CN110623025B - Pastry batch forming machine - Google Patents
Pastry batch forming machine Download PDFInfo
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- CN110623025B CN110623025B CN201911108681.2A CN201911108681A CN110623025B CN 110623025 B CN110623025 B CN 110623025B CN 201911108681 A CN201911108681 A CN 201911108681A CN 110623025 B CN110623025 B CN 110623025B
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- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
- A21C11/00—Other machines for forming the dough into its final shape before cooking or baking
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- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
- A21C9/00—Other apparatus for handling dough or dough pieces
- A21C9/08—Depositing, arranging and conveying apparatus for handling pieces, e.g. sheets of dough
Abstract
The invention relates to the field of noodle point processing equipment, in particular to a noodle point batch forming machine which comprises a rounding machine, a blanking separation mechanism, a roller chain conveying mechanism, a material storage assembly, a pressing forming mechanism and a discharging conveyor, wherein the rounding machine, the blanking separation mechanism, the roller chain conveying mechanism and the discharging conveyor are sequentially arranged according to a working sequence, the material storage assembly is positioned at the working end of the roller chain conveying mechanism, two sides of the roller chain conveying mechanism of the pressing forming mechanism are pressed, and the working end of the pressing forming mechanism is right opposite to the working end of the roller chain conveying mechanism.
Description
Technical Field
The invention relates to the field of pastry processing equipment, in particular to a pastry batch forming machine.
Background
The pastry is a main component of Chinese cooking, and is famous for a long history, delicate in manufacture, rich in varieties and various in flavors. With the change of dining forms of people, the variety of raw materials is increased, the application of mechanical equipment and the improvement of a pastry technology, the pastry of China is increasingly wide in scope, the pastry becomes a food which is made by taking grains, fruits, fishes, shrimps, rhizome vegetables and the like as main raw materials, taking a wrapping and pinching technique and the like as main means, utilizing stuffing and seasonings to be prepared in addition and then cooking and has good color, fragrance, taste and shape. Besides the varieties supplied by the traditional food and drink industry, the food also comprises cakes produced by a cake food factory, and the cakes can be eaten as dinner food for people and can also be used as snacks and snack foods for adjusting the taste; not only can be used as food to provide people with physical satisfaction, but also can be used as artwork to provide people with spiritual enjoyment;
chinese patent: CN201721125767.2 discloses a millet cake forming device, including workstation, electric telescopic handle and baffle, the top of workstation is provided with the agitator, and inside (mixing) shaft and agitator motor interconnect of agitator, the outside top of agitator is provided with the feed inlet, and is provided with discharging device below it, conveying motor sets up inside the workstation, and it passes through conveyer belt and transmission shaft interconnect, electric telescopic handle passes through connecting hole and workstation reciprocal anchorage on the connecting plate, and the last flattening device that installs of electric telescopic handle, the baffle is fixed on the workstation, and the both sides of baffle are provided with first fan groove and second fan groove respectively, the below of workstation sets up the control box. According to the pastry forming device, flour and water are stirred firstly, then the flour and the water can be discharged completely by the discharging device, the discharged dough is firstly flattened and cut by the flattening device through the conveying belt, then is cut by the cutting plate in a segmented mode, and finally reaches the forming plate to be formed in an extrusion mode;
however, this patent is only suitable for cutting dough into various kinds of dough, such as "steamed stuffed buns", which contain steamed stuffed buns, steamed buns, etc., and thus a lot of equipment for processing the steamed stuffed buns is needed.
Disclosure of Invention
The invention aims to provide a pastry batch forming machine, which can discharge pastries to enter the next process immediately after reprocessing, can reprocess pastries in batches and press and form the pastries, and can guide the pastries to a plurality of working sites.
In order to achieve the purpose, the invention adopts the following technical scheme:
the dough point batch forming machine comprises a rounding machine, a blanking and separating mechanism, a roller chain conveying mechanism, a material storage assembly, a pressing and forming mechanism and a discharging and conveying machine;
the material storage assembly is positioned at the working end of the roller chain conveying mechanism, the pressing and forming mechanism is positioned at two sides of the roller chain conveying mechanism, and the working end of the pressing and forming mechanism is aligned to the working end of the roller chain conveying mechanism.
As a preferred scheme of a pastry batch forming machine, the blanking separating mechanism comprises a slide way and a transverse moving assembly, the slide way is located at the discharge end of the rounding machine, the feed end of the slide way is opposite to the discharge end of the rounding machine, the feed end of the slide way is higher than the discharge end of the slide way, the discharge port of the slide way is smaller than the feed port of the slide way, the discharge end of the slide way is opposite to the working end of the roller chain conveying mechanism, the transverse moving assembly is located at the bottom of the slide way, and the slide way is in transmission connection with the transverse moving assembly.
As an optimal scheme of a pastry batch forming machine, the transverse moving mechanism comprises a bottom plate, a rack, a gear and a first servo motor, the bottom plate is located at the feeding end of the roller chain conveying mechanism and fixedly connected with the roller chain conveying mechanism, a supporting plate is arranged on the floor and mounted at the top of the bottom plate, the supporting plate is located on two sides of the working direction of the slide way respectively, supporting rods are arranged on the supporting plate and penetrate through the slide way, the rack is located at the bottom of the slide way and fixedly connected with the slide way, the first servo motor is located at the top of the bottom plate and fixedly connected with the bottom plate, the gear is located at the output end of the first servo motor and meshed with the rack, and the gear is fixedly connected with the output end of the first servo motor.
As a preferred scheme of a dough point batch forming machine, a roller chain conveying mechanism comprises a first chain wheel component, a second servo motor, a first transmission rod, a second transmission rod, a first support frame and a second support frame, wherein the first chain wheel component, the second servo motor and the support frames are all positioned at the discharge end of a blanking separation mechanism, the first chain wheel component and the second chain wheel component are respectively positioned at two sides of the working direction of the blanking separation mechanism, the first transmission rod penetrates through the first chain wheel component and the second chain wheel component, the first transmission rod is respectively and fixedly connected with the first chain wheel component and the second chain wheel component, the second transmission rod penetrates through the first chain wheel component and the second chain wheel component, the second transmission rod is respectively and fixedly connected with the output ends of the first chain wheel component and the second chain wheel component, and the second transmission rod is respectively in transmission connection with the first chain wheel assembly and the second chain wheel assembly, the first support frames are respectively positioned at two ends of the first transmission rod, the first support frames are fixedly connected with the first transmission rod, the second support frames are respectively positioned at two ends of the second transmission rod, the second support frames are rotatably connected with the second transmission rod, the second servo motor is positioned at one side of the second support frames, the output end of the second servo motor penetrates through the second support frames, and the output end of the second servo motor is fixedly connected with the second transmission rod.
