CN117438156A - Cable production and processing surface dewatering and drying device and dewatering method - Google Patents
Cable production and processing surface dewatering and drying device and dewatering method Download PDFInfo
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- CN117438156A CN117438156A CN202311616333.2A CN202311616333A CN117438156A CN 117438156 A CN117438156 A CN 117438156A CN 202311616333 A CN202311616333 A CN 202311616333A CN 117438156 A CN117438156 A CN 117438156A
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- 238000001035 drying Methods 0.000 title claims abstract description 54
- 238000000034 method Methods 0.000 title claims abstract description 32
- 238000012545 processing Methods 0.000 title claims abstract description 25
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 21
- 238000010438 heat treatment Methods 0.000 claims abstract description 63
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 51
- 230000008569 process Effects 0.000 claims abstract description 19
- 238000007790 scraping Methods 0.000 claims abstract description 10
- 238000011010 flushing procedure Methods 0.000 claims description 32
- 238000007493 shaping process Methods 0.000 claims description 21
- 238000011084 recovery Methods 0.000 claims description 12
- 238000005406 washing Methods 0.000 claims description 10
- 238000001125 extrusion Methods 0.000 claims description 9
- 239000007788 liquid Substances 0.000 claims description 8
- 238000000926 separation method Methods 0.000 claims description 8
- 238000007599 discharging Methods 0.000 claims description 6
- 238000007664 blowing Methods 0.000 claims description 4
- 238000001816 cooling Methods 0.000 claims description 4
- 238000002955 isolation Methods 0.000 claims description 4
- 238000004064 recycling Methods 0.000 claims description 4
- 239000000284 extract Substances 0.000 claims description 2
- 230000000694 effects Effects 0.000 abstract description 10
- 238000001704 evaporation Methods 0.000 abstract description 2
- 230000008020 evaporation Effects 0.000 abstract description 2
- 230000006872 improvement Effects 0.000 description 7
- 125000006850 spacer group Chemical group 0.000 description 5
- 238000000576 coating method Methods 0.000 description 3
- 239000011248 coating agent Substances 0.000 description 2
- 239000004744 fabric Substances 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000010981 drying operation Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000009970 fire resistant effect Effects 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000005065 mining Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/30—Drying; Impregnating
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/0016—Apparatus or processes specially adapted for manufacturing conductors or cables for heat treatment
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Drying Of Solid Materials (AREA)
Abstract
The invention relates to the technical field of cable processing, in particular to a device and a method for removing water from a cable production processing surface. Which comprises a rinsing device and a drying device. According to the invention, the high-temperature gas is uniformly led out to the inner end of the perforation through the exhaust component and is contacted with the surface of the passing forming cable, the water stain adhered to the surface of the forming cable is subjected to drying treatment, the excessive recovered high-temperature gas is led into the inner end of the expansion component, the volume of the expansion component is increased, the inner side of the expansion component is contacted with the surface of the passing forming cable, the surface of the forming cable is subjected to comprehensive scraping treatment, the surface area of the forming cable which is not subjected to drying is scraped, the drying effect is further improved, meanwhile, the expansion component is subjected to heating treatment by utilizing the residual heat of the high-temperature gas, the water stain adhered to the expansion component in the scraping process is subjected to evaporation treatment, the scraping effect of the expansion component is improved, and the replacement frequency of the expansion component is reduced.
Description
Technical Field
The invention relates to the technical field of cable processing, in particular to a device and a method for removing water from a cable production processing surface.
Background
The cable is typically a rope-like cable of twisted wires of several wires or groups of wires, each group being insulated from each other and often twisted around a center, the entire outer surface being covered with a highly insulating coating, the cable having the characteristics of inner energized, outer insulated, the cable having power cables, control cables, compensation cables, shielding cables, high temperature cables, computer cables, signal cables, coaxial cables, fire resistant cables, marine cables, mining cables, aluminum alloy cables, etc. They are composed of single or multi-strand wires and insulating layers for connecting circuits, appliances, etc.
In the process of processing a cable, three main processes of drawing, twisting and coating are needed, when the cable is coated, an inner cable core is coated in the cable core through insulating materials such as rubber, and since the rubber sleeve is required to be extruded through an extruder in the coating process, the rubber sleeve can be rapidly molded and coated outside the cable core, materials are required to be rapidly molded through frozen water, a large amount of water stains are easily adhered to the surface of the molded cable, most molded cables are required to be protected by the outer braided sleeve, and if the water stains are removed in time, the subsequent processing steps are affected.
The existing surface dewatering and drying device for the formed cable is mainly divided into two types, wherein one type is that high-temperature gas is provided by a heating and separating device to dry the formed cable passing through the device, but the high-temperature gas is difficult to uniformly dry due to the circular structure of the cable section, so that the dewatering effect is greatly reduced; the other is to wipe the passing molding cable by sticking the drying cloth outside the molding cable, but the drying efficiency is poor because the drying cloth has limited water absorption capacity and needs to be frequently replaced.
