CN117481173A - Automatic filling mould of meat paste for jerky production - Google Patents
Automatic filling mould of meat paste for jerky production Download PDFInfo
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- CN117481173A CN117481173A CN202311657138.4A CN202311657138A CN117481173A CN 117481173 A CN117481173 A CN 117481173A CN 202311657138 A CN202311657138 A CN 202311657138A CN 117481173 A CN117481173 A CN 117481173A
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- 235000013372 meat Nutrition 0.000 title claims abstract description 138
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 40
- 230000007246 mechanism Effects 0.000 claims abstract description 72
- 238000000034 method Methods 0.000 claims abstract description 32
- 238000003825 pressing Methods 0.000 claims abstract description 26
- 230000008569 process Effects 0.000 claims abstract description 26
- 239000000463 material Substances 0.000 claims abstract description 23
- 230000005540 biological transmission Effects 0.000 claims description 7
- 238000003860 storage Methods 0.000 claims description 7
- 238000000465 moulding Methods 0.000 claims description 5
- 230000002349 favourable effect Effects 0.000 abstract description 3
- 238000010438 heat treatment Methods 0.000 abstract description 3
- 230000003749 cleanliness Effects 0.000 abstract 1
- 238000012545 processing Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- 241000894006 Bacteria Species 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 3
- 238000005056 compaction Methods 0.000 description 3
- 230000006378 damage Effects 0.000 description 3
- 235000013305 food Nutrition 0.000 description 3
- 239000012535 impurity Substances 0.000 description 3
- 238000012856 packing Methods 0.000 description 3
- 230000001174 ascending effect Effects 0.000 description 2
- 238000000748 compression moulding Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 235000015177 dried meat Nutrition 0.000 description 2
- 230000000630 rising effect Effects 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000001580 bacterial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000007723 die pressing method Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000011031 large-scale manufacturing process Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 238000005070 sampling Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 210000004243 sweat Anatomy 0.000 description 1
Classifications
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- A—HUMAN NECESSITIES
- A22—BUTCHERING; MEAT TREATMENT; PROCESSING POULTRY OR FISH
- A22C—PROCESSING MEAT, POULTRY, OR FISH
- A22C7/00—Apparatus for pounding, forming, or pressing meat, sausage-meat, or meat products
- A22C7/0023—Pressing means
- A22C7/003—Meat-moulds
- A22C7/0046—Containers in which meat is pressed and moulded
-
- A—HUMAN NECESSITIES
- A22—BUTCHERING; MEAT TREATMENT; PROCESSING POULTRY OR FISH
- A22C—PROCESSING MEAT, POULTRY, OR FISH
- A22C7/00—Apparatus for pounding, forming, or pressing meat, sausage-meat, or meat products
- A22C7/0023—Pressing means
- A22C7/003—Meat-moulds
- A22C7/0038—Demoulding means
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- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Wood Science & Technology (AREA)
- Zoology (AREA)
- Food Science & Technology (AREA)
- Meat, Egg Or Seafood Products (AREA)
Abstract
The invention discloses an automatic meat paste filling mould for making jerky, which relates to the technical field of automatic meat paste filling moulds and comprises a power mechanism, wherein the power mechanism comprises a motor, the motor provides power for the whole process of filling, pressing and demoulding of meat paste, a filling mechanism is arranged below the motor, the bottom end of the filling mechanism is provided with a pressing mechanism, and the bottom end of the pressing mechanism is provided with a demoulding mechanism; the filling mechanism comprises a material conveying rod, a sleeve and a mold shell, the meat mud which is stirred is uniformly pushed into the mold at a certain speed by the filling mechanism, the device improves the production efficiency of the meat mud, automatic filling can realize continuous and rapid production, compared with manual material taking and filling, the labor cost is reduced while sanitation and cleanliness are maintained, the condition that the meat mud is excessive or insufficient is avoided, and uniform filling of the meat mud is also favorable for uniform heating in the subsequent baking process.
Description
Technical Field
The invention relates to the technical field of automatic filling molds of meat paste, in particular to an automatic filling mold of meat paste for making jerky.
Background
The meat paste filling mold is a technology for filling the meat paste which has been stirred into the mold to obtain a specific shape or size, including mold shape design, filling machinery, press forming, and demolding and taking out, etc., and the use of the meat paste filling mold can improve the efficiency and quality of jerky production while reducing the labor cost and operational risk, and is widely used in the food processing industry, particularly for products requiring mass production.