As an optimal scheme of a noodle point batch forming machine, the first chain wheel component and the second chain wheel component are consistent in structure, the first chain wheel component comprises a first gear, a second gear and a chain, the second gear is sleeved on a second transmission rod, the second gear is fixedly connected with the second transmission rod, the first gear is sleeved on the first transmission rod, the first gear is rotatably connected with the first transmission rod, the chain surrounds the outer edges of the first gear and the second gear, the material storage component is installed on the chain, and the chain is meshed with the first gear and the second gear respectively.
As an optimal scheme of the pastry batch forming machine, a material storage assembly is arranged around the working end of a roller chain conveying mechanism and comprises a lower die, a special-shaped support frame, a support column and a rotary cap, the special-shaped support frame is located at the working end of the roller chain conveying mechanism and fixedly connected with the working end of the roller chain conveying mechanism, the lower die is located between the special-shaped support frames, three stations are arranged on the lower die, the support column penetrates through the lower die and the special-shaped support frame, the rotary cap is located at the other end of the support column, and the rotary cap is in threaded connection with the support column.
As a preferred scheme of a dough point batch forming machine, the pressing forming mechanism comprises a pressing component, a clamping component, an upward pushing and abutting component and a gantry support, the pressing component is positioned right above the roller chain conveying mechanism, the working end of the pressing component is vertically downward, the gantry support straddles two sides of the roller chain conveying mechanism, the working face of the gantry support is positioned between the working ends of the roller chain conveying mechanism, the clamping component and the upward pushing and abutting component are both arranged on the working face of the gantry support, and the working ends of the clamping component and the upward pushing and abutting component face the top of the roller chain conveying mechanism.
As an optimal scheme of a noodle point batch forming machine, the pressing component comprises a first air cylinder, a pressing plate and a gantry support, the first air cylinder is located at the top of a working face of the gantry support, an output end of the first air cylinder penetrates through the working face of the gantry support, an output end of the first air cylinder faces the top of the roller chain conveying mechanism, the pressing plate is located at an output end of the first air cylinder, the pressing plate is fixedly connected with the output end of the first air cylinder, a guide pillar is arranged on the pressing plate and penetrates through the working face of the gantry support, and an anti-falling plate is arranged at the top of the guide pillar.
As an optimal scheme of the dough point batch forming machine, the clamping assembly is installed on the working face of the gantry support and located on two sides of the roller chain conveying mechanism, the clamping assembly comprises a clamping plate, a second air cylinder and a blocking plate, the second air cylinder is located at the top of the working face of the gantry support and fixedly connected with the gantry support, the output end of the second air cylinder faces away from the roller chain conveying mechanism, the clamping plate is located at the top of the working face of the gantry support and provided with a sliding rail, the clamping plate is slidably connected with the gantry support, the working end of the clamping plate faces towards the working end of the roller chain conveying mechanism, the stressed end of the clamping plate is fixedly connected with the second air cylinder, the blocking plate is located on the working face of the gantry support and far away from the working end of the roller chain conveying mechanism, and the blocking plate is fixedly connected with the gantry support.
As a preferred scheme of a millet cake batch forming machine, the push-up abutting component comprises a third air cylinder and a push plate, the third air cylinder is located at the top of the working face of the gantry support, the output end of the third air cylinder faces the working end of the pressing component, the third air cylinder is fixedly connected with the gantry support, the push plate is located at the output end of the third air cylinder and is fixedly connected with the output end of the third air cylinder, a guide rod is arranged at the bottom of the push plate, a guide sleeve is arranged on the working face of the gantry support, and the guide rod is located inside the guide sleeve.
The invention has the beneficial effects that: still be equipped with sensor and controller in this equipment, the sensor model: TB1204-N, the sensor is mounted to the working end of the compacting and forming mechanism, the controller connects electrically with roller chain transport mechanism and compacting and forming mechanism separately, put the flour spot into the rounding machine manually, the rounding machine begins to work, the rounding machine only outputs a flour spot each time, the rounding machine conveys the flour spot to the feed end of the slideway after rounding the flour spot, because the discharge end of the slideway is lower than the feed end of the slideway, so the flour spot will roll to the discharge end of the slideway from the discharge end of the slideway because of gravity, and then fall to the feed end of the roller chain conveyer from the discharge end of the slideway, namely fall to the material storage assembly, the horizontal movement assembly drives the slideway to deliver the flour spot to three stations in the feed end of the material storage assembly separately, the roller chain transport mechanism begins to work, the roller chain transport mechanism drives the material storage assembly to reach the working end of the compacting and forming mechanism, the sensor receives a signal, the sensor sends a signal to the controller, the compaction forming mechanism starts to work, meanwhile, the roller chain conveying mechanism stops working, the clamping mechanisms on two sides of the portal frame start to work simultaneously, the withdrawing clamping plate of the second cylinder is close to the second cylinder, the working end of the clamping plate clamps the material storage assembly, the second cylinder is used for enabling the clamping plate to clamp the material storage assembly by pulling the clamping plate, the pushing plate is pushed upwards to abut against the material storage assembly to start to work, the third cylinder pushes the push plate, the push plate is close to and supports the bottom of the material storage assembly, the pressing assembly starts to work, the first cylinder pushes the press plate, the press plate is stressed to move towards the material storage assembly, a pressing surface is pressed and formed by a surface point which does not completely enter the material storage assembly, the processed surface point is still located inside the material storage assembly, the roller chain conveying mechanism continues to work, the roller chain conveying mechanism drives the material storage assembly to move to the discharging end of the roller chain conveying mechanism, the flour pastry falls to the working end of the discharging conveyor from the material storage assembly, and the discharging conveyor transports the flour pastry away and finishes discharging;
1. through the arrangement of the roller chain conveying mechanism, the flour spots can be discharged immediately after being reprocessed and enter the next process;
2. through the arrangement of the compaction forming mechanism and the material storage assembly, the pastries can be reprocessed in batches and are pressed and formed;
3. through the setting of blanking separating mechanism, can make the millet cake guide into a plurality of workplaces.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required to be used in the embodiments of the present invention will be briefly described below. It is obvious that the drawings described below are only some embodiments of the invention, and that for a person skilled in the art, other drawings can be derived from them without inventive effort.