In order to solve the above problems, a device and a method for removing water from a cable production and processing surface are needed.
Disclosure of Invention
The invention aims to provide a device and a method for removing water from a cable production and processing surface, so as to solve the problems in the background technology.
In order to achieve the above purpose, one of the purposes of the invention is to provide a water removing and drying device for a cable production processing surface, which comprises a flushing device, wherein the flushing device comprises a flushing bin for washing the surface of a formed cable, the top end of the flushing bin is provided with a drying device, the drying device comprises a bottom bin, one side of the top end of the bottom bin is provided with an exhaust bin, a through hole for the formed cable to pass through is formed in the middle position of the exhaust bin, an inner groove is formed in the inner end of the exhaust bin, an air supply assembly for supplying high-temperature air to the inner groove is arranged at the edge position of the top end of the bottom bin, an air collecting bin is arranged at the other side of the top end of the bottom bin, an air exhaust assembly is arranged at one side of the air collecting bin, which is communicated with the inner groove and used for uniformly guiding out the high-temperature air, and drying the surface of the cable is processed, and a side groove for recovering the dried air is formed at one side of the air collecting bin;
the side hole that is used for drying the shaping cable of accomplishing to pass through has been seted up to gas collection storehouse intermediate position, the side hole inner is provided with expansion assembly, expansion assembly encircles to the shaping cable outside that the drying accomplished, expansion assembly with the gas collection storehouse inner keeps the intercommunication, the side tank will retrieve gas introduction to expansion assembly inner, adjustment expansion assembly volume makes it attached in the shaping cable outside.
As a further improvement of the technical scheme, the air supply assembly comprises an air pump and a heating pipe, wherein a heating plate for heating the gas is arranged at the inner end of the heating pipe, a guide pipe is connected between the heating pipe and the air pump, the air pump pumps the gas in the air and guides the pumped gas into the heating pipe through the guide pipe for rack heating treatment, the heating pipe is arranged at the top end of the exhaust bin, and the inner end of the inner groove is kept communicated.
As a further improvement of the technical scheme, the exhaust assembly comprises an exhaust ring, a plurality of annular holes are formed in the side face of the exhaust ring, the annular holes are distributed on the side face of the exhaust ring in an array mode, and the annular holes are communicated with the inner groove.
As a further improvement of the technical scheme, the inner end of the inner groove is provided with a spacer ring, the side surface of the spacer ring is provided with a plurality of guide holes, the side surface of the spacer ring is provided with a fixed ring, the fixed ring is fixed at the inner end of the inner groove, the side surface of the fixed ring is provided with an annular groove, the inner end of the annular groove is sleeved with a collar, and a plurality of limiting springs are connected between the side surface of the collar and the side surface of the spacer ring.
As a further improvement of the technical scheme, the expansion assembly comprises an air bag, the air bag is arranged at the outer side of the inner end of the gas collecting bin, the outer side of the inner end of the air bag is sleeved outside the forming cable, a plurality of fixing pipes are connected between the air bag and the inner end of the gas collecting bin, and high-temperature gas recovered from the inner end of the gas collecting bin is led into the inner end of the air bag through the fixing pipes so as to be used for adjusting the volume of the air bag.
As a further improvement of the technical scheme, a sleeve is sleeved between the gas collecting bin and the exhaust bin, the sleeve comprises a pair of side arc plates, the bottom ends of the side arc plates are mutually attached to the top ends of the side arc plates, gaps for water flow recovery are formed by mutually attaching the bottom ends of the side arc plates, a pair of screws are arranged at the top ends of the side arc plates, the sleeve is located at the middle position of the bottom bin, and a collecting tank communicated with the gaps is formed at the top end of the bottom bin.
As a further improvement of the technical scheme, the bottom bin and the adjacent side of the flushing bin are provided with connecting grooves, the connecting grooves are communicated with the collecting grooves, the adjacent side of the flushing bin and the adjacent side of the bottom bin are provided with leakage grooves, the other side of the flushing bin is provided with a connecting pipe communicated with the flushing bin, the inner end of the connecting pipe is provided with a condensing pipe, and the top end of the connecting pipe is connected with a liquid pump.
As a further improvement of the technical scheme, an exhaust hole is formed in the top end of the gas collection bin, a recovery pipe is connected to the outer side of the exhaust hole, and the other end of the recovery pipe is communicated with the top end of the heating pipe.
