CN219541906U - Bar cutting flat head equipment - Google Patents
Bar cutting flat head equipment Download PDFInfo
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- CN219541906U CN219541906U CN202320529167.1U CN202320529167U CN219541906U CN 219541906 U CN219541906 U CN 219541906U CN 202320529167 U CN202320529167 U CN 202320529167U CN 219541906 U CN219541906 U CN 219541906U
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Abstract
The utility model discloses bar cutting flat head equipment, which comprises: the device comprises a distributing device, a first transmission device, a first color detection sensor and a first flat head machine electrically connected with the first color detection sensor; the material distributing device is used for placing each bar to be processed, transmitting a single bar to be processed to the first transmission device, wherein an elbow is arranged at the end part of the bar to be processed, and the position of the elbow is marked on the bar to be processed through an identifier; the first transmission device is used for axially transmitting the bar to be processed; the first flat head machine is arranged at the front end of the first transmission device; the first color detection sensor is used for sending a starting signal to the first end-of-head machine when detecting that the mark on the bar to be processed reaches a first calibration position, and the first calibration position is the cutter-down position of the first end-of-head machine; the first beveling machine is used for cutting off bars to be processed when receiving a starting signal. The utility model can improve the automation degree of the bar cutting flat head, thereby improving the efficiency of the bar cutting flat head and reducing the labor cost of processing.
Description
Technical Field
The utility model relates to the technical field of machining, in particular to bar cutting flat head equipment.
Background
Thin straight bars are the most common type of product in the production of metallic materials. The straightness of the bar affects the later processing and production, so the straightness is an important index of the bar quality. In the bar production process, the bar can be bent and deformed, the straightness cannot meet the subsequent processing requirements, so that the bar needs to be straightened through straightening equipment, and the existing straightening modes of the thin and straight bar comprise multi-roller straightening, two-roller straightening, hot tension straightening and the like. The heads of the straightened bars are provided with a certain elbow, an inspector is required to detect straightness on an inspection platform and mark the elbow position, and a crop operator clamps the materials to a flattening machine according to the scribing position and then flattening the materials. And the production efficiency is reduced and the operation cost is increased due to the large bar production quantity.
Therefore, it is necessary to provide a device for cutting flat heads from thin and straight bars, which solves the above-mentioned drawbacks of the prior art.
Disclosure of Invention
The utility model provides bar cutting flat head equipment which can improve the automation degree of bar cutting flat head, thereby improving the efficiency of bar cutting flat head and reducing the labor cost of processing. The specific mode is as follows.
The utility model provides bar cutting flat head equipment, which comprises: the device comprises a distributing device, a first transmission device, a first color detection sensor and a first flat-head machine electrically connected with the first color detection sensor;
the material distributing device is used for placing each bar to be processed and transmitting a single bar to be processed to the first transmission device, an elbow is arranged at the end part of the bar to be processed, and the position of the elbow is marked on the bar to be processed through an identifier;
the first transmission device is used for axially transmitting the bar to be processed;
the first flat head machine is arranged at the front end of the first transmission device;
the first color detection sensor is used for sending a starting signal to the first end-of-head machine when detecting that the mark on the bar to be processed reaches a first calibration position, wherein the first calibration position is the cutter-down position of the first end-of-head machine;
the first beveling machine is used for cutting off the bar to be processed when receiving the starting signal.
Optionally, the first transmission device includes:
the support piece is used for supporting the bar to be processed;
and the conveying piece is used for driving the bar to be processed on the supporting piece to axially move.
Optionally, the support comprises a support wheel, the rotation axis of which is perpendicular to the axial direction of the bar to be treated;
the conveying piece comprises a sliding rail and clamping and conveying pliers which are slidably mounted on the sliding rail, the extending direction of the sliding rail is parallel to the axial direction of the bar to be processed, and the clamping and conveying pliers are used for clamping the bar to be processed on the supporting wheel and driving the clamped bar to be processed to move along the axial direction through sliding.