However, the existing meat paste filling mould has the following defects and shortcomings;
firstly, the existing meat paste filling mould is required to be manually put on the mould in a proper amount, in the process, the meat paste is required to be manually taken out for each forming, the operation is inconvenient, injured bacteria, sweat and the like are easily adhered to the meat paste by manual operation, complete sanitary control is difficult to achieve due to direct contact with food materials, the hidden danger of food sanitation exists, the speed of manually taking out the meat paste is relatively slow, and the production time and the cost are increased particularly for the condition of mass production;
in the mold in the prior art, after meat paste is placed on the mold, in order to fill the mold frame, more meat paste is required to be filled into the mold frame by continuously smearing by hands in a traditional manual pressing mode, then the mold is pressed with force, and the action is repeated to enable the meat paste to be more compactly filled into the mold frame, but if the meat paste amount is large, the method can increase the workload of people and consume the physical strength of people, so that the filling of the meat paste and the production efficiency of jerky can be reduced for a long time;
secondly, after the meat paste of one mold is pressed and formed, the complete meat paste needs to be taken out, namely demolding, but in the demolding process, the place where the meat paste is adhered to the mold is cut by a cutter, and the process also needs manual operation, but the formed meat paste can be cut during manual demolding, once the meat paste is destroyed, deformation can occur after demolding, the former compression molding function fails, and jerky with a peculiar appearance is obtained after the subsequent operations such as drying, and the finished product effect is affected.
Disclosure of Invention
(one) solving the technical problems
Aiming at the defects in the prior art, the invention provides an automatic filling mould for meat paste for making jerky, which can effectively solve the problems of meat paste filling and jerky making in the prior art.
(II) technical scheme
In order to achieve the above purpose, the invention is realized by the following technical scheme:
the invention discloses an automatic meat paste filling die for making jerky, which comprises a power mechanism, wherein the power mechanism comprises a motor, the motor provides power for the whole process of filling, pressing and demoulding of meat paste, a filling mechanism is arranged below the motor, the bottom end of the filling mechanism is provided with a pressing mechanism, and the bottom end of the pressing mechanism is provided with a demoulding mechanism;
the filling mechanism comprises a material conveying rod, a sleeve and a mold shell, wherein the sleeve and the mold shell are arranged at the bottom end of the material conveying rod, the mold shell is arranged at the rear end of the sleeve, and the filling mechanism uniformly pushes the stirred meat paste into the mold at a certain speed;
the molding mechanism comprises a hollow gear, a split door and a support column, wherein the hollow gear and the split door are arranged at the bottom end of the support column, the hollow gear is arranged on the right side of the split door, and the molding mechanism presses meat mud filled in a mold;
the demoulding mechanism comprises a vertical rack, an arc groove and a turning plate, wherein the vertical rack is arranged at the bottom end of the arc groove, the arc groove is arranged at the bottom end of the turning plate, and the demoulding mechanism is used for demoulding and taking out the meat paste which is pressed and formed and is placed on a conveying device to be conveyed to the next manufacturing link.
Still further, power unit's bottom is including the base, the rear end of base is provided with the conveyer belt, the upper surface fixedly connected with box support of base, the top fixedly connected with meat mud case of box support.
Still further, the filling mechanism still includes the band one, the upper surface of band one and the output shaft fixed connection of motor, the side transmission of band one is connected with the belt, the other end transmission of belt is connected with band two, the lower surface fixed connection of band two has the threaded rod, the lower surface and the base rotation of threaded rod are connected.
Still further, the bottom of threaded rod and sleeve threaded connection, telescopic rear end and mould shell fixed connection, the internal surface and the board sliding connection that turns over of mould shell.
Still further, the lower surface fixedly connected with center pin of band one, the lower surface and the defeated material pole fixed connection of center pin, defeated material pole runs through in the meat mud case to set up in the inside of meat mud case.
Still further, die pressing mechanism is including the shell, the bottom of shell and the door sliding connection that opens to the side, the door that opens to the side is provided with two, one of them the rear end fixedly connected with rack one, another the right side fixedly connected with rack two that opens to the side, the side and the hollow gear meshing of rack one are connected, one side and the rack two meshing of hollow gear are connected, the internal surface fixedly connected with lug of hollow gear, hollow gear and shell rotate to be connected.
Further, a thread groove is formed in the surface of the support column, and the thread groove is connected with the protruding block in a sliding mode.