The second object of the invention is to provide a method for adopting a cable production processing surface dewatering and drying device, which comprises the following steps:
s1, a cable passes through the top end of a flushing bin, and the cable in the passing extrusion molding process is molded through frozen water pre-stored in the top end of the flushing bin;
s2, enabling the formed cable to flow along the extrusion molding direction, gradually extend into the inner end of the perforation, sucking gas in the air through the air pump, guiding the sucked gas into the inner end of the heating pipe through the guide pipe, heating the sucked gas through the heating plate arranged at the inner end of the heating pipe to form high-temperature gas, and guiding the gas into the inner end of the inner groove along the heating pipe;
s3, the air pressure at the inner end of the inner groove is gradually increased, high-temperature gas in the flowing process can exert pressure on the side face of the lantern ring until the pressure exerted on the side face of the lantern ring by the high-temperature gas flowing in the inner end of the inner groove exceeds the elastic force formed by each limit spring, the flowing high-temperature gas can push the lantern ring to slide along the inner end of the annular groove so as to enable the annular groove to be in an open state, the flowing high-temperature gas flows to the position of the exhaust ring through the guide holes formed in the side face of the isolation ring, the high-temperature gas is uniformly led out from all annular holes formed in the side face of the exhaust ring, and the outer side of a passing formed cable is dried;
s4, recycling the dried high-temperature gas through a gas collecting bin, guiding the high-temperature gas into the air bags through each fixing pipe, and enabling the air bags to expand continuously until the outer sides of the inner ends of the air bags are attached to the outer sides of the forming cables, and forming relative scraping between the inner sides and the outer sides along with continuous movement of the forming cables, so that water stains adhered to the surfaces of the forming cables are removed secondarily through friction resistance generated;
s5, timely discharging redundant high-temperature gas at the inner end of the gas collection bin through the exhaust hole, guiding the gas into the inner end of the heating pipe through the recovery pipe, and performing secondary heating through the heating pipe to reform the gas into high-temperature gas;
s6, after the water stains adhered to the surface of the formed cable are blown by high-temperature gas exhausted from the side surface of the exhaust bin, part of the water stains are separated from the surface of the formed cable by the blowing force generated by the high-temperature gas, the separated water stains fall to the inner ends of the space of the arc plates at the two sides and fall to the inner ends of the gaps along the inner walls of the arc plates at the two sides, and flow to the inner ends of the collecting grooves through the gaps for collecting treatment;
and S7, the liquid pump extracts the inner end of the drain groove through the connecting pipe, and after cooling treatment is carried out through the connecting pipe, the frozen water is formed again and is led into a formed cable flushing area.
Compared with the prior art, the invention has the beneficial effects that:
1. in this cable production processing surface dewatering drying device and dewatering method, evenly export high temperature gas to perforation inner through exhaust subassembly, contact with the shaping cable surface of process, carry out drying treatment to the water stain of its surface adhesion, will lead into the expansion assembly inner through retrieving high temperature gas with excessive, promote expansion assembly volume increase, its inboard will contact with the shaping cable surface of process, carry out comprehensive scraping treatment to shaping cable surface, will not receive the shaping cable surface area of drying and scrape, further improve drying effect, utilize the remaining heat of high temperature gas to carry out heating treatment to expansion assembly simultaneously, carry out evaporation treatment to expansion assembly scraping in-process adhesion's water stain, improve expansion assembly's scraping effect, reduce expansion assembly's change frequency.
2. In the device and the method for removing water from the surface of the cable production and processing, the high-temperature gas flowing through the inner groove is subjected to limit treatment through the set lantern ring and the limit springs, the high-temperature gas is filled up to the inner end of the side cavity formed between the side surface of the fixed ring and the inner wall of the inner groove, the thrust exerted by the high-temperature gas on each position of the side surface of the lantern ring is enabled to be uniform until the thrust overcomes the elasticity formed by each limit spring, at the moment, the lantern ring slides along the inner end of the annular groove, each region of the inner end of the annular groove is uniformly opened, the high-temperature gas flow at the inner end of the side cavity is uniformly led out, the high-temperature gas can be uniformly led out from each annular hole formed on the side surface of the exhaust ring, and the water stain drying effect of the surface of the formed cable is improved.
Drawings
FIG. 1 is a schematic overall structure of embodiment 1 of the present invention;
FIG. 2 is a schematic view showing the structure of a flushing device according to embodiment 1 of the present invention;
fig. 3 is a schematic diagram showing the structure of a drying apparatus according to embodiment 1 of the present invention;
FIG. 4 is a schematic view of the bottom bin structure of embodiment 1 of the present invention;
FIG. 5 is a cross-sectional view of the structure of the exhaust chamber of embodiment 1 of the present invention;
FIG. 6 is an enlarged view of part of the portion A of FIG. 5 in accordance with example 1 of the present invention;
FIG. 7 is a sectional view of the exhaust chamber of embodiment 1 of the present invention;
FIG. 8 is a split view of the sleeve structure according to embodiment 1 of the present invention;
fig. 9 is a schematic view of the structure of a gas collecting chamber according to embodiment 1 of the present invention.