Optionally, the support wheel comprises a plurality of support wheels arranged at intervals in a straight line along the axis of the bar to be treated.
Optionally, the first conveying device further comprises a first in-place detection sensor, and the first in-place detection sensor is installed on one side of the supporting wheel along the axis of the bar to be processed and is used for detecting whether the bar to be processed is conveyed onto the supporting wheel from the distributing device;
the first in-place detection sensor is electrically connected with the clamping and conveying clamp and the clamping and conveying clamp, and is used for controlling the clamping and conveying clamp to clamp the bar to be processed on the supporting wheel and controlling the clamping and conveying clamp to move along the axial direction of the bar to be processed by the first end facing machine when detecting that the bar to be processed is conveyed onto the supporting wheel from the distributing device.
Optionally, the mark on the bar to be processed is a mark with a preset color;
the first color detection sensor is a color sensor for detecting the preset color; the first color detection sensor is arranged at a position with the same level as the lower cutter;
the first in-place detection sensor is any one of a contact sensor, a weight sensor and a photoelectric sensor.
Optionally, both ends of the bar to be treated are provided with elbows, and the first beveling machine is used for cutting off the elbows at the first end of the bar to be treated;
the cut-off tack device further comprises: the first transmission device, the first color detection sensor and the first flat head machine are electrically connected with the first color detection sensor;
the second transmission device is positioned at one side of the first transmission device, which is opposite to the material distributing device;
a first transfer device is arranged between the first transmission device and the second transmission device;
the first conveying device is also used for conveying the bar to be processed of which the elbow is cut by the first flat head machine to a first preset position in the axial reverse direction;
the first transfer device is used for transferring bars to be processed positioned at the first preset position of the first conveying device to the second conveying device;
the second flat head machine is arranged at the rear end of the second transmission device;
the second in-place sensor is arranged on the second transmission device and is used for detecting the position of a bar to be processed, and when the bar to be processed is positioned on the second transmission device, the second transmission device clamps the bar to be processed and drives the bar to be processed to move towards the second color detection sensor;
the second color detection sensor is used for sending a starting signal to the second flat head machine when detecting that the mark of the second end on the bar to be processed reaches a second calibration position, and the second calibration position is the cutter feeding position of the second flat head machine;
and the second head machine is used for cutting off the bar to be processed when receiving the starting signal.
Optionally, the tack cutting device further comprises a discharging car, wherein the discharging car is positioned on the side of the second conveying device, which is opposite to the first conveying device;
a second transfer device is arranged between the discharging vehicle and the second transmission device;
the second transmission device is also used for reversely transmitting the bar material with the elbow cut by the second head cutting machine to a second preset position along the axial direction;
the second transfer device is used for transferring the bar material positioned at the second preset position of the second conveying device onto the discharging car.
Optionally, the first transfer device and the second transfer device are turning rods capable of being turned over.
Compared with the prior art, the utility model has the following advantages:
according to the bar cutting and flattening equipment provided by the embodiment of the utility model, each bar to be processed is placed through the material distributing device, after the material distributing device transmits a single bar to be processed to the first transmission device, the end part of the bar to be processed is provided with the elbow, the position of the elbow is marked on the bar to be processed through the mark, the first transmission device can axially transmit the bar to be processed, the first flattening machine is arranged at the front end of the first transmission device, and when the mark on the bar to be processed is detected to reach the first calibration position, the first color detection sensor can send a starting signal to the first flattening machine, and because the first calibration position is the cutting position of the first flattening machine, the first flattening machine cuts off the bar to be processed when receiving the starting signal, and can cut off the elbow of the end part of the bar to be processed.
Therefore, by using the scheme provided by the utility model, the elbow at the end part of the bar can be automatically aligned with the lower cutter position of the head flushing machine so as to cut off the elbow, an operator is not required to manually place the elbow on the Ji Pingtou machine, the automatic flat head cutting and flushing device is realized, the automation degree of the bar cutting and flushing device can be improved, the labor cost of processing is reduced, the efficiency of bar cutting and flushing is improved, and the production efficiency is improved.
