CN117466231B - Automatic sealing device for wine bottle - Google Patents
Automatic sealing device for wine bottle Download PDFInfo
- Publication number
- CN117466231B CN117466231B CN202311823303.9A CN202311823303A CN117466231B CN 117466231 B CN117466231 B CN 117466231B CN 202311823303 A CN202311823303 A CN 202311823303A CN 117466231 B CN117466231 B CN 117466231B
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- Prior art keywords
- bottle
- wine bottle
- fixedly connected
- wine
- pneumatic
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- 238000007789 sealing Methods 0.000 title claims abstract description 45
- 238000001514 detection method Methods 0.000 claims abstract description 51
- 238000001125 extrusion Methods 0.000 claims abstract description 33
- 238000000034 method Methods 0.000 claims abstract description 33
- 210000004907 gland Anatomy 0.000 claims abstract description 30
- 230000008569 process Effects 0.000 claims abstract description 28
- 230000007246 mechanism Effects 0.000 claims abstract description 16
- 230000005484 gravity Effects 0.000 claims abstract description 14
- 230000008859 change Effects 0.000 claims abstract description 10
- 238000012544 monitoring process Methods 0.000 claims description 14
- 235000013361 beverage Nutrition 0.000 claims description 11
- 238000003825 pressing Methods 0.000 claims description 8
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 5
- 239000000741 silica gel Substances 0.000 claims description 5
- 229910002027 silica gel Inorganic materials 0.000 claims description 5
- 230000005571 horizontal transmission Effects 0.000 abstract 2
- 238000003756 stirring Methods 0.000 description 21
- 230000009286 beneficial effect Effects 0.000 description 8
- 238000011049 filling Methods 0.000 description 8
- 238000009924 canning Methods 0.000 description 6
- 239000003086 colorant Substances 0.000 description 6
- 238000004891 communication Methods 0.000 description 6
- 230000035772 mutation Effects 0.000 description 5
- 230000003993 interaction Effects 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000005266 casting Methods 0.000 description 3
- 238000007599 discharging Methods 0.000 description 3
- 230000000630 rising effect Effects 0.000 description 3
- 230000002159 abnormal effect Effects 0.000 description 2
- 230000000903 blocking effect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 235000009754 Vitis X bourquina Nutrition 0.000 description 1
- 235000012333 Vitis X labruscana Nutrition 0.000 description 1
- 240000006365 Vitis vinifera Species 0.000 description 1
- 235000014787 Vitis vinifera Nutrition 0.000 description 1
- 230000005856 abnormality Effects 0.000 description 1
- 235000013405 beer Nutrition 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000005303 weighing Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67B—APPLYING CLOSURE MEMBERS TO BOTTLES JARS, OR SIMILAR CONTAINERS; OPENING CLOSED CONTAINERS
- B67B3/00—Closing bottles, jars or similar containers by applying caps
- B67B3/26—Applications of control, warning, or safety devices in capping machinery
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Sealing Of Jars (AREA)
Abstract
The invention discloses an automatic wine bottle sealing device in the field of wine bottle sealing devices, which comprises a horizontal transmission table, wherein a gland mechanism is arranged on the side wall of the horizontal transmission table, and the automatic wine bottle sealing device also comprises a controller, wherein the controller is used for controlling a first pneumatic piece and a second pneumatic piece to synchronously operate, so that the first pneumatic piece drives an extrusion part to press down a spiral cover, the second pneumatic piece drives a clamping part to clamp an anti-theft ring of the spiral cover, and in the resetting process of the extrusion part, a first servo motor and the second pneumatic piece are controlled to synchronously operate, so that the first servo motor drives the clamping part to rotate, and the second pneumatic piece drives the clamping part to gradually release the anti-theft ring of the spiral cover; the controller is also used for acquiring the gravity change of the wine bottle in the resetting process of the extrusion part and outputting a sealing result. The invention solves the problems that the stability in the process of sealing and capping the wine bottle is difficult to ensure, whether the capping is qualified or not is easy to be influenced by environment after the wine bottle is sealed, and the detection result is not specific enough.
Description
Technical Field
The invention belongs to the field of wine bottle sealing devices, and particularly relates to an automatic wine bottle sealing device.
Background
The wine bottle seal is an important process link for ensuring the tightness and freshness of wine bottle products, wherein the screw cap seal is more common, is usually made of metal or plastic, consists of a cap body and an anti-theft ring, is connected with the anti-theft ring through a plurality of pieces in an unsealed state, is internally provided with a thread structure, and can be fixed on a wine bottle mouth through rotation. The screw cap is simple and convenient, is easy to open and close, and is widely applied to sealing caps for white spirit, grape wine, bottled beer and other beverages.
In the prior art, the screw cap is directly pressed to the wine bottle mouth in a pushing and pressing mode, so that the screw thread of the screw cap is matched with the screw thread of the wine bottle mouth, and the anti-theft ring is sleeved in the limit ring groove arranged on the wine bottle mouth, thereby completing the sealing of the wine bottle. For example, chinese patent document CN207129933U describes an intelligent yellow wine capping machine, which comprises a feeding port, a supporting frame, a conveying device, a bottle fixing plate, a capping device, a timing device, a detecting device and a discharging port, wherein the feeding port is positioned at the leftmost side of the capping machine, the upper side of the feeding port is welded with the supporting frame, the conveying device is arranged at the lower side of the supporting frame, the bottle fixing plate is arranged on the conveying device, the capping device is arranged at the right side of the bottle fixing plate and connected with the timing device through a circuit, the detecting device is arranged at the right side of the timing device, the discharging port is arranged at the right side of the detecting device, and the discharging port is welded on the conveying device.
