CN117371988A - Electromechanical device detection and maintenance system - Google Patents
Electromechanical device detection and maintenance system Download PDFInfo
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- CN117371988A CN117371988A CN202311420995.2A CN202311420995A CN117371988A CN 117371988 A CN117371988 A CN 117371988A CN 202311420995 A CN202311420995 A CN 202311420995A CN 117371988 A CN117371988 A CN 117371988A
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Abstract
The invention discloses an electromechanical equipment detection and maintenance system, which belongs to the technical field of electromechanical equipment detection and comprises an equipment analysis module and a detection module; the equipment analysis module is used for analyzing the electromechanical equipment in the factory building, determining the detection implementation scheme of each electromechanical equipment, and refitting each electromechanical equipment based on the detection implementation scheme; the detection module is used for detecting each target device in real time, acquiring detection data of each target device in real time, and detecting the detection data to obtain a corresponding detection result; the detection result comprises detection qualification and corresponding detection problems; establishing a detection display model, inputting the detection result into the detection display model for real-time display, and alarming to a manager for the target equipment with the detection result being non-detection qualified; through the mutual cooperation between the equipment analysis module and the detection module, unified detection of enterprises on target equipment in a factory is realized, and the problem that the current enterprises can only singly detect is solved.
Description
Technical Field
The invention belongs to the technical field of electromechanical equipment detection, and particularly relates to an electromechanical equipment detection and maintenance system.
Background
In the production and life, the function of the electromechanical equipment is not separated; such as common lathes, common milling machines, numerical control machines, wire cutting machines, food packaging machines, textile machines, automated production lines, industrial robots, motors, kilns, etc., which are used in a large number of industrial processes; therefore, there will be various kinds and numbers of electromechanical devices in a production enterprise, and some enterprises basically only have the capability of using electromechanical devices, and lack the capability of self-detecting whether the electromechanical devices are abnormally operated, especially for electromechanical devices without self-checking function, the enterprises can only judge according to the use experience of staff, but for some abnormal situations which cannot be directly displayed, the enterprises can not find the abnormal situations easily by manual mode; moreover, for a plurality of electromechanical devices, a method for comprehensive detection in a factory is lacking; based on the problems, the invention provides an electromechanical device detection and maintenance system.
Disclosure of Invention
In order to solve the problems of the scheme, the invention provides an electromechanical equipment detection and maintenance system.
The aim of the invention can be achieved by the following technical scheme:
an electromechanical equipment detection and maintenance system comprises an equipment analysis module and a detection module;
the equipment analysis module is used for analyzing the electromechanical equipment in the factory building, determining the detection implementation scheme of each electromechanical equipment, and refitting each electromechanical equipment based on the detection implementation scheme.
Further, the setting method of the detection implementation scheme comprises the following steps:
establishing a electromechanical library, wherein the electromechanical library is used for electromechanical equipment characteristic information; the electromechanical device characteristic information comprises electromechanical device information, a detection implementation scheme, implementation cost and implementation values;
determining target equipment, wherein the target equipment comprises self-checking equipment and complementary checking equipment;
matching corresponding detection implementation schemes to be selected from the electromechanical library according to target equipment information; and screening the detection implementation schemes to be selected to obtain detection implementation schemes applied to all the electromechanical devices.
Further, the method for screening the implementation scheme to be detected comprises the following steps:
calculating the priority value of each detection implementation scheme to be selected according to a priority formula, removing the detection implementation schemes to be selected with the priority value lower than a threshold value X1, sequencing the rest detection implementation schemes to be selected according to the order of the priority values from high to low, obtaining a recommendation list, sending the recommendation list to corresponding management staff of an enterprise, and determining the detection implementation schemes of corresponding applications.
Further, the preferential formula is yb=q1×sc-q2×cb 1.26 ；
Wherein: q1 and q2 are weight coefficients of implementation value and implementation cost respectively, and the value ranges are 0 and 1;
YB is a priority value; SC is the implementation value, CB is the implementation cost; and the range of the implementation value is [0, 100].
