CN117497321A - Foil winding machine for reactor production - Google Patents
Foil winding machine for reactor production Download PDFInfo
- Publication number
- CN117497321A CN117497321A CN202311466230.2A CN202311466230A CN117497321A CN 117497321 A CN117497321 A CN 117497321A CN 202311466230 A CN202311466230 A CN 202311466230A CN 117497321 A CN117497321 A CN 117497321A
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- assembly
- frame
- winding
- cutting
- foil
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- 238000004804 winding Methods 0.000 title claims abstract description 88
- 239000011888 foil Substances 0.000 title claims abstract description 62
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 23
- 238000005520 cutting process Methods 0.000 claims abstract description 62
- 230000000694 effects Effects 0.000 claims abstract description 36
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 23
- 238000003825 pressing Methods 0.000 claims abstract description 3
- 230000007306 turnover Effects 0.000 claims description 22
- 230000006835 compression Effects 0.000 claims description 17
- 238000007906 compression Methods 0.000 claims description 17
- 230000017525 heat dissipation Effects 0.000 claims description 4
- 230000000149 penetrating effect Effects 0.000 claims description 2
- 230000008093 supporting effect Effects 0.000 description 21
- 238000009826 distribution Methods 0.000 description 11
- 238000009434 installation Methods 0.000 description 11
- 238000000034 method Methods 0.000 description 11
- 238000001125 extrusion Methods 0.000 description 8
- 230000000670 limiting effect Effects 0.000 description 8
- 230000008569 process Effects 0.000 description 6
- 229910052802 copper Inorganic materials 0.000 description 5
- 239000010949 copper Substances 0.000 description 5
- 239000000463 material Substances 0.000 description 4
- 230000002349 favourable effect Effects 0.000 description 3
- 238000002360 preparation method Methods 0.000 description 3
- 230000001360 synchronised effect Effects 0.000 description 3
- 238000009423 ventilation Methods 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 230000009471 action Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 239000003638 chemical reducing agent Substances 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 239000012792 core layer Substances 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 239000010410 layer Substances 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F11/00—Cutting wire
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/082—Devices for guiding or positioning the winding material on the former
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/094—Tensioning or braking devices
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/098—Mandrels; Formers
Landscapes
- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
The invention discloses a foil winder for producing a reactor, which relates to the technical field of foil winders and comprises a winding assembly, wherein a cutting assembly is arranged on the side surface of the winding assembly, a winding assembly is arranged on the other side of the winding assembly, a circulating assembly is arranged at the bottom of the winding assembly, a pressing assembly is arranged at the top of the circulating assembly, and a side bracket is arranged at the bottom of the cutting assembly. According to the invention, the assembly for cutting can be installed and supported through the side support, and the lifting frame can provide lifting guide function when being matched with the support, so that lifting adjustment of the lifting frame on the inner side of the lifting frame is facilitated, the cutting motor and the cutting blade are driven to drop to a height after foil winding is completed, the cutting blade is enabled to be in contact with a copper wire belt, rapid and accurate cutting work is carried out on the cutting blade, further cutting efficiency is improved, cutting effect is ensured, and production quality is further improved.
Description
Technical Field
The invention relates to the technical field of foil winding machines, in particular to a foil winding machine for producing a reactor.
Background
The reactor is an important component in the power system, and copper wires or aluminum wires are often required to be wound on the outer side of the iron core in the production process so as to realize the filtering and current limiting functions of the reactor. However, the prior art generally adopts a winding machine to wind the coil onto the iron core layer by layer, so that the winding difficulty is high, the production efficiency is low, the flatness of the coil is difficult to ensure, and the overall quality of the reactor is further affected.
In the prior art, for example, the Chinese patent number is: the 'foil belt coiling device for the reactor' of CN105810429A comprises a frame, a motor fixed on the frame and a speed reducer connected with a motor spindle, wherein an output shaft of the speed reducer is connected with a rotating shaft, one end of the rotating shaft is fixed with a supporting block, the supporting block comprises a first wedge-shaped block and a second wedge-shaped block which are matched with each other, one end of the first wedge-shaped block is connected with the rotating shaft, and one end of the second wedge-shaped block is fixedly provided with a stop block; the outer periphery of the supporting block is sleeved with a foil belt cylinder which is matched with the supporting block, the foil belt cylinder is driven by the rotating shaft to rotate, and foil belt coils are wound on the outer periphery of the foil belt cylinder. The invention has simple and compact structure, convenient and quick disassembly and assembly, stable operation process, small vibration, good axial compactness of foil coil winding, capability of completing continuous automatic winding, higher production efficiency and contribution to popularization and application.
