manual work is invertd in the inboard of baffle 33 to make its lower extreme take and put on rectangular frame body 32, drive through electric putter 341 and promote piece 342 upward movement, thereby drive connecting rod 343 outside lateral movement, thereby drive clamp plate 344 outside lateral movement, press from both sides tight fixed processing to the lower extreme of electric power fitting clamp through clamp plate 344 and baffle 33 mutually supporting.
The cross hole lead-through sand device 4 include L shaped plate 41, reciprocating motor 42, eccentric wheel 43, T type pole 44, coil spring 45 and brush head 46, wherein the inside wall of vertical hole lead-through sand device 5 on the symmetry be provided with L shaped plate 41, install reciprocating motor 42 through the motor frame on the terminal surface under the diaphragm of L shaped plate 41, install eccentric wheel 43 through the key on reciprocating motor 42's the output shaft, eccentric wheel 43 is close to the one end slip laminating of pressing from both sides tight conveyor 3 and has T type pole 44, circular through-hole has been seted up at the riser middle part of L shaped plate 41, T type pole 44 slides and sets up in circular through-hole, the cover is equipped with coil spring 45 on the T type pole 44 between circular through-hole and the eccentric wheel 43, the one end fixedly connected with brush head 46 that eccentric wheel 43 was kept away from to T type pole 44, brush head 46 on evenly be provided with the brush, and brush head 46 and T type pole 44 are for can dismantle the connection, the removable attachment facilitates cleaning, installation, and replacement of the bristles 46. During specific work, the eccentric wheel 43 is driven to rotate in a reciprocating mode through the reciprocating motor 42, the T-shaped rod 44 is driven to reciprocate left and right through the extrusion effect of the eccentric wheel 43 on the T-shaped rod 44 and the reaction force of the spiral spring 45, so that the brush head 46 is driven to reciprocate left and right, cross holes in the left side wall and the right side wall of the electric power fitting clamp are brushed through the brush head 46, and sand grains on the inner side wall of the cross holes are swept down.
The vertical hole sand passing device 5 comprises Contraband type plates 51, a driving mechanism 52, a connecting spring 53, a first transverse plate 54, a vertical rod 55, a second transverse plate 56, an adjusting mechanism 57, a sand passing column 58 and a sand passing mechanism 59, wherein the Contraband type plates 51 are arranged on the workbench 2 behind the clamping and conveying device 3, openings of the Contraband type plates 51 face downwards, the driving mechanism 52 is arranged in the middle of the upper end face of the Contraband type plates 51, the lower end of the driving mechanism 52 is fixedly connected with the first transverse plate 54, the connecting spring 53 is arranged between the upper end face of the first transverse plate 54 and the inner upper end face of the Contraband type plates 51, the vertical rods 55 are symmetrically arranged on the lower end face of the first transverse plate 54, the lower end of the vertical rods 55 is fixedly connected with the second transverse plate 56, the adjusting mechanism 57 is arranged on the lower end face of the second transverse plate 56, the lower end of the adjusting mechanism 57 is fixedly connected with the sand passing column 58, and the sand passing mechanism 59 is arranged on the sand passing column 58. During operation, adjust the position of sand post 58 through adjustment mechanism 57, make it be located the vertical sand hole of electric power fitting fastener upper end directly over, drive first diaphragm 54 through actuating mechanism 52 and carry out up-and-down reciprocating motion, thereby drive montant 55 and second diaphragm 56 and carry out up-and-down reciprocating motion, thereby drive adjustment mechanism 57 and carry out up-and-down reciprocating motion, thereby drive sand post 58 and carry out up-and-down reciprocating motion, thereby drive sand mechanism 59 and carry out up-and-down reciprocating motion, thereby detach the sand grain on the vertical sand hole inside wall of electric power fitting fastener upper end.
The driving mechanism 52 comprises a driving motor 521, a rotating disc 522, a rocker 523 and an L-shaped rod 524, wherein the driving motor 521 is installed at a position, close to the middle, of the upper end surface of the Contraband template 51 through a motor base, the rotating disc 522 is installed on an output shaft of the driving motor 521 through a key, the rocker 523 is rotatably connected at a position, close to the outer edge, of the front side wall of the rotating disc 522 through a pin shaft, the upper end of the rocker 523 is connected to a cross rod of the L-shaped rod 524 through a pin shaft, a mounting hole is formed in the middle of the upper end surface of the Contraband template 51, the L-shaped rod 524 is slidably installed in the mounting hole, and a first transverse plate 54 is fixedly connected to. During specific work, the driving motor 521 drives the rotating disc 522 to rotate, so that the rocker 523 is driven to rotate, the rocker 523 drives the L-shaped rod 524 to reciprocate up and down, and the sand passing column 58 is driven to reciprocate up and down.