Still further, demoulding mechanism's bottom is including putting the thing dish, the lower surface and the base fixed connection of putting the thing dish, the upper surface and the perpendicular rack fixed connection of putting the thing dish, two the top of perpendicular rack all meshes to be connected with perpendicular gear, the front end of perpendicular gear is provided with the fixed plate, the fixed plate is fixedly connected with the internal surface of mould shell, perpendicular gear passes fixed plate fixedly connected with connecting rod one, the surface rotation of connecting rod one is connected with connecting rod two, the one end rotation that the connecting rod two is close to the board of turning over is connected with the rotation support, the top of rotation support and board fixed connection of turning over.
Furthermore, a straight groove is formed in the surface of the fixing plate, the bottom end of the straight groove is connected with a first round table in a sliding mode, and the first round table penetrates through the rotating support and is connected with a second connecting rod in a rotating mode.
Furthermore, an arc-shaped groove is formed in the groove wall of the straight groove, a second round table is connected to the bottom end of the arc-shaped groove in a sliding mode, and the second round table is connected with the rotating support in a rotating mode.
(III) beneficial effects
Compared with the prior art, the technical scheme provided by the invention has the following beneficial effects:
1. through being provided with material conveying pole, sleeve and mould shell, the rotation of band one drives material conveying pole and rotates, meat mud pushes down on the helical blade of material conveying pole, and fall to the turning plate in the mould shell, the rotation of band one drives the threaded rod and rotates, make the sleeve upwards move, meat mud push down in the mould shell down, mould shell upwards moves on one side and catches meat mud, the device has improved the production efficiency of meat mud, automatic packing can realize continuous comparatively quick production, compare the manual material and load, its working speed has greatly promoted, manual operation is reduced, the cost of labor has been reduced in the maintenance sanitation and cleanness, still can improve the packing homogeneity, ensure that the condition of excessive or insufficient can not appear in meat mud, the even packing of meat mud also is favorable to the even heating of follow-up baking process, make the taste of meat mud obtain promoting.
2. Through being provided with hollow gear, split door and pillar, the pillar drives the in-process that meat mud risen, the screw thread groove on pillar surface drives hollow gear and takes place to rotate, hollow gear meshing rack one and rack two transmission, two fixed connection are being split the door and are being moved in opposite directions, make the split door close, when the split door is closed completely, meat mud contacts the split door, then continue to rise, make the split door accomplish the pressing to meat mud, reach the effect of moulding-die, the device has reduced the dependence to operating personnel, especially when long-time mass production, the cost of labor is saved, the amount of labour of manpower has been reduced, automatic moulding-die can control the degree of filling and compaction more accurately than the manual moulding-die, the quality stability of meat mud production and the homogeneity of moulding-die have been improved, also because the manual participation reduces, bacterial and impurity introduction, improve the sanitary quality level of meat mud.
3. Through being provided with vertical rack, arc wall and turning over the board, when the mould shell continues to descend, vertical gear of bottom contacts vertical rack and takes place the meshing transmission, vertical gear's rotation drives connecting rod one and connecting rod two and rotates together, finally the turning over the board and take place 90 upset, the process that rises at the first half of turning over the board carries out the drawing of patterns with meat mud, the process that turns over the latter half of turning over with meat mud conveys on the conveyer belt, and transport to next link, the device has avoided appearing because of the meat mud finished product difference condition that the difference of operator drawing of patterns method leads to, production efficiency has been improved, automatic drawing of patterns gets meat mud can realize continuous quick drawing of patterns process, just can take out meat mud with the posture adjustment of mould self, compare artifical, the productivity is better improved, the cycle of production has been shortened, automatic drawing of patterns is passed through motor drive bottom plate upset, can repeatedly realize the same drawing of patterns process in different products, avoid artifical drawing of patterns to cause extra destruction to meat mud.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below. It is evident that the drawings in the following description are only some embodiments of the present invention and that other drawings may be obtained from these drawings without inventive effort for a person of ordinary skill in the art.
FIG. 1 is a front perspective view of the present invention;
FIG. 2 is a rear perspective view of the present invention;
FIG. 3 is an enlarged perspective view of the structure of FIG. 2A according to the present invention;
FIG. 4 is a side perspective view of the present invention;
FIG. 5 is a perspective view of the housing of the present invention;
FIG. 6 is a top perspective view of the housing of the present invention;
FIG. 7 is a perspective view of a press mold mechanism and a stripper mechanism of the present invention;
FIG. 8 is an enlarged perspective view of the structure of FIG. 6B in accordance with the present invention;
FIG. 9 is a cross-sectional view of the meat mud tank, feed bar and housing of the present invention;
FIG. 10 is an enlarged perspective view of the structure of FIG. 9C in accordance with the present invention;
FIG. 11 is a perspective view of a stripping mechanism according to the present invention;
FIG. 12 is an internal structural view of a mold shell according to the present invention;
fig. 13 is a cross-sectional view of a release mechanism in accordance with the present invention.
