CN117497321B - Foil winding machine for reactor production - Google Patents

Foil winding machine for reactor production Download PDF

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Publication number
CN117497321B
CN117497321B CN202311466230.2A CN202311466230A CN117497321B CN 117497321 B CN117497321 B CN 117497321B CN 202311466230 A CN202311466230 A CN 202311466230A CN 117497321 B CN117497321 B CN 117497321B
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Prior art keywords
frame
assembly
winding
cutting
foil
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Chinese (zh)
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CN117497321A (en
Inventor
王佩明
胡维生
张峰荣
张奇
黎慧敏
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Anhui Zhaosheng New Energy Technology Co ltd
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Anhui Zhaosheng New Energy Technology Co ltd
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Publication of CN117497321A publication Critical patent/CN117497321A/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
    • H01F41/04Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
    • H01F41/06Coil winding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21FWORKING OR PROCESSING OF METAL WIRE
    • B21F11/00Cutting wire
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
    • H01F41/04Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
    • H01F41/06Coil winding
    • H01F41/082Devices for guiding or positioning the winding material on the former
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
    • H01F41/04Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
    • H01F41/06Coil winding
    • H01F41/094Tensioning or braking devices
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
    • H01F41/04Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
    • H01F41/06Coil winding
    • H01F41/098Mandrels; Formers

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Manufacture Of Motors, Generators (AREA)

Abstract

本发明公开了一种电抗器生产用箔绕机,涉及箔绕机技术领域,包括卷线组件,所述卷线组件的侧面安装有切割组件,所述卷线组件的另一侧安装有绕线组件,所述卷线组件的底部安装有循环组件,所述循环组件的顶部设置有压紧组件,所述切割组件的底部安装有侧支架。本发明通过侧支架可以对用于切割的组件进行安装支撑,升降架配合支撑的同时可以提供升降导向的功能,从而方便了吊装架在升降架的内侧进行升降调节,带动了切割电机和切割刀片在箔绕完成后带动切割刀片降落高度,使得切割刀片与铜线带接触,将其进行快速精准的切割工作,进而有利于提升了切割的效率,同时保证了切割的效果,使得生产质量进一步提升。

The present invention discloses a foil winding machine for reactor production, which relates to the technical field of foil winding machines, and comprises a winding assembly, a cutting assembly is installed on the side of the winding assembly, a winding assembly is installed on the other side of the winding assembly, a circulation assembly is installed on the bottom of the winding assembly, a pressing assembly is arranged on the top of the circulation assembly, and a side bracket is installed on the bottom of the cutting assembly. The present invention can install and support the components used for cutting through the side bracket, and the lifting frame can provide a lifting and guiding function while cooperating with the support, so as to facilitate the lifting and lowering adjustment of the hoisting frame on the inner side of the lifting frame, drive the cutting motor and the cutting blade to drive the cutting blade to descend after the foil winding is completed, so that the cutting blade contacts the copper wire strip, and cuts it quickly and accurately, which is beneficial to improve the cutting efficiency, and at the same time ensures the cutting effect, so that the production quality is further improved.

Description

Foil winding machine for reactor production
Technical Field
The invention relates to the technical field of foil winding machines, in particular to a foil winding machine for producing a reactor.
Background
The reactor is an important component in the power system, and copper wires or aluminum wires are often required to be wound on the outer side of the iron core in the production process so as to realize the filtering and current limiting functions of the reactor. However, the prior art generally adopts a winding machine to wind the coil onto the iron core layer by layer, so that the winding difficulty is high, the production efficiency is low, the flatness of the coil is difficult to ensure, and the overall quality of the reactor is further affected.
In the prior art, for example, the Chinese patent number is: the 'foil belt coiling device for the reactor' of CN105810429A comprises a frame, a motor fixed on the frame and a speed reducer connected with a motor spindle, wherein an output shaft of the speed reducer is connected with a rotating shaft, one end of the rotating shaft is fixed with a supporting block, the supporting block comprises a first wedge-shaped block and a second wedge-shaped block which are matched with each other, one end of the first wedge-shaped block is connected with the rotating shaft, and one end of the second wedge-shaped block is fixedly provided with a stop block; the outer periphery of the supporting block is sleeved with a foil belt cylinder which is matched with the supporting block, the foil belt cylinder is driven by the rotating shaft to rotate, and foil belt coils are wound on the outer periphery of the foil belt cylinder. The invention has simple and compact structure, convenient and quick disassembly and assembly, stable operation process, small vibration, good axial compactness of foil coil winding, capability of completing continuous automatic winding, higher production efficiency and contribution to popularization and application.