Fig. 1 is a schematic perspective view of a pastry batch forming machine according to an embodiment of the present invention;
fig. 2 is a schematic perspective view of a dough point batch forming machine according to an embodiment of the present invention;
fig. 3 is a schematic three-dimensional structure diagram of a pastry batch forming machine according to the embodiment of the invention;
fig. 4 is a schematic perspective view of a blanking and separating mechanism of a pastry batch forming machine according to an embodiment of the present invention;
fig. 5 is a schematic perspective view of a blanking and separating mechanism of a pastry batch forming machine according to an embodiment of the present invention;
FIG. 6 is a schematic perspective view of a roller chain transportation mechanism of a pastry batch forming machine according to an embodiment of the present invention;
FIG. 7 is a schematic perspective view of a roller chain transportation mechanism of the pastry batch forming machine according to the embodiment of the invention;
FIG. 8 is a schematic perspective view of a material storage assembly of a pastry batch forming machine as set forth in the embodiment of the present invention;
FIG. 9 is a schematic perspective view of a pressing and forming mechanism and a roller chain conveying mechanism of a noodle batch forming machine according to an embodiment of the present invention;
fig. 10 is a front view of a compacting mechanism of a pastry batch-forming machine as set forth in the embodiment of the present invention.
In the figure:
1. a rounding machine;
2. a blanking separation mechanism; 2a, a slideway; 2b, a transverse moving component; 2b1, bottom plate; 2b2, rack; 2b3, gear; 2b4, a first servomotor;
3. a roller chain transport mechanism; 3a, a first sprocket assembly; 3a1, a first gear; 3a2, second gear; 3a3, chain; 3b a second sprocket assembly; 3c, a second servo motor; 3d, a first transmission rod; 3e, a second transmission rod; 3f, a first support frame; 3g, a second support frame;
4. a material storage assembly; 4a, a lower die; 4b, a special-shaped support frame; 4c, supporting columns, 4d and screw caps;
5. a compaction forming mechanism; 5a, pressing the assembly; 5a1, first cylinder; 5a2, pressure plate; 5a3, gantry column; 5b, a clamping assembly; 5b1, clamping plate; 5b2, second cylinder; 5b3, barrier plate; 5c, pushing up the abutting component; 5c1, third cylinder; 5c2, push plate; 5d, gantry support;
6. and a discharge conveyor.
Detailed Description
The technical scheme of the invention is further explained by the specific implementation mode in combination with the attached drawings.
Wherein the showings are for the purpose of illustration only and are shown by way of illustration only and not in actual form, and are not to be construed as limiting the present patent; to better illustrate the embodiments of the present invention, some parts of the drawings may be omitted, enlarged or reduced, and do not represent the size of an actual product; it will be understood by those skilled in the art that certain well-known structures in the drawings and descriptions thereof may be omitted.
The same or similar reference numerals in the drawings of the embodiments of the present invention correspond to the same or similar components; in the description of the present invention, it should be understood that if the terms "upper", "lower", "left", "right", "inner", "outer", etc. are used for indicating the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, it is only for convenience of description and simplification of description, but it is not indicated or implied that the referred device or element must have a specific orientation, be constructed in a specific orientation and be operated, and therefore, the terms describing the positional relationship in the drawings are only used for illustrative purposes and are not to be construed as limitations of the present patent, and the specific meanings of the terms may be understood by those skilled in the art according to specific situations.
In the description of the present invention, unless otherwise explicitly specified or limited, the term "connected" or the like, if appearing to indicate a connection relationship between the components, is to be understood broadly, for example, as being fixed or detachable or integral; can be mechanically or electrically connected; they may be directly connected or indirectly connected through intervening media, or may be connected through one or more other components or may be in an interactive relationship with one another. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Referring to fig. 1 to 10, a pastry batch forming machine comprises a rounding machine 1, a blanking and separating mechanism 2, a roller chain conveying mechanism 3, a material storage assembly 4, a pressing and forming mechanism 5 and a discharging conveyor 6;
the rolling machine 1, the blanking separation mechanism 2, the roller chain conveying mechanism 3 and the discharging conveyor 6 are sequentially arranged according to a working sequence, the material storage component 4 is positioned at the working end of the roller chain conveying mechanism 3, the compression molding mechanism 5 is positioned at two sides of the roller chain conveying mechanism 3, and the working end of the compression molding mechanism 5 is right opposite to the working end of the roller chain conveying mechanism 3;
still be equipped with sensor and controller in this equipment, the sensor model: TB1204-N, the sensor is mounted to the working end of the compacting and forming mechanism 5, the controller connects electrically with roller chain transport mechanism 3 and compacting and forming mechanism 5 separately, put the flour spot into the rounding machine 1 manually, the rounding machine 1 starts to work, the rounding machine 1 rounds the flour spot and then transports the flour spot to the blanking and separating mechanism, the blanking and separating mechanism 2 starts to work, the blanking and separating mechanism puts the flour spot into the working end of the material storage component 4 sequentially, the roller chain transport mechanism 3 starts to work, the roller chain transport mechanism drives the material storage component to reach the working end of the compacting and forming mechanism 5, the sensor receives the signal, the sensor sends the signal to the controller, the compacting and forming mechanism 5 starts to work, meanwhile, the roller chain transport mechanism 3 stops working, the compacting and forming mechanism 5 re-processes the flour spot, the re-processed flour spot is still inside the material storage component 4, the roller chain conveying mechanism 3 continues to work, the roller chain conveying mechanism 3 drives the material storage component 4 and moves to the discharging end of the roller chain conveying mechanism 3, the flour spots fall to the working end of the discharging conveyor 6 through the material storage component 4, and the discharging conveyor 6 conveys the flour spots away and finishes discharging.