The detection module is used for detecting each target device in real time, acquiring detection data of each target device in real time, and detecting the detection data to obtain a corresponding detection result; the detection result comprises detection qualification and corresponding detection problems;
and establishing a detection display model, inputting the detection result into the detection display model for real-time display, and alarming to a manager for the target equipment with the detection result being non-detection qualified.
Further, alerting the manager includes a field alert; the method for alarming on site comprises the following steps:
setting an alarm device on target equipment, such as an alarm lamp, a voice alarm and other equipment;
marking the target equipment which corresponds to non-detection qualification as abnormal equipment, identifying an alarm device corresponding to the abnormal equipment in the factory building, and controlling the corresponding alarm device to carry out on-site alarm.
Further, the system also comprises an abnormal maintenance module, wherein the abnormal maintenance module is used for guiding corresponding personnel of the enterprise to maintain the target equipment when the detection abnormality occurs.
Further, the working method of the abnormal maintenance module comprises the following steps:
the method comprises the steps of sharing a detection display model in real time, and establishing a sharing display model;
identifying detection abnormality in the shared display model in real time, and acquiring corresponding detection data and detection results when the detection abnormality is identified, and integrating the detection data and the detection results into detection analysis data;
sending the detection analysis data to corresponding emergency treatment personnel; and guiding corresponding personnel of the enterprise to conduct exception handling through emergency handling personnel.
Further, the emergency treatment personnel set the docking data according to the detection analysis data and the emergency treatment process, and send the docking data to the technical personnel of the target equipment, and perform corresponding technical communication.
Compared with the prior art, the invention has the beneficial effects that:
through the mutual coordination between the equipment analysis module and the detection module, unified detection of the enterprise on the target equipment in the factory is realized, and the problem that the current enterprise can only singly detect is solved; the detection efficiency of the electromechanical equipment is improved, and the real-time detection of the electromechanical equipment is realized. Through the arrangement of the equipment analysis module, comprehensive analysis of electromechanical equipment in a factory is realized, the arrangement of corresponding detection implementation modes of all electromechanical equipment is completed, the improvement of the electromechanical equipment is assisted for enterprises, and data support is provided for comprehensive detection and maintenance of the electromechanical equipment.
Through setting up unusual maintenance module, realize carrying out quick maintenance when detecting the unusual, avoid the enterprise to lead to unable timely unusual problem of going on because of self professional ability to handle, and lead to great economic loss and security risk, solve enterprise personnel simultaneously and be difficult to with technical staff's problem of communicating.
Drawings
In order to more clearly illustrate the embodiments of the invention or the technical solutions in the prior art, the following description will briefly explain the drawings used in the embodiments or the description of the prior art, and it is obvious that the drawings in the following description are only some embodiments of the invention, and that other drawings can be obtained according to these drawings without inventive effort to a person skilled in the art.
Fig. 1 is a functional block diagram of the present invention.
Detailed Description
The technical solutions of the present invention will be clearly and completely described in connection with the embodiments, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
As shown in fig. 1, an electromechanical device detection and maintenance system includes a device analysis module and a detection module;
the equipment analysis module is used for analyzing the electromechanical equipment in the factory building and determining detection implementation schemes of the electromechanical equipment, wherein the detection implementation schemes are how to realize intelligent detection of the electromechanical equipment, for example, an electromechanical equipment controller is arranged on the electromechanical equipment, and the electromechanical equipment controller can monitor whether faults occur in the electromechanical equipment or not; the detection implementation schemes corresponding to different electromechanical devices may be different, and some manufacturers of the electromechanical devices may worry about revealing some information in the electromechanical devices, so that some detection implementation schemes cannot be applied yet, which is difficult for a user enterprise to implement by itself, so that intelligent analysis is required to be performed through a device analysis module to determine the detection implementation scheme of each electromechanical device, and each electromechanical device is modified based on the obtained detection implementation scheme.
