Automatic change paster inductance coiling machine
Technical Field
The invention relates to the technical field of chip inductor production and processing, in particular to an automatic chip inductor winding machine.
Background
The patch inductor is an electromagnetic induction element wound by an insulated wire, and winding of the insulated wire is an important procedure in the production process of the patch inductor.
Through searching, patent document No. CN216928284U discloses an automatic chip inductor winding machine, which comprises a base, wherein the bottom end of the base is fixedly provided with a mounting plate, the bottom end of the inner wall of the mounting plate is fixedly provided with a second electric push rod, and the top end of the second electric push rod is provided with an adjustable clamping component; the adjustable clamping assembly comprises a clamp shell, clamping plates, a first mounting frame, a first electric push rod, a first fixing piece and a second fixing piece, wherein the clamp shell is rotatably mounted on the top end of the second electric push rod, and the clamping plates are slidably mounted at two ends of the inner wall of the clamp shell.
The automatic chip inductor winding machine has the following defects:
1. after the patch board is fixed, the winding of the insulated wire is completed by means of the cooperation of the pneumatic mechanical clamp, the third electric push rod and the hook claw, and more electrical elements are used for the winding operation, so that the overall production cost is increased;
2. only one patch board can be wound with the insulated wire at a time, and the whole production efficiency is low.
Therefore, there is a need to design an automated chip inductor winding machine.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides an automatic chip inductor winding machine, which solves the problems that the winding operation provided in the background art uses more electric elements, so that the whole production cost is increased, only one chip board can be subjected to the winding operation of an insulated wire at a time, and the whole production efficiency is lower.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
an automatic change paster inductance coiling machine, includes workstation and a plurality of paster inductance body, fixed mounting has the riser on the workstation, and the front end of riser installs the connecting plate, the lifter plate is installed to the connecting plate lower extreme, lifter plate lower extreme fixed mounting has a plurality of fixed splint, a plurality of movable clamp plates are installed to the lifter plate lower extreme, every fixed splint cooperate with the movable clamp plate respectively with corresponding paster inductance body, install moving mechanism on the lifter plate, and moving mechanism cooperatees with a plurality of movable clamp plates;
the moving mechanism consists of a first servo motor, a mounting hole, a screw rod, a plurality of moving grooves and a plurality of moving rods, wherein the first servo motor is fixedly arranged on the side wall of the lifting plate, the mounting hole is formed in the lifting plate, the screw rod is rotationally connected in the mounting hole, one end of the screw rod is fixedly connected with the output end of the first servo motor, the plurality of moving grooves are formed in the lower side wall of the lifting plate, each moving groove is communicated with the mounting hole, the moving rods are respectively and fixedly arranged at the upper end of the corresponding moving clamping plate, and one end of each moving rod, which is positioned in the corresponding moving groove, is in threaded connection with the same screw rod;
each fixed clamping plate is provided with a rotary groove, a driving rod is rotationally connected in each rotary groove, a circular plate is fixedly installed at one end, close to the corresponding movable clamping plate, of each driving rod, each movable clamping plate is provided with a through hole, a rotary plate is rotationally connected in each through hole, and a telescopic mechanism is installed between each rotary plate and the driving rod positioned on the right side;
the side wall of the through hole is provided with an annular groove, the annular groove is rotationally connected with a positioning ring, the positioning ring is fixedly connected with the rotating plate, the telescopic mechanism consists of a connecting rod, a square groove and a square rod, the connecting rod is fixedly arranged on the rotating plate, the square groove is formed in the right side wall of the connecting rod, the square rod is slidingly connected in the square groove, the right side of the square rod is fixedly connected with the driving rod, and the length of the square rod is longer than that of the moving groove;
the movable clamping plate positioned at the left side is fixedly provided with a second servo motor, the output end of the second servo motor is fixedly connected with a corresponding driving rod, the lower end of the workbench is fixedly provided with a plurality of mounting frames, each mounting frame corresponds to the corresponding patch inductor body, each mounting frame is provided with a mounting groove, each mounting groove is internally provided with a wire roller, and a transverse moving mechanism is arranged between each mounting frame and the workbench;
the two clamping grooves are respectively internally provided with clamping blocks, the two clamping blocks are respectively and fixedly connected with the left end and the right end of the wire roller, a plurality of wire holes are formed in the workbench, and each wire hole is respectively communicated with the corresponding mounting groove;
the transverse moving mechanism consists of a sliding groove, a threaded rod, a sliding rod, a cross rod, a positioning hole, a fixed gear ring, a connecting shaft, a connecting gear ring, a transmission gear ring, a fixed gear and an arc-shaped groove, wherein the sliding groove is formed in a workbench, the sliding groove is positioned at the front end of a wire hole, the threaded rod is rotationally connected in the sliding groove, the sliding rod is slidingly connected in the sliding groove, the sliding rod is in threaded connection with the threaded rod, the cross rod is fixedly arranged at the upper end of the sliding rod, the cross rod is positioned at the upper end position of the wire hole, the positioning hole is formed in the cross rod, the fixed gear ring is fixedly arranged on the rotating rod positioned on the right side, the connecting shaft is rotationally connected to the right side wall of the mounting groove, the connecting gear ring is fixedly arranged on the connecting shaft, the connecting gear ring is meshed with the fixed gear ring, the transmission gear ring is fixedly arranged on the right side of the threaded rod, the arc-shaped groove is formed in the lower side wall of the workbench, and the arc-shaped groove corresponds to the position of the fixed gear ring.