Among the prior art, current foil winding machine is cut for handheld cutting machine cutting in the cutting-off means that uses when production, and on the one hand handheld cutting can influence cutting accuracy, and on the other hand still can cause the problem of production efficiency decline, proposes a foil winding machine for reactor production to above-mentioned problem.
Disclosure of Invention
The invention aims to provide a foil winding machine for producing a reactor, which solves the problems that the cutting effect and efficiency are reduced due to the handheld cutting mode in the prior art provided by the background art.
In order to achieve the above purpose, the present invention provides the following technical solutions: the utility model provides a foil winder for reactor production, includes the wire winding subassembly, the cutting subassembly is installed to the side mounting of wire winding subassembly, the wire winding subassembly is installed to the opposite side of wire winding subassembly, circulation subassembly is installed to the bottom of wire winding subassembly, circulation subassembly's top is provided with compresses tightly the subassembly, the side stand is installed to the bottom of cutting subassembly, the crane is installed at the top both ends of side stand, the inboard movable mounting of crane has the hoist and mount frame, the bottom of hoist and mount frame is provided with a plurality of cutting motor, cutting blade is installed to cutting motor's one end, can carry out the installation support to the subassembly that is used for cutting through the side stand, and the crane cooperation can provide the function of lift direction when supporting to the hoist and mount frame is gone up in the inboard of crane and is adjusted, has driven cutting motor and cutting blade and has driven the cutting blade height that descends after the foil is around accomplishing, makes cutting blade and copper line area contact, carries out quick accurate cutting work, and then has been favorable to promoting the efficiency of cutting, has guaranteed the effect of cutting simultaneously, makes production quality promote further;
the top of the compression assembly is provided with a cylinder, one end of the cylinder is provided with a pneumatic telescopic rod, one end of the pneumatic telescopic rod is provided with an outer frame, the side surface of the outer frame is provided with a spring rod, one end of the spring rod is provided with a compression roller, the compression roller can provide a telescopic adjustment function through the cylinder, further the compression assembly is convenient to drive the pneumatic telescopic rod and the outer frame to carry out telescopic adjustment, the extrusion position can be adjusted according to the thickness of a winding, the spring rod is matched with the compression roller to provide an elastic rotation extrusion effect, further the compression of the wound copper wire belt through the compression roller is facilitated, the flatness is ensured, and the winding quality is improved;
the top of the circulating assembly is provided with a lower tray, the inner side of the lower tray is movably penetrated with a connecting column, two sides of the bottom of the lower tray are provided with electric telescopic rods, the bottom of the connecting column is provided with a rotating column, the bottom of the rotating column is provided with a movable frame, the bottom of the movable frame is provided with a driver, a part wound by the reactor can be supported by the lower tray in foil bypass process, and simultaneously the rotating winding work is carried out by matching with the wound assembly, can drop through the spliced pole cooperation electric telescopic handle after the completion of coiling, pass the spliced pole with the part of the coiling of reactor afterwards, and then realize the function of location, the spliced pole can provide rotation and support effect, and the support is erect in the bottom to the fly frame simultaneously, and the effect that the driver can realize the drive and remove on the cooperation, and installs on the track, distributes the multiunit, and then has made things convenient for high efficiency circulation work, has further promoted the efficiency of work.
Preferably, one side of coil winding assembly is provided with the right angle frame, the side movable mounting of right angle frame has the roll-over plate, the side mounting of roll-over plate has the roll-over shaft, the upset motor is installed to the one end of roll-over shaft, the outside of roll-over motor is provided with the bottom bracket, can install through the right angle frame to roll-over plate and a plurality of subassembly and make, and roll-over plate cooperation roll-over shaft and roll-over motor can realize pivoted effect, and the bottom bracket provides fixed support's effect to the roll-over motor in the bottom, and then has made things convenient for the effect of providing the upset to roll-over plate material that sets up to be convenient for roll-over frame right angle to one side, make things convenient for quick material loading, promoted the convenience of operation.
Preferably, the inclined strut is installed at the both ends of upset board, the rotating turret is installed at the top of inclined strut, first spool is installed to the one end of rotating turret, the second spool is installed to the other end of rotating turret, can provide stable supporting effect to the rotating turret through the inclined strut, supports first spool and second spool installation through the rotating turret to winding copper wire area and insulating tape have been made things convenient for.
Preferably, the outside of first spool is provided with the insulating tape, the outer wall of second spool is provided with the copper wire area, can provide the preparation for the winding of reactor respectively with the copper wire area through the insulating tape, has made things convenient for the foil winding work in later stage.