Among the prior art, current foil winding machine is cut for handheld cutting machine cutting in the cutting-off means that uses when production, and on the one hand handheld cutting can influence cutting accuracy, and on the other hand still can cause the problem of production efficiency decline, proposes a foil winding machine for reactor production to above-mentioned problem.
Disclosure of Invention
The invention aims to provide a foil winding machine for producing a reactor, which solves the problems that the cutting effect and efficiency are reduced due to the handheld cutting mode in the prior art provided by the background art.
In order to achieve the above purpose, the present invention provides the following technical solutions: the utility model provides a foil winder for reactor production, includes the wire winding subassembly, the cutting subassembly is installed to the side mounting of wire winding subassembly, the wire winding subassembly is installed to the opposite side of wire winding subassembly, circulation subassembly is installed to the bottom of wire winding subassembly, circulation subassembly's top is provided with compresses tightly the subassembly, the side stand is installed to the bottom of cutting subassembly, the crane is installed at the top both ends of side stand, the inboard movable mounting of crane has the hoist and mount frame, the bottom of hoist and mount frame is provided with a plurality of cutting motor, cutting blade is installed to cutting motor's one end, can carry out the installation support to the subassembly that is used for cutting through the side stand, and the crane cooperation can provide the function of lift direction when supporting to the hoist and mount frame is gone up in the inboard of crane and is adjusted, has driven cutting motor and cutting blade and has driven the cutting blade height that descends after the foil is around accomplishing, makes cutting blade and copper line area contact, carries out quick accurate cutting work, and then has been favorable to promoting the efficiency of cutting, has guaranteed the effect of cutting simultaneously, makes production quality promote further;
the top of the compression assembly is provided with a cylinder, one end of the cylinder is provided with a pneumatic telescopic rod, one end of the pneumatic telescopic rod is provided with an outer frame, the side surface of the outer frame is provided with a spring rod, one end of the spring rod is provided with a compression roller, the compression roller can provide a telescopic adjustment function through the cylinder, further the compression assembly is convenient to drive the pneumatic telescopic rod and the outer frame to carry out telescopic adjustment, the extrusion position can be adjusted according to the thickness of a winding, the spring rod is matched with the compression roller to provide an elastic rotation extrusion effect, further the compression of the wound copper wire belt through the compression roller is facilitated, the flatness is ensured, and the winding quality is improved;
the top of the circulating assembly is provided with a lower tray, the inner side of the lower tray is movably penetrated with a connecting column, two sides of the bottom of the lower tray are provided with electric telescopic rods, the bottom of the connecting column is provided with a rotating column, the bottom of the rotating column is provided with a movable frame, the bottom of the movable frame is provided with a driver, a part wound by the reactor can be supported by the lower tray in foil bypass process, and simultaneously the rotating winding work is carried out by matching with the wound assembly, can drop through the spliced pole cooperation electric telescopic handle after the completion of coiling, pass the spliced pole with the part of the coiling of reactor afterwards, and then realize the function of location, the spliced pole can provide rotation and support effect, and the support is erect in the bottom to the fly frame simultaneously, and the effect that the driver can realize the drive and remove on the cooperation, and installs on the track, distributes the multiunit, and then has made things convenient for high efficiency circulation work, has further promoted the efficiency of work.
Preferably, one side of coil winding assembly is provided with the right angle frame, the side movable mounting of right angle frame has the roll-over plate, the side mounting of roll-over plate has the roll-over shaft, the upset motor is installed to the one end of roll-over shaft, the outside of roll-over motor is provided with the bottom bracket, can install through the right angle frame to roll-over plate and a plurality of subassembly and make, and roll-over plate cooperation roll-over shaft and roll-over motor can realize pivoted effect, and the bottom bracket provides fixed support's effect to the roll-over motor in the bottom, and then has made things convenient for the effect of providing the upset to roll-over plate material that sets up to be convenient for roll-over frame right angle to one side, make things convenient for quick material loading, promoted the convenience of operation.