Drawings
Fig. 1 is a schematic structural view of a bar cutting flat head device according to an embodiment of the present utility model.
The reference numerals in the drawings are:
1. a second head-flattening machine; 2. clamping and conveying pliers; 3. a slide rail; 4. a support wheel; 5. a turning rod; 6. a discharging car; 7. a first color detection sensor; 8. a material distributing device; 9. a first in-place detection sensor; 10. a first beveling machine; 11. a second color detection sensor; a second in-place sensor 12;
100. a first transmission device; 200. and a second transmission device.
Detailed Description
In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present utility model. The present utility model may be embodied in many other forms than those herein described, and those skilled in the art will readily appreciate that the present utility model may be similarly embodied without departing from the spirit or essential characteristics thereof, and therefore the present utility model is not limited to the specific embodiments disclosed below.
In order to solve the problems of low automation degree, low efficiency and high labor cost of bar cutting flat heads in the related art, the embodiment of the utility model provides bar cutting flat head equipment.
As shown in fig. 1, the bar cutting flat head device provided by the utility model comprises: the automatic feeding device comprises a distributing device 8, a first transmission device 100, a first color detection sensor 7 and a first flat head machine 10 electrically connected with the first color detection sensor 7.
The material distributing device 8 is used for placing bars to be processed and transmitting a single bar to be processed to the first transmission device 100, an elbow is arranged at the end part of the bar to be processed, and the position of the elbow is marked on the bar to be processed through an identification; the first transmission device 100 is used for axially transmitting the bar to be processed; the first flat head machine 10 is installed at the front end of the first transmission device 100; the first color detection sensor 7 is configured to send a start signal to the first end-of-head machine 10 when detecting that the identifier on the bar to be processed reaches a first calibration position, where the first calibration position is a cutter-down position of the first end-of-head machine 10; the first beveling machine 10 is used for cutting off the bar to be processed when the starting signal is received.
The first transfer device 100 may be a conveyor belt, a transfer roller, a robot, or the like, but is not limited thereto.
In one embodiment, the first transmission apparatus 100 may include: the bar material treatment device comprises a support piece and a conveying piece, wherein the support piece is used for supporting the bar material to be treated, and the conveying piece is used for driving the bar material to be treated on the support piece to axially move. The conveying member may be a rack and pinion mechanism, a slider mechanism, a conveyor belt, or the like, but is not limited thereto. The support by the support member can make the transmission smoother.
In one embodiment, as shown in fig. 1, the support comprises a support wheel 4, the rotation axis of the support wheel 4 being perpendicular to the axial direction of the bar to be treated; the conveying part comprises a sliding rail 3 and a clamping and conveying clamp 2 which is slidably mounted on the sliding rail 3, the extending direction of the sliding rail 3 is parallel to the axial direction of the bar to be processed, and the clamping and conveying clamp 2 is used for clamping the bar to be processed on the supporting wheel 4 and driving the clamped bar to be processed to move along the axial direction through sliding.
In one embodiment, as shown in fig. 1, the supporting wheel 4 comprises a plurality of wheels arranged at intervals in a straight line along the axis of the bar to be treated. The plurality of support wheels 4 can support the bar more reliably.
In one embodiment, as shown in fig. 1, the first conveying device 100 further includes a first in-place detecting sensor 9, where the first in-place detecting sensor 9 is installed on one side of the supporting wheel 4 along the axis of the bar to be processed, and is used for detecting whether the bar to be processed is conveyed from the distributing device 8 onto the supporting wheel 4; the first in-place detection sensor 9 is electrically connected with the clamping and conveying clamp 2 and the clamping and conveying clamp 2, and is used for controlling the clamping and conveying clamp 2 to clamp the bar to be processed on the supporting wheel 4 and controlling the clamping and conveying clamp 2 to move along the axial direction of the bar to be processed by the first end-facing machine 10 when detecting that the bar to be processed is conveyed from the distributing device 8 to the supporting wheel 4. The present embodiment can accurately control the gripping forceps 2.