Preferably, the top of wire winding subassembly is provided with the mounting panel, the top of mounting panel is provided with wire winding motor, wire winding motor's bottom runs through in the bottom of mounting panel and installs spacing dish, can provide stable installation supporting effect to wire winding motor and spacing post through the mounting panel, can drive spacing post through wire winding motor and rotate and realize the foil around work, provide the spacing effect of location through last spacing dish at the top to the copper strips of winding, in addition, with the subassembly distribution multiunit that the foil was around, can realize synchronous foil around, promoted the efficiency that the foil was around effectively.
Preferably, the bottom of going up the spacing dish is installed spacing post, the outside of spacing post is provided with around rolling up the post, can be with around rolling up the spacing installation in the outside of post through spacing post to provide and rotate the winding, realized complete foil and wound work.
Preferably, the inboard movable mounting of crane has the threaded rod, the outside of threaded rod and the both ends threaded connection of hoist and mount frame, the top of crane is provided with elevator motor, and then drives the hoist and mount frame through elevator motor drive threaded rod and realize lifting adjustment effect effectively, and then improved lifting adjustment's convenience.
Preferably, the middle part of compressing tightly the subassembly is provided with the frame that compresses tightly, the bottom plate is installed to the bottom of compressing tightly the frame, the cylinder all runs through in the side top of compressing tightly the frame, can provide stable supporting effect through compressing tightly frame cooperation bottom plate, realizes the effect of stable erection use.
Preferably, the bottom of circulation subassembly is installed the collet board, the circulation track is installed at the top of collet board, driver movable mounting is in the orbital inboard of circulation, the bottom of driver is provided with the drive wheel, the both sides of driver are provided with the leading wheel, the outside of spliced pole is provided with spacing, electric telescopic handle's bottom is connected with electric telescopic, provides whole erection support in the bottom through the collet board, provides the installation and possess gliding space to the movable frame through the circulation track to be favorable to realizing effectively the effect of sliding circulation removal, provide the effect of drive removal in the bottom of movable frame through the drive wheel, can provide effective guiding action at the in-process of removal through the leading wheel, can provide effective guiding action through spacing, and then guaranteed the stability of lift in-process, can control electric telescopic handle through electric telescopic handle and realize effectively lifting operation.
Preferably, the control assembly is installed at the top of circulation subassembly, control assembly's the outside is provided with the block terminal, the side-mounting of block terminal has the chamber door, the radiator grille has evenly been seted up in the both sides of block terminal, can provide distribution equipment's installation through the block terminal, can conveniently seal the block terminal through the chamber door, is convenient for open it simultaneously and operates, and radiator grille can provide ventilation effect effectively.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the invention, the assembly for cutting can be installed and supported through the side support, and the lifting frame can provide lifting guiding function when being matched and supported, so that lifting adjustment of the lifting frame on the inner side of the lifting frame is facilitated, the cutting motor and the cutting blade are driven to drop by height after foil winding is completed, the cutting blade is contacted with the copper wire belt, rapid and accurate cutting work is performed, cutting efficiency is improved, cutting effect is ensured, and production quality is further improved.
2. According to the invention, the telescopic adjustment function can be provided through the air cylinder, so that the pneumatic telescopic rod and the outer frame are conveniently driven to carry out telescopic adjustment, the extrusion position can be adjusted according to the thickness of the wound coil, the spring rod is matched with the pinch roller to provide the elastic rotation extrusion effect, the coiled copper wire belt is conveniently extruded through the pinch roller, the flatness is ensured, and the coiling quality is improved.
3. According to the invention, the coiled parts of the reactor can be supported by the lower tray in the foil winding process, meanwhile, the coiled parts are matched with coiled components to perform rotary coiling work, the coiled parts of the reactor can be matched with the electric telescopic rod to drop after coiling is completed through the connecting column, then the coiled parts of the reactor pass through the connecting column, so that the positioning function is realized, the rotating column can provide rotary and supporting functions, meanwhile, the movable frame is erected and supported at the bottom, the driving and moving functions can be realized by matching with the upper driver, and the movable frame is arranged on a track, multiple groups of movable frames are distributed, so that the movable frame is convenient for high-efficiency cyclic work, and the working efficiency is further improved.