Preferably, the inclined strut is installed at the both ends of upset board, the rotating turret is installed at the top of inclined strut, first spool is installed to the one end of rotating turret, the second spool is installed to the other end of rotating turret, can provide stable supporting effect to the rotating turret through the inclined strut, supports first spool and second spool installation through the rotating turret to winding copper wire area and insulating tape have been made things convenient for.
Preferably, the outside of first spool is provided with the insulating tape, the outer wall of second spool is provided with the copper wire area, can provide the preparation for the winding of reactor respectively with the copper wire area through the insulating tape, has made things convenient for the foil winding work in later stage.
Preferably, the top of wire winding subassembly is provided with the mounting panel, the top of mounting panel is provided with wire winding motor, wire winding motor's bottom runs through in the bottom of mounting panel and installs spacing dish, can provide stable installation supporting effect to wire winding motor and spacing post through the mounting panel, can drive spacing post through wire winding motor and rotate and realize the foil around work, provide the spacing effect of location through last spacing dish at the top to the copper strips of winding, in addition, with the subassembly distribution multiunit that the foil was around, can realize synchronous foil around, promoted the efficiency that the foil was around effectively.
Preferably, the bottom of going up the spacing dish is installed spacing post, the outside of spacing post is provided with around rolling up the post, can be with around rolling up the spacing installation in the outside of post through spacing post to provide and rotate the winding, realized complete foil and wound work.
Preferably, the inboard movable mounting of crane has the threaded rod, the outside of threaded rod and the both ends threaded connection of hoist and mount frame, the top of crane is provided with elevator motor, and then drives the hoist and mount frame through elevator motor drive threaded rod and realize lifting adjustment effect effectively, and then improved lifting adjustment's convenience.
Preferably, the middle part of compressing tightly the subassembly is provided with the frame that compresses tightly, the bottom plate is installed to the bottom of compressing tightly the frame, the cylinder all runs through in the side top of compressing tightly the frame, can provide stable supporting effect through compressing tightly frame cooperation bottom plate, realizes the effect of stable erection use.
Preferably, the bottom of circulation subassembly is installed the collet board, the circulation track is installed at the top of collet board, driver movable mounting is in the orbital inboard of circulation, the bottom of driver is provided with the drive wheel, the both sides of driver are provided with the leading wheel, the outside of spliced pole is provided with spacing, electric telescopic handle's bottom is connected with electric telescopic, provides whole erection support in the bottom through the collet board, provides the installation and possess gliding space to the movable frame through the circulation track to be favorable to realizing effectively the effect of sliding circulation removal, provide the effect of drive removal in the bottom of movable frame through the drive wheel, can provide effective guiding action at the in-process of removal through the leading wheel, can provide effective guiding action through spacing, and then guaranteed the stability of lift in-process, can control electric telescopic handle through electric telescopic handle and realize effectively lifting operation.
Preferably, the control assembly is installed at the top of circulation subassembly, control assembly's the outside is provided with the block terminal, the side-mounting of block terminal has the chamber door, the radiator grille has evenly been seted up in the both sides of block terminal, can provide distribution equipment's installation through the block terminal, can conveniently seal the block terminal through the chamber door, is convenient for open it simultaneously and operates, and radiator grille can provide ventilation effect effectively.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the invention, the assembly for cutting can be installed and supported through the side support, and the lifting frame can provide lifting guiding function when being matched and supported, so that lifting adjustment of the lifting frame on the inner side of the lifting frame is facilitated, the cutting motor and the cutting blade are driven to drop by height after foil winding is completed, the cutting blade is contacted with the copper wire belt, rapid and accurate cutting work is performed, cutting efficiency is improved, cutting effect is ensured, and production quality is further improved.
2. According to the invention, the telescopic adjustment function can be provided through the air cylinder, so that the pneumatic telescopic rod and the outer frame are conveniently driven to carry out telescopic adjustment, the extrusion position can be adjusted according to the thickness of the wound coil, the spring rod is matched with the pinch roller to provide the elastic rotation extrusion effect, the coiled copper wire belt is conveniently extruded through the pinch roller, the flatness is ensured, and the coiling quality is improved.