The meaning of each reference sign in the figure is:
10. a flushing device; 110. flushing a bin; 111. a drain groove; 120. a connecting pipe; 130. a liquid pump;
20. a drying device; 210. a bottom bin; 211. a collection tank; 220. an exhaust bin; 221. a spacer ring; 222. a fixing ring; 223. a collar; 224. a limit spring; 225. an exhaust ring; 230. a sleeve; 231. a side arc plate; 232. a notch; 233. a screw; 240. a gas collection bin; 241. an air bag; 242. a fixed tube; 243. an exhaust hole; 250. an air pump; 260. heating pipes; 270. and (5) recycling the pipe.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the apparatus or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention.
Example 1
Referring to fig. 1-9, an objective of the present embodiment is to provide a device for removing water and drying on a cable production and processing surface, which includes a flushing device 10, wherein the flushing device 10 includes a flushing bin 110 for washing a formed cable surface, a drying device 20 is disposed at the top end of the flushing bin 110, the drying device 20 includes a bottom bin 210, an exhaust bin 220 is disposed at one side of the top end of the bottom bin 210, a through hole for passing a formed cable is disposed in the middle position of the exhaust bin 220, an inner groove is disposed at the inner end of the exhaust bin 220, an air supply assembly for providing high-temperature air flow for the inner groove is disposed at the edge position of the top end of the bottom bin 210, an air collecting bin 240 is disposed at the other side of the top end of the bottom bin 210, an air exhaust assembly is disposed at one side of the exhaust bin 220 close to the air collecting bin 240, and is communicated with the inner groove for uniformly guiding out the high-temperature air, drying treatment is performed on the surface of the cable through which is disposed at one side of the air collecting bin 240 close to the exhaust bin 220;
the side hole that is used for drying the shaping cable that accomplishes is offered to gas collection storehouse 240 intermediate position, and the side hole inner is provided with the expansion assembly, and the expansion assembly encircles to the shaping cable outside that the drying accomplished, and expansion assembly keeps the intercommunication with gas collection storehouse 240 inner, and the side tank is with the gas introduction of retrieving to expansion assembly inner, adjusts expansion assembly volume, makes it attached in the shaping cable outside.
During specific use, in carrying out dewatering and drying process to the shaping cable surface, first, the cable in the extrusion molding process is through overshooting storehouse 110 top, through the frozen water that overshooting storehouse 110 top prestored carries out shaping processing to the cable in the extrusion molding process of process, the cable after the shaping this moment will flow along the extrusion molding direction, stretch into to the perforation inner, the air feed subassembly starts this moment, let in high temperature gas to the exhaust storehouse 220 inside groove, the high temperature gas will be close to the exhaust subassembly along the inside groove gradually, and evenly export the high temperature gas to the perforation inner through the exhaust subassembly, contact with the shaping cable surface of process, carry out drying processing to the water stain of its surface adhesion, because high temperature gas blowout exhaust subassembly back, self has certain kinetic energy, can adjust the flow direction with shaping cable surface contact, after promoting some high temperature gas to accomplish drying operation, along with the side channel introduction to the side tank inner of gas collection storehouse 240 inner, the pressure increase of gas collection storehouse 240 inner this moment, and expansion assembly and gas collection storehouse 240 inner intercommunication, along with the pressure of gas inner side 240 inner is continuous, and carry out the expansion assembly evenly exports to the perforation inner through the exhaust subassembly, carry out the expansion assembly to the expansion assembly with the surface of the high temperature, carry out the expansion assembly is carried out the drying processing to the expansion effect is improved, the expansion assembly is carried out the expansion effect is carried out to the surface is improved to the surface of the expansion assembly, the surface is further is contacted with the surface of the expansion assembly, the expansion assembly is scraped, the surface is not is removed, the expansion assembly is subjected to the expansion, and is further processed to the surface is subjected to the expansion processing was carried out the expansion processing was carried is more has the expansion assembly, and is more has the high expansion assembly.
Further, the air supply assembly includes an air pump 250 and a heating pipe 260, a heating plate for heating the air is provided at the inner end of the heating pipe 260, a conduit is connected between the heating pipe 260 and the air pump 250, the air pump 250 pumps the air into the air, and guides the pumped air into the heating pipe 260 for frame heating treatment through the conduit, the heating pipe 260 is installed at the top end of the air exhaust bin 220, and the inner end of the inner tank is kept in communication, during the process of providing the high temperature air to the inner tank, the air in the air is pumped through the air pump 250, and the pumped air is guided into the inner end of the heating pipe 260 through the conduit, the pumped air is heated through the heating plate provided at the inner end of the heating pipe 260 to form the high temperature air, and is guided into the inner end of the inner tank along the heating pipe 260, meanwhile, after the air pump 250 pumps, the high temperature air forms a certain kinetic energy, and flows along the inner end of the inner tank until the air overflows from the air exhaust assembly, and the passing through the forming cable is dried.