Drawings
Fig. 1 is a perspective view of a foil winder for producing a reactor according to the present invention;
fig. 2 is a schematic view of another angle structure of a foil winder for producing a reactor according to the present invention;
fig. 3 is a schematic view of a coil frame of a foil winder for producing a reactor according to the present invention;
fig. 4 is a schematic diagram of a winding assembly of a foil winder for producing a reactor according to the present invention;
fig. 5 is a schematic view of another angle structure of a winding assembly of a foil winder for producing a reactor according to the present invention;
fig. 6 is a schematic structural view of a pressing assembly of a foil winder for producing a reactor according to the present invention;
fig. 7 is a schematic view of a circulating assembly of a foil winder for producing a reactor according to the present invention;
fig. 8 is a schematic view of a part of a circulating assembly of a foil winder for producing a reactor according to the present invention.
In the figure:
1. a coil winding assembly; 101. a right angle frame; 102. a turnover plate; 103. a turnover shaft; 104. a turnover motor; 105. a bottom bracket; 106. a diagonal bracing frame; 107. a rotating frame; 108. a first reel; 109. an insulating tape; 110. a second reel; 111. a copper wire strap; 2. a winding assembly; 201. a mounting plate; 202. a wound motor; 203. an upper limit plate; 204. a limit column; 205. winding the column; 3. a cutting assembly; 301. a side bracket; 302. a lifting frame; 303. a threaded rod; 304. a lifting motor; 305. hoisting the frame; 306. a cutting motor; 307. a cutting blade; 4. a compression assembly; 401. a compacting frame; 402. a bottom plate; 403. a cylinder; 404. a pneumatic telescopic rod; 405. an outer frame; 406. a spring rod; 407. a pinch roller; 5. a circulation assembly; 501. a bottom support plate; 502. a circulation track; 503. a driver; 504. a driving wheel; 505. a guide wheel; 506. a movable frame; 507. rotating the column; 508. a connecting column; 509. a limit bar; 510. a lower tray; 511. an electric telescopic rod; 512. an electric telescopic device; 6. a control assembly; 601. a distribution box; 602. a door; 603. and a heat radiation grille.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and fully with reference to the accompanying drawings, in which it is evident that the embodiments described are only some, but not all embodiments of the invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Embodiment one: referring to fig. 1-8, there is shown: the utility model provides a foil winder for reactor production, including coiling subassembly 1, coiling subassembly 1 installs cutting subassembly 3 in the side of coiling subassembly 1, coiling subassembly 2 is installed to coiling subassembly 1's opposite side, circulation subassembly 5 is installed to coiling subassembly 1's bottom, circulation subassembly 5's top is provided with hold-down assembly 4, side stand 301 is installed to cutting subassembly 3's bottom, crane 302 is installed at side stand 301's top both ends, crane 302's inboard movable mounting has hoist and mount frame 305, the bottom of hoist and mount frame 305 is provided with a plurality of cutting motor 306, cutting blade 307 is installed to cutting motor 306's one end, can carry out the installation support to the subassembly that is used for cutting through side stand 301, crane 302 cooperation support can provide the function of lift direction simultaneously, thereby the hoist and mount frame 305 has made things convenient for going up and down in crane 302's inboard to be adjusted, it drops to drive cutting motor 306 and cutting blade 307 after the foil winding is accomplished to be high, make cutting blade 307 and copper wire contact, carry out quick accurate cutting work, and then be favorable to promote cutting efficiency, and the production quality is further promoted simultaneously;
the top of the compression assembly 4 is provided with an air cylinder 403, one end of the air cylinder 403 is provided with a pneumatic telescopic rod 404, one end of the pneumatic telescopic rod 404 is provided with an outer frame 405, the side surface of the outer frame 405 is provided with a spring rod 406, one end of the spring rod 406 is provided with a compression roller 407, the air cylinder 403 can provide a telescopic adjustment function, thereby facilitating the driving of the pneumatic telescopic rod 404 and the outer frame 405 to carry out telescopic adjustment, the extrusion position can be adjusted according to the thickness of a winding, the spring rod 406 can provide an elastic rotating extrusion effect by matching with the compression roller 407, and further the compression of the wound copper wire belt by the compression roller 407 is facilitated, the flatness is ensured, and the winding quality is improved;
the top of circulation subassembly 5 is installed down tray 510, the inboard activity of lower tray 510 is run through there is spliced pole 508, the bottom both sides of lower tray 510 are provided with electric telescopic handle 511, the spliced pole 507 is installed to the bottom of spliced pole 508, movable frame 506 is installed to the bottom of spliced pole 507, the driver 503 is installed to the bottom of movable frame 506, can be in the in-process with the part of reactor coiling through lower tray 510, the subassembly that the cooperation was convoluteed carries out the rotation coiling work simultaneously, can cooperate electric telescopic handle 511 to descend after the coiling is accomplished through spliced pole 508, later pass spliced pole 508 with the part of coiling of reactor, and then realize the function of location, the spliced pole 507 can provide rotation and support effect, movable frame 506 erects the support in the bottom simultaneously, the effect that the cooperation of driver 503 can realize driving movement, and install on the track, the multiunit, and then make things convenient for high-efficient circulation work, further the efficiency of work has been promoted.