The blanking separation mechanism 2 comprises a slide way 2a and a transverse moving component 2b, the slide way 2a is positioned at the discharge end of the rounding machine 1, the feed end of the slide way 2a is opposite to the discharge end of the rounding machine 1, the feed end of the slide way 2a is higher than the discharge end of the slide way 2a, the discharge port of the slide way 2a is smaller than the feed port of the slide way 2a, the discharge end of the slide way 2a is opposite to the working end of the roller chain conveying mechanism 3, the transverse moving component 2b is positioned at the bottom of the slide way 2a, and the slide way 2a is in transmission connection with the transverse moving component 2 b;
the method comprises the following steps that a plurality of surface points are manually placed into a rounding machine 1, the rounding machine 1 starts to work, the rounding machine 1 only outputs one surface point at a time, the rounding machine 1 rounds the surface points and then conveys the surface points to the feeding end of a slide way 2a, the discharging end of the slide way 2a is lower than the feeding end of the slide way 2a, the surface points roll to the discharging end of the slide way 2a from the discharging end of the slide way 2a along the slide way 2a due to gravity, then fall into the feeding end of a roller chain conveyor from the discharging end of the slide way 2a, namely fall into a material storage component 4, and a transverse moving component 2b drives the slide way 2a to respectively convey the surface points to the feeding end of the material storage component 4.
The transverse moving mechanism comprises a bottom plate 2b1, a rack 2b2, a gear 2b3 and a first servo motor 2b4, wherein the bottom plate 2b1 is positioned at the feeding end of the roller chain conveying mechanism 3, and the bottom plate 2b1 is fixedly connected with the roller chain conveying mechanism 3, a supporting plate is arranged on the bottom plate 2b1 and is arranged at the top of the bottom plate 2b1, and the supporting plates are respectively positioned at the two sides of the working direction of the slideway 2a, the supporting plates are provided with supporting rods which penetrate through the slideway 2a, the rack 2b2 is positioned at the bottom of the slideway 2a, and the rack 2b2 is fixedly connected with the slide way 2a, the first servo motor 2b4 is positioned at the top of the bottom plate 2b1, the first servo motor 2b4 is fixedly connected with the bottom plate 2b1, the gear 2b3 is positioned at the output end of the first servo motor 2b4, the gear 2b3 is meshed with the rack 2b2, and the gear 2b3 is fixedly connected with the output end of the first servo motor 2b 4;
the blanking and separating mechanism 2 starts to work, the first servo motor 2b4 starts to rotate, the first servo motor 2b4 drives the gear 2b3 to start to rotate, the gear 2b3 drives the rack 2b2 to do linear reciprocating motion along the working direction perpendicular to the slide way 2a, the rack 2b2 drives the slide way 2a to do linear reciprocating motion along the working direction perpendicular to the slide way 2a, and the slide way 2a respectively sends a surface point to the feeding end of the material storage component 4.
The roller chain conveying mechanism 3 comprises a first chain wheel component 3a, a second chain wheel component 3b, a second servo motor 3c, a first transmission rod 3d, a second transmission rod 3e, a first support frame 3f and a second support frame 3g, wherein the first chain wheel component 3a, the second chain wheel component 3b, the second servo motor 3c and the support frames are all positioned at the discharging end of the blanking separating mechanism 2, the first chain wheel component 3a and the second chain wheel component 3b are respectively positioned at two sides of the working direction of the blanking separating mechanism 2, the first transmission rod 3d penetrates through the first chain wheel component 3a and the second chain wheel component 3b, the first transmission rod 3d is respectively and fixedly connected with the stressed ends of the first chain wheel component 3a and the second chain wheel component 3b, the second transmission rod 3e penetrates through the first chain wheel component 3a and the second chain wheel component 3b, the second transmission rod 3e is fixedly connected with the output ends of the first chain wheel component 3a and the second chain wheel component 3b respectively, the second transmission rod 3e is in transmission connection with the first chain wheel component 3a and the second chain wheel component 3b respectively, the first support frames 3f are positioned at two ends of the first transmission rod 3d respectively, the first support frames 3f are fixedly connected with the first transmission rod 3d, the second support frames 3g are positioned at two ends of the second transmission rod 3e respectively, the second support frames 3g are rotatably connected with the second transmission rod 3e, the second servo motor 3c is positioned at one side of the second support frames 3g, the output end of the second servo motor 3c penetrates through the second support frames 3g, and the output end of the second servo motor 3c is fixedly connected with the second transmission rod 3 e;
the roller chain conveying mechanism 3 starts to work, the second servo motor 3c starts to rotate, the second servo motor 3c rotates to drive the second transmission rod 3e, the second transmission rod 3e drives the output end of the first chain wheel component 3a, the first chain wheel component 3a starts to rotate, meanwhile, the second transmission rod 3e drives the second chain wheel component 3b, the second chain wheel component 3b starts to rotate, the first chain wheel component 3a and the second chain wheel component 3b are used for being matched with each other to drive the material storage component 4 to move, the second servo motor 3c is used for driving the second transmission rod 3e to rotate, the second transmission rod 3e is respectively used for driving the output ends of the first chain wheel component 3a and the second chain wheel component 3b to rotate, the first transmission rod 3d is used for fixedly supporting the stress ends of the first chain wheel component 3a and the second chain wheel component 3b, the first support frame 3f is used for fixedly supporting the first transmission rod 3d, the second support frame 3g is used for fixedly supporting the second transmission rod 3 e.
The first sprocket assembly 3a and the second sprocket assembly 3b have the same structure, the first sprocket assembly 3a includes a first gear 3a1, a second gear 3a2 and a chain 3a3, the second gear 3a2 is sleeved on the second transmission rod 3e, the second gear 3a2 is fixedly connected with the second transmission rod 3e, a first gear 3a1 is sleeved on the first transmission rod 3d, the first gear 3a1 is rotatably connected with the first transmission rod 3d, the chain 3a3 surrounds the outer edges of the first gear 3a1 and the second gear 3a2, the material storage assembly 4 is mounted on the chain 3a3, and the chain 3a3 is respectively engaged with the first gear 3a1 and the second gear 3a 2;
the second servo motor 3c starts to rotate, the second servo motor 3c rotates to drive the second transmission rod 3e, the second transmission rod 3e rotates to drive the second gear 3a2, the second gear 3a2 rotates to drive the chain 3a3, the chain 3a3 rotates to drive the first gear 3a1, the second gear 3a2 is used for being stressed to drive the chain 3a3 to rotate, the chain 3a3 is used for driving the material storage assembly 4 to move along the working direction of the chain 3a3, when the top chain 3a3 moves towards the turnover conveyor, the material inlet and outlet of the material storage assembly 4 are driven to face downwards when moving back through the second gear 3a2, and the material storage assembly 4 is made to complete blanking, and the first gear 3a1 is driven by the chain 3a3 to rotate and is mainly used for supporting the chain 3a3 and guiding the chain 3a3 to rotate.