The setting method of the detection implementation scheme of each electromechanical device comprises the following steps:
the user sets electromechanical equipment to be monitored uniformly and marks the electromechanical equipment as target equipment; setting by enterprises according to own requirements; identifying each piece of target equipment information, wherein the target equipment information comprises relevant data such as a brand manufacturer, a type and a model of the target equipment, whether self-checking is possible, a self-checking abnormal prompting mode and the like, and dividing the target equipment into self-checking equipment and complementary checking equipment according to the target equipment information; the self-checking equipment is electromechanical equipment capable of self-checking; the supplementary inspection equipment has no self-inspection function and needs to be supplemented with corresponding inspection equipment for inspection.
A platform manufacturer establishes a electromechanical library which is used for storing the characteristic information of various electromechanical devices and setting various detection implementation schemes which can be applied to the electromechanical devices; for the supplementary inspection equipment, the detection implementation scheme is based on the current detection technology, how to realize the detection of the supplementary inspection equipment, and generally, corresponding acquisition equipment is supplemented for the supplementary inspection equipment, and the supplemented acquisition equipment can perform data transmission. For self-checking equipment, the detection implementation scheme is to acquire self-checking data of the self-checking equipment, and the self-checking data acquisition is generally carried out by abutting corresponding self-checking equipment, because the data confidentiality of part of the self-checking equipment needs to be realized in different modes, if the self-checking data is acquired without accessing the internal data, the self-checking result can be displayed and identified according to a display picture; the self-checking data acquisition method can also ensure that the business confidentiality and the like are not violated by negotiating and communicating with a self-checking equipment manufacturer and the like, and the self-checking data acquisition method is used for acquiring the business confidentiality and the like in an authorized mode, and the best mode is that the self-checking data acquisition method is used for solving the self-checking data acquisition of all brands of electromechanical equipment through communicating with the electromechanical equipment manufacturer through a platform side; and sets a corresponding detection implementation scheme based on the authorization rights.
When each detection implementation scheme is set, corresponding implementation cost and implementation value are synchronously set, the implementation value is set according to the implementation difficulty of the detection implementation scheme, such as obtaining self-checking data, if the platform side has negotiated to obtain authorization, the implementation difficulty is not found, the implementation value is 100, otherwise, if the platform side does not record to obtain authorization in advance, the negotiation is required by a user enterprise and a specific electromechanical equipment manufacturer in the platform direction, if the negotiation fails, and only one detection implementation scheme exists, the implementation value is 0, if the negotiation is not the one detection implementation scheme, the corresponding implementation value is evaluated according to the implementation difficulty of other detection implementation schemes, such as adding an image recognition device, reading the self-checking data correspondingly displayed, evaluating the implementation value according to the influence of the image recognition device on work, evaluating the influence aspect, such as influencing interface operation.
In particular, the evaluation is performed according to the application of the detection implementation scheme on the specific electromechanical device; the synchronous setting can be performed in the process of setting the detection implementation scheme in an artificial mode, a corresponding implementation evaluation model can be established based on the CNN network or the DNN network, the training is performed by establishing a corresponding training set in an artificial mode, the training set comprises electromechanical equipment information, the detection implementation scheme and the corresponding set implementation value, and the corresponding implementation value is obtained by analyzing the implementation evaluation model after the training is successful.
The detection implementation scheme is set for all types of electromechanical equipment in a manual mode, and the detection implementation scheme is set by manual operation in actual application, so that the safe operation of the detection implementation scheme is ensured; and integrating the complementary inspection equipment information or the self-inspection equipment information, each inspection implementation scheme, the corresponding implementation cost and the implementation value into electromechanical equipment characteristic information.