As shown in fig. 3, a right-angle frame 101 is provided on one side of the coil assembly 1, a turnover plate 102 is movably mounted on the side surface of the right-angle frame 101, a turnover shaft 103 is mounted on the side surface of the turnover plate 102, a turnover motor 104 is mounted on one end of the turnover shaft 103, a bottom bracket 105 is arranged on the outer side of the turnover motor 104, the turnover plate 102 and a plurality of components can be mounted and manufactured through the right-angle frame 101, the turnover plate 102 is matched with the turnover shaft 103 and the turnover motor 104 to achieve a rotating effect, the bottom bracket 105 provides a fixed supporting effect on the turnover motor 104 at the bottom, and further the turnover effect on the rotating frame 107 and the placed coiled material is provided, so that the rotating frame 107 can be turned right angle to one side conveniently and rapidly, and convenience in operation is improved.
As shown in fig. 3, the diagonal frame 106 is installed at both ends of the turnover plate 102, the rotating frame 107 is installed at the top of the diagonal frame 106, the first reel 108 is installed at one end of the rotating frame 107, the second reel 110 is installed at the other end of the rotating frame 107, a stable supporting effect can be provided to the rotating frame 107 through the diagonal frame 106, and the first reel 108 and the second reel 110 are installed and supported through the rotating frame 107, thereby facilitating winding of the copper wire tape and the insulating tape.
As shown in fig. 3, an insulating tape 109 is provided on the outer side of the first reel 108, a copper wire tape 111 is provided on the outer wall of the second reel 110, and preparation for winding the reactor can be provided by the insulating tape 109 and the copper wire tape 111, respectively, so that later foil winding is facilitated.
As shown in fig. 4 and 5, the top of the winding assembly 2 is provided with a mounting plate 201, the top of the mounting plate 201 is provided with a winding motor 202, the bottom of the winding motor 202 is penetrated through the bottom of the mounting plate 201 and is provided with an upper limit plate 203, a stable mounting supporting effect can be provided for the winding motor 202 and the limit column 204 through the mounting plate 201, the limit column 204 can be driven to rotate through the winding motor 202 to realize foil winding, the upper limit plate 203 is used for providing a positioning limit effect for a wound copper strip at the top, in addition, multiple groups of foil winding assemblies are distributed, synchronous foil winding can be realized, and foil winding efficiency is effectively improved.
As shown in fig. 4 and 5, a limiting post 204 is installed at the bottom of the upper limiting plate 203, a winding post 205 is arranged at the outer side of the limiting post 204, and the winding post 205 can be installed at the outer side in a limiting manner through the limiting post 204, so that rotation winding is provided, and complete foil winding is achieved.
As shown in fig. 4 and 5, the inner side of the lifting frame 302 is movably provided with a threaded rod 303, the outer side of the threaded rod 303 is in threaded connection with two ends of the lifting frame 305, the top of the lifting frame 302 is provided with a lifting motor 304, the threaded rod 303 is driven by the lifting motor 304 to further drive the lifting frame 305 to achieve effective lifting adjustment, and therefore lifting adjustment convenience is improved.
As shown in fig. 6, the middle part of the compressing assembly 4 is provided with a compressing frame 401, the bottom of the compressing frame 401 is provided with a bottom plate 402, the cylinders 403 penetrate through the top of the side surface of the compressing frame 401, and the compressing frame 401 is matched with the bottom plate 402 to provide a stable supporting effect, so that a stable erection effect is achieved.
As shown in fig. 8, the bottom of the circulation assembly 5 is provided with the bottom supporting plate 501, the top of the bottom supporting plate 501 is provided with the circulation track 502, the driver 503 is movably mounted on the inner side of the circulation track 502, the bottom of the driver 503 is provided with the driving wheel 504, the two sides of the driver 503 are provided with the guide wheels 505, the outer side of the connecting column 508 is provided with the limit strips 509, the bottom of the electric telescopic rod 511 is connected with the electric telescopic rod 512, the bottom of the electric telescopic rod is provided with the integral mounting support through the bottom supporting plate 501, the movable frame 506 is provided with the installation through the circulation track 502 and has the sliding space, thereby being beneficial to realizing the effect of effective sliding circulation movement, the bottom of the movable frame 506 is provided with the driving movement through the driving wheel 504, the effective guiding effect can be provided in the moving process through the guide wheels 505, the effective guiding effect can be provided through the limit strips 509, the stability in the lifting process is further ensured, and the electric telescopic rod 511 can be controlled through the electric telescopic rod 512 to realize the effective lifting operation.