The material storage assembly 4 is arranged around the working end of the roller chain conveying mechanism 3, the material storage assembly 4 comprises a lower die 4a, special-shaped support frames 4b, support columns 4c and turncaps 4d, the special-shaped support frames 4b are located at the working end of the roller chain conveying mechanism 3, the special-shaped support frames 4b are fixedly connected with the working end of the roller chain conveying mechanism 3, the lower die 4a is located between the special-shaped support frames 4b, three stations are arranged on the lower die 4a, the support columns 4c penetrate through the lower die 4a and the special-shaped support frames 4b, the turncaps 4d are located at the other end of the support columns 4c, and the turncaps 4d are in threaded connection with the support columns 4 c;
the roller chain conveying mechanism 3 rotates to drive the special-shaped support frame 4b to move towards the discharge end of the roller chain conveying mechanism 3, the special-shaped support frame 4b moves to drive the support column 4c, the support column 4c drives the lower die 4a to move, the lower die 4a moves along with the roller chain conveying mechanism 3 to reach the discharge end of the roller chain conveying mechanism 3, the lower die 4a finishes discharging, the lower die 4a is used for temporarily storing and shaping the dough points, the lower die 4a can temporarily store three dough points, the lower die 4a can change shapes according to required production requirements, the special-shaped support frame 4b is used for fixing the support column 4c, the support column 4c is used for fixing the lower die 4a, and the rotary cap 4d is used for fixing the support column 4c to prevent shaking.
The pressing and forming mechanism 5 comprises a pressing component 5a, a clamping component 5b, an upward pushing and abutting component 5c and a gantry support 5d, the pressing component 5a is positioned right above the roller chain conveying mechanism 3, the working end of the pressing component 5a is vertically downward, the gantry support 5d straddles two sides of the roller chain conveying mechanism 3, the working surface of the gantry support 5d is positioned between the working ends of the roller chain conveying mechanism 3, the clamping component 5b and the upward pushing and abutting component 5c are both arranged on the working surface of the gantry support 5d, and the working ends of the clamping component 5b and the upward pushing and abutting component 5c face the top of the roller chain conveying mechanism 3;
when the material conveying mechanism moves to the working end of the compaction forming mechanism 5 along the working end of the roller chain conveying mechanism 3, the gantry support 5d uploads, the sensor receives a signal, the sensor sends a signal to the controller, the roller chain conveying mechanism 3 stops working, meanwhile, the roller chain conveying mechanism 3 stops working, the clamping mechanism starts working, the working end of the clamping component 5b clamps two sides of the material storage component 4, the upper pushing and pushing abutting component supports and abuts against the bottom of the material storage component 4, the lower pressing component 5a starts working, the lower pressing component 5a presses the top of the material storage component 4 to press a surface point into the material storage component 4 for forming, the lower pressing component 5a is used for pressing the surface point exposed at the top of the material storage component 4 into the material storage component for forming, the upper pushing and abutting component 5c starts working, the working end of the upper pushing and abutting component 5c is used for pressing the bottom of the material storage component 4, the material storage component 4 can be stressed, the clamping component 5b is used for clamping and fixing the material storage component 4, and the deviation caused by the movement of the working end of the roller chain conveying mechanism 3 along with the pushing-up and abutting component 5c when the material storage component 4 is supported is prevented.
The pressing assembly 5a comprises a first air cylinder 5a1, a pressing plate 5a2 and a gantry support 5a3, the first air cylinder 5a1 is positioned at the top of the working surface of the gantry support 5a3, the output end of the first air cylinder 5a1 penetrates through the working surface of the gantry support 5a3, the output end of the first air cylinder 5a1 faces the top of the roller chain conveying mechanism 3, the pressing plate 5a2 is positioned at the output end of the first air cylinder 5a1, the pressing plate 5a2 is fixedly connected with the output end of the first air cylinder 5a1, a guide pillar is arranged on the pressing plate 5a2 and penetrates through the working surface of the gantry support, and an anti-falling plate is arranged at the top of the guide pillar;
when the material conveying mechanism moves to the working end of the compacting and forming mechanism 5 along the working end of the roller chain conveying mechanism 3, the gantry bracket 5d uploads, the sensor receives a signal, the sensor sends a signal to the controller, the roller chain conveying mechanism 3 stops working, meanwhile, the roller chain conveying mechanism 3 stops working, the clamping mechanism starts working, the push-up and push-up abutting assembly starts working, the lower pressing assembly 5a starts working, the first air cylinder 5a1 pushes the pressing plate 5a2, the pressing plate 5a2 is forced to move towards the material storage assembly 4, and the pressing surface is used for pressing and molding a surface point which does not completely enter the material storage component 4, the first air cylinder 5a1 is used for pushing the pressing plate 5a2, the pressing plate 5a2 is used for covering the working surface of the material storage component 4 and pressing the surface point into the working end of the material storage component 4, and the gantry support 5a3 is used for fixedly supporting the first air cylinder 5a1 and limiting the guide post to prevent the pressing plate 5a2 from rotating.