Reference numerals in the figures represent 100, the power mechanism respectively; 101. a motor; 102. a conveyor belt; 103. a base; 104. a box body bracket; 105. a meat mud box;
200. a filling mechanism; 201. a first belt loop; 202. a second belt loop; 203. a belt; 204. a central shaft; 205. a material conveying rod; 206. a threaded rod; 207. a sleeve; 208. a mold shell;
300. a compression molding mechanism; 301. a first rack; 302. a second rack; 303. a hollow gear; 304. split door; 305. a support post; 306. a thread groove; 307. a housing; 308. bump block
400. A demoulding mechanism; 401. a storage tray; 402. a vertical rack; 403. a vertical gear; 404. a fixing plate; 405. a straight groove; 406. an arc-shaped groove; 407. a first connecting rod; 408. a second connecting rod; 409. rotating the bracket; 410. turning plate; 411. round bench I; 412. and a second round table.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention more clear, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. It will be apparent that the described embodiments are some, but not all, embodiments of the invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
The invention is further described below with reference to examples.
The automatic filling mold for meat paste for making jerky comprises a power mechanism 100, as shown in fig. 1-8, wherein the power mechanism 100 comprises a motor 101, the motor 101 provides power for the whole process of filling, pressing and demolding of meat paste, a filling mechanism 200 is arranged below the motor 101, a pressing mechanism 300 is arranged at the bottom end of the filling mechanism 200, and a demolding mechanism 400 is arranged at the bottom end of the pressing mechanism 300; the filling mechanism 200 comprises a material conveying rod 205, a sleeve 207 and a mold shell 208, wherein the sleeve 207 and the mold shell 208 are arranged at the bottom end of the material conveying rod 205, the mold shell 208 is arranged at the rear end of the sleeve 207, and the filling mechanism 200 uniformly pushes the meat paste which is stirred into the mold at a certain speed.
As a preferred implementation manner in this embodiment, as shown in fig. 1-8, the bottom end of the power mechanism 100 includes a base 103, a conveyor belt 102 is disposed at the rear end of the base 103, a box bracket 104 is fixedly connected to the upper surface of the base 103, and a meat mud box 105 is fixedly connected to the top end of the box bracket 104.
As a preferred embodiment of the present embodiment, as shown in fig. 1-8, the filling mechanism 200 further includes a first belt ring 201, the upper surface of the first belt ring 201 is fixedly connected with the output shaft of the motor 101, a belt 203 is connected to the side surface of the first belt ring 201 in a driving manner, a second belt ring 202 is connected to the other end of the belt 203 in a driving manner, a threaded rod 206 is fixedly connected to the lower surface of the second belt ring 202, and the lower surface of the threaded rod 206 is rotatably connected to the base 103.
In this embodiment, as shown in fig. 1 to 8, the bottom end of the threaded rod 206 is screwed with the sleeve 207, the rear end of the sleeve 207 is fixedly connected with the mold shell 208, and the inner surface of the mold shell 208 is slidably connected with the flap 410.
In this embodiment, as shown in fig. 1-8, a central shaft 204 is fixedly connected to the lower surface of the first band 201, the lower surface of the central shaft 204 is fixedly connected to a feeding rod 205, and the feeding rod 205 penetrates through the meat mud box 105 and is disposed inside the meat mud box 105.
Compared with the prior art, the device improves the production efficiency of the meat paste, the automatic filling can realize continuous and rapid production, compared with manual material taking and filling, the working speed of the device is greatly improved, manual operation is reduced, the sanitary and clean conditions can be ensured, meanwhile, the labor cost is reduced, the filling uniformity can be improved, the condition that the meat paste is excessive or insufficient can not occur, the uniform filling of the meat paste is also favorable for uniform heating and the like in the subsequent baking process, the taste of the meat paste is improved, and the product quality is greatly improved.
In other aspects, the present embodiment further provides a pressing mechanism 300, which can automatically press the filled meat paste by means of the lifting function of the device, as shown in fig. 1-8, the pressing mechanism 300 includes a hollow gear 303, a split door 304 and a support 305, the hollow gear 303 and the split door 304 are disposed at the bottom end of the support 305, the hollow gear 303 is disposed on the right side of the split door 304, and the pressing mechanism 300 presses the meat paste filled in the mold.