Further, the rear end fixed mounting of riser has first cylinder, and the output and the connecting plate fixed connection of first cylinder, the output and the riser sliding connection of first cylinder, sliding connection has two locating levers on the riser, and two locating levers all with connecting plate fixed connection, two the equal fixed mounting of one end that the connecting plate was kept away from to the locating lever has the locating plate.
Further, the installation cavity has been seted up on the lower lateral wall of connecting plate, and installation intracavity fixed mounting has the second cylinder, the output and the lifter plate fixed connection of second cylinder, the both ends are all fixed mounting about the lateral wall under the workstation have two stands, every two front and back position are corresponding all fixed mounting has the bracing piece between the stand, the height of stand is greater than the height of installing frame.
Furthermore, the diameters, the tooth numbers and the tooth spaces of the fixed gear and the connecting gear are equal, the tooth space of the fixed gear is equal to the tooth space of the transmission gear, and the tooth numbers and the diameters of the fixed gear are larger than those of the transmission gear.
Compared with the prior art, the invention has the advantages that:
1: through the cooperation of rotor plate, plectane and telescopic machanism, utilize movable clamp plate and fixed splint to fix the paster inductance body after, can make the paster inductance body rotate between the two, consequently the rotation of usable paster inductance body self is with insulating wire coiling above that, need not to set up in addition and carry out wire-wound electrical components, can effectively reduce holistic manufacturing cost, and because be concentric state after a plurality of paster inductance bodies are fixed, consequently single can carry out the coiling operation of a plurality of paster inductance bodies, effectively improved holistic production efficiency.
2: through the cooperation of wire roller and sideslip mechanism, can utilize insulated wire to the pulling of wire roller to make the horizontal pole sideslip on the workstation at paster inductance body rotation in-process to make insulated wire can even coiling on the paster inductance body, ensured the coiling effect.
3: through the size design of fixed ring gear, connection ring gear, transmission ring gear and fixed gear in the sideslip mechanism, can reduce the transmission ratio between wire roller and the threaded rod for horizontal pole travel speed reduces, ensures that insulated wire can evenly cover on the paster inductance body.
4: through the cooperation of joint groove and joint piece, be convenient for carry out the dismouting of wire roller between two mounting panels, consequently when its insulating wire used up the back, can take off the wire roller and change the new wire roller that rolls up and have insulating wire.
In summary, the invention can wind the insulated wire on the surface mount inductor body by utilizing the rotation of the surface mount inductor body, and no additional electric element for winding is needed, thus the whole production cost can be effectively reduced, the winding operation of a plurality of surface mount inductor bodies can be carried out at a time, the whole production efficiency is effectively improved, and meanwhile, in the rotation process of the surface mount inductor body, the insulated wire can be driven to transversely move by the transverse rod, so that the insulated wire can be uniformly wound on the surface mount inductor body.
Drawings
Fig. 1 is a schematic structural diagram of an automatic chip inductor winding machine according to the present invention;
FIG. 2 is a cross-sectional view of FIG. 1;
FIG. 3 is a schematic structural view of the connecting plate, the lifting plate and the connecting assembly therebetween in FIG. 1;
FIG. 4 is an enlarged schematic view of one of the mounting frames and its upper assembly shown in FIG. 1;
FIG. 5 is an enlarged schematic view of the structure of FIG. 4 with the mounting frame removed;
FIG. 6 is an enlarged schematic view of the portion A of FIG. 2;
fig. 7 is an enlarged schematic view of the structure of the portion B in fig. 5.