According to the technical scheme, the capping is completed through the capping device, and stability of the whole capping process on the conveying device is difficult to ensure; and the detection device is completely separated from the gland device, and when the detection device detects whether the gland is qualified, on one hand, the detection device adopts non-contact detection for separation, the detection accuracy is easily influenced by factors such as environment, and on the other hand, the detection device can only detect whether the gland is qualified, and specific reasons for unqualified gland are difficult to obtain.
Disclosure of Invention
The invention aims to provide an automatic wine bottle sealing device, which solves the problems that stability is difficult to ensure in the process of sealing and capping a wine bottle, whether a capping is qualified or not is easily influenced by environment after the wine bottle is sealed, and the detection result is not specific enough.
In order to achieve the above object, the technical scheme of the present invention is as follows: the automatic wine bottle sealing device comprises a horizontal conveying table, wherein a gland mechanism is arranged on the side wall of the horizontal conveying table, the gland mechanism comprises a base fixedly connected with the horizontal conveying table, a bottle taking groove is formed in the front end of the base, a bottle taking assembly for circulating wine bottles is arranged in the bottle taking groove, and a pressure detection table is arranged in the bottle taking groove;
the base is provided with a lifting assembly, the lifting assembly is fixedly connected with a pushing and pressing box, a first pneumatic component is fixedly connected in the pushing and pressing box, an output shaft of the first pneumatic component is coaxially and fixedly connected with a capping device, the capping device consists of a connecting part, an extruding part and a clamping part for clamping an anti-theft ring of a spiral cover, the connecting part is coaxially and fixedly connected with the output shaft of the first pneumatic component, the extruding part is rotationally connected with the connecting part, the axis of the extruding part is coincident with the axis of the pressure detection table, a first servo motor is arranged in the connecting part, the output shaft of the first servo motor is coaxially and fixedly connected with the extruding part, the clamping part is arranged on the extruding part, and a second pneumatic component for driving the clamping part is arranged in the extruding part;
the controller is connected with the pressure detection table, the first pneumatic piece, the first servo motor and the second pneumatic piece in a signal manner, the pressure detection table is used for detecting gravity change of wine bottles above the pressure detection table, the controller is used for controlling the first pneumatic piece and the second pneumatic piece to synchronously operate, enabling the first pneumatic piece to drive the extrusion part to press down the spiral cover, enabling the second pneumatic piece to drive the clamping part to clamp the anti-theft ring of the spiral cover, and controlling the first servo motor and the second pneumatic piece to synchronously operate in the resetting process of the extrusion part, enabling the first servo motor to drive the clamping part to rotate, and enabling the second pneumatic piece to drive the clamping part to gradually release the anti-theft ring of the spiral cover; the controller is also used for acquiring the gravity change of the wine bottle in the resetting process of the extrusion part and outputting a sealing result.
The technical principle of the scheme is as follows:
the bottle is normally conveyed through the horizontal conveying platform, when the bottle is conveyed into the bottle taking assembly, the bottle taking assembly is conveyed into the base of the capping mechanism one by one, when the bottle is conveyed to the position right below the capping device, the pressure detection table starts to monitor the weight of the bottle, the controller controls the first pneumatic part to drive the extrusion part to extrude the bottle cap sleeved on the bottle opening of the bottle, the anti-theft ring of the bottle cap is required to be extruded into the limit groove formed in the bottle opening in the whole process of the capping, the anti-theft ring can monitor one gravity mutation every time through one limit groove, namely the pressure detection table, and whether the number of limit grooves required to pass through according to the anti-theft ring corresponds to the gravity mutation times or not, so that whether the capping is in place or not is judged.
In the process of resetting (rising) the extrusion part, the clamping jaw clamps the anti-theft ring and gradually releases along with rising of the extrusion part, if the clamping jaw successfully clamps the anti-theft ring in the process, and the anti-theft ring is well connected with the cover body, the whole wine bottle can be driven by the clamping jaw to synchronously rotate, and meanwhile, the wine bottle is slightly lifted upwards, and the weight detected by the corresponding pressure detection table can smoothly change; the anti-theft ring is in a loose state, so that the wine bottle is slightly rotated or not rotated by the clamping jaw, and is slightly lifted up, but the weight detected by the pressure detection table is not changed smoothly, but is changed unstably, and whether the cover body is connected with the anti-theft ring normally is judged after the cover is pressed.
The adoption of the scheme has the following beneficial effects:
1. according to the scheme, the conveying of the wine bottles is achieved through the horizontal conveying table, compared with the existing conveying table, the conveying table is used for directly carrying out sealing operation on the conveying belt, the wine bottles conveyed on the horizontal conveying table are conveyed to the gland mechanism to be sealed, sealing stability is improved, meanwhile, conveying speeds of the wine bottles can be adjusted through the bottle taking assembly, the wine bottles are conveyed to the gland mechanism one by one at a uniform speed to be sealed, and sealing errors caused by conveying speed differences of the wine bottles on the conveying belt are avoided.