As shown in fig. 7, the control assembly 6 is installed at the top of the circulation assembly 5, the distribution box 601 is arranged at the outer side of the control assembly 6, the box door 602 is installed at the side surface of the distribution box 601, the heat dissipation grids 603 are uniformly arranged on the two sides of the distribution box 601 in a penetrating manner, the distribution equipment can be installed through the distribution box 601, the distribution box 601 can be conveniently covered through the box door 602, meanwhile, the distribution box 601 can be conveniently opened for operation, and the heat dissipation grids 603 can provide effective ventilation.
When the foil winder for producing the reactor is used, firstly, the overturning plate 102 and a plurality of components can be installed and manufactured through the right-angle frame 101, the overturning plate 102 is matched with the overturning shaft 103 and the overturning motor 104 to realize the rotating effect, the bottom bracket 105 provides a fixed supporting effect on the overturning motor 104 at the bottom, and further the overturning effect on the rotating frame 107 and the placed coiled material is provided, so that the rotating frame 107 can be overturned to one side conveniently and quickly, the convenience of operation is improved, the rotating frame 107 can be provided with a stable supporting effect through the inclined bracket 106, the first scroll 108 and the second scroll 110 can be installed and supported through the rotating frame 107, thereby the copper wire belt and the insulating belt can be conveniently wound, the preparation for winding the reactor can be respectively provided through the insulating belt 109 and the copper wire belt 111, the later foil winding work is facilitated, the coil motor 202 and the limit column 204 can be provided with stable mounting and supporting effects through the mounting plate 201, the limit column 204 can be driven to rotate through the coil motor 202 to realize foil winding, the upper limit disk 203 is used for providing positioning and limiting effects on the wound copper strips at the top, in addition, multiple groups of foil winding components are distributed, synchronous foil winding can be realized, the foil winding efficiency is effectively improved, the coil column 205 can be mounted on the outer side in a limiting manner through the limit column 204, thus rotating winding is provided, complete foil winding is realized, the components for cutting can be mounted and supported through the side bracket 301, the lifting guide function can be provided while the lifting bracket 302 is matched and supported, thus lifting adjustment of the lifting bracket 305 on the inner side of the lifting bracket 302 is facilitated, the cutting motor 306 and the cutting blade 307 are driven to drop by the height after foil winding is completed, the cutting blade 307 is contacted with the copper wire belt to perform rapid and accurate cutting work, the cutting efficiency is improved, the cutting effect is ensured, the production quality is further improved, the lifting motor 304 drives the threaded rod 303 to further drive the lifting frame 305 to achieve effective lifting adjustment, the lifting adjustment convenience is improved, the air cylinder 403 can provide telescopic adjustment, the pneumatic telescopic rod 404 and the outer frame 405 are driven to perform telescopic adjustment, the extrusion position can be adjusted according to the thickness of the wound coil, the spring rod 406 is matched with the compression roller 407 to provide elastic rotation extrusion effect, the wound copper wire belt is extruded through the compression roller 407, flatness is ensured, the winding quality is improved, the electric reactor winding part can be supported in the foil winding process through the lower tray 510, simultaneously, the winding assembly is matched for rotating and winding, the winding assembly can drop after winding is completed through the connecting post 508 and matched with the electric telescopic rod 511, then the wound part of the reactor passes through the connecting post 508, the positioning function is realized, the rotating post 507 can provide rotating and supporting functions, meanwhile, the movable frame 506 is erected and supported at the bottom, the driving and moving functions can be realized through the matched upper driver 503, the movable frame 506 is arranged on a track, multiple groups of the movable frames are distributed, the high-efficiency circulating work is further facilitated, the working efficiency is further improved, the integral installation support is provided at the bottom through the bottom supporting plate 501, the movable frame 506 is provided with the installation and sliding space through the circulating track 502, the effective sliding and circulating movement functions are realized, the driving and moving functions are provided at the bottom of the movable frame 506 through the driving wheel 504, can provide the guiding effect effectively at the in-process that removes through leading wheel 505, can provide effectual guiding effect through spacing 509, and then guaranteed the stability of lift in-process, can control electric telescopic handle 511 through electric telescopic handle 512 and realize effectively lifting operation, can provide distribution equipment's installation through block terminal 601, can conveniently seal up block terminal 601 through chamber door 602, be convenient for open it simultaneously and operate, heat dissipation grid 603 can provide effective ventilation effect.