Matching corresponding detection implementation schemes to be selected of the self-checking equipment and the complementary checking equipment from an electromechanical library according to the self-checking equipment information and the complementary checking equipment information; the enterprise sets weight coefficients between the implementation value and the implementation cost according to the own requirements, the weight coefficients are respectively marked as q1 and q2, and the value ranges are 0 and 1]The method comprises the steps of carrying out a first treatment on the surface of the According to the priority formula yb=q1×sc-q2×cb 1.26 Calculating a corresponding priority value YB, wherein SC is an implementation value, and CB is an implementation cost; and eliminating the to-be-detected implementation schemes with the priority values lower than the threshold value X1, sequencing the rest to-be-detected implementation schemes according to the order of the priority values from high to low, obtaining a recommendation list, sending the recommendation list to corresponding management personnel of an enterprise, and determining the detection implementation scheme of the corresponding application.
Through the arrangement of the equipment analysis module, comprehensive analysis of electromechanical equipment in a factory is realized, the arrangement of corresponding detection implementation modes of all electromechanical equipment is completed, the improvement of the electromechanical equipment is assisted for enterprises, and data support is provided for comprehensive detection and maintenance of the electromechanical equipment.
The detection module is used for detecting each target device in real time, establishing a corresponding detection display model according to the position distribution of each target device, wherein the detection display model is used for displaying detection data of each target device, performing scaling setting according to the position of each target device and establishing based on the current three-dimensional visualization technology;
acquiring detection data of each target device in real time, and detecting the acquired detection data to acquire a corresponding detection result; presetting detection standards of all target devices, and analyzing detection data according to the set detection standards; the detection result comprises qualified detection and corresponding detection problems; specific detection analysis can be performed based on the detection analysis technology of each current electromechanical device to obtain a detection result;
inputting the obtained detection result into a detection display model for real-time display, and alarming to a manager for the target equipment with the detection result being non-detection qualified; the specific alarming mode is carried out according to a preset scheme.
In one embodiment, a positioning device may be provided for some target devices, which is configured to accurately display the corresponding position in the detection display model, and further correlate the corresponding alarm display, that is, identify the position of the corresponding target device in the factory building when the target device with the alarm in the detection display model is detected, and perform the alarm display in the factory building.
Through the mutual coordination between the equipment analysis module and the detection module, unified detection of the enterprise on the target equipment in the factory is realized, and the problem that the current enterprise can only singly detect is solved; the detection efficiency of the electromechanical equipment is improved, and the real-time detection of the electromechanical equipment is realized.
In one embodiment, the invention further comprises an abnormality maintenance module, wherein the abnormality maintenance module is used for carrying out rapid maintenance when detecting abnormality occurs, and the detecting abnormality is non-detecting qualified; in the practical application process, when the target equipment is abnormal in detection, staff in the factory does not have maintenance capability, the factory corresponding to the target equipment needs to be reacted, technicians are assigned to the factory to perform maintenance on site, the efficiency is low, and in certain special cases, excessive low maintenance efficiency can bring larger economic loss and safety risk, so that in order to solve the problem, an abnormal maintenance module is disclosed in the embodiment; the working process is as follows:
acquiring a sharing authority from a user enterprise, sharing the detection display model in real time, and marking the detection display model shared to a platform side as a sharing display model;
identifying detection abnormality in the shared display model in real time, and acquiring corresponding detection data and detection results when the detection abnormality is identified, and integrating the detection data and the detection results into detection analysis data;
sending the detection analysis data to corresponding emergency treatment personnel; the emergency treatment personnel are arranged by the platform side and are used for guiding the user enterprises to carry out emergency treatment on the electromechanical equipment in the corresponding field, so that quick and professional emergency response is realized.
Guiding corresponding personnel of the enterprise to conduct exception handling through emergency handling personnel; the problem that field staff cannot handle abnormal conditions due to lack of expert knowledge is avoided, and a corresponding target equipment manufacturer needs to wait for response.