In the figure: the device comprises a workbench, a 2 patch inductor body, a 3 upright post, a 4 supporting rod, a 5 upright plate, a 6 connecting plate, a 7 lifting plate, a 8 first cylinder, a 9 positioning rod, a 10 positioning plate, a 11 mounting cavity, a 12 second cylinder, a 13 fixing clamping plate, a 14 moving clamping plate, a 15 first servo motor, a 16 mounting hole, a 17 screw rod, a 18 moving groove, a 19 moving rod, a 20 second servo motor, a 21 driving rod, a 22 rotating groove, a 23 circular plate, a 24 through hole, a 25 rotating plate, a 26 annular groove, a 27 positioning ring, a 28 connecting rod, a 29 square groove, a 30 square rod, a 31 mounting frame, a 32 mounting groove, a 33 rotating hole, a 34 rotating rod, a 35 mounting plate, a 36 wire roller, a 37 wire hole, a 38 sliding groove, a 39 threaded rod, a 40 sliding rod, a 41 cross rod, a 42 positioning hole, a 43 clamping groove, a 44 clamping block, a 45 fixing gear ring, a 46 connecting shaft, a 47 connecting gear ring, a 48 transmission gear ring and a 49 fixing gear.
Detailed Description
Referring to fig. 1-7, an automatic chip inductor winding machine comprises a workbench 1 and a plurality of chip inductor bodies 2, wherein a vertical plate 5 is fixedly installed on the workbench 1, a connecting plate 6 is installed at the front end of the vertical plate 5, a lifting plate 7 is installed at the lower end of the connecting plate 6, a plurality of fixed clamping plates 13 are fixedly installed at the lower end of the lifting plate 7, a plurality of movable clamping plates 14 are installed at the lower end of the lifting plate 7, each fixed clamping plate 13 and each movable clamping plate 14 are respectively matched with the corresponding chip inductor body 2, the movable clamping plates 14 can move left and right at the lower end of the lifting plate 7, and the chip inductor bodies 2 located between the fixed clamping plates 13 can be clamped and fixed through the matching of the movable clamping plates and the movable clamping plates 13 after movement.
The lifting plate 7 is provided with a moving mechanism, the moving mechanism is matched with the plurality of moving clamping plates 14, the moving mechanism is composed of a first servo motor 15, a mounting hole 16, a screw rod 17, a plurality of moving grooves 18 and a plurality of moving rods 19, the first servo motor 15 is fixedly arranged on the side wall of the lifting plate 7, the mounting hole 16 is arranged on the lifting plate 7, the screw rod 17 is rotationally connected in the mounting hole 16, one end of the screw rod 17 is fixedly connected with the output end of the first servo motor 15, the plurality of moving grooves 18 are respectively arranged on the lower side wall of the lifting plate 7, each moving groove 18 is communicated with the mounting hole 16, the plurality of moving rods 19 are respectively and fixedly arranged at the upper ends of the corresponding moving clamping plates 14, one end of each moving rod 19 positioned in the corresponding moving groove 18 is in threaded connection with the same screw rod 17, when the first servo motor 15 works, the plurality of moving clamping plates 14 can be simultaneously moved through the cooperation of the screw rod 17, and the distance between the plurality of moving clamping plates 14 and the corresponding fixed clamping plates 13 can be adjusted, and the left and right ends of the inductor body 2 are clamped and fixed.
The rear end fixed mounting of riser 5 has first cylinder 8, and the output and the connecting plate 6 fixed connection of first cylinder 8, the output and the riser 5 sliding connection of first cylinder 8, sliding connection has two locating lever 9 on the riser 5, and two locating lever 9 all with connecting plate 6 fixed connection, the one end that connecting plate 6 was kept away from to two locating lever 9 is all fixed mounting has locating plate 10, through the design of first cylinder 8, make connecting plate 6 can carry out back-and-forth movement relative to riser 5, consequently can make fixed splint 13 and removal splint 14 relative to workstation 1 back-and-forth movement, can carry out centre gripping fixed back again to insulating wire coiling region with the paster inductance body 2 that waits to process at workstation 1 front end.