Although the present invention has been described with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described, or equivalents may be substituted for elements thereof, and any modifications, equivalents, improvements and changes may be made without departing from the spirit and principles of the present invention.

Claims (10)

1.一种电抗器生产用箔绕机,包括卷线组件(1),其特征在于:所述卷线组件(1)的侧面安装有切割组件(3),所述卷线组件(1)的另一侧安装有绕线组件(2),所述卷线组件(1)的底部安装有循环组件(5),所述循环组件(5)的顶部设置有压紧组件(4),所述切割组件(3)的底部安装有侧支架(301),所述侧支架(301)的顶部两端安装有升降架(302),所述升降架(302)的内侧活动安装有吊装架(305),所述吊装架(305)的底部设置有多个切割电机(306),所述切割电机(306)的一端安装有切割刀片(307);1. A foil winding machine for producing a reactor, comprising a winding assembly (1), characterized in that: a cutting assembly (3) is installed on the side of the winding assembly (1), a winding assembly (2) is installed on the other side of the winding assembly (1), a circulation assembly (5) is installed at the bottom of the winding assembly (1), a pressing assembly (4) is arranged on the top of the circulation assembly (5), a side bracket (301) is installed at the bottom of the cutting assembly (3), a lifting frame (302) is installed at both ends of the top of the side bracket (301), a hanging frame (305) is movably installed on the inner side of the lifting frame (302), a plurality of cutting motors (306) are arranged at the bottom of the hanging frame (305), and a cutting blade (307) is installed at one end of the cutting motor (306); 所述压紧组件(4)的顶部设置有气缸(403),所述气缸(403)的一端安装有气动伸缩杆(404),所述气动伸缩杆(404)的一端安装有外框架(405),所述外框架(405)的侧面安装有弹簧杆(406),所述弹簧杆(406)的一端安装有压紧辊(407);A cylinder (403) is provided at the top of the clamping assembly (4), a pneumatic telescopic rod (404) is installed at one end of the cylinder (403), an outer frame (405) is installed at one end of the pneumatic telescopic rod (404), a spring rod (406) is installed on the side of the outer frame (405), and a clamping roller (407) is installed at one end of the spring rod (406); 所述循环组件(5)的顶部安装有下托盘(510),所述下托盘(510)的内侧活动贯穿有连接柱(508),所述下托盘(510)的底部两侧设置有电动伸缩杆(511),所述连接柱(508)的底部安装有转动柱(507),所述转动柱(507)的底部安装有活动架(506),所述活动架(506)的底部安装有驱动器(503)。A lower tray (510) is installed on the top of the circulation component (5), a connecting column (508) is movably penetrated through the inner side of the lower tray (510), electric telescopic rods (511) are arranged on both sides of the bottom of the lower tray (510), a rotating column (507) is installed at the bottom of the connecting column (508), a movable frame (506) is installed at the bottom of the rotating column (507), and a driver (503) is installed at the bottom of the movable frame (506). 2.根据权利要求1所述的电抗器生产用箔绕机,其特征在于:所述卷线组件(1)的一侧设置有直角架(101),所述直角架(101)的侧面活动安装有翻转板(102),所述翻转板(102)的侧面安装有翻转轴(103),所述翻转轴(103)的一端安装有翻转电机(104),所述翻转电机(104)的外侧设置有底撑架(105)。2. The foil winding machine for reactor production according to claim 1 is characterized in that: a right-angle frame (101) is provided on one side of the winding assembly (1), a flip plate (102) is movably installed on the side of the right-angle frame (101), a flip shaft (103) is installed on the side of the flip plate (102), a flip motor (104) is installed at one end of the flip shaft (103), and a bottom support frame (105) is provided on the outer side of the flip motor (104). 3.根据权利要求2所述的电抗器生产用箔绕机,其特征在于:所述翻转板(102)的两端安装有斜撑架(106),所述斜撑架(106)的顶部安装有转动架(107),所述转动架(107)的一端安装有第一卷轴(108),所述转动架(107)的另一端安装有第二卷轴(110)。3. The foil winding machine for reactor production according to claim 2 is characterized in that: diagonal support frames (106) are installed at both ends of the flip plate (102), a rotating frame (107) is installed on the top of the diagonal support frame (106), a first reel (108) is installed at one end of the rotating frame (107), and a second reel (110) is installed at the other end of the rotating frame (107). 4.根据权利要求3所述的电抗器生产用箔绕机,其特征在于:所述第一卷轴(108)的外侧设置有绝缘带(109),所述第二卷轴(110)的外壁设置有铜线带(111)。