2. According to the scheme, through the gravity change in the whole sealing process of the wine bottle, whether the number of limit grooves which the anti-theft ring needs to pass through corresponds to the number of gravity mutation times is analyzed, and compared with the detection after the existing sealing, the sealing is carried out, and meanwhile, whether a gland is in place is detected, so that the pressure and the stroke of the gland can be timely adjusted, and the gland is ensured to be in place; simultaneously carry out centre gripping rotation to the anti-theft ring and release again after accomplishing through the gland, whether the whole process can check again whether the gland is qualified according to whether the lid is not hard up to whether the weight that detects through analysis pressure detection platform smoothly changes, whether the strip piece between detection lid and the anti-theft ring has the fracture condition, further ensures whether the beverage bottle seals qualified, through the detection of above-mentioned two steps, whether output beverage bottle that can be more accurate seals is qualified.
3. According to the scheme, the whole capping process of the wine bottle is monitored by gravity, when the wine bottle flows to the pressure detection table, whether the wine amount in the wine bottle is qualified or not can be detected preliminarily, after the sealing is finished, whether the weight of the wine bottle after the sealing is detected again is qualified or not, namely whether wine leakage exists in the sealing process or not can be detected, an operator can adjust equipment or the wine filling amount in time, and the wine amount in the wine bottle is ensured to meet the requirements.
Further, get the bottle subassembly and get bottle dish including getting bottle inslot internal rotation connection, get bottle dish and extend to horizontal transfer platform top, get bottle dish lateral wall around its axis circumference equipartition have a plurality of arc grooves that match with the beverage bottle body, be provided with in the base with controller signal connection's second servo motor, second servo motor output shaft and get coaxial fixed connection of bottle dish.
The beneficial effects are that: the wine bottle on the horizontal conveying table is intercepted through the arc-shaped groove matched with the wine bottle body, the bottle taking disc is driven to rotate through the operation of the second servo motor, so that the wine bottle is continuously conveyed into the bottle taking groove, after the sealing is finished, the bottle taking disc is driven to rotate through the operation of the second servo motor, the wine bottle in the bottle taking groove is continuously conveyed onto the horizontal conveying table, the whole wine bottle circulation is finished, the wine bottle circulation is sealed into the gland mechanism, and the stability of the sealing process is improved.
Further, the lifting assembly comprises a supporting plate fixedly connected above the base, an auxiliary supporting plate is fixedly connected to the top of the supporting plate, a sliding groove is formed in the supporting plate, a lifting plate is slidably matched in the sliding groove, a screw rod pair is arranged between the base and the auxiliary supporting plate, a nut of the screw rod pair is fixedly connected with the lifting plate, a third servo motor in signal connection with the controller is arranged in the base, and an output shaft of the third servo motor is coaxially and fixedly connected with a screw rod of the screw rod pair.
The beneficial effects are that: the initial height of the extrusion part is adjusted through the lifting component so as to adapt to wine bottle seals with different heights.
Further, two guide shafts are arranged between the base and the auxiliary supporting plate, the guide shafts are symmetrically arranged on the left side and the right side of the base, guide holes are formed in the lifting plate, and the guide shafts are in sliding fit with the guide holes.
The beneficial effects are that: the lifting plate is guided by the guide shaft, so that the lifting process of the lifting plate is more stable on one hand, and the pressing process of the pressing part is more stable on the other hand.
Further, the clamping part is including seting up in the sliding tray at extrusion part top, a plurality of breach that communicates with the sliding tray has been seted up at extrusion part top, sliding fit has the sliding plate in the sliding tray, articulated in the sliding plate have the actuating lever that corresponds with breach quantity, the actuating lever extends to outside the breach and articulated have the clamping jaw, fixedly connected with second pneumatic part in the extrusion part, the output shaft and the sliding plate fixed connection of second pneumatic part, extrusion part lateral wall integrated into one piece has a plurality of supporting blocks, articulated on the supporting block have the guide bar, the guide bar is kept away from supporting block one end and is articulated with the clamping jaw.
The beneficial effects are that: can be in extrusion portion extrusion in-process with clamping jaw displacement to anti-theft ring high position department through this clamping part to can drive clamping jaw through the operation of second pneumatic piece and carry out the centre gripping to anti-theft ring, avoid loaded down with trivial details position identification to carry out the step of centre gripping position adjustment and carry out the centre gripping again, can convenient accurate carry out the centre gripping to anti-theft ring.
Further, clamping jaw keeps away from actuating lever one end inside wall fixedly connected with arc splint, arc splint inside wall fixedly connected with silica gel strip.
The beneficial effects are that: can protect the theftproof strip through the silica gel strip in the centre gripping in-process on the one hand, on the other hand avoids centre gripping anti-theft ring in-process to slide, increases the stability in the centre gripping in-process.
Further, two sides of the tail end of the horizontal conveying table in the conveying direction are fixedly connected with a monitoring plate and a projection plate respectively, the monitoring plate is provided with a plurality of groups of monitoring units which are in signal connection with the controller, and each monitoring unit comprises an irradiation element and an image collector corresponding to the irradiation element; the image collector is used for collecting the sealed wine bottle image, the irradiation element is used for emitting an irradiation light source towards the wine bottle, the image collector is also used for collecting the irradiation shadow of the wine bottle on the projection plate, and the controller is also used for outputting a detection result according to the wine bottle image collected by the image collector and the irradiation shadow of the wine bottle.