The installation cavity 11 has been seted up on the lower lateral wall of connecting plate 6, and install the intracavity fixed mounting in the installation cavity 11 and have second cylinder 12, the output and the lifter plate 7 fixed connection of second cylinder 12, the left and right sides end of the lower lateral wall of workstation 1 is all fixed mounting has two stand 3, equal fixed mounting has bracing piece 4 between every two corresponding stand 3 of front and back position, the height of stand 3 is greater than the height of installing frame 31, the design of second cylinder 12 can let lifter plate 7 reciprocate relative to workstation 1, consequently can reciprocate the paster inductance body 2 after fixing, make it better receive corresponding processing on this coiling machine.
The rotating grooves 22 are formed in each fixed clamping plate 13, the driving rods 21 are rotationally connected in each rotating groove 22, circular plates 23 are fixedly installed at one ends, close to the corresponding movable clamping plates 14, of each driving rod 21, through holes 24 are formed in each movable clamping plate 14, rotating plates 25 are rotationally connected in each through hole 24, and after the patch inductor body 2 is fixed through the fixed clamping plates 13 and the movable clamping plates 14, the patch inductor body 2 can rotate between the fixed clamping plates and the movable clamping plates 14, so that after the patch inductor body 2 is fixed through the fixed clamping plates 13 and the movable clamping plates 14, insulation wires are wound on the patch inductor body 2 through rotation of the patch inductor body 2, and the integral structure of the winding machine can be simplified.
The second servo motor 20 is fixedly arranged on the movable clamping plate 14 positioned on the left side, the output end of the second servo motor 20 is fixedly connected with the corresponding driving rod 21, an annular groove 26 is formed in the side wall of the through hole 24, a positioning ring 27 is rotationally connected to the annular groove 26, the positioning ring 27 is fixedly connected with the rotating plate 25, and the left and right positions of the rotating plate 25 in the through hole 24 can be ensured to be kept stable under the cooperation of the positioning ring 27 and the annular groove 26.
Every pivoted plate 25 and the actuating lever 21 that is located the right side all install telescopic machanism, telescopic machanism comprises connecting rod 28, square groove 29 and square pole 30, connecting rod 28 fixed mounting is on pivoted plate 25, square groove 29 is offered on the right side wall of connecting rod 28, square pole 30 sliding connection is in square groove 29, and the right side of square pole 30 and actuating lever 21 fixed connection, square pole 30's length is greater than the length of movable groove 18, after movable clamp plate 14 removes at lifter plate 7 lower extreme, under telescopic machanism's design, can keep the stable connection between pivoted plate 25 on movable clamp plate 14 and the disc 23 on its left side fixed clamp plate 13, can see through fig. 3, after the position emergence of a plurality of movable clamp plate 14 moves, under the connection reaction force of a plurality of patch inductor body 2, can make there be stable relation of connection between its and the plectane 23 and the pivoted plate 25 of contact, in addition under telescopic machanism's effect, also there is stable connection between pivoted plate 25 and the left side contact 23 of another patch inductor body 2, consequently, can make the movable clamp plate 14 and a plurality of fixed clamp plates can accomplish the production of patch inductor body 2 simultaneously by a plurality of fixed pair of patch inductors 2, can accomplish the multiple conductor winding inductance bodies to the fixed inductor 2 simultaneously, the production efficiency is improved.
The lower extreme fixed mounting of workstation 1 has a plurality of installing frames 31, and every installing frame 31 respectively with the corresponding paster inductance body 2 position correspondence, install the mounting groove 32 on every installing frame 31, and install wire roller 36 in every mounting groove 32, all seted up on the left and right sides wall of installing frame 31 and changeed hole 33, and all rotate on two changeing holes 33 and be connected with bull stick 34, and the one end that two bull sticks 34 are close to has mounting panel 35, clamping groove 43 has all been seted up on two mounting panels 35, all the joint has joint piece 44 in two clamping grooves 43, and two joint piece 44 respectively with wire roller 36's left and right sides both ends fixed connection, a plurality of wire hole 37 have been seted up on workstation 1, and every wire hole 37 is equipped with wire roller 36 with the mounting groove 32 intercommunication that corresponds respectively, wire roller 36 is used for rolling up the insulated wire, under the cooperation of joint piece 44 and clamping groove 43, the dismouting of wire roller 36 between two mounting panels 35 is convenient for carry out, consequently, after the insulated wire on it uses up and use, can be used for exchanging wire roller 36 to be used for wire roller 36 to take-up and wire roller 1 to be located on the end of a new wire roller 36 and the end of a distance from the end to the insulator 1 to the end of a project wire roller to be used for wire roller 1.