4. The foil winding machine for producing a reactor according to claim 3, characterized in that an insulating tape (109) is provided on the outer side of the first reel (108), and a copper wire tape (111) is provided on the outer wall of the second reel (110). 5.根据权利要求1所述的电抗器生产用箔绕机,其特征在于:所述绕线组件(2)的顶部设置有安装板(201),所述安装板(201)的顶部设置有绕线电机(202),所述绕线电机(202)的底部贯穿于安装板(201)的底部安装有上限位盘(203)。5. The foil winding machine for reactor production according to claim 1 is characterized in that: a mounting plate (201) is arranged on the top of the winding assembly (2), a winding motor (202) is arranged on the top of the mounting plate (201), and an upper limit plate (203) is installed at the bottom of the winding motor (202) passing through the bottom of the mounting plate (201). 6.根据权利要求5所述的电抗器生产用箔绕机,其特征在于:所述上限位盘(203)的底部安装有限位柱(204),所述限位柱(204)的外侧设置有绕卷柱(205)。6. The foil winding machine for reactor production according to claim 5, characterized in that a limiting column (204) is installed at the bottom of the upper limit plate (203), and a winding column (205) is arranged on the outer side of the limiting column (204). 7.根据权利要求1所述的电抗器生产用箔绕机,其特征在于:所述升降架(302)的内侧活动安装有螺纹杆(303),所述螺纹杆(303)的外侧与吊装架(305)的两端螺纹连接,所述升降架(302)的顶部设置有升降电机(304)。7. The foil winding machine for reactor production according to claim 1 is characterized in that a threaded rod (303) is movably installed on the inner side of the lifting frame (302), the outer side of the threaded rod (303) is threadedly connected to the two ends of the hanging frame (305), and a lifting motor (304) is arranged on the top of the lifting frame (302). 8.根据权利要求1所述的电抗器生产用箔绕机,其特征在于:所述压紧组件(4)的中部设置有压紧架(401),所述压紧架(401)的底部安装有底板(402),所述气缸(403)均贯穿于压紧架(401)的侧面顶部。8. The foil winding machine for reactor production according to claim 1 is characterized in that a pressing frame (401) is provided in the middle of the pressing assembly (4), a base plate (402) is installed at the bottom of the pressing frame (401), and the cylinders (403) are all passed through the top of the side of the pressing frame (401). 9.根据权利要求1所述的电抗器生产用箔绕机,其特征在于:所述循环组件(5)的底部安装有底托板(501),所述底托板(501)的顶部安装有循环轨道(502),所述驱动器(503)活动安装在循环轨道(502)的内侧,所述驱动器(503)的底部设置有驱动轮(504),所述驱动器(503)的两侧设置有导向轮(505),所述连接柱(508)的外侧设置有限位条(509),所述电动伸缩杆(511)的底部连接有电动伸缩器(512)。9. The foil winding machine for reactor production according to claim 1 is characterized in that: a bottom support plate (501) is installed at the bottom of the circulation component (5), a circulation track (502) is installed on the top of the bottom support plate (501), the driver (503) is movably installed on the inner side of the circulation track (502), a driving wheel (504) is arranged at the bottom of the driver (503), guide wheels (505) are arranged on both sides of the driver (503), a limit strip (509) is arranged on the outer side of the connecting column (508), and an electric telescopic device (512) is connected to the bottom of the electric telescopic rod (511). 10.根据权利要求1所述的电抗器生产用箔绕机,其特征在于:所述循环组件(5)的顶部安装有控制组件(6),所述控制组件(6)的外侧设置有配电箱(601),所述配电箱(601)的侧面安装有箱门(602),所述配电箱(601)的两侧均匀贯穿开设有散热格栅(603)。10. The foil winding machine for reactor production according to claim 1, characterized in that: a control component (6) is installed on the top of the circulation component (5), a distribution box (601) is arranged on the outside of the control component (6), a box door (602) is installed on the side of the distribution box (601), and heat dissipation grilles (603) are evenly penetrated on both sides of the distribution box (601).
CN202311466230.2A 2023-11-07 2023-11-07 Foil winding machine for reactor production Active CN117497321B (en)

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CN218052773U (en) * 2022-07-22 2022-12-16 江西云厨农业产业集团有限公司 Meat cutting mechanism

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CN109712803A (en) * 2019-01-28 2019-05-03 深圳市金冠威科技有限公司 Automatic coil winding machine and coiling are bonded all-in-one machine
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Denomination of invention: A foil winding machine for reactor production

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