Still further, the exhaust assembly includes the exhaust ring 225, a plurality of ring holes have been seted up to the exhaust ring 225 side, each ring hole is the array and distributes in exhaust ring 225 side, ring hole and inside groove keep the intercommunication, after the inside inslot is leading-in high temperature gas, because high temperature gas has kinetic energy, will flow along inside groove inner, and along with inside groove inner continuously gush in high temperature gas, excessive high temperature gas will gradually be close to exhaust ring 225 position, and outwards discharge along the ring hole of exhaust ring 225 side setting up, discharge high temperature gas in the inside groove inner, make it contact with the shaping cable surface that passes through, utilize the heat that high temperature gas self carried to carry the water stain of shaping cable surface and carry out the drying treatment.
Because most of the high-temperature gas is accumulated in the area where the heating pipe 260 is opposite to the inner groove in the process of introducing the high-temperature gas into the inner groove through the heating pipe 260, a great amount of high-temperature gas can be obtained from the annular holes horizontally aligned with the area, the high-temperature gas of the other annular holes can be reduced along with the increase of the distance of the annular holes far away from the position, the high-temperature gas discharged by each annular hole is promoted to be different, the drying effect of the surface of the formed cable is influenced, in particular, the inner groove is internally provided with a separation ring 221, the side surface of the separation ring 221 is provided with a plurality of diversion holes, the side surface of the separation ring 221 is provided with a fixed ring 222, the inner end of the fixed ring 222 is provided with an annular groove, the inner end of the annular groove is sleeved with a collar 223, a plurality of limit springs 224 are connected between the side surface of the collar 223 and the side surface of the separation ring 221, the high-temperature gas flowing through the inner groove is limited by the collar 223 and the limit springs 224, as the inner end of the inner tank starts to be flushed with high-temperature gas, the pressure of the inner end of the inner tank gradually increases, in this state, the high-temperature gas in the flowing process applies pressure to the side surface of the collar 223, the elastic force formed by the limit springs 224 arranged on one side of the collar 223 far away from the high-temperature gas maintains the fixed state of the collar 223, the collar 223 is attached to the inner end of the annular tank, the high-temperature gas cannot pass through the fixed ring 222 and approaches the position of the exhaust ring 225 until the pressure applied by the high-temperature gas flushed by the inner end of the inner tank to the side surface of the collar 223 exceeds the elastic force formed by the limit springs 224, at this time, the flowing high-temperature gas pushes the collar 223 to slide along the inner end of the annular tank, so as to promote the annular tank to be in an open state, the flowing high-temperature gas flows to the position of the exhaust ring 225 through the guide holes arranged on the side surface of the isolation ring 221, in this process, because the annular tank is in a closed state, the high temperature gas fills the inner end of the side cavity formed between the side surface of the fixed ring 222 and the inner wall of the inner groove, at this time, the thrust applied by the high temperature gas to each position on the side surface of the collar 223 is uniform until the thrust overcomes the elasticity formed by each limit spring 224, at this time, the collar 223 slides along the inner end of the annular groove, each region of the inner end of the annular groove is uniformly opened, the high temperature gas flow at the inner end of the side cavity is uniformly led out, the high temperature gas can be uniformly led out from each annular hole formed on the side surface of the exhaust ring 225, and the water stain drying effect of the surface of the formed cable is improved.
In addition, the expansion assembly comprises an air bag 241, the air bag 241 is arranged at the outer side of the inner end of the gas collecting bin 240, the outer side of the inner end of the air bag 241 is sleeved outside the forming cable, a plurality of fixing pipes 242 are connected between the air bag 241 and the inner end of the gas collecting bin 240, high-temperature gas recovered from the inner end of the gas collecting bin 240 is led into the inner end of the air bag 241 through the fixing pipes 242 so as to be used for adjusting the volume of the air bag 241, in an initial state, the outer side of the inner end of the air bag 241 is sleeved outside the forming cable, at the moment, as the high-temperature gas is not obtained from the inner end of the air bag 241, the expansion volume of the air bag 241 is at the minimum, a certain gap is reserved between the outer side of the inner end of the air bag 241 and the outer side of the forming cable, the air bag 241 is not contacted with the air bag until the high-temperature gas is recovered from the inner end of the gas collecting bin 240 through each fixing pipe 242, the high-temperature gas is led into the air bag 241 until the inner side of the air bag 241 is attached to the outer side of the forming cable, the air bag is continuously moved along with the forming cable, relative scraping is formed between the air bag and the air bag is carried out, water stains adhered to the surface of the forming cable are secondarily, and the forming cable are improved.
Besides, a sleeve 230 is sleeved between the gas collecting bin 240 and the gas discharging bin 220, the sleeve 230 comprises a pair of side arc plates 231, the bottom ends and the top ends of the side arc plates 231 are mutually attached, gaps 232 for water flow recovery are formed by mutually attaching the bottom ends of the side arc plates 231, a pair of screws 233 are arranged at the top ends of the side arc plates 231, the sleeve 230 is positioned in the middle of the bottom bin 210, a collecting groove 211 communicated with the gaps 232 is formed at the top end of the bottom bin 210, after water stains adhered to the surface of a formed cable are blown by high-temperature gas discharged from the side surface of the gas discharging bin 220, part of the water stains are separated from the surface of the formed cable by the blowing force generated by the high-temperature gas, the separated water stains fall to the two side arc plates 231 to form space inner ends, slide to the inner ends of the gaps 232 along the inner walls of the side arc plates 231, flow to the inner ends of the gaps 232, and are collected by flowing to the inner ends of the collecting groove 211 through the gaps 232.