The beneficial effects are that: whether the gland is qualified or not can be visually determined from the image through the image acquisition of the wine bottle, but because the strip distance between the cover body and the anti-theft ring is relatively short and the strip is relatively small, whether the strip has a fracture condition or not is not easy to identify, so that whether the strip has the fracture condition or not can be accurately judged by illuminating the wine bottle and casting the enlarged shadow of the wine bottle to the casting plate, whether the gland is qualified or not and whether the strip between the cover body and the anti-theft ring is fractured or not are detected again through the monitoring plate and the casting plate, and the qualification of the sealing of the wine bottle is ensured.
Further, the capping mechanism is further provided with a prompting unit in signal connection with a controller, the controller is used for sending corresponding control signals to the prompting unit according to the sealing result and the detection result, and the prompting unit is used for sending corresponding prompts according to the received control signals.
The beneficial effects are that: the operator can intuitively acquire whether the sealing of the wine bottle is abnormal or not and specifically causes of the abnormality through the prompt sent by the prompt unit, so that the wine bottle with unqualified sealing is frequently processed in time.
Additional aspects and advantages of the invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention.
Drawings
FIG. 1 is a front view of an embodiment of an automated wine bottle closure of the present invention;
FIG. 2 is a cross-sectional view A-A of FIG. 1;
FIG. 3 is a top view of a base of an embodiment of an automated wine bottle closure of the present invention;
FIG. 4 is a cross-sectional view of a capping device of an embodiment of an automated wine bottle closure of the present invention;
FIG. 5 is a circuit block diagram of an embodiment of an automated wine bottle closure of the present invention;
FIG. 6 is a schematic diagram of a balance assembly of an embodiment of an automated wine bottle closure of the present invention;
FIG. 7 is a top view of a dial of an embodiment of an automated wine bottle closure of the present invention;
fig. 8 is a top view of a chute of an embodiment of an automated wine bottle closure of the present invention.
Detailed Description
Embodiments of the present invention are described in detail below, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to like or similar elements or elements having like or similar functions throughout. The embodiments described below by referring to the drawings are illustrative only and are not to be construed as limiting the invention.
In the description of the present invention, it should be understood that the terms "longitudinal," "transverse," "vertical," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like indicate or are based on the orientation or positional relationship shown in the drawings, merely to facilitate description of the invention and to simplify the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be configured and operated in a particular orientation, and thus should not be construed as limiting the invention.
In the description of the present invention, unless otherwise specified and defined, it should be noted that the terms "mounted," "connected," and "coupled" are to be construed broadly, and may be, for example, mechanical or electrical, or may be in communication with each other between two elements, directly or indirectly through intermediaries, as would be understood by those skilled in the art, in view of the specific meaning of the terms described above.
The following is a further detailed description of the embodiments:
reference numerals in the drawings of the specification include: the horizontal transfer table 1, the projection plate 2, the support plate 3, the lifting plate 4, the guide shaft 5, the auxiliary support plate 6, the screw pair 7, the pushing box 8, the prompt unit 9, the capper 10, the bottle taking plate 11, the bottle taking groove 12, the base 13, the image collector 14, the irradiation element 15, the arc groove 16, the pressure detection table 17, the connecting part 18, the pressing part 19, the driving rod 20, the clamping jaw 21, the guide rod 22, the arc clamping plate 23, the second pneumatic part 24, the sliding plate 25, the sliding groove 26, the baffle 27, the baffle groove 28, the conveying block 29, the toggle block 30, the conveying groove 31, the support table 32, the toggle plate 33, the toggle piece 34, the feed groove 35, the balancing weight 36, the magnetic part 37, the limiting plate 38, the canning assembly 100, the canning opening 103, the telescopic tube 102 and the wine supply tube 101.
Embodiment one:
as shown in fig. 1-5: the automatic wine bottle sealing device comprises a horizontal conveying table 1 and a controller, wherein the controller in the embodiment consists of a PLC, a man-machine interaction interface, a communication module and a power module, the PLC is in signal connection with the man-machine interaction interface, the communication module and the power module, the man-machine interaction interface is used for visualizing data and receiving user input signals, the communication module is used for providing data exchange and communication with other equipment or systems, the power module is used for providing power supply for the PLC, the man-machine interaction interface and the communication module, and the PLC is used for receiving and processing signals from other input equipment and performing corresponding control operation according to preset programs and logic.
The side wall of the horizontal conveying table 1 is fixedly connected with a gland mechanism through bolts, the gland mechanism comprises a base 13 fixedly connected with the horizontal conveying table 1, a bottle taking groove 12 is formed in the front end of the base 13, the bottle taking groove 12 is of a fan-shaped structure, and a bottle taking assembly for circulating wine bottles is arranged in the bottle taking groove 12.
The bottle taking assembly comprises a bottle taking disc which is rotationally connected with the bottle taking groove 12, the bottle taking disc extends into the horizontal conveying table 1, eight arc-shaped grooves 16 matched with a wine bottle body are uniformly distributed on the side wall of the bottle taking disc around the circumference of the axis of the bottle taking disc, a second servo motor which is in signal connection with a controller is fixedly connected in the base 13, and an output shaft of the second servo motor is fixedly connected with the bottle taking disc coaxially.
The pressure detection table 17 is fixed at the bottom in the bottle taking groove 12, the pressure detection table 17 is circular, a specific weighing sensor and a circular plate can be combined to form the bottle taking groove, the size of the pressure detection table 17 is larger than that of the arc-shaped groove 16, and the pressure detection table 17 can cover the bottom of the wine bottle completely.