As a preferred embodiment of this embodiment, as shown in fig. 4-8, the pressing mechanism 300 includes a housing 307, the bottom end of the housing 307 is slidably connected with a split door 304, two split doors 304 are provided, one of the split doors 304 is fixedly connected with a first rack 301, the right side of the other split door 304 is fixedly connected with a second rack 302, the side surface of the first rack 301 is engaged with the hollow gear 303, one side of the hollow gear 303 is engaged with the second rack 302, the inner surface of the hollow gear 303 is fixedly connected with a bump 308, and the hollow gear 303 is rotatably connected with the housing 307.
As a preferred implementation of this embodiment, as shown in fig. 4-8, a threaded groove 306 is formed on the surface of the pillar 305, and the threaded groove 306 is slidably connected with the bump 308.
Compared with the prior art, the device reduces the dependence on operators, especially when the device is used for large-scale production for a long time, saves labor cost, reduces labor capacity of manpower, and the automatic pressing die can control filling quantity and compaction degree more accurately than the manual pressing die, so that the weight and shape of each meat paste are ensured to be consistent, the quality stability of meat paste production and the uniformity of the pressing die are improved, and meanwhile, the introduction of bacteria and impurities is reduced because of less manual participation, thereby being beneficial to improving sanitary quality of meat paste and reducing the frequency of cleaning operation of the die.
In this embodiment, as shown in fig. 9-11, a demolding mechanism 400 is provided, which can perform demolding treatment on the meat paste in the mold when the mold is lowered to the lowest point, and enable the meat paste to be placed on the conveyor belt 102 for being transported to the next processing.
As shown in fig. 9-11, the demoulding mechanism 400 comprises a vertical rack 402, an arc-shaped groove 406 and a turning plate 410, wherein the vertical rack 402 is arranged at the bottom end of the arc-shaped groove 406, the arc-shaped groove 406 is arranged at the bottom end of the turning plate 410, and the demoulding mechanism 400 is used for demoulding and taking out the pressed and formed meat paste and is placed on the conveyor belt 102 to be transported to the next manufacturing link.
As a preferred embodiment in this embodiment, as shown in fig. 9-11, the bottom end of the demolding mechanism 400 includes a storage tray 401, the lower surface of the storage tray 401 is fixedly connected with the base 103, the upper surface of the storage tray 401 is fixedly connected with vertical racks 402, the top ends of the two vertical racks 402 are both engaged and connected with a vertical gear 403, the front end of the vertical gear 403 is provided with a fixing plate 404, the fixing plate 404 is fixedly connected with the inner surface of the mold shell 208, the vertical gear 403 passes through the fixing plate 404 and is fixedly connected with a first connecting rod 407, the surface of the first connecting rod 407 is rotatably connected with a second connecting rod 408, one end of the second connecting rod 408, which is close to the turning plate 410, is rotatably connected with a rotating bracket 409, and the top end of the rotating bracket 409 is fixedly connected with the turning plate 410.
As a preferred embodiment in this embodiment, as shown in fig. 9-11, a straight groove 405 is formed on the surface of the fixing plate 404, and a first round table 411 is slidably connected to the bottom end of the straight groove 405, and the first round table 411 passes through the rotation bracket 409 and is rotatably connected to the second link 408.
As a preferred implementation manner in this embodiment, as shown in fig. 9-11, an arc-shaped groove 406 is formed in the groove wall of the straight groove 405, the bottom end of the arc-shaped groove 406 is slidably connected to a second round table 412, and the second round table 412 is rotatably connected to the rotating bracket 409.
Compared with the prior art, the device avoids the difference of meat mud finished products caused by different demoulding methods of operators, improves the production efficiency, automatically removes the mould and takes the meat mud, can realize a continuous and rapid demoulding process, can take out the meat mud only by means of the posture adjustment of the mould, improves the productivity and the video production efficiency better compared with manual work, shortens the production period, and can repeatedly realize the same sampling and smearing processes in different products by driving the bottom plate to overturn through the motor during automatic demoulding, thereby avoiding extra damage to the meat mud caused by manual demoulding.
The motor 101 and the conveyor belt 102 are used in the present invention, wherein the motor 101 is used for providing power for the whole meat paste manufacturing process, and the conveyor belt 102 is used for conveying the meat paste after demoulding to the next link for processing operation.
Working principle: the automatic filling mould of the meat paste for preparing the dried meat can fill the meat paste into the mould for preparing the dried meat by an automatic mode, and the whole process of filling, pressing and demoulding is completed under the unmanned condition, so that the production efficiency and the product quality are improved.