The adjusting mechanism 57 comprises a bidirectional motor 571, a driving shaft 572, a driving bevel gear 573, a first mounting plate 574, a second mounting plate 575, a screw 576, a driven bevel gear 577, a moving block 578 and a fixing rod 579, wherein the bidirectional motor 571 is mounted in the middle of the lower end surface of the first transverse plate 54 through a motor base, the driving shaft 572 is connected to an output shaft of the bidirectional motor 571 through a coupling, the driving shaft 572 is mounted on the second transverse plate 56 through a bearing, the driving bevel gear 573 is mounted at the lower end of the driving shaft 572 through a key, the driving bevel gear 573 is located at the midpoint of a diagonal of the second transverse plate 56, the first mounting plate 574 is fixedly connected to the corner of the second transverse plate 56, the second mounting plate 575 is arranged along the diagonal direction of the first mounting plate 574, the screw 576 is mounted on the first mounting plate 574 and the second mounting plate 575 through a bearing, and the driven bevel gear 577 is mounted at one end of the screw 576 far away from the first mounting plate 574 through a key, the driven bevel gear 577 and the drive bevel gear 573 are engaged with each other, a moving block 578 is arranged on the screw 576, and a fixed rod 579 is fixedly connected to the lower end of the moving block 578. During specific work, drive driving shaft 572 through two way motor 571 and rotate, thereby drive bevel gear 573 and rotate, the meshing through drive bevel gear 573 and driven bevel gear 577 drives driven bevel gear 577 and rotates, thereby drive screw 576 and rotate, thereby drive movable block 578 and remove, thereby drive dead lever 579 and remove, thereby make to lead to sand post 58 and be located the vertical sand hole of electric power fitting fastener upper end directly over, thereby carry out the sand processing of leading to the vertical hole on the electric power fitting fastener of different specifications.
Lead to sand mechanism 59 include high pressure air pump 591, rubber trachea 592 and annular gasbag 593, wherein the lower terminal surface of leading to sand post 58 seted up the cylindricality recess, the top of cylindricality recess is passed through the air pump base and is installed high pressure air pump 591, the annular recess has been seted up to circumference on the lateral wall of leading to sand post 58, install annular gasbag 593 in the annular recess, the air outlet of high pressure air pump 591 is linked together through the air inlet of rubber trachea 592 and annular gasbag 593, annular gasbag 593's lateral wall on be provided with the sponge sand paper layer, the sponge sand paper layer can improve annular gasbag 593's the sand efficiency of leading to, can also play certain guard action to the inside wall of erectting the hole simultaneously. During specific work, the annular air bag 593 is inflated through the high-pressure air pump 591, so that the annular air bag 593 is driven to expand, the outer side wall of the annular air bag 593 is made to cling to the inner side wall of the vertical sand hole in the upper end of the electric power fitting wire clamp, and sand attached to the inner side wall of the vertical sand hole is removed in the process that the annular air bag 593 reciprocates up and down.