Further, the adjacent sides of the bottom bin 210 and the flushing bin 110 are provided with connecting grooves, the connecting grooves are communicated with the collecting grooves 211, the adjacent sides of the flushing bin 110 and the bottom bin 210 are provided with drain grooves 111, the other side of the flushing bin 110 is provided with a connecting pipe 120 communicated with the flushing bin 110, the inner end of the connecting pipe 120 is provided with a condensing pipe, the top end of the connecting pipe 120 is connected with a liquid pump 130, at the moment, the liquid pump 130 is started to drain water stains recovered from the inner end of the collecting grooves 211 through the drain grooves 111 and the connecting grooves, the inner end of the drain grooves 111 is pulled out through the connecting pipe 120, after the cooling treatment is carried out through the connecting pipe 120, frozen water is formed again and is led into a formed cable flushing area, the water stains adhered to a formed cable are recovered for the second time, and the resource utilization rate is improved.
Still further, the top end of the gas collecting bin 240 is provided with an exhaust hole 243, the outside of the exhaust hole 243 is connected with a recovery pipe 270, the other end of the recovery pipe 270 is communicated with the top end of the heating pipe 260, the arranged exhaust hole 243 is used for timely discharging redundant high-temperature gas at the inner end of the gas collecting bin 240, the gas is led into the inner end of the heating pipe 260 through the recovery pipe 270, and the gas is secondarily heated through the heating pipe 260 to reform the high-temperature gas for carrying out surface drying work of a formed cable, so that the resource utilization rate is further improved.
A second object of the present embodiment is to provide a method for producing a surface dewatering and drying device by using a cable, including the following method steps:
s1, forming the cable in the extrusion molding process by using frozen water pre-stored at the top end of the flushing bin 110 after the cable passes through the top end of the flushing bin 110;
s2, enabling the formed cable to flow along the extrusion molding direction, gradually extend into the inner end of the perforation, sucking gas in the air through the air pump 250, guiding the sucked gas into the inner end of the heating pipe 260 through the guide pipe, heating the sucked gas through a heating plate arranged at the inner end of the heating pipe 260 to form high-temperature gas, and guiding the gas into the inner end of the inner groove along the heating pipe 260;
s3, the air pressure at the inner end of the inner groove is gradually increased, the high-temperature gas in the flowing process can exert pressure on the side face of the lantern ring 223 until the pressure exerted on the side face of the lantern ring 223 by the high-temperature gas which is surmounted by the inner end of the inner groove exceeds the elastic force formed by each limit spring 224, the flowing high-temperature gas can push the lantern ring 223 to slide along the inner end of the annular groove, the annular groove is promoted to be in an open state, the flowing high-temperature gas flows to the position of the exhaust ring 225 through the diversion holes formed on the side face of the isolation ring 221, the high-temperature gas is evenly led out from each annular hole formed on the side face of the exhaust ring 225, and the outer side of the passing formed cable is dried;
s4, recycling the dried high-temperature gas through the gas collection bin 240, guiding the high-temperature gas into the air bags 241 through the fixing pipes 242, and enabling the volume of the air bags 241 to expand continuously until the outer sides of the inner ends of the air bags 241 are attached to the outer sides of the forming cables, and forming relative scraping between the inner sides and the outer sides along with continuous movement of the forming cables, so that water stains adhered to the surfaces of the forming cables are removed secondarily through friction resistance generated;
s5, timely discharging redundant high-temperature gas at the inner end of the gas collection bin 240 through the exhaust holes 243, guiding the gas into the inner end of the heating pipe 260 through the recovery pipe 270, and performing secondary heating through the heating pipe 260 to reform the gas into high-temperature gas;
s6, after the water stain adhered to the surface of the formed cable is blown by the high-temperature gas exhausted from the side surface of the exhaust bin 220, part of the water stain is separated from the surface of the formed cable by the blowing force generated by the high-temperature gas, the separated water stain falls to the two side arc plates 231 to form space inner ends, slides to the inner ends of the gaps 232 along the inner walls of the two side arc plates 231, flows to the inner ends of the collecting grooves 211 through the gaps 232 and is collected;
s7, the liquid pump 130 draws out the inner end of the drain groove 111 through the connecting pipe 120, and after cooling treatment is carried out through the connecting pipe 120, the frozen water is formed again and is led into a formed cable flushing area.