Firstly, placing meat paste on a die, pouring the meat paste which is stirred in advance into the meat paste box 105 through a feed inlet above the meat paste box 105, and starting meat paste preparation after a proper amount of meat paste is poured;
when the mold shell 208 and the demolding mechanism 400 are placed on the base 103, the opening degree of the side-by-side door 304 is maximum, the motor 101 is started, the motor 101 is used as a power source of the whole device, the lower belt circle one 201 is driven to rotate, the central shaft 204 below the belt circle one 201 and the material conveying rod 205 are synchronously rotated, and due to the effect of the helical blades around the material conveying rod 205, meat mud in the meat mud box 105 is pushed to the middle while rotating, and then is pushed downwards;
the first belt ring 201 and the second belt ring 202 are in transmission connection through the two belts 203, the first belt ring 201 and the second belt ring 202 rotate synchronously, the threaded rod 206 fixedly connected below the second belt ring 202 rotates together, the surface of the threaded rod 206 is threaded, but the bottom end of the threaded rod 206 is rotationally connected with the base 103, the base 103 is fixedly connected with the ground, so that the threaded rod 206 only rotates and does not change in height in the vertical direction, the rotation of the threaded rod 206 can cause the sleeve 207 and the die shell 208, the bottom end of which is in threaded connection with the sleeve 207 and the die shell 208, to move upwards relatively, and the rotation speed of the motor 101 is controlled at the beginning, so that the lifting process of the die shell 208 is slow and uniform;
when the mold shell 208 ascends, the strut 305 on the right side of the mold shell 208 ascends, meanwhile, the thread groove 306 formed on the surface of the strut 305 is rotationally connected with the hollow gear 303 through a bump 308, during the ascending process of the strut 305, the thread groove 306 with the anticlockwise surface can enable the hollow gear 303 to rotate clockwise, so that the rack 301 and the hollow gear 303 on two sides of the hollow gear 303 are rotationally connected with the hollow gear 303, and the rotation of the hollow gear 303 drives the rack 301 and the rack 302 to move in opposite directions, so that the rack 301 and the rack 302 can respectively drive the split door 304 fixedly connected with the hollow gear to translate in opposite directions, and finally, the effect that the ascending of the mold shell 208 drives the split door 304 to be closed is achieved;
in the first half of filling with the meat mud, the split doors 304 are opened to a larger extent, the meat mud drops more, along with the rising of the mold shell 208, the distance between the split doors 304 is continuously reduced, the meat mud drops less, and the meat mud in the meat mud box 105 is pushed down by the feed rod 205 from top to bottom while the split doors 304 are slowly closed, so that the meat mud is separated from the meat mud box 105 and falls into the mold shell 208.
Then, the pushed meat paste is pressed and formed, in the process that the mold shell 208 continuously rises, the two split doors 304 are gradually closed, when the upper surface of the mold shell 208 and the lower surface of the split doors 304 just reach the same plane, the split doors 304 are completely closed, the motor 101 still rotates, the mold shell 208 continues to rise, but the subsequent process is that the direction of the thread grooves 306 on the surface of the support posts 305 is not the spiral direction, but is changed from the spiral direction to the vertical direction, the hollow gear 303 is not rotated, so that the split doors 304 are not extruded and translated towards the middle after being completely closed, the lower surface of the split doors 304 is pressed by rising of the mold shell 208, and when the upper surface of the mold shell 208 is pressed to a certain extent, namely, the mold shell 208 rises to the maximum height, the meat paste does not continue to rise, and the meat paste is basically formed;
then the motor 101 is controlled to rotate reversely, the original rotating objects such as the first belt ring 201, the second belt ring 202 and the like are all rotated reversely, the mold shell 208 is opened and lowered from the highest point, meanwhile, the material conveying rod 205 is rotated reversely, the meat paste originally attached to the spiral blade is pushed back to the meat paste box 105 upwards, when the mold shell 208 starts to be lower than the split door 304, the protruding block 308 is contacted with the rotating part of the thread groove 306 again, the hollow gear 303 rotates reversely, the split door 304 is opened gradually, but because the meat paste is conveyed upwards by the material conveying rod 205, the meat paste does not fall down even if the split door 304 is opened, when the mold shell 208 is lowered to a certain degree, the split door 304 is opened to the maximum, and the molding process of the meat paste is completed.
The device reduces the dependence on operators, especially in the long-time mass production, saves labor cost, reduces the labor amount of manpower, can control the filling amount and the compaction degree more accurately than the manual pressing mold by the automatic pressing mold, improves the quality stability of the meat paste production and the uniformity of the pressing mold, and also reduces the introduction of bacteria and impurities and improves the sanitary quality level of the meat paste just because of less manual participation.