The clamping assembly 5b is arranged on the working surface of the gantry bracket 5d, the clamping assembly 5b is positioned at two sides of the roller chain conveying mechanism 3, the clamping assembly 5b comprises a clamping plate 5b1, a second cylinder 5b2 and a blocking plate 5b3, the second cylinder 5b2 is positioned at the top of the working surface of the gantry bracket 5d, the second cylinder 5b2 is fixedly connected with the gantry bracket 5d, the output end of the second cylinder 5b2 faces away from the roller chain conveying mechanism 3, the clamping plate 5b1 is positioned at the top of the working surface of the gantry bracket 5d, a slide rail is arranged on the working surface of the gantry bracket 5d, the clamping plate 5b1 is slidably connected with the gantry bracket 5d, the working end of the clamping plate 5b1 faces towards the working end of the roller chain conveying mechanism 3, the stressed end of the clamping plate 5b1 is fixedly connected with the second cylinder 5b2, the blocking plate 5b3 is positioned on the working surface of the gantry bracket 5d, and the blocking plate 5b3 faces away from the working end of the roller chain conveying mechanism 3, the blocking plate 5b3 is fixedly connected with the gantry bracket 5 d;
when the material conveying mechanism moves to the working end of the compacting and forming mechanism 5 along the working end of the roller chain conveying mechanism 3, the gantry 5d uploads, the sensor receives a signal and sends a signal to the controller, the roller chain conveying mechanism 3 stops working, meanwhile, the roller chain conveying mechanism 3 stops working, the clamping mechanisms on two sides of the gantry start working simultaneously, the withdrawing clamping plate 5b1 of the second air cylinder 5b2 is close to the second air cylinder 5b2, the working end of the clamping plate 5b1 clamps the material storage assembly 4, the second air cylinder 5b2 is used for enabling the clamping plate 5b1 to clamp the material storage assembly 4 by pulling the clamping plate 5b1, the clamping plate 5b1 is pushed to enable the clamping plate 5b1 to be opened, the blocking plate 5b3 is used for preventing the clamping plate 5b1 from being pushed out of the working face of the gantry 5d, and the clamping plate 5b1 is used for fixing the material storage assembly 4.
The upper pushing and abutting assembly 5c comprises a third cylinder 5c1 and a push plate 5c2, the third cylinder 5c1 is located at the top of the working surface of the gantry support 5d, the output end of the third cylinder 5c1 faces the working end of the lower pressing assembly 5a, the third cylinder 5c1 is fixedly connected with the gantry support 5d, the push plate 5c2 is located at the output end of the third cylinder 5c1 and is pushed to be fixedly connected with the output end of the third cylinder 5c1, the bottom of the push plate 5c2 is provided with a guide rod, a guide sleeve is arranged on the working surface of the gantry support 5d, and the guide rod is located inside the guide sleeve;
when the material conveying mechanism moves to the working end of the compacting and forming mechanism 5 along the working end of the roller chain conveying mechanism 3, the gantry support 5d uploads, the sensor receives a signal, the sensor sends a signal to the controller, the roller chain conveying mechanism 3 stops working, meanwhile, the roller chain conveying mechanism 3 stops working, the clamping mechanism starts working, the upward pushing and abutting component 5c starts working, the third air cylinder 5c1 pushes the push plate 5c2, the push plate 5c2 is close to the bottom of the material storage component 4 and supports the material storage component 4, the third air cylinder 5c1 is used for pushing the push plate 5c2, the push plate 5c2 is used for supporting the material storage component 4, and the guide rod and the guide sleeve are used for preventing the push plate 5c2 from rotating.
The working principle of the invention is as follows: still be equipped with sensor and controller in this equipment, the sensor model: TB1204-N, the sensor is mounted to the working end of the compacting and forming mechanism 5, the controller connects with roller chain transport mechanism 3 and compacting and forming mechanism 5 electrically separately, put the surface point into the rounding machine 1 manually, the rounding machine 1 begins to work, the rounding machine 1 only outputs a surface point each time, the rounding machine 1 conveys the surface point to the feed end of the slideway 2a after rounding the surface point, because the discharge end of the slideway 2a is lower than the feed end of the slideway 2a, the surface point will roll to the discharge end of the slideway 2a from the feed end of the slideway 2a along the slideway 2a because of gravity, and then fall into the feed end of the roller chain conveyor from the discharge end of the slideway 2a also to the material storage component 4, the transverse moving component 2b drives the slideway 2a to deliver the surface point to three stations in the feed end of the material storage component 4 separately, the roller chain transport mechanism 3 begins to work, the roller chain conveying mechanism drives the material storage assembly to reach the working end of the compaction forming mechanism 5, the sensor receives a signal, the sensor sends a signal to the controller, the compaction forming mechanism 5 starts working, meanwhile, the roller chain conveying mechanism 3 stops working, the clamping mechanisms on two sides of the portal frame start working simultaneously, the withdrawing clamping plate 5b1 of the second air cylinder 5b2 is close to the second air cylinder 5b2, the working end of the clamping plate 5b1 clamps the material storage assembly 4, the second air cylinder 5b2 is used for enabling the clamping plate 5b1 to clamp the material storage assembly 4 by pulling the clamping plate 5b1, the pushing-up abutting assembly 5c starts working, the third air cylinder 5c1 pushes the pushing plate 5c2, the pushing plate 5c2 is close to the bottom of the material storage assembly 4 and supports the material storage assembly 4, the pushing-down assembly 5a starts working, the first air cylinder 5a1 pushes the pressing plate 5a2, and the pressing plate 5a2 is forced to move towards the material storage assembly 4, and the flour pressing machine presses and forms flour spots which do not completely enter the material storage component 4, the processed flour spots are still positioned in the material storage component 4, the roller chain conveying mechanism 3 continues to work, the roller chain conveying mechanism 3 drives the material storage component 4 and moves the material storage component 4 to the discharging end of the roller chain conveying mechanism 3, the flour spots fall from the material storage component 4 to the working end of the discharging conveyor 6, and the discharging conveyor 6 conveys the flour spots and finishes discharging.
It should be understood that the above-described embodiments are merely preferred embodiments of the invention and the technical principles applied thereto. It will be understood by those skilled in the art that various modifications, equivalents, changes, and the like can be made to the present invention. However, such variations are within the scope of the invention as long as they do not depart from the spirit of the invention. In addition, certain terms used in the specification and claims of the present application are not limiting, but are used merely for convenience of description.