The lifting assembly is arranged on the base 13 and comprises a supporting plate 3 fixedly connected to the middle part of the upper surface of the base 13, the supporting plate 3 extends above the base 13 and is perpendicular to the base 13, an auxiliary supporting plate 6 is fixedly connected to the top of the supporting plate 3, the auxiliary supporting plate 6 is parallel to the base 13, the supporting plate 3 and the auxiliary supporting plate 6 jointly form an I-shaped structure, a sliding groove 26 is formed in the supporting plate 3 and is arranged along the length direction of the supporting plate 3 and does not penetrate through the supporting plate 3, a lifting plate 4 is in sliding fit with the sliding groove 26, the lifting plate 4 is in an I-shaped structure, two ends of the lifting plate 4 extend to the front and the rear of the supporting plate 3 respectively, a screw pair 7 is arranged between the base 13 and the auxiliary supporting plate 6, two ends of the screw pair 7 are fixedly connected with the base 13 and the supporting plate 6 respectively, the screw pair 7 is positioned behind the supporting plate 3 and is parallel to the supporting plate 3, a nut of the screw pair 7 is fixedly connected with the lifting plate 4, a third servo motor in signal connection with the base 13 is fixedly connected with the screw pair, and the output shaft of the third servo motor is connected with the screw pair 7.
In addition, still be provided with two guiding axles 5 between base 13 and vice backup pad 6, guiding axle 5 both ends respectively with base 13 and backup pad 6 fixed connection, guiding axle 5 are located backup pad 3 the place ahead and parallel with backup pad 3, guiding axle 5 symmetry fixed connection is in base 13 left and right sides, has seted up the guiding hole on lifter plate 4, guiding axle 5 and guiding hole sliding fit to when adjusting lifter plate 4 height, can more stable adjust.
The lifting plate 4 of the lifting assembly is fixedly connected with a pushing box 8, a first pneumatic component (not shown in the attached drawing) is fixedly connected in the pushing box 8, the first pneumatic component is an air cylinder, an output shaft of the first pneumatic component is coaxially and fixedly connected with a capping device 10, the capping device 10 is composed of a connecting part 18, a squeezing part 19 and a clamping part for clamping an anti-theft ring of a spiral cover, the connecting part 18 is coaxially and fixedly connected with the output shaft of the first pneumatic component, the squeezing part 19 is rotationally connected with the connecting part 18, the axis of the squeezing part 19 coincides with the axis of the pressure detection table 17, a first servo motor is fixedly connected in the connecting part 18, the output shaft of the first servo motor is coaxially and fixedly connected with the squeezing part 19, the clamping part is arranged on the squeezing part 19, a second pneumatic component 24 for driving the clamping part is arranged in the squeezing part 19, and the second pneumatic component 24 in the embodiment is an air cylinder.
Specifically, the clamping part is including seting up in the slide groove 26 at extrusion part 19 top, a plurality of breach that communicates with slide groove 26 has been seted up at extrusion part 19 top, sliding fit has slide plate 25 in slide groove 26, articulated in slide plate 25 have the actuating lever 20 that corresponds with breach quantity, actuating lever 20 extends to outside the breach and articulates there is clamping jaw 21, fixedly connected with second pneumatic piece 24 in the extrusion part 19, the output shaft and the slide plate 25 fixed connection of second pneumatic piece 24, extrusion part 19 lateral wall integrated into one piece has a plurality of supporting shoe, articulated on the supporting shoe have guide bar 22, guide bar 22 keeps away from supporting shoe one end and articulates with clamping jaw 21.
In addition, keep away from actuating lever 20 one end inside wall fixedly connected with arc splint 23 at clamping jaw 21, arc splint 23 keep away from clamping jaw 21 one end and be the arcwall face, arc splint 23 inside wall fixedly connected with silica gel strip. The clamping stability can be increased and the anti-theft ring can be protected through the silica gel strip.
The controller is also connected with the pressure detection table 17, the first pneumatic element, the first servo motor and the second pneumatic element 24 in a signal manner, the pressure detection table 17 is used for detecting the gravity change of the wine bottle above the pressure detection table, the controller is used for controlling the first pneumatic element and the second pneumatic element 24 to synchronously operate, so that the first pneumatic element drives the extrusion part 19 to press down the spiral cover, the second pneumatic element 24 drives the clamping part to clamp the anti-theft ring of the spiral cover, and in the resetting process of the extrusion part 19, the first servo motor and the second pneumatic element 24 are controlled to synchronously operate, so that the first servo motor drives the extrusion part 19 to drive the clamping part to rotate, and the second pneumatic element 24 drives the clamping part to gradually release the anti-theft ring of the spiral cover; the controller is also used for acquiring the gravity change of the wine bottle in the resetting process of the extruding part 19 and outputting a sealing result.
The specific implementation process is as follows:
firstly, normal conveying of wine bottles is achieved through a horizontal conveying platform, when the wine bottles are conveyed into a bottle taking assembly, bottle taking trays are conveyed into a base 13 of a capping mechanism one by one, when the wine bottles are conveyed to the position right below a capping device 10, a pressure detection table 17 starts to monitor the weight of the wine bottles, a controller controls a first pneumatic piece to drive a squeezing part 19 to squeeze bottle caps sleeved on bottle mouths, an anti-theft ring of the bottle caps needs to be squeezed into limit grooves formed in the bottle mouths in the whole process of capping, the anti-theft ring can monitor gravity mutation once through one limit groove, namely the pressure detection table 17, and whether the caps are in place is judged according to whether the number of limit grooves required to be passed by the anti-theft ring corresponds to the gravity mutation times.