In addition, the invention also provides a processing method of the electric power fitting wire clamp manufacturing and processing system, which comprises the following steps:
s1, feeding and clamping: the electric power fitting clamp needing sand passing treatment is inverted on the inner side of the baffle 33 through manual work, the lower end of the electric power fitting clamp is arranged on the rectangular frame body 32 in an overlapping mode, the electric push rod 341 drives the pushing block 342 to move upwards so as to drive the connecting rod 343 to move outwards and drive the clamping plate 344 to move outwards, the clamping plate 344 and the baffle 33 are matched with each other to clamp and fix the lower end of the electric power fitting clamp, and the electric power fitting clamp after clamping and fixing is driven by the electric slide block 31 to move backwards to the position below the vertical hole sand passing device 5;
s2, sand through the transverse holes: after the step S1 is completed, the reciprocating motor 42 drives the eccentric wheel 43 to rotate in a reciprocating manner, the eccentric wheel 43 drives the T-shaped rod 44 to reciprocate left and right under the extrusion action of the eccentric wheel 43 on the T-shaped rod 44 and the reaction force of the coil spring 45, so as to drive the brush head 46 to reciprocate left and right, and thus the brush head 46 brushes the cross holes on the left and right side walls of the electric power fitting clamp, so as to sweep away sand grains on the inner side wall of the cross hole;
s3, vertical hole sand-through treatment: in the process of S2, the bi-directional motor 571 drives the driving shaft 572 to rotate, thereby driving the driving bevel gear 573 to rotate, driving the driven bevel gear 577 to rotate through the meshing action of the driving bevel gear 573 and the driven bevel gear 577, thereby driving the screw rod 576 to rotate, and driving the moving block 578 to move, and driving the fixed rod 579 to move, so that the sand through column 58 is positioned right above the vertical sand hole at the upper end of the power fitting clamp, the driving mechanism 52 drives the sand through column 58 to reciprocate up and down, thereby driving the sand-passing mechanism 59 to do up-and-down reciprocating motion, inflating the annular air bag 593 through the high-pressure air pump 591, thereby driving the annular air bag 593 to expand, leading the sponge sand paper layer on the outer side wall of the annular air bag 593 to be tightly attached to the inner side wall of the vertical sand hole at the upper end of the electric power fitting wire clamp, thereby removing sand attached to the inner side wall of the vertical sand hole in the process of the up-and-down reciprocating motion of the annular air bag 593;
s4, blanking treatment: after the completion of the above-mentioned S3, the transverse hole sand-passing device 4 and the vertical hole sand-passing device 5 stop running, the electric power fitting wire clamp after the completion of sand passing is driven by the electric slider 31 to move backwards to the rear end of the workbench 2, and the clamping mechanism 34 resets, so that the electric power fitting wire clamp after the completion of sand passing is taken down manually and is collected and stacked.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (9)
1. The utility model provides an electric power fitting fastener manufacturing and processing system, includes landing leg (1), workstation (2), presss from both sides tight conveyor (3), sand device (4) are led to the cross bore and sand device (5) are led to the vertical bore, its characterized in that: the upper end of the supporting leg (1) is fixedly connected with a workbench (2), the middle part of the upper end surface of the workbench (2) is provided with a clamping and conveying device (3), a vertical hole sand-through device (5) is arranged behind the clamping and conveying device (3), and the inner side wall of the vertical hole sand-through device (5) is symmetrically provided with a transverse hole sand-through device (4); wherein:
the clamping and conveying device (3) comprises an electric sliding block (31), a rectangular frame body (32), a baffle (33) and a clamping mechanism (34), wherein a rectangular slide way is formed in the middle of the upper end face of the workbench (2), the electric sliding block (31) is slidably mounted at the bottom of the rectangular slide way, the rectangular frame body (32) is fixedly connected to the upper end face of the electric sliding block (31), the clamping mechanism (34) is arranged inside the rectangular frame body (32), the baffles (33) are symmetrically arranged at the upper ends of two sides of the rectangular frame body (32), and the baffles (33) are uniformly arranged from front to back;
the cross-hole sand-passing device (4) comprises an L-shaped plate (41), a reciprocating motor (42), an eccentric wheel (43), a T-shaped rod (44), a spiral spring (45) and a brush head (46), the sand conveying device comprises a vertical hole sand conveying device (5), wherein L-shaped plates (41) are symmetrically arranged on the inner side wall of the vertical hole sand conveying device (5), a reciprocating motor (42) is installed on the lower end face of a transverse plate of each L-shaped plate (41) through a motor base, an eccentric wheel (43) is installed on an output shaft of the reciprocating motor (42) through a key, a T-shaped rod (44) is attached to one end, close to a clamping conveying device (3), of the eccentric wheel (43) in a sliding mode, a circular through hole is formed in the middle of a vertical plate of each L-shaped plate (41), the T-shaped rod (44) is arranged in the circular through hole in a sliding mode, a spiral spring (45) is sleeved on the T-shaped rod (44) between the circular through hole and the eccentric wheel (43), and one end, far away from the eccentric wheel (43), of the T-shaped rod (44) is fixedly connected with a brush head (46);
the vertical hole sand passing device (5) comprises Contraband type plates (51), a driving mechanism (52), a connecting spring (53), a first transverse plate (54), a vertical rod (55), a second transverse plate (56), an adjusting mechanism (57), a sand passing column (58) and a sand passing mechanism (59), wherein the Contraband type plate (51) is arranged on a workbench (2) behind the clamping and conveying device (3), an opening of the Contraband type plate (51) faces downwards, the driving mechanism (52) is arranged in the middle of the upper end face of the Contraband type plate (51), the lower end of the driving mechanism (52) is fixedly connected with the first transverse plate (54), the connecting spring (53) is arranged between the upper end face of the first transverse plate (54) and the inner upper end face of the Contraband type plate (51), the vertical rod (55) is symmetrically arranged on the lower end face of the first transverse plate (54), the lower end of the vertical rod (55) is fixedly connected with the second transverse plate (56), the adjusting mechanism (57) is arranged on the lower end face of the second, the lower end of the adjusting mechanism (57) is fixedly connected with a sand passing column (58), and the sand passing column (58) is provided with a sand passing mechanism (59).