3. According to the invention, the coiled parts of the reactor can be supported by the lower tray in the foil winding process, meanwhile, the coiled parts are matched with coiled components to perform rotary coiling work, the coiled parts of the reactor can be matched with the electric telescopic rod to drop after coiling is completed through the connecting column, then the coiled parts of the reactor pass through the connecting column, so that the positioning function is realized, the rotating column can provide rotary and supporting functions, meanwhile, the movable frame is erected and supported at the bottom, the driving and moving functions can be realized by matching with the upper driver, and the movable frame is arranged on a track, multiple groups of movable frames are distributed, so that the movable frame is convenient for high-efficiency cyclic work, and the working efficiency is further improved.
Drawings
Fig. 1 is a perspective view of a foil winder for producing a reactor according to the present invention;
fig. 2 is a schematic view of another angle structure of a foil winder for producing a reactor according to the present invention;
fig. 3 is a schematic view of a coil frame of a foil winder for producing a reactor according to the present invention;
fig. 4 is a schematic diagram of a winding assembly of a foil winder for producing a reactor according to the present invention;
fig. 5 is a schematic view of another angle structure of a winding assembly of a foil winder for producing a reactor according to the present invention;
fig. 6 is a schematic structural view of a pressing assembly of a foil winder for producing a reactor according to the present invention;
fig. 7 is a schematic view of a circulating assembly of a foil winder for producing a reactor according to the present invention;
fig. 8 is a schematic view of a part of a circulating assembly of a foil winder for producing a reactor according to the present invention.
In the figure:
1. a coil winding assembly; 101. a right angle frame; 102. a turnover plate; 103. a turnover shaft; 104. a turnover motor; 105. a bottom bracket; 106. a diagonal bracing frame; 107. a rotating frame; 108. a first reel; 109. an insulating tape; 110. a second reel; 111. a copper wire strap; 2. a winding assembly; 201. a mounting plate; 202. a wound motor; 203. an upper limit plate; 204. a limit column; 205. winding the column; 3. a cutting assembly; 301. a side bracket; 302. a lifting frame; 303. a threaded rod; 304. a lifting motor; 305. hoisting the frame; 306. a cutting motor; 307. a cutting blade; 4. a compression assembly; 401. a compacting frame; 402. a bottom plate; 403. a cylinder; 404. a pneumatic telescopic rod; 405. an outer frame; 406. a spring rod; 407. a pinch roller; 5. a circulation assembly; 501. a bottom support plate; 502. a circulation track; 503. a driver; 504. a driving wheel; 505. a guide wheel; 506. a movable frame; 507. rotating the column; 508. a connecting column; 509. a limit bar; 510. a lower tray; 511. an electric telescopic rod; 512. an electric telescopic device; 6. a control assembly; 601. a distribution box; 602. a door; 603. and a heat radiation grille.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and fully with reference to the accompanying drawings, in which it is evident that the embodiments described are only some, but not all embodiments of the invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Embodiment one: referring to fig. 1-8, there is shown: the utility model provides a foil winder for reactor production, including coiling subassembly 1, coiling subassembly 1 installs cutting subassembly 3 in the side of coiling subassembly 1, coiling subassembly 2 is installed to coiling subassembly 1's opposite side, circulation subassembly 5 is installed to coiling subassembly 1's bottom, circulation subassembly 5's top is provided with hold-down assembly 4, side stand 301 is installed to cutting subassembly 3's bottom, crane 302 is installed at side stand 301's top both ends, crane 302's inboard movable mounting has hoist and mount frame 305, the bottom of hoist and mount frame 305 is provided with a plurality of cutting motor 306, cutting blade 307 is installed to cutting motor 306's one end, can carry out the installation support to the subassembly that is used for cutting through side stand 301, crane 302 cooperation support can provide the function of lift direction simultaneously, thereby the hoist and mount frame 305 has made things convenient for going up and down in crane 302's inboard to be adjusted, it drops to drive cutting motor 306 and cutting blade 307 after the foil winding is accomplished to be high, make cutting blade 307 and copper wire contact, carry out quick accurate cutting work, and then be favorable to promote cutting efficiency, and the production quality is further promoted simultaneously;