In one embodiment, the mark on the bar to be processed is a mark of a preset color; the first color detection sensor 7 is a color sensor for detecting the preset color; the first color detection sensor 7 is arranged at a position with the same level as the lower cutter position; the first in-place detection sensor 9 is any one of a contact sensor, a weight sensor and a photoelectric sensor.
And the color sensor is additionally arranged at the inlet of the flat head machine, so that the bar straightness is identified to judge the marking (namely, the mark with the preset color), and the bar can be accurately cut off according to the marking position, so that the loss caused by manual operation is avoided, and meanwhile, the production efficiency is improved.
In one embodiment, the two ends of the bar to be treated are provided with bends, and the first beveling machine 10 is used for cutting the bends of the first end of the bar to be treated; the cut-off tack device further comprises: a second transmission device 200, a second color detection sensor 11 and a second flat head machine 1 electrically connected with the second color detection sensor 11; the second conveying device 200 is located at a side of the first conveying device 100 facing away from the material distributing device 8; a first transfer device is arranged between the first transmission device 100 and the second transmission device 200; the first conveying device 100 is further configured to reversely convey the bar to be processed, which is cut off by the first beveling machine 10, to a first preset position along an axial direction; the first transferring device is used for transferring the bar to be processed positioned at the first preset position of the first conveying device 100 onto the second conveying device 200; the second flat head machine 1 is arranged at the rear end of the second transmission device 200; the second color detection sensor 11 is configured to send a start signal to the second end-facing machine 1 when detecting that the identifier of the second end on the bar to be processed reaches a second calibration position, where the second calibration position is a cutter-down position of the second end-facing machine 1; the second beveling machine 1 is used for cutting off the bar to be processed when the starting signal is received. In this embodiment, the bend at the other end of the bar may be cut off.
The structure of the second transmission device 200 is similar to that of the first transmission device 100, and will not be described here.
The second in-place sensor 12 is arranged on the second transmission device, the second in-place sensor 12 is used for detecting the position of a bar to be processed, and when the bar to be processed is positioned on the second transmission device, the second transmission device clamps the bar to be processed and drives the bar to be processed to move towards the second color detection sensor; it can be seen that a second in-place sensor 12 is also arranged on the second transmission device 200, and the second in-place detection sensor 12 may be any one of a touch sensor, a weight sensor, and a photoelectric sensor. The in-place sensor arranged on the second transmission device 200 is used for detecting the titanium alloy bar falling on the second transmission device, the in-place sensor detects the titanium alloy bar, the second transmission device 200 drives the titanium alloy bar to move towards the second color detection sensor so as to be used for identifying the mark of the second end on the bar to be processed by the second color detection sensor, and when the mark is identified, the bar to be processed is cut off by the second end-facing machine 1.
In one embodiment, the cut-and-tack apparatus further comprises a discharge car 6, the discharge car 6 being located on the side of the second conveyor facing away from the first conveyor; a second transfer device is arranged between the discharging vehicle 6 and the second transmission device; the second conveying device 200 is further used for conveying the bar material with the elbow cut by the second beveling machine 1 to a second preset position along the axial direction in a reverse direction; the second transfer device is used for transferring the bar material positioned at the second preset position of the second conveying device 200 onto the discharging vehicle 6.
In one embodiment, the first transfer device and the second transfer device are turning bars 5 which are arranged in a reversible manner.
In one embodiment, the first transmission device 100, the first color detection sensor 7 and the first flat head machine 10 may be located below the second transmission device 200, the second color detection sensor 11 and the second flat head machine 1 as a whole, so as to reasonably distribute the space occupation ratios of the components.