Finally, demolding the meat paste and conveying the manufactured meat paste to the next link for processing, continuing to lower the mold shell 208 until the demolding mechanism 400 at the bottom end of the mold shell 208 is in gear engagement with the vertical rack 402 fixedly connected with the base 103, wherein after the vertical gear 403 in the demolding mechanism 400 is contacted with the vertical rack 402 and engaged, the vertical gear 403 is driven to descend by the descending of the mold shell 208 and rotate simultaneously, the connecting rod I407 fixedly connected with the vertical gear 403 rotates clockwise by the rotation of the vertical gear 403, the connecting rod II 408 is rotationally connected with the connecting rod 407, the connecting rod I407 rotates to drive the connecting rod II 408 to move upwards, meanwhile, the connecting rod II 408 and the round platform II 412 vertically move upwards along the direction of the straight groove 405, and when the connecting rod II 408 ascends, the rotating bracket 409 rotationally connected with the connecting rod II drives the upper turning plate 410 to ascend together, and the meat paste ascends together with the turning plate 410 and breaks away from adhesion with the side wall of the mold shell 208 in the process;
when the second round table 412 reaches the highest point of the straight slot 405, the second round table 408 will not lift up and down, but the mold shell 208 is still descending, the vertical gear 403 will rotate clockwise with the first round table 407, so the first round table 411 at the lower end of the second round table 408 will slide along the other direction, that is, the arc shape of the arc slot 406 will continue to slide, the second round table 408 will move upwards along the direction of the arc slot 406 with the second round table 412 as the center, and the rotating bracket 409 will also make the same movement as the second round table 408, so the turning plate 410 fixedly connected with the rotating bracket 409 will turn to one side when reaching the highest point, and turn to 90 ° to be vertical, after reaching this position, the meat paste adhered to the turning plate 410 will break away from adhesion and drop onto the side conveyor 102, and will be transported to the next link for continuous processing under the transportation of the base 103, so the demolding and the conveying process of the meat paste will all end.
The device avoids appearing because of the meat mud finished product discrepancy condition that operator's drawing of patterns method is different and lead to, improved production efficiency, automatic drawing of patterns get the meat mud and can realize continuous quick drawing of patterns process, just can take out the meat mud with the help of the gesture adjustment of mould self, compares the manual work, improves the productivity better, has shortened the cycle of production, and automatic drawing of patterns passes through the motor and drives the bottom plate upset, can repeatedly realize the same drawing of patterns process in different products, avoids artifical drawing of patterns to cause extra destruction to the meat mud.
The above embodiments are only for illustrating the technical solution of the present invention, and are not limiting; while the invention has been described in detail with reference to the foregoing embodiments, it will be appreciated by those skilled in the art that variations may be made in the techniques described in the foregoing embodiments, or equivalents may be substituted for elements thereof; such modifications and substitutions do not depart from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims (10)
1. The automatic meat paste filling die for jerky production comprises a power mechanism (100), and is characterized in that the power mechanism (100) comprises a motor (101), the motor (101) provides power for the whole process of filling, pressing and demoulding of meat paste, a filling mechanism (200) is arranged below the motor (101), a pressing mechanism (300) is arranged at the bottom end of the filling mechanism (200), and a demoulding mechanism (400) is arranged at the bottom end of the pressing mechanism (300);
the filling mechanism (200) comprises a material conveying rod (205), a sleeve (207) and a mould shell (208), wherein the sleeve (207) and the mould shell (208) are arranged at the bottom end of the material conveying rod (205), the mould shell (208) is arranged at the rear end of the sleeve (207), and the filling mechanism (200) uniformly pushes the stirred meat paste into the mould at a certain speed;
the molding mechanism (300) comprises a hollow gear (303), a split door (304) and a support column (305), wherein the hollow gear (303) and the split door (304) are arranged at the bottom end of the support column (305), the hollow gear (303) is arranged on the right side of the split door (304), and the molding mechanism (300) presses meat mud filled in a mold;
the demolding mechanism (400) comprises a vertical rack (402), an arc-shaped groove (406) and a turning plate (410), wherein the vertical rack (402) is arranged at the bottom end of the arc-shaped groove (406), the arc-shaped groove (406) is arranged at the bottom end of the turning plate (410), and the demolding mechanism (400) performs demolding on the pressed and formed meat paste and takes out the meat paste, and the meat paste is placed on a conveying device to be conveyed to the next manufacturing link.