After the gland is finished, in the resetting process of the extrusion part 19, the clamping jaw 21 clamps the anti-theft ring and gradually releases along with the rising of the extrusion part 19, if the clamping jaw 21 successfully clamps the anti-theft ring in the process, and the anti-theft ring is well connected with the cover body, the whole wine bottle can be driven to synchronously rotate by the clamping jaw 21 and slightly lifted upwards, and the weight detected by the corresponding pressure detection table 17 can be changed smoothly; the anti-theft ring is in a loose state when the connection between the anti-theft ring and the cover body is broken, the whole wine bottle is driven by the clamping jaw 21 to slightly rotate or not rotate, and is slightly lifted upwards, but the weight detected by the pressure detection table 17 is not changed smoothly, but is changed unstably, so that whether the cover body is connected with the anti-theft ring normally is judged.
The two steps are used for stably completing the sealing of the wine bottle and the preliminary detection of whether the sealing is qualified or not.
In addition, through adding arc grip blocks (not shown in the drawing) in the both sides of pressure detection platform 17, be the shrink state under the initial condition of arc grip blocks, when pressure detection platform 17 detects pressure, namely the beverage bottle that the surface needs gland reaches pressure detection platform 17 top, the arc grip blocks stretches out from pressure detection platform 17 both sides and carries out the centre gripping to the beverage bottle, accomplish the gland more steadily under the grip state, then before extrusion 19 resets, clamping jaw 21 rotates the beverage bottle lid behind the gland, its pivoted moment keeps invariable, this moment sets up according to different beverage bottle lids, need ensure that the beverage bottle lid behind the gland is not hard up in the rotation in-process, and can provide enough moment and play the effect of checking whether beverage bottle lid behind the gland is damaged.
Embodiment two:
the difference with the first embodiment is that two sides of the end of the horizontal conveying table 1 in the conveying direction are fixedly connected with a monitoring board and a projection board 2 respectively, the monitoring board is provided with a plurality of groups of monitoring units connected with a controller in a signal manner, and the monitoring units comprise an irradiation element 15 and an image collector 14 corresponding to the irradiation element 15; the image collector 14 is used for collecting the sealed wine bottle image, the irradiation element 15 is used for emitting an irradiation light source towards the wine bottle, the image collector 14 is also used for collecting the irradiation shadow of the wine bottle on the projection plate 2, and the controller is also used for outputting a detection result according to the wine bottle image collected by the image collector 14 and the irradiation shadow of the wine bottle.
The capping mechanism is further provided with a prompting unit 9 in signal connection with a controller, the controller is used for sending corresponding control signals to the prompting unit 9 according to the sealing result and the detection result, the prompting unit 9 sends corresponding prompts according to the received control signals, and specifically, the prompting unit 9 can be set to be a plurality of indicator lamps with different colors, and the lamps with different colors correspond to different wine bottle sealing anomalies.
The specific implementation process is as follows:
the image acquisition of the wine bottle can intuitively determine whether the gland is qualified from the image based on the image acquisition, for example: the degree of the sealed wine bottles is compared with the degree of the sealed wine bottles, the degree of the sealed wine bottles is kept uniform, and if the degree of the sealed wine bottles is larger than that of the wine bottles after other sealing, the wine bottles may have unqualified sealing, so that unqualified sealing prompt is sent out through the prompt unit 9.
The illuminating element 15 is used for illuminating the wine bottle, the amplified wine bottle shadow is cast on the projection plate 2, and the image collector 14 is used for accurately judging whether the strip pieces are broken or not, so that whether the gland is qualified or not and whether the strip pieces between the cover body and the anti-theft ring are broken or not are detected again through the monitoring plate and the projection plate 2, and the wine bottle sealing is ensured to be qualified.
On the basis of the above, the image collector 14 is further configured to identify the cover area according to the sealed wine bottle image, compare whether the area between the cover and the anti-theft ring has different colors from the cover and the anti-theft ring, if the area does not have different colors, indicate that the connection between the cover and the anti-theft ring is normal, and if the area has different colors, indicate that the connection between the cover and the anti-theft ring is abnormal, that is, the strip may be broken, and determine the breaking amount of the strip according to the area of the area with different colors.
Embodiment III:
as shown in fig. 6-8, the difference with the second embodiment is that the side surface of the horizontal conveying table 1 is fixedly connected with a canning component 100 for canning wine through bolts, the basic structure is the same as the gland mechanism, the canning component also comprises a base 13 fixedly connected with the horizontal conveying table 1, the front end of the base 13 is provided with a bottle taking groove 12, the bottle taking groove 12 is in a fan-shaped structure, and a bottle taking component for circulating wine bottles is arranged in the bottle taking groove 12; the wine bottle filling machine is characterized in that a filling port 103 for filling wine is fixedly connected to the lifting plate 4, the filling port 103 is communicated with the telescopic pipe 102, and the telescopic pipe 102 is communicated with wine to be filled through the wine supply pipe 101, so that filling, sealing and sealing inspection can be synchronously completed on one machine, the wine bottle filling machine is suitable for small-scale production or trial production, and the wine bottle filling machine can effectively promote the small-scale production or trial production efficiency.