The foregoing has shown and described the basic principles, principal features and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the above-described embodiments, and that the above-described embodiments and descriptions are only preferred embodiments of the present invention, and are not intended to limit the invention, and that various changes and modifications may be made therein without departing from the spirit and scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (9)
1. The utility model provides a cable manufacture processing surface dewatering drying device, includes flushing equipment (10), flushing equipment (10) are including being used for carrying out washing storehouse (110) of washing to the shaping cable surface, its characterized in that: the drying device comprises a flushing bin (110), wherein the top end of the flushing bin (110) is provided with drying equipment (20), the drying equipment (20) comprises a bottom bin (210), one side of the top end of the bottom bin (210) is provided with an exhaust bin (220), a through hole for a formed cable to pass through is formed in the middle position of the exhaust bin (220), an inner groove is formed in the inner end of the exhaust bin (220), an air supply component for providing high-temperature air flow for the inner groove is arranged at the edge position of the top end of the bottom bin (210), the other side of the top end of the bottom bin (210) is provided with an air collecting bin (240), one side, close to the air collecting bin (240), of the exhaust bin (220) is provided with an air exhaust component, the air exhausting component is communicated with the inner groove and used for uniformly guiding out high-temperature air, drying treatment is performed on the surface of the cable, and one side, close to the air collecting bin (240), of the air collecting bin (220), is provided with a side groove for recovering the air after drying.
The side hole that is used for drying the shaping cable that accomplishes to pass through has been seted up to gas collection storehouse (240) intermediate position, the side hole inner is provided with expansion assembly, expansion assembly encircles to the shaping cable outside that the drying accomplished, expansion assembly with gas collection storehouse (240) inner keeps the intercommunication, the side tank will retrieve gas guide into to expansion assembly inner, adjustment expansion assembly volume makes it attached in the shaping cable outside.
2. The apparatus for drying water removed from a cable production processing surface according to claim 1, wherein: the air supply assembly comprises an air pump (250) and a heating pipe (260), wherein a heating plate for heating the gas is arranged at the inner end of the heating pipe (260), a guide pipe is connected between the heating pipe (260) and the air pump (250), the air pump (250) pumps the gas in the air, the pumped gas is guided into the heating pipe (260) through the guide pipe to carry out frame heating treatment, the heating pipe (260) is arranged at the top end of the exhaust bin (220), and the inner end of the inner groove is kept communicated.
3. The apparatus for drying water removed from a cable production processing surface according to claim 2, wherein: the exhaust assembly comprises an exhaust ring (225), a plurality of annular holes are formed in the side face of the exhaust ring (225), the annular holes are distributed on the side face of the exhaust ring (225) in an array mode, and the annular holes are communicated with the inner groove.
4. A cable production process surface dewatering and drying apparatus as recited in claim 3, wherein: the inner end of the inner groove is provided with a separation ring (221), the side surface of the separation ring (221) is provided with a plurality of diversion holes, the side surface of the separation ring (221) is provided with a fixing ring (222), the fixing ring (222) is fixed at the inner end of the inner groove, the side surface of the fixing ring (222) is provided with a ring groove, the inner end of the ring groove is sleeved with a collar (223), and a plurality of limit springs (224) are connected between the side surface of the collar (223) and the side surface of the separation ring (221).
5. The apparatus for drying water removed from a cable production processing surface according to claim 1, wherein: the expansion assembly comprises an air bag (241), the air bag (241) is arranged at the outer side of the inner end of the air collecting bin (240), the outer side of the inner end of the air bag (241) is sleeved outside a forming cable, a plurality of fixing pipes (242) are connected between the air bag (241) and the inner end of the air collecting bin (240), and high-temperature gas recycled at the inner end of the air collecting bin (240) is led into the inner end of the air bag (241) through the fixing pipes (242) so as to be used for adjusting the volume of the air bag (241).
6. The apparatus for drying water removed from a cable production processing surface according to claim 2, wherein: the utility model discloses a gas collection storehouse, including gas collection storehouse (240) and exhaust storehouse (220), cover is equipped with sleeve (230) between gas collection storehouse (240) with exhaust storehouse (220), sleeve (230) include a pair of side arc board (231), two side arc board (231) bottom and top laminate each other, and two side arc board (231) bottom laminate each other and form breach (232) that are used for rivers to retrieve, two side arc board (231) top is provided with a pair of screw rod (233), sleeve (230) are located end storehouse (210) intermediate position, end storehouse (210) top seted up with collecting vat (211) that breach (232) remain the intercommunication.
7. The apparatus for drying and dewatering a cable production process surface of claim 6, wherein: the utility model discloses a washing machine, including washing bin (110), drain (111) have been seted up to end bin (210) with the spread groove has been seted up to washing bin (110) adjacent side, the spread groove with end bin (210) adjacent side has been seted up to washing bin (110), washing bin (110) opposite side be provided with washing bin (110) keep connecting pipe (120) of intercommunication, connecting pipe (120) inner is provided with the condenser pipe, connecting pipe (120) top is connected with liquid pump (130).