2. The electric power fitting clamp manufacturing and processing system according to claim 1, wherein: the clamping mechanism (34) comprises an electric push rod (341), a pushing block (342), a connecting rod (343), a clamping plate (344) and a buffer spring (345), wherein the middle part of the lower end surface in the rectangular frame body (32) is uniformly provided with an electric push rod (341) through a push rod base from front to back, the upper end of the electric push rod (341) is fixedly connected with a push block (342), the left side wall and the right side wall of the push block (342) are connected with the lower end of a connecting rod (343) through pin shafts, the upper end of the connecting rod (343) is connected with the middle part of a clamping plate (344) through pin shafts, rectangular through grooves are symmetrically arranged at the positions, close to the middle part, of the upper end surface of the rectangular frame body (32) in a left-right mode, the clamping plate (344) penetrates through the rectangular through grooves, and the bottom of the clamping plate (344) is arranged on the lower end face of the inner part of the rectangular frame body (32) in a sliding mode, and a buffer spring (345) is arranged between the side wall, away from the connecting rod (343), of the clamping plate (344) and the side wall of the rectangular through groove.
3. The electric power fitting clamp manufacturing and processing system according to claim 2, wherein: rubber layers are arranged at the upper ends of the opposite side walls of the baffle plate (33) and the clamping plate (344).
4. The electric power fitting clamp manufacturing and processing system according to claim 1, wherein: the brush head (46) is evenly provided with brushes, and the brush head (46) is detachably connected with the T-shaped rod (44).
5. The electric power fitting clamp manufacturing and processing system according to claim 1, wherein: actuating mechanism (52) include driving motor (521), rotating disc (522), rocker (523) and L type pole (524), wherein Contraband template (51) the up end be close to the position at middle part and install driving motor (521) through the motor frame, rotating disc (522) are installed through the key on the output shaft of driving motor (521), the position that the preceding lateral wall of rotating disc (522) is close to outer edge is rotated through the round pin axle and is connected with rocker (523), the upper end of rocker (523) is rotated through the round pin axle and is connected on the horizontal pole of L type pole (524), the mounting hole has been seted up at the up end middle part of Contraband template (51), slidable mounting has L type pole (524) in the mounting hole, the first diaphragm (54) of lower extreme fixedly connected with of L type pole (524).
6. The electric power fitting clamp manufacturing and processing system according to claim 1, wherein: the adjusting mechanism (57) comprises a bidirectional motor (571), a driving shaft (572), a driving bevel gear (573), a first mounting plate (574), a second mounting plate (575), a screw rod (576), a driven bevel gear (577), a moving block (578) and a fixing rod (579), wherein the bidirectional motor (571) is mounted in the middle of the lower end face of the first transverse plate (54) through a motor base, the driving shaft (572) is connected to an output shaft of the bidirectional motor (571) through a coupler, the driving shaft (572) is mounted on the second transverse plate (56) through a bearing, the driving bevel gear (573) is mounted at the lower end of the driving shaft (572) through a key, the driving bevel gear (573) is located at the middle point of a diagonal line of the second transverse plate (56), the first mounting plate (574) is fixedly connected to the inner side of a corner of the second transverse plate (56), and the second mounting plate (575) is arranged on the first mounting plate (574) in the diagonal direction, install screw rod (576) through the bearing on mounting panel (574) and No. two mounting panel (575), driven bevel gear (577) are installed through the key to the one end that mounting panel (574) was kept away from to screw rod (576), driven bevel gear (577) and drive bevel gear (573) intermeshing, are provided with movable block (578) on screw rod (576), and the lower extreme fixedly connected with dead lever (579) of movable block (578).
7. The electric power fitting clamp manufacturing and processing system according to claim 1, wherein: lead to sand mechanism (59) include high pressure air pump (591), rubber trachea (592) and annular gasbag (593), wherein lead to the lower terminal surface of sand post (58) seted up the cylindricality recess, air pump base is passed through at the top of cylindricality recess and is installed high pressure air pump (591), lead to the lateral wall of sand post (58) and go up circumference and seted up the annular recess, install annular gasbag (593) in the annular recess, the air outlet of high pressure air pump (591) is linked together through the air inlet of rubber trachea (592) and annular gasbag (593).