Each mounting frame 31 and the workbench 1 are provided with a traversing mechanism, the traversing mechanism comprises a sliding groove 38, a threaded rod 39, a sliding rod 40, a cross rod 41, a positioning hole 42, a fixed gear ring 45, a connecting shaft 46, a connecting gear ring 47, a transmission gear ring 48, a fixed gear 49 and an arc-shaped groove, the sliding groove 38 is arranged on the workbench 1, the sliding groove 38 is positioned at the front end of the wire hole 37, the threaded rod 39 is rotationally connected in the sliding groove 38, the sliding rod 40 is slidingly connected in the sliding groove 38, the sliding rod 40 is in threaded connection with the threaded rod 39, the cross rod 41 is fixedly arranged at the upper end of the sliding rod 40, the cross rod 41 is positioned at the upper end of the wire hole 37, the positioning hole 42 is arranged on the cross rod 41, when the threaded rod 39 rotates, the cross rod 41 is driven by the sliding rod 40 to move left and right at the upper end of the workbench 1, and in specific operation, one end of an insulated wire penetrates through the positioning hole 42 on the cross rod 41 and is connected with the chip inductor body 2, so that the insulated wire can be driven to move left and right by the movement of the cross rod 41 in the winding process, and the chip inductor body 2 can be uniformly wound on the chip inductor body 2, and the winding effect is ensured.
The fixed gear ring 45 is fixedly arranged on the rotary rod 34 positioned on the right side, the connecting shaft 46 is rotationally connected on the right side wall of the mounting groove 32, the connecting gear ring 47 is fixedly arranged on the connecting shaft 46, the connecting gear ring 47 is meshed with the fixed gear ring 45, the transmission gear ring 48 is fixedly arranged on the connecting shaft 46, the fixed gear 49 is fixedly arranged on the right side of the threaded rod 39, the fixed gear 49 is meshed with the transmission gear ring 48, the arc-shaped groove is formed in the lower side wall of the workbench 1, and the arc-shaped groove corresponds to the position of the fixed gear 49, when the patch inductor body 2 rotates to wind an insulated wire, the wire roller 36 can be rotated through the connection effect of the insulated wire and the wire roller 36, at the moment, the fixed gear ring 45 on the rotary rod 34 drives the connecting gear ring 47 meshed with the wire to rotate, and then the transmission gear ring 48 on the connecting shaft 46 simultaneously drives the fixed gear 49 to rotate, so that a driving force can be provided for the rotation of the threaded rod 39, the left and right movement of the insulated wire is completed on the patch inductor body 2 without needing to be wound by an electric appliance element.
The diameters, the tooth numbers and the tooth spaces of the fixed gear ring 45 and the connecting gear ring 47 are equal, the tooth space of the fixed gear 49 is equal to the tooth space of the transmission gear ring 48, and the tooth numbers and the diameters of the fixed gear 49 are larger than those of the transmission gear ring 48, the size design has the advantage that the transmission ratio between the wire roller 36 and the threaded rod 39 can be reduced, the moving speed of the cross rod 41 is reduced, and the insulated wire can be uniformly covered on the chip inductor body 2.
In the invention, a first cylinder 8 and a second cylinder 12 are started to enable a fixed clamping plate 13 and a movable clamping plate 14 to move to a patch inductance body 2 to be processed, a first servo motor 15 is started to enable the fixed clamping plate 13 and the movable clamping plate 14 to fix the patch inductance body 2 to be processed, the first cylinder 8 and the second cylinder 12 are driven in a reverse direction to enable the fixed patch inductance body 2 to move to the upper end of a wire hole 37, one end of an insulated wire on a wire roller 36 passes through a positioning hole 42 and is fixed with an initial connecting point on the patch inductance body 2, a second servo motor 20 is started to enable the patch inductance body 2 to rotate, the insulated wire is wound on the fixed clamping plate by utilizing the rotation function of the second servo motor, and the wire roller 36 is driven to rotate in the rotation process of the patch inductance body 2, at the moment, under the action of a transverse moving mechanism, a transverse rod 41 can transversely move on a workbench 1 to enable the insulated wire to be uniformly wound on the patch inductance body 2, the second servo motor 20 is closed after winding is completed, the insulated wire is cut off, then the second servo motor 20 is reversely started to enable the wire 41 to reset, and finally the first servo motor 15 is started to wind the patch inductance body 2.
The foregoing has shown and described the basic principles and main features of the present invention and the advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, and that the above embodiments and descriptions are merely illustrative of the principles of the present invention, and various changes and modifications may be made without departing from the spirit and scope of the invention, which is defined in the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.