Because the weight on the horizontal conveying table 1 can be obviously changed after the wine is filled, in order to promote the stability of the horizontal conveying table 1 before and after the wine is filled, a balance component is arranged in the horizontal conveying table 1, the balance component comprises a supporting table 32 fixedly connected to the side wall of the horizontal conveying table 1, a stirring disc 33 is rotatably connected to the surface of the supporting table 32, a fourth servo motor for driving the stirring disc 33 to rotate is arranged in the side wall of the horizontal conveying table 1, stirring sheets 34 are fixedly connected to the side wall of the stirring disc 33, the two side faces of the stirring sheets 34 are of an inclined structure, the middle part of the stirring sheets 34 is horizontal to the supporting table 32, and the side wall of the horizontal conveying table 1 is hinged with conveying.
The conveying block 29 is internally provided with a conveying groove 31 for conveying the balancing weights 36, two ends of the conveying groove 31 are in arc-shaped structure and are communicated with the surface of the conveying block 29, the surfaces of the conveying block 29 corresponding to the two ends of the conveying groove 31 are fixedly connected with a feeding groove 35 and a blocking groove 28 respectively, the positions of the feeding groove 35 and the blocking groove 28 are symmetrical with each other by taking the hinge joint of the conveying block 29 as a symmetry axis, two ends of the bottom of the conveying block 29 are fixedly connected with stirring blocks 30, two sides of the bottom of the stirring blocks 30 are in inclined structures, at least one balancing weight 36 is placed in the conveying groove 31 in an initial state, and the balancing weights 36 preferably adopt spherical structures.
The two side walls of the feeding groove 35 are provided with retractable limiting plates 38, the limiting plates 38 can be retractable by combining springs with the limiting plates 38, and a baffle 27 is fixedly connected to one side wall of the baffle groove 28; the stirring disc 33 is driven to rotate by the fourth servo motor according to the operation frequency of the bottle taking assembly, so that the stirring piece 34 stirs stirring blocks 30 at two ends of the bottom of the conveying block 29 according to the operation frequency of the bottle taking assembly, a plurality of magnetic pieces 37 are fixedly connected to the bottom of a conveying belt of the horizontal conveying table 1, and the distance between the magnetic pieces 37 is set according to the frequency of the stirring piece 34 stirring the stirring blocks 30 at two ends of the bottom of the conveying block 29.
Preferably, under the condition that the setting precision of the space between the magnetic pieces 37 is insufficient, a notch can be formed on the side wall of one end of the baffle groove 28, which is close to the magnetic pieces 37, and the notch is used for providing a channel for the magnetic pieces 37 and the balancing weights 36 to enter the baffle groove 28, so that after the magnetic pieces 37 and the balancing weights 36 enter the baffle groove 28, the balancing weights 36 can be effectively blocked by the baffle 27 and accurately fall into the baffle groove 28.
The specific implementation process is as follows:
referring to fig. 6, when the stirring piece 34 stirs the stirring piece 30 at the right end of the conveying piece 29, the feeding groove 35 is in contact with the magnetic piece 37, so that the balancing weight 36 in the feeding groove is magnetically attracted by the magnetic piece 37, when the balancing weight 36 continuously moves leftwards, the stirring piece 34 stirs the stirring piece 30 at the left end of the conveying piece 29, the baffle 27 on the baffle groove 28 stops the balancing weight 36, the balancing weight 36 falls into the conveying groove 31 and continuously slides rightwards along the conveying groove 31, the telescopic limiting plate 38 is impacted by the inertia of the baffle 27, the limiting plate 38 is briefly contracted, the balancing weight 36 is limited by the limiting plate 38 and is temporarily stored in the feeding groove 35, and the balancing weight 36 is repeatedly added and recovered before and after wine bottle sealing.
At the moment when the unsealed wine bottles leave the horizontal conveying table 1, the weight of materials on the horizontal conveying table 1 is reduced, the running power of the horizontal conveying table 1 is not changed, the speed of the horizontal conveying table 1 is increased instantaneously, and the speed of the horizontal conveying table 1 is recovered because the sealed wine bottles are conveyed back to the horizontal conveying table 1 at the other side, although the speed of the horizontal conveying table 1 is accelerated to be short in recovery time, the running of the horizontal conveying table 1 is not stable enough, and wine filled in the wine bottles is easy to be influenced by the running instability and continuously oscillates.
The weight change on the horizontal conveying table 1 after canning wine can effectively reduce the interference brought by the balance component to the running stability of the horizontal conveying table 1, and promote the continuous and stable running of the horizontal conveying table 1.
The balance assembly of the embodiment can compensate the weight of the horizontal conveying table 1 when the unsealed wine bottles leave the horizontal conveying table 1, and reduce the weight of the horizontal conveying table 1 to be compensated when the sealed wine bottles are conveyed back to the horizontal conveying table 1 at the other side, so that the running speed of the horizontal conveying table 1 is more stable, and the wine bottles conveyed on the horizontal conveying table 1 are conveyed more stably.
The foregoing is merely exemplary of the present invention and the specific structures and/or characteristics of the present invention that are well known in the art have not been described in detail herein. It should be noted that modifications and improvements can be made by those skilled in the art without departing from the structure of the present invention, and these should also be considered as the scope of the present invention, which does not affect the effect of the implementation of the present invention and the utility of the patent. The protection scope of the present application shall be subject to the content of the claims, and the description of the specific embodiments and the like in the specification can be used for explaining the content of the claims.