8. The apparatus for drying and dewatering a cable production process surface of claim 6, wherein: the top end of the gas collection bin (240) is provided with an exhaust hole (243), the outer side of the exhaust hole (243) is connected with a recovery pipe (270), and the other end of the recovery pipe (270) is communicated with the top end of the heating pipe (260).
9. A method of using a cable production process surface dewatering and drying apparatus comprising any one of claims 1-8, characterized by: the method comprises the following steps:
s1, forming the cable in the extrusion molding process by flushing the top end of a bin (110) through frozen water pre-stored in the top end of the bin (110);
s2, enabling the formed cable to flow along the extrusion molding direction, gradually extend into the inner end of the perforation, sucking gas in the air through the air pump (250), guiding the sucked gas into the inner end of the heating pipe (260) through the guide pipe, heating the sucked gas through a heating plate arranged at the inner end of the heating pipe (260) to form high-temperature gas, and guiding the gas into the inner end of the inner groove along the heating pipe (260);
s3, the air pressure at the inner end of the inner groove is gradually increased, the high-temperature gas in the flowing process can exert pressure on the side face of the sleeve ring (223) until the pressure exerted by the high-temperature gas which is introduced into the inner end of the inner groove on the side face of the sleeve ring (223) exceeds the elastic force formed by each limit spring (224), the flowing high-temperature gas can push the sleeve ring (223) to slide along the inner end of the annular groove, the annular groove is promoted to be in an open state, the flowing high-temperature gas flows to the position of the exhaust ring (225) through the guide holes formed in the side face of the isolation ring (221), the high-temperature gas is uniformly led out from all annular holes formed in the side face of the exhaust ring (225), and the outer side of a passing formed cable is dried;
s4, recycling the dried high-temperature gas through a gas collecting bin (240), guiding the high-temperature gas into the air bags (241) through each fixing pipe (242), and enabling the volume of the air bags (241) to expand continuously until the outer sides of the inner ends of the air bags (241) are attached to the outer sides of the forming cables, and forming relative scraping between the air bags and the forming cables along with continuous movement of the forming cables, so that water stains adhered to the surfaces of the forming cables are removed secondarily through friction resistance generated;
s5, timely discharging redundant high-temperature gas at the inner end of the gas collection bin (240) through the exhaust hole (243), guiding the gas into the inner end of the heating pipe (260) through the recovery pipe (270), and performing secondary heating through the heating pipe (260) to reform the gas into high-temperature gas;
s6, after the water stain adhered to the surface of the formed cable is blown by high-temperature gas exhausted from the side surface of the exhaust bin (220), part of the water stain is separated from the surface of the formed cable by the blowing force generated by the high-temperature gas, the separated water stain falls to the two side arc plates (231) to form the inner space end, slides to the inner end of the notch (232) along the inner walls of the two side arc plates (231), and flows to the inner end of the collecting tank (211) through the notch (232) to be collected;
s7, the liquid pump (130) extracts the inner end of the leakage groove (111) through the connecting pipe (120), and after cooling treatment is carried out through the connecting pipe (120), the frozen water is formed again and is led into a formed cable flushing area.
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| CN202311616333.2A CN117438156A (en) | 2023-11-30 | 2023-11-30 | Cable production and processing surface dewatering and drying device and dewatering method |
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| CN202311616333.2A CN117438156A (en) | 2023-11-30 | 2023-11-30 | Cable production and processing surface dewatering and drying device and dewatering method |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN117877821A (en) * | 2024-03-12 | 2024-04-12 | 深圳市鹏塑科技发展有限公司 | Multi-section type dried cable production drying device and drying method |
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| CN113838618A (en) * | 2021-10-27 | 2021-12-24 | 伏文勇 | Processing production system and production process for cable production |
| CN116564627A (en) * | 2023-06-09 | 2023-08-08 | 安徽硕兴新能源科技有限公司 | Cable processing equipment |
| CN116672909A (en) * | 2023-07-27 | 2023-09-01 | 托伦斯半导体设备启东有限公司 | Semiconductor grade airtight cavity type even gas disk |
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| CN210200415U (en) * | 2019-08-07 | 2020-03-27 | 湖北恒泰电线电缆有限公司 | Cable manufacture drying-machine |
| CN113697599A (en) * | 2021-10-27 | 2021-11-26 | 江苏学霖电缆科技有限公司 | Winding device for cable manufacturing |
| CN113838618A (en) * | 2021-10-27 | 2021-12-24 | 伏文勇 | Processing production system and production process for cable production |
| CN116564627A (en) * | 2023-06-09 | 2023-08-08 | 安徽硕兴新能源科技有限公司 | Cable processing equipment |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN117877821A (en) * | 2024-03-12 | 2024-04-12 | 深圳市鹏塑科技发展有限公司 | Multi-section type dried cable production drying device and drying method |
| CN117877821B (en) * | 2024-03-12 | 2024-05-17 | 深圳市鹏塑科技发展有限公司 | Multi-section type dried cable production drying device and drying method |
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