the top of the compression assembly 4 is provided with an air cylinder 403, one end of the air cylinder 403 is provided with a pneumatic telescopic rod 404, one end of the pneumatic telescopic rod 404 is provided with an outer frame 405, the side surface of the outer frame 405 is provided with a spring rod 406, one end of the spring rod 406 is provided with a compression roller 407, the air cylinder 403 can provide a telescopic adjustment function, thereby facilitating the driving of the pneumatic telescopic rod 404 and the outer frame 405 to carry out telescopic adjustment, the extrusion position can be adjusted according to the thickness of a winding, the spring rod 406 can provide an elastic rotating extrusion effect by matching with the compression roller 407, and further the compression of the wound copper wire belt by the compression roller 407 is facilitated, the flatness is ensured, and the winding quality is improved;
the top of circulation subassembly 5 is installed down tray 510, the inboard activity of lower tray 510 is run through there is spliced pole 508, the bottom both sides of lower tray 510 are provided with electric telescopic handle 511, the spliced pole 507 is installed to the bottom of spliced pole 508, movable frame 506 is installed to the bottom of spliced pole 507, the driver 503 is installed to the bottom of movable frame 506, can be in the in-process with the part of reactor coiling through lower tray 510, the subassembly that the cooperation was convoluteed carries out the rotation coiling work simultaneously, can cooperate electric telescopic handle 511 to descend after the coiling is accomplished through spliced pole 508, later pass spliced pole 508 with the part of coiling of reactor, and then realize the function of location, the spliced pole 507 can provide rotation and support effect, movable frame 506 erects the support in the bottom simultaneously, the effect that the cooperation of driver 503 can realize driving movement, and install on the track, the multiunit, and then make things convenient for high-efficient circulation work, further the efficiency of work has been promoted.
As shown in fig. 3, a right-angle frame 101 is provided on one side of the coil assembly 1, a turnover plate 102 is movably mounted on the side surface of the right-angle frame 101, a turnover shaft 103 is mounted on the side surface of the turnover plate 102, a turnover motor 104 is mounted on one end of the turnover shaft 103, a bottom bracket 105 is arranged on the outer side of the turnover motor 104, the turnover plate 102 and a plurality of components can be mounted and manufactured through the right-angle frame 101, the turnover plate 102 is matched with the turnover shaft 103 and the turnover motor 104 to achieve a rotating effect, the bottom bracket 105 provides a fixed supporting effect on the turnover motor 104 at the bottom, and further the turnover effect on the rotating frame 107 and the placed coiled material is provided, so that the rotating frame 107 can be turned right angle to one side conveniently and rapidly, and convenience in operation is improved.
As shown in fig. 3, the diagonal frame 106 is installed at both ends of the turnover plate 102, the rotating frame 107 is installed at the top of the diagonal frame 106, the first reel 108 is installed at one end of the rotating frame 107, the second reel 110 is installed at the other end of the rotating frame 107, a stable supporting effect can be provided to the rotating frame 107 through the diagonal frame 106, and the first reel 108 and the second reel 110 are installed and supported through the rotating frame 107, thereby facilitating winding of the copper wire tape and the insulating tape.
As shown in fig. 3, an insulating tape 109 is provided on the outer side of the first reel 108, a copper wire tape 111 is provided on the outer wall of the second reel 110, and preparation for winding the reactor can be provided by the insulating tape 109 and the copper wire tape 111, respectively, so that later foil winding is facilitated.
As shown in fig. 4 and 5, the top of the winding assembly 2 is provided with a mounting plate 201, the top of the mounting plate 201 is provided with a winding motor 202, the bottom of the winding motor 202 is penetrated through the bottom of the mounting plate 201 and is provided with an upper limit plate 203, a stable mounting supporting effect can be provided for the winding motor 202 and the limit column 204 through the mounting plate 201, the limit column 204 can be driven to rotate through the winding motor 202 to realize foil winding, the upper limit plate 203 is used for providing a positioning limit effect for a wound copper strip at the top, in addition, multiple groups of foil winding assemblies are distributed, synchronous foil winding can be realized, and foil winding efficiency is effectively improved.
As shown in fig. 4 and 5, a limiting post 204 is installed at the bottom of the upper limiting plate 203, a winding post 205 is arranged at the outer side of the limiting post 204, and the winding post 205 can be installed at the outer side in a limiting manner through the limiting post 204, so that rotation winding is provided, and complete foil winding is achieved.