Claims (8)
1. An automatic closing device of beverage bottle, its characterized in that: the bottle taking device comprises a horizontal conveying table, wherein a gland mechanism is arranged on the side wall of the horizontal conveying table, the gland mechanism comprises a base fixedly connected with the horizontal conveying table, a bottle taking groove is formed in the front end of the base, a bottle taking component for circulating wine bottles is arranged in the bottle taking groove, and a pressure detection table is arranged in the bottle taking groove;
the base is provided with a lifting assembly, the lifting assembly is fixedly connected with a pushing and pressing box, a first pneumatic component is fixedly connected in the pushing and pressing box, an output shaft of the first pneumatic component is coaxially and fixedly connected with a capping device, the capping device consists of a connecting part, an extruding part and a clamping part for clamping an anti-theft ring of a spiral cover, the connecting part is coaxially and fixedly connected with the output shaft of the first pneumatic component, the extruding part is rotationally connected with the connecting part, the axis of the extruding part is coincident with the axis of the pressure detection table, a first servo motor is arranged in the connecting part, the output shaft of the first servo motor is coaxially and fixedly connected with the extruding part, the clamping part is arranged on the extruding part, and a second pneumatic component for driving the clamping part is arranged in the extruding part;
the controller is connected with the pressure detection table, the first pneumatic piece, the first servo motor and the second pneumatic piece in a signal manner, the pressure detection table is used for detecting gravity change of wine bottles above the pressure detection table, the controller is used for controlling the first pneumatic piece and the second pneumatic piece to synchronously operate, enabling the first pneumatic piece to drive the extrusion part to press down the spiral cover, enabling the second pneumatic piece to drive the clamping part to clamp the anti-theft ring of the spiral cover, and controlling the first servo motor and the second pneumatic piece to synchronously operate in the resetting process of the extrusion part, enabling the first servo motor to drive the clamping part to rotate, and enabling the second pneumatic piece to drive the clamping part to gradually release the anti-theft ring of the spiral cover; the controller is also used for acquiring the gravity change of the wine bottle in the resetting process of the extrusion part and outputting a sealing result.
2. The automated wine bottle closure of claim 1, wherein: the bottle taking assembly comprises a bottle taking disc which is rotationally connected with the bottle taking groove, the bottle taking disc extends to the upper part of the horizontal conveying table, a plurality of arc-shaped grooves matched with the wine bottle body are uniformly distributed on the side wall of the bottle taking disc around the circumference of the axis of the bottle taking disc, and a second servo motor which is in signal connection with the controller is arranged in the base, and an output shaft of the second servo motor is fixedly connected with the bottle taking disc coaxially.
3. The automated wine bottle closure of claim 2, wherein: the lifting assembly comprises a supporting plate fixedly connected above the base, an auxiliary supporting plate is fixedly connected to the top of the supporting plate, a sliding groove is formed in the supporting plate, a lifting plate is slidably matched in the sliding groove, a screw pair is arranged between the base and the auxiliary supporting plate, a nut of the screw pair is fixedly connected with the lifting plate, a third servo motor in signal connection with the controller is arranged in the base, and an output shaft of the third servo motor is coaxially and fixedly connected with a screw of the screw pair.
4. The automated wine bottle closure according to claim 3, wherein: two guide shafts are also arranged between the base and the auxiliary supporting plate, the guide shafts are symmetrically arranged on the left side and the right side of the base, guide holes are formed in the lifting plate, and the guide shafts are in sliding fit with the guide holes.
5. The automated wine bottle closure of claim 1, wherein: the clamping part comprises a sliding groove arranged at the top of the extrusion part, a plurality of notches communicated with the sliding groove are arranged at the top of the extrusion part, a sliding plate is slidably matched in the sliding groove, a driving rod corresponding to the number of the notches is hinged in the sliding plate, the driving rod extends out of the notches and is hinged with clamping jaws, a second pneumatic piece is fixedly connected in the extrusion part, an output shaft of the second pneumatic piece is fixedly connected with the sliding plate, a plurality of supporting blocks are integrally formed on the side wall of the extrusion part, a guide rod is hinged on the supporting blocks, and one end of the guide rod, far away from the supporting blocks, is hinged with the clamping jaws.
6. The automated wine bottle closure according to claim 5, wherein: the clamping jaw is kept away from actuating lever one end inside wall fixedly connected with arc splint, arc splint inside wall fixedly connected with silica gel strip.
7. The automated wine bottle closure of claim 1, wherein: the two sides of the tail end of the horizontal conveying table in the conveying direction are fixedly connected with a monitoring plate and a projection plate respectively, the monitoring plate is provided with a plurality of groups of monitoring units which are connected with the controller in a signal manner, and each monitoring unit comprises an irradiation element and an image collector corresponding to the irradiation element; the image collector is used for collecting the sealed wine bottle image, the irradiation element is used for emitting an irradiation light source towards the wine bottle, the image collector is also used for collecting the irradiation shadow of the wine bottle on the projection plate, and the controller is also used for outputting a detection result according to the wine bottle image collected by the image collector and the irradiation shadow of the wine bottle.
8. The automated wine bottle closure of claim 7, wherein: the capping mechanism is also provided with a prompt unit in signal connection with a controller, the controller is used for sending corresponding control signals to the prompt unit according to the sealing result and the detection result, and the prompt unit is used for sending corresponding prompts according to the received control signals.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN202311823303.9A CN117466231B (en) | 2023-12-27 | 2023-12-27 | Automatic sealing device for wine bottle |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311823303.9A CN117466231B (en) | 2023-12-27 | 2023-12-27 | Automatic sealing device for wine bottle |
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| CN117466231B true CN117466231B (en) | 2024-02-27 |
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