By using the scheme provided by the utility model, the elbow at the end part of the bar can be automatically aligned with the lower cutter position of the head flushing machine so as to cut off the elbow, an operator is not required to manually place the elbow on the Ji Pingtou machine, the automatic flat head is realized, the automation degree of cutting off the flat head of the bar can be improved, the labor cost of processing is reduced, the efficiency of cutting off the flat head of the bar is improved, and the production efficiency is improved.
The working process of the tack cutting device provided by the utility model is described below through specific embodiments. Firstly, placing bars which are inspected by inspection personnel and marked on a distributing device 8, distributing the bars through the distributing device 8, rolling one bar into a supporting wheel 4 (lower) of a first conveying device 100, triggering a first in-place detection sensor 9, clamping the materials by a clamping and conveying clamp 2 (lower), conveying the bars forwards through a sliding rail 3 (lower), recognizing the marking (color marking) position of the head of the bar by a first color detection sensor 7 (lower), and continuously conveying the materials by the color sensor (lower), when the materials are conveyed forwards to a first calibration position, starting a first flat head machine 10 to perform flat head cutting, and after the flat head cutting is finished, the clamp 2 (lower) clamps the material again, conveys the material backwards, stops after conveying to the zero position, the turning rod 5 (lower) rotates upwards, dials the material onto the supporting wheel 4 (upper), triggers the second in-place sensor 12 (upper), the second in-place sensor 12 (upper) sends out a signal, the clamp 2 (upper) clamps the material, conveys the bar forwards through the sliding rail 33 (upper), the bar end passes through the second color detection sensor 11 (upper), the second color detection sensor 11 (upper) recognizes the marking position of the bar head, the clamp 22 (upper) continues to convey the material, when the material is conveyed forwards to the standard position, the flat head machine 1 starts working, flat head cutting is carried out, the clamp 22 (upper) clamps the material again after the flat head cutting is finished, and (3) conveying the materials backwards, stopping after conveying the materials to a zero position, rotating the material turning rod 55 upwards (above), and stirring the materials to the discharging vehicle 66 to finish the flat head.
While the utility model has been described in terms of preferred embodiments, it is not intended to be limiting, but rather, it will be apparent to those skilled in the art that various changes and modifications can be made herein without departing from the spirit and scope of the utility model as defined by the appended claims.
Claims (9)
1. A bar cutting flat head apparatus, comprising: the automatic feeding device comprises a distributing device (8), a first transmission device (100), a first color detection sensor (7) and a first flat head machine (10) electrically connected with the first color detection sensor (7);
the material distributing device (8) is used for placing bars to be processed and transmitting a single bar to be processed to the first transmission device (100), an elbow is arranged at the end part of the bar to be processed, and the position of the elbow is marked on the bar to be processed through an identification;
the first transmission device (100) is used for axially transmitting the bar to be processed;
the first flat head machine (10) is arranged at the front end of the first transmission device (100);
the first color detection sensor (7) is used for sending a starting signal to the first end-of-cut machine (10) when detecting that the mark on the bar to be processed reaches a first calibration position, and the first calibration position is the cutter-down position of the first end-of-cut machine (10);
the first beveling machine (10) is used for cutting off the bar to be processed when the starting signal is received.
2. The cut-off head device according to claim 1, characterized in that the first transmission means (100) comprise:
the support piece is used for supporting the bar to be processed;
and the conveying piece is used for driving the bar to be processed on the supporting piece to axially move.
3. The cut-and-flat head device according to claim 2, characterized in that said support comprises a support wheel (4), the rotation axis of said support wheel (4) being perpendicular to the axial direction of the bar to be treated;
the conveying part comprises a sliding rail (3) and a clamping and conveying clamp (2) which is slidably mounted on the sliding rail (3), the extending direction of the sliding rail (3) is parallel to the axial direction of the bar to be processed, and the clamping and conveying clamp (2) is used for clamping the bar to be processed on the supporting wheel (4) and driving the clamped bar to be processed to move along the axial direction through sliding.