As shown in fig. 4 and 5, the inner side of the lifting frame 302 is movably provided with a threaded rod 303, the outer side of the threaded rod 303 is in threaded connection with two ends of the lifting frame 305, the top of the lifting frame 302 is provided with a lifting motor 304, the threaded rod 303 is driven by the lifting motor 304 to further drive the lifting frame 305 to achieve effective lifting adjustment, and therefore lifting adjustment convenience is improved.
As shown in fig. 6, the middle part of the compressing assembly 4 is provided with a compressing frame 401, the bottom of the compressing frame 401 is provided with a bottom plate 402, the cylinders 403 penetrate through the top of the side surface of the compressing frame 401, and the compressing frame 401 is matched with the bottom plate 402 to provide a stable supporting effect, so that a stable erection effect is achieved.
As shown in fig. 8, the bottom of the circulation assembly 5 is provided with the bottom supporting plate 501, the top of the bottom supporting plate 501 is provided with the circulation track 502, the driver 503 is movably mounted on the inner side of the circulation track 502, the bottom of the driver 503 is provided with the driving wheel 504, the two sides of the driver 503 are provided with the guide wheels 505, the outer side of the connecting column 508 is provided with the limit strips 509, the bottom of the electric telescopic rod 511 is connected with the electric telescopic rod 512, the bottom of the electric telescopic rod is provided with the integral mounting support through the bottom supporting plate 501, the movable frame 506 is provided with the installation through the circulation track 502 and has the sliding space, thereby being beneficial to realizing the effect of effective sliding circulation movement, the bottom of the movable frame 506 is provided with the driving movement through the driving wheel 504, the effective guiding effect can be provided in the moving process through the guide wheels 505, the effective guiding effect can be provided through the limit strips 509, the stability in the lifting process is further ensured, and the electric telescopic rod 511 can be controlled through the electric telescopic rod 512 to realize the effective lifting operation.
As shown in fig. 7, the control assembly 6 is installed at the top of the circulation assembly 5, the distribution box 601 is arranged at the outer side of the control assembly 6, the box door 602 is installed at the side surface of the distribution box 601, the heat dissipation grids 603 are uniformly arranged on the two sides of the distribution box 601 in a penetrating manner, the distribution equipment can be installed through the distribution box 601, the distribution box 601 can be conveniently covered through the box door 602, meanwhile, the distribution box 601 can be conveniently opened for operation, and the heat dissipation grids 603 can provide effective ventilation.
When the foil winder for producing the reactor is used, firstly, the overturning plate 102 and a plurality of components can be installed and manufactured through the right-angle frame 101, the overturning plate 102 is matched with the overturning shaft 103 and the overturning motor 104 to realize the rotating effect, the bottom bracket 105 provides a fixed supporting effect on the overturning motor 104 at the bottom, and further the overturning effect on the rotating frame 107 and the placed coiled material is provided, so that the rotating frame 107 can be overturned to one side conveniently and quickly, the convenience of operation is improved, the rotating frame 107 can be provided with a stable supporting effect through the inclined bracket 106, the first scroll 108 and the second scroll 110 can be installed and supported through the rotating frame 107, thereby the copper wire belt and the insulating belt can be conveniently wound, the preparation for winding the reactor can be respectively provided through the insulating belt 109 and the copper wire belt 111, the later foil winding work is facilitated, the coil motor 202 and the limit column 204 can be provided with stable mounting and supporting effects through the mounting plate 201, the limit column 204 can be driven to rotate through the coil motor 202 to realize foil winding, the upper limit disk 203 is used for providing positioning and limiting effects on the wound copper strips at the top, in addition, multiple groups of foil winding components are distributed, synchronous foil winding can be realized, the foil winding efficiency is effectively improved, the coil column 205 can be mounted on the outer side in a limiting manner through the limit column 204, thus rotating winding is provided, complete foil winding is realized, the components for cutting can be mounted and supported through the side bracket 301, the lifting guide function can be provided while the lifting bracket 302 is matched and supported, thus lifting adjustment of the lifting bracket 305 on the inner side of the lifting bracket 302 is facilitated, the cutting motor 306 and the cutting blade 307 are driven to drop by the height after foil winding is completed, the cutting blade 307 is contacted with the copper wire belt to perform rapid and accurate cutting work, the cutting efficiency is improved, the cutting effect is ensured, the production quality is further improved, the lifting motor 304 drives the threaded rod 303 to further drive the lifting frame 305 to achieve effective lifting adjustment, the lifting