2. The automatic meat paste filling mold for jerky production of claim 1, wherein the bottom end of the power mechanism (100) comprises a base (103), a conveyor belt (102) is arranged at the rear end of the base (103), a box bracket (104) is fixedly connected to the upper surface of the base (103), and a meat paste box (105) is fixedly connected to the top end of the box bracket (104).
3. The automatic meat paste filling mold for jerky production of claim 2, wherein the filling mechanism (200) further comprises a first belt ring (201), the upper surface of the first belt ring (201) is fixedly connected with the output shaft of the motor (101), a belt (203) is connected with the side face of the first belt ring (201) in a transmission manner, a second belt ring (202) is connected with the other end of the belt (203) in a transmission manner, a threaded rod (206) is fixedly connected with the lower surface of the second belt ring (202), and the lower surface of the threaded rod (206) is rotatably connected with the base (103).
4. A meat paste automatic filling mould for jerky production according to claim 3, characterized in that the bottom end of the threaded rod (206) is in threaded connection with the sleeve (207), the rear end of the sleeve (207) is fixedly connected with the mould shell (208), and the inner surface of the mould shell (208) is in sliding connection with the turning plate (410).
5. A meat paste automatic filling mould for jerky production according to claim 3, characterized in that the lower surface of the first band (201) is fixedly connected with a central shaft (204), the lower surface of the central shaft (204) is fixedly connected with a material conveying rod (205), and the material conveying rod (205) penetrates through the meat paste box (105) and is arranged inside the meat paste box (105).
6. The automatic meat paste filling mold for jerky production according to claim 1, wherein the pressing mold mechanism (300) comprises a housing (307), the bottom end of the housing (307) is slidably connected with a split door (304), two split doors (304) are provided, one of the split doors (304) is fixedly connected with a first rack (301) at the rear end, the other split door (304) is fixedly connected with a second rack (302) at the right side, the side of the first rack (301) is in meshed connection with a hollow gear (303), one side of the hollow gear (303) is in meshed connection with the second rack (302), the inner surface of the hollow gear (303) is fixedly connected with a protruding block (308), and the hollow gear (303) is in rotary connection with the housing (307).
7. The automatic meat paste filling mold for jerky production of claim 6, wherein the surface of the pillar (305) is provided with a thread groove (306), and the thread groove (306) is slidably connected with the bump (308).
8. The automatic meat paste filling mold for jerky production according to claim 2, wherein the bottom end of the demolding mechanism (400) comprises a storage tray (401), the lower surface of the storage tray (401) is fixedly connected with a base (103), the upper surface of the storage tray (401) is fixedly connected with a vertical rack (402), the top ends of the two vertical racks (402) are both meshed and connected with a vertical gear (403), the front end of the vertical gear (403) is provided with a fixed plate (404), the fixed plate (404) is fixedly connected with the inner surface of the mold shell (208), the vertical gear (403) penetrates through the fixed plate (404) and is fixedly connected with a first connecting rod (407), the surface of the first connecting rod (407) is rotationally connected with a second connecting rod (408), one end of the second connecting rod (408) close to the turning plate (410) is rotationally connected with a rotating bracket (409), and the top end of the rotating bracket (409) is fixedly connected with the turning plate (410).
9. The automatic meat paste filling mold for jerky production of claim 8, wherein a straight groove (405) is formed in the surface of the fixing plate (404), a round table one (411) is slidably connected to the bottom end of the straight groove (405), and the round table one (411) passes through the rotating bracket (409) and is rotationally connected with the connecting rod two (408).
10. The automatic meat paste filling mold for jerky production of claim 9, wherein the groove wall of the straight groove (405) is provided with an arc groove (406), the bottom end of the arc groove (406) is slidably connected with a second round table (412), and the second round table (412) is rotatably connected with the rotating bracket (409).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202311657138.4A CN117481173A (en) | 2023-12-06 | 2023-12-06 | Automatic filling mould of meat paste for jerky production |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202311657138.4A CN117481173A (en) | 2023-12-06 | 2023-12-06 | Automatic filling mould of meat paste for jerky production |
Publications (1)
Publication Number | Publication Date |
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CN117481173A true CN117481173A (en) | 2024-02-02 |
Family
ID=89685003
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN202311657138.4A Withdrawn CN117481173A (en) | 2023-12-06 | 2023-12-06 | Automatic filling mould of meat paste for jerky production |
Country Status (1)
Country | Link |
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CN (1) | CN117481173A (en) |
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2023
- 2023-12-06 CN CN202311657138.4A patent/CN117481173A/en not_active Withdrawn
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Application publication date: 20240202 |