8. The electric power fitting clamp manufacturing and processing system according to claim 7, wherein: the outer side wall of the annular air bag (593) is provided with a sponge sand paper layer.
9. The system of any one of claims 1 to 8, wherein: the processing method of the electric power fitting wire clamp manufacturing and processing system comprises the following steps:
s1, feeding and clamping: the electric power fitting clamp needing sand passing treatment is inverted on the inner side of the baffle (33) manually, the lower end of the baffle is arranged on the rectangular frame body (32), the electric power fitting clamp is clamped and fixed through the clamping mechanism (34), and the electric power fitting clamp after clamping and fixing is driven by the electric sliding block (31) to move backwards to the position below the vertical hole sand passing device (5);
s2, sand through the transverse holes: after the step S1 is finished, carrying out sand-through treatment on the transverse sand holes on the left side wall and the right side wall of the electric power fitting clamp through the transverse hole sand-through device (4), thereby removing sand grains attached to the inner side walls of the transverse holes;
s3, vertical hole sand-through treatment: when the step S2 is carried out, the position of the sand passing column (58) is adjusted through the adjusting mechanism (57) to be located right above the vertical sand hole at the upper end of the power fitting clamp, the sand passing column (58) is driven to reciprocate up and down through the driving mechanism (52), so that the sand passing mechanism (59) is driven to reciprocate up and down, and sand grains on the inner side wall of the vertical sand hole at the upper end of the power fitting clamp are removed;
s4, blanking treatment: after the S3 is completed, the transverse hole sand passing device (4) and the vertical hole sand passing device (5) stop running, the electric power fitting wire clamps after sand passing are driven to move backwards to the rear end of the workbench (2) through the electric sliding blocks (31), and the clamping mechanisms (34) reset, so that the electric power fitting wire clamps after sand passing are taken down manually and are collected in a centralized mode and stacked.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110506640.XA CN113210591A (en) | 2021-05-10 | 2021-05-10 | Electric power fitting wire clamp manufacturing and processing system and method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110506640.XA CN113210591A (en) | 2021-05-10 | 2021-05-10 | Electric power fitting wire clamp manufacturing and processing system and method |
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| Publication Number | Publication Date |
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| CN113210591A true CN113210591A (en) | 2021-08-06 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110506640.XA Withdrawn CN113210591A (en) | 2021-05-10 | 2021-05-10 | Electric power fitting wire clamp manufacturing and processing system and method |
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| Country | Link |
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| CN (1) | CN113210591A (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107790691A (en) * | 2017-10-31 | 2018-03-13 | 安徽新宁装备股份有限公司 | A kind of multistation sand cleaning machine sand washing mechanism |
| CN108555271A (en) * | 2018-04-25 | 2018-09-21 | 重庆市永川区华益机械铸造有限责任公司 | A kind of casting cleaning equipment |
| CN109047736A (en) * | 2018-08-10 | 2018-12-21 | 宁国市挚友合金钢材料有限公司 | A kind of sand cleaning machine being convenient to clean |
| CN109175324A (en) * | 2018-09-03 | 2019-01-11 | 蔡建丰 | A kind of threeway flanged pipe clamps cleaning equipment automatically |
| CN111360236A (en) * | 2020-05-09 | 2020-07-03 | 黄志辉 | Metal pipe fitting tee bend connector casting shaping drawing of patterns aftertreatment system |
-
2021
- 2021-05-10 CN CN202110506640.XA patent/CN113210591A/en not_active Withdrawn
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107790691A (en) * | 2017-10-31 | 2018-03-13 | 安徽新宁装备股份有限公司 | A kind of multistation sand cleaning machine sand washing mechanism |
| CN108555271A (en) * | 2018-04-25 | 2018-09-21 | 重庆市永川区华益机械铸造有限责任公司 | A kind of casting cleaning equipment |
| CN109047736A (en) * | 2018-08-10 | 2018-12-21 | 宁国市挚友合金钢材料有限公司 | A kind of sand cleaning machine being convenient to clean |
| CN109175324A (en) * | 2018-09-03 | 2019-01-11 | 蔡建丰 | A kind of threeway flanged pipe clamps cleaning equipment automatically |
| CN111360236A (en) * | 2020-05-09 | 2020-07-03 | 黄志辉 | Metal pipe fitting tee bend connector casting shaping drawing of patterns aftertreatment system |
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Application publication date: 20210806 |
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