adjustment convenience is improved, the air cylinder 403 can provide telescopic adjustment, the pneumatic telescopic rod 404 and the outer frame 405 are driven to perform telescopic adjustment, the extrusion position can be adjusted according to the thickness of the wound coil, the spring rod 406 is matched with the compression roller 407 to provide elastic rotation extrusion effect, the wound copper wire belt is extruded through the compression roller 407, flatness is ensured, the winding quality is improved, the electric reactor winding part can be supported in the foil winding process through the lower tray 510, simultaneously, the winding assembly is matched for rotating and winding, the winding assembly can drop after winding is completed through the connecting post 508 and matched with the electric telescopic rod 511, then the wound part of the reactor passes through the connecting post 508, the positioning function is realized, the rotating post 507 can provide rotating and supporting functions, meanwhile, the movable frame 506 is erected and supported at the bottom, the driving and moving functions can be realized through the matched upper driver 503, the movable frame 506 is arranged on a track, multiple groups of the movable frames are distributed, the high-efficiency circulating work is further facilitated, the working efficiency is further improved, the integral installation support is provided at the bottom through the bottom supporting plate 501, the movable frame 506 is provided with the installation and sliding space through the circulating track 502, the effective sliding and circulating movement functions are realized, the driving and moving functions are provided at the bottom of the movable frame 506 through the driving wheel 504, can provide the guiding effect effectively at the in-process that removes through leading wheel 505, can provide effectual guiding effect through spacing 509, and then guaranteed the stability of lift in-process, can control electric telescopic handle 511 through electric telescopic handle 512 and realize effectively lifting operation, can provide distribution equipment's installation through block terminal 601, can conveniently seal up block terminal 601 through chamber door 602, be convenient for open it simultaneously and operate, heat dissipation grid 603 can provide effective ventilation effect.
Although the present invention has been described with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described, or equivalents may be substituted for elements thereof, and any modifications, equivalents, improvements and changes may be made without departing from the spirit and principles of the present invention.
Claims (10)
1. The utility model provides a foil winding machine is used in reactor production, includes wire winding subassembly (1), its characterized in that: the side-mounted cutting assembly (3) of the winding assembly (1), the winding assembly (2) is mounted on the other side of the winding assembly (1), the circulating assembly (5) is mounted at the bottom of the winding assembly (1), the pressing assembly (4) is arranged at the top of the circulating assembly (5), the side supports (301) are mounted at the bottom of the cutting assembly (3), the lifting frames (302) are mounted at two ends of the top of the side supports (301), the lifting frames (305) are movably mounted on the inner sides of the lifting frames (302), a plurality of cutting motors (306) are arranged at the bottom of the lifting frames (305), and the cutting blades (307) are mounted at one ends of the cutting motors (306);
the top of the compression assembly (4) is provided with an air cylinder (403), one end of the air cylinder (403) is provided with a pneumatic telescopic rod (404), one end of the pneumatic telescopic rod (404) is provided with an outer frame (405), the side surface of the outer frame (405) is provided with a spring rod (406), and one end of the spring rod (406) is provided with a compression roller (407);
the top of circulation subassembly (5) is installed lower tray (510), the inboard activity of lower tray (510) is run through and is had spliced pole (508), the bottom both sides of lower tray (510) are provided with electric telescopic handle (511), rotation post (507) are installed to the bottom of spliced pole (508), movable frame (506) are installed to the bottom of rotation post (507), driver (503) are installed to the bottom of movable frame (506).
2. The reactor production foil winder of claim 1, wherein: one side of coil assembly (1) is provided with right angle frame (101), side movable mounting of right angle frame (101) has turnover plate (102), the side mounting of turnover plate (102) has turnover shaft (103), turnover motor (104) are installed to one end of turnover shaft (103), the outside of turnover motor (104) is provided with bottom bracket (105).
3. The foil winder for producing the reactor according to claim 2, wherein: the tilting mechanism is characterized in that the tilting plate (102) is provided with a diagonal bracing frame (106) at two ends, a rotating frame (107) is arranged at the top of the diagonal bracing frame (106), a first scroll (108) is arranged at one end of the rotating frame (107), and a second scroll (110) is arranged at the other end of the rotating frame (107).
4. A foil winder for producing a reactor according to claim 3, wherein: an insulating tape (109) is arranged on the outer side of the first reel (108), and a copper wire tape (111) is arranged on the outer wall of the second reel (110).