Claims (1)
1. A pastry batch forming machine, which is characterized in that,
comprises a rounding machine (1), a blanking separation mechanism (2), a roller chain conveying mechanism (3), a material storage component (4), a pressing forming mechanism (5) and a discharging conveyor (6);
the rounding machine (1), the blanking separating mechanism (2), the roller chain conveying mechanism (3) and the discharging conveyor (6) are sequentially arranged according to a working sequence, the material storage component (4) is positioned at the working end of the roller chain conveying mechanism (3), the pressing and forming mechanism (5) is positioned at two sides of the roller chain conveying mechanism (3), the working end of the pressing and forming mechanism (5) is just opposite to the working end of the roller chain conveying mechanism (3),
the blanking separating mechanism (2) comprises a slide way (2 a) and a transverse moving component (2 b), the slide way (2 a) is positioned at the discharge end of the rounding machine (1), the feed end of the slide way (2 a) is over against the discharge end of the rounding machine (1), the feed end of the slide way (2 a) is higher than the discharge end of the slide way (2 a), the discharge hole of the slide way (2 a) is smaller than the feed hole of the slide way (2 a), the discharge end of the slide way (2 a) is over against the working end of the roller chain conveying mechanism (3), the transverse moving component (2 b) is positioned at the bottom of the slide way (2 a), and the slide way (2 a) is in transmission connection with the transverse moving component (2 b),
the transverse moving mechanism comprises a bottom plate (2 b 1), a rack (2 b 2), a gear (2 b 3) and a first servo motor (2 b 4), the bottom plate (2 b 1) is positioned at the feeding end of the roller chain transportation mechanism (3), the bottom plate (2 b 1) is fixedly connected with the roller chain transportation mechanism (3), a supporting plate is arranged on the bottom plate (2 b 1) and is installed at the top of the bottom plate (2 b 1), the supporting plate is respectively positioned at two sides of the working direction of the slide way (2 a), supporting rods are arranged on the supporting plate and penetrate through the slide way (2 a), the rack (2 b 2) is positioned at the bottom of the slide way (2 a), the rack (2 b 2) is fixedly connected with the slide way (2 a), the first servo motor (2 b 4) is positioned at the top of the bottom plate (2 b 1), the first servo motor (2 b 4) is fixedly connected with the bottom plate (2 b 1), and the gear (2 b 3) is positioned at the output end of the first servo motor (2 b 4), the gear (2 b 3) is meshed with the rack (2 b 2), and the gear (2 b 3) is fixedly connected with the output end of the first servo motor (2 b 4),
the roller chain conveying mechanism (3) comprises a first chain wheel component (3 a), a second chain wheel component (3 b), a second servo motor (3 c), a first transmission rod (3 d), a second transmission rod (3 e), a first support frame (3 f) and a second support frame (3 g), the first chain wheel component (3 a), the second chain wheel component (3 b), the second servo motor (3 c), the first support frame (3 f) and the second support frame (3 g) are all positioned at the discharge end of the blanking separating mechanism (2), the first chain wheel component (3 a) and the second chain wheel component (3 b) are respectively positioned at two sides of the working direction of the blanking separating mechanism (2), the first transmission rod (3 d) penetrates through the first chain wheel component (3 a) and the second chain wheel component (3 b), and the first transmission rod (3 d) is respectively and fixedly connected with the first chain wheel component (3 a) and the second chain wheel component (3 b), the first transmission rod (3 d) is respectively fixedly connected with one ends of the first chain wheel component (3 a) and the second chain wheel component (3 b) close to the first support frame (3 f), the second transmission rod (3 e) penetrates through the first chain wheel component (3 a) and the second chain wheel component (3 b), the second transmission rod (3 e) is respectively fixedly connected with one ends of the first chain wheel component (3 a) and the second chain wheel component (3 b) close to the second support frame (3 g), the second transmission rod (3 e) is respectively in transmission connection with the first chain wheel component (3 a) and the second chain wheel component (3 b), the first support frames (3 f) are respectively positioned at two ends of the first transmission rod (3 d), the first support frames (3 f) are fixedly connected with the first transmission rod (3 d), the second support frames (3 g) are respectively positioned at two ends of the second transmission rod (3 e), and the second support frames (3 g) are rotatably connected with the second transmission rod (3 e), the second servo motor (3 c) is positioned at one side of the second support frame (3 g), the output end of the second servo motor (3 c) penetrates through the second support frame (3 g), the output end of the second servo motor (3 c) is fixedly connected with the second transmission rod (3 e),
the first chain wheel component (3 a) and the second chain wheel component (3 b) have the same structure, the first chain wheel component (3 a) comprises a first gear (3 a 1), a second gear (3 a 2) and a chain (3 a 3), the second gear (3 a 2) is sleeved on the second transmission rod (3 e), the second gear (3 a 2) is fixedly connected with the second transmission rod (3 e), the first gear (3 a 1) is sleeved on the first transmission rod (3 d), the first gear (3 a 1) is rotatably connected with the first transmission rod (3 d), the chain (3 a 3) surrounds the outer edges of the first gear (3 a 1) and the second gear (3 a 2), the material storage component (4) is installed on the chain (3 a 3), and the chain (3 a 3) is respectively meshed with the first gear (3 a 1) and the second gear (3 a 2),
the material storage component (4) is arranged around the working end of the roller chain conveying mechanism (3), the material storage component (4) comprises a lower die (4 a), special-shaped support frames (4 b), support columns (4 c) and a rotating cap (4 d), the special-shaped support frames (4 b) are positioned at the working end of the roller chain conveying mechanism (3), the special-shaped support frames (4 b) are fixedly connected with the working end of the roller chain conveying mechanism (3), the lower die (4 a) is positioned between the special-shaped support frames (4 b), the lower die (4 a) is provided with three stations, the support columns (4 c) penetrate through the lower die (4 a) and the special-shaped support frames (4 b), the rotating cap (4 d) is positioned at the other end of the support columns (4 c), and the rotating cap (4 d) is in threaded connection with the support columns (4 c),
the pressing forming mechanism (5) comprises a lower pressing component (5 a), a clamping component (5 b), an upper pushing and abutting component (5 c) and a gantry support (5 d), the lower pressing component (5 a) is positioned right above the roller chain conveying mechanism (3), the working end of the lower pressing component (5 a) is vertically downward, the gantry support (5 d) straddles two sides of the roller chain conveying mechanism (3), the working surface of the gantry support (5 d) is positioned between the working ends of the roller chain conveying mechanism (3), the clamping component (5 b) and the upper pushing and abutting component (5 c) are both arranged on the working surface of the gantry support (5 d), and the working ends of the clamping component (5 b) and the upper pushing and abutting component (5 c) face the top of the roller chain conveying mechanism (3),