4. A cut-and-flat head device according to claim 3, characterized in that said supporting wheel (4) comprises a plurality of bars arranged at rectilinear intervals along the axis of the bar to be treated.
5. A cut-off head device according to claim 3, characterized in that the first conveying means (100) further comprise a first in-place detection sensor (9), the first in-place detection sensor (9) being mounted on one side of the support wheel (4) along the axis of the bar to be treated for detecting whether the bar to be treated is conveyed from the distributing means (8) onto the support wheel (4);
the first in-place detection sensor (9) is electrically connected with the clamping and conveying clamp (2) and is used for controlling the clamping and conveying clamp (2) to clamp the bar to be processed on the supporting wheel (4) and controlling the clamping and conveying clamp (2) to move along the axial direction of the bar to be processed when detecting that the bar to be processed is conveyed onto the supporting wheel (4) from the distributing device (8).
6. The cut-off and flat head device according to claim 5, wherein said marking on said bar to be treated is a marking of a preset color;
the first color detection sensor (7) is a color sensor for detecting the preset color; the first color detection sensor (7) is arranged at a position with the same level as the lower cutter position;
the first in-place detection sensor (9) is any one of a contact sensor, a weight sensor and a photoelectric sensor.
7. The cut-and-tack device according to any one of claims 1 to 6, characterized in that there are bends at both ends of the bar to be treated, the first tack machine (10) being used to cut the bends of the first end of the bar to be treated;
the cut-off tack device further comprises: the first flat head machine comprises a first transmission device (200), a first color detection sensor (11), a first in-place sensor (12) and a first flat head machine (1) electrically connected with the first color detection sensor (11);
the second conveying device (200) is positioned at one side of the first conveying device (100) opposite to the material distributing device (8);
a first transfer device is arranged between the first transmission device (100) and the second transmission device (200);
the first conveying device (100) is also used for conveying the bar to be processed, of which the elbow is cut off by the first flat head machine (10), to a first preset position in the axial reverse direction;
the first transfer device is used for transferring bars to be processed positioned at the first preset position of the first conveying device (100) onto the second conveying device (200);
the second flat head machine (1) is arranged at the rear end of the second transmission device (200);
the second in-place sensor (12) is arranged on the second transmission device (200), the second in-place sensor (12) is used for detecting the position of a bar to be processed, and when the bar to be processed is positioned on the second transmission device (200), the second transmission device (200) clamps the bar to be processed and drives the bar to be processed to move towards the second color detection sensor;
the second color detection sensor (11) is used for sending a starting signal to the second end-facing machine (1) when detecting that the mark of the second end on the bar to be processed reaches a second calibration position, and the second calibration position is the cutter-down position of the second end-facing machine (1);
the second beveling machine (1) is used for cutting off the bar to be processed when the starting signal is received.
8. The cut-to-tack apparatus according to claim 7, characterized in that it further comprises a discharge car (6), said discharge car (6) being located on the side of the second conveyor facing away from the first conveyor;
a second transfer device is arranged between the discharging vehicle (6) and the second transmission device;
the second conveying device (200) is also used for conveying the bar material with the elbow cut by the second flat head machine (1) to a second preset position along the axial reverse direction;
the second transfer device is used for transferring the bar material positioned at the second preset position of the second transmission device (200) onto the discharging vehicle (6).
9. The tack cutting device according to claim 8, characterized in that the first and second transfer means are reversible arranged material turning bars (5).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320529167.1U CN219541906U (en) | 2023-03-17 | 2023-03-17 | Bar cutting flat head equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320529167.1U CN219541906U (en) | 2023-03-17 | 2023-03-17 | Bar cutting flat head equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219541906U true CN219541906U (en) | 2023-08-18 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320529167.1U Active CN219541906U (en) | 2023-03-17 | 2023-03-17 | Bar cutting flat head equipment |
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| Country | Link |
|---|---|
| CN (1) | CN219541906U (en) |
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2023
- 2023-03-17 CN CN202320529167.1U patent/CN219541906U/en active Active
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