5. The reactor production foil winder of claim 1, wherein: the top of wire winding subassembly (2) is provided with mounting panel (201), the top of mounting panel (201) is provided with wire winding motor (202), upper limit dish (203) are installed in the bottom of mounting panel (201) in penetrating the bottom of wire winding motor (202).
6. The reactor production foil winder of claim 5, wherein: the bottom of the upper limit disc (203) is provided with a limit column (204), and the outer side of the limit column (204) is provided with a winding column (205).
7. The reactor production foil winder of claim 1, wherein: the inside movable mounting of crane (302) has threaded rod (303), the outside of threaded rod (303) and the both ends threaded connection of hoist and mount frame (305), the top of crane (302) is provided with elevator motor (304).
8. The reactor production foil winder of claim 1, wherein: the middle part of compressing tightly subassembly (4) is provided with compresses tightly frame (401), bottom plate (402) are installed to the bottom of compressing tightly frame (401), cylinder (403) all run through in the side top of compressing tightly frame (401).
9. The reactor production foil winder of claim 1, wherein: the bottom of circulation subassembly (5) is installed collet board (501), circulation track (502) are installed at the top of collet board (501), driver (503) movable mounting is in the inboard of circulation track (502), the bottom of driver (503) is provided with drive wheel (504), the both sides of driver (503) are provided with leading wheel (505), the outside of spliced pole (508) is provided with spacing (509), the bottom of electric telescopic handle (511) is connected with electric telescopic (512).
10. The reactor production foil winder of claim 1, wherein: control assembly (6) are installed at the top of circulation subassembly (5), the outside of control assembly (6) is provided with block terminal (601), chamber door (602) are installed to the side-mounting of block terminal (601), heat dissipation grid (603) have evenly been seted up in the both sides of block terminal (601).
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| Application Number | Priority Date | Filing Date | Title |
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| CN202311466230.2A CN117497321B (en) | 2023-11-07 | 2023-11-07 | Foil winding machine for reactor production |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311466230.2A CN117497321B (en) | 2023-11-07 | 2023-11-07 | Foil winding machine for reactor production |
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| CN117497321B CN117497321B (en) | 2024-04-05 |
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| JP2002134345A (en) * | 2000-10-30 | 2002-05-10 | Nittoku Eng Co Ltd | Batch-conveying winding device and batch-conveying winding method |
| US20030234314A1 (en) * | 2002-06-25 | 2003-12-25 | Alessandro Micheli | Rewinding machine with flanks carrying mating centers moving along a closed path |
| CN103617885A (en) * | 2013-12-20 | 2014-03-05 | 广东新昇电业科技股份有限公司 | Foil winding machine |
| CN109712803A (en) * | 2019-01-28 | 2019-05-03 | 深圳市金冠威科技有限公司 | Automatic coil winding machine and coiling are bonded all-in-one machine |
| CN115249578A (en) * | 2022-02-11 | 2022-10-28 | 许昌学院 | Quick winding equipment of inductance coil |
| CN218052773U (en) * | 2022-07-22 | 2022-12-16 | 江西云厨农业产业集团有限公司 | Meat cutting mechanism |
-
2023
- 2023-11-07 CN CN202311466230.2A patent/CN117497321B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2002134345A (en) * | 2000-10-30 | 2002-05-10 | Nittoku Eng Co Ltd | Batch-conveying winding device and batch-conveying winding method |
| US20030234314A1 (en) * | 2002-06-25 | 2003-12-25 | Alessandro Micheli | Rewinding machine with flanks carrying mating centers moving along a closed path |
| CN103617885A (en) * | 2013-12-20 | 2014-03-05 | 广东新昇电业科技股份有限公司 | Foil winding machine |
| CN109712803A (en) * | 2019-01-28 | 2019-05-03 | 深圳市金冠威科技有限公司 | Automatic coil winding machine and coiling are bonded all-in-one machine |
| CN115249578A (en) * | 2022-02-11 | 2022-10-28 | 许昌学院 | Quick winding equipment of inductance coil |
| CN218052773U (en) * | 2022-07-22 | 2022-12-16 | 江西云厨农业产业集团有限公司 | Meat cutting mechanism |
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| CN117497321B (en) | 2024-04-05 |
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