the pressing assembly (5 a) comprises a first air cylinder (5 a 1), a pressing plate (5 a 2) and a gantry support (5 a 3), the first air cylinder (5 a 1) is positioned at the top of the working surface of the gantry support (5 a 3), the output end of the first air cylinder (5 a 1) penetrates through the working surface of the gantry support (5 a 3), the output end of the first air cylinder (5 a 1) faces the top of the roller chain conveying mechanism (3), the pressing plate (5 a 2) is positioned at the output end of the first air cylinder (5 a 1), the pressing plate (5 a 2) is fixedly connected with the output end of the first air cylinder (5 a 1), a guide pillar is arranged on the pressing plate (5 a 2) and penetrates through the working surface of the gantry support, an anti-falling plate is arranged at the top of the guide pillar,
the clamping assembly (5 b) is arranged on the working surface of the gantry bracket (5 d), the clamping assembly (5 b) is positioned at two sides of the roller chain conveying mechanism (3), the clamping assembly (5 b) comprises a clamping plate (5 b 1), a second air cylinder (5 b 2) and a blocking plate (5 b 3), the second air cylinder (5 b 2) is positioned at the top of the working surface of the gantry bracket (5 d), the second air cylinder (5 b 2) is fixedly connected with the gantry bracket (5 d), the output end of the second air cylinder (5 b 2) faces away from the roller chain conveying mechanism (3), the clamping plate (5 b 1) is positioned at the top of the working surface of the gantry bracket (5 d), a slide rail is arranged on the working surface of the gantry bracket (5 d), the clamping plate (5 b 1) is in sliding connection with the gantry bracket (5 d), the working end of the clamping plate (5 b 1) faces towards the working end of the roller chain conveying mechanism (3), the bearing end of the clamping plate (5 b 1) is connected with the second air cylinder (2), the blocking plate (5 b 3) is positioned on the working surface of the gantry bracket (5 d), the blocking plate (5 b 3) is far away from the working end of the roller chain conveying mechanism (3), the blocking plate (5 b 3) is fixedly connected with the gantry bracket (5 d),
the upper pushing and abutting assembly (5 c) comprises a third cylinder (5 c 1) and a push plate (5 c 2), the third cylinder (5 c 1) is positioned at the top of the working surface of the gantry support (5 d), the output end of the third cylinder (5 c 1) faces the working end of the pressing assembly (5 a), the third cylinder (5 c 1) is fixedly connected with the gantry support (5 d), the push plate (5 c 2) is positioned at the output end of the third cylinder (5 c 1) and pushes the pressing assembly to be fixedly connected with the output end of the third cylinder (5 c 1), the bottom of the push plate (5 c 2) is provided with a guide rod, a guide sleeve is arranged on the working surface of the gantry support (5 d), and the guide rod is positioned inside the guide sleeve,
the dough point batch forming machine is also provided with a sensor and a controller, the sensor is arranged at the working end of the compaction forming mechanism, the controller is respectively electrically connected with the roller chain conveying mechanism and the compaction forming mechanism, the dough points are manually put into the rounding machine, the rounding machine starts to work, the rounding machine only outputs one dough point at a time, the rounding machine rounds the dough points and conveys the dough points to the feeding end of the slideway, the discharging end of the slideway is lower than the feeding end of the slideway, so the dough points roll to the discharging end of the slideway from the feeding end of the slideway along the slideway due to gravity, then the dough points fall to the feeding end of the roller chain conveying mechanism from the discharging end of the slideway, namely fall into the material storage component, the transverse moving component drives the slideway to respectively convey the dough points to three stations in the feeding end of the material storage component, the roller chain conveying mechanism starts to work, the roller chain conveying mechanism drives the material storage component to reach the working end of the compaction forming mechanism, the sensor receives a signal, the sensor sends a signal to the controller, the compaction forming mechanism starts to work, meanwhile, the roller chain conveying mechanism stops working, the clamping mechanisms on two sides of the portal frame start to work simultaneously, the withdrawing clamping plate of the second cylinder is close to the second cylinder, the working end of the clamping plate clamps the material storage assembly, the second cylinder is used for enabling the clamping plate to clamp the material storage assembly by pulling the clamping plate, the pushing plate is pushed upwards to abut against the material storage assembly to start to work, the third cylinder pushes the push plate, the push plate is close to and supports the bottom of the material storage assembly, the pressing assembly starts to work, the first cylinder pushes the press plate, the press plate is stressed to move towards the material storage assembly, a pressing surface is pressed and formed by a surface point which does not completely enter the material storage assembly, the processed surface point is still located inside the material storage assembly, the roller chain conveying mechanism continues to work, the roller chain conveying mechanism drives the material storage assembly to move to the discharging end of the roller chain conveying mechanism, the pastry falls to the working end of the discharging conveyor from the material storage assembly, and the discharging conveyor transports the pastry and finishes discharging.
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| CN201911108681.2A CN110623025B (en) | 2019-11-13 | 2019-11-13 | Pastry batch forming machine |
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| CN201911108681.2A CN110623025B (en) | 2019-11-13 | 2019-11-13 | Pastry batch forming machine |
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| CN112970798B (en) * | 2021-03-23 | 2022-05-20 | 临沂惠民早餐工程有限公司 | Automatic steamed stuffed bun making machine |
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| JPH1014479A (en) * | 1996-06-29 | 1998-01-20 | Yoshimasa Katayama | Apparatus for forming thin skinlike food |
| JP3599656B2 (en) * | 2000-09-26 | 2004-12-08 | レオン自動機株式会社 | Bending dough bending method and apparatus |
| US6951451B2 (en) * | 2002-08-01 | 2005-10-04 | Am Manufacturing Co., | Reciprocating head press |
| NL1026171C2 (en) * | 2004-05-11 | 2005-11-14 | Stork Titan Bv | To shape. |
| CN205213999U (en) * | 2015-12-15 | 2016-05-11 | 楚好德 | Cooked wheaten food forming machine |
| CN106720109A (en) * | 2016-12-26 | 2017-05-31 | 广东琪昌食品有限公司 | Full-automatic Production of Moon Cake line |
| CN109452335A (en) * | 2018-11-30 | 2019-03-12 | 新乡市倍儿鲜食品有限公司 | A kind of device and method producing a coarse cereals steamed bread of corn |
| CN209473478U (en) * | 2018-12-11 | 2019-10-11 | 苏州百城机械有限公司 | A kind of steamed stuffed bun steamed bread forming production line |
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