In one embodiment, for some abnormal detection problems, the emergency treatment personnel can directly assist the enterprise in processing the problems, but for some abnormal detection problems which are difficult to process, the emergency treatment personnel can only conduct emergency treatment or temporary treatment, if the abnormal detection problems are completely treated, technicians are required to conduct field maintenance on target equipment with abnormal detection, and when general target equipment has a shelf life and needs to be subjected to field maintenance, technicians corresponding to manufacturers of the target equipment are required to conduct treatment, otherwise, the enterprise has additional maintenance expenditure; the enterprises have limited professional knowledge, so that the enterprises are difficult to communicate with technicians of target equipment manufacturers, the specific abnormal problems are difficult to specify, and the detection data of the target equipment also have to be checked by the technicians on site, so that the technicians are difficult to truly know the actual conditions; therefore, in order to solve this problem, the following method is proposed:
setting docking data by emergency treatment personnel according to the detection analysis data and the emergency treatment process, sending the docking data to technicians of target equipment, and carrying out corresponding technical communication; the emergency treatment personnel and the technical personnel communicate with each other, so that the technical personnel can be helped to quickly know the real abnormal problem.
Through setting up unusual maintenance module, realize carrying out quick maintenance when detecting the unusual, avoid the enterprise to lead to unable timely unusual problem of going on because of self professional ability to handle, and lead to great economic loss and security risk, solve enterprise personnel simultaneously and be difficult to with technical staff's problem of communicating.
The above formulas are all formulas with dimensions removed and numerical values calculated, the formulas are formulas which are obtained by acquiring a large amount of data and performing software simulation to obtain the closest actual situation, and preset parameters and preset thresholds in the formulas are set by a person skilled in the art according to the actual situation or are obtained by simulating a large amount of data.
The above embodiments are only for illustrating the technical method of the present invention and not for limiting the same, and it should be understood by those skilled in the art that the technical method of the present invention may be modified or substituted without departing from the spirit and scope of the technical method of the present invention.
Claims (8)
1. The electromechanical equipment detection and maintenance system is characterized by comprising an equipment analysis module and a detection module;
the equipment analysis module is used for analyzing the electromechanical equipment in the factory building, determining the detection implementation scheme of each electromechanical equipment, and refitting each electromechanical equipment based on the detection implementation scheme;
the detection module is used for detecting each target device in real time, acquiring detection data of each target device in real time, and detecting the detection data to obtain a corresponding detection result; the detection result comprises detection qualification and corresponding detection problems;
and establishing a detection display model, inputting the detection result into the detection display model for real-time display, and alarming to a manager for the target equipment with the detection result being non-detection qualified.
2. The system for detecting and maintaining electromechanical equipment according to claim 1, wherein the method for setting the detection implementation scheme comprises:
establishing a electromechanical library, wherein the electromechanical library is used for electromechanical equipment characteristic information; the electromechanical device characteristic information comprises electromechanical device information, a detection implementation scheme, implementation cost and implementation values;
determining target equipment, wherein the target equipment comprises self-checking equipment and complementary checking equipment;
matching corresponding detection implementation schemes to be selected from the electromechanical library according to target equipment information; and screening the detection implementation schemes to be selected to obtain detection implementation schemes applied to all the electromechanical devices.
3. The system of claim 2, wherein the method for screening the implementation of the test to be selected comprises:
calculating the priority value of each detection implementation scheme to be selected according to a priority formula, removing the detection implementation schemes to be selected with the priority value lower than a threshold value X1, sequencing the rest detection implementation schemes to be selected according to the order of the priority values from high to low, obtaining a recommendation list, sending the recommendation list to corresponding management staff of an enterprise, and determining the detection implementation schemes of corresponding applications.
4. A system for detecting and maintaining an electromechanical device according to claim 3, wherein the priority formula is YB = q1×sc-q2×cb 1.26 ；
Wherein: q1 and q2 are weight coefficients of implementation value and implementation cost respectively, and the value ranges are 0 and 1;
YB is a priority value; SC is the implementation value, CB is the implementation cost; and the range of the implementation value is [0, 100].
5. The electromechanical device inspection maintenance system of claim 1, wherein alerting a manager includes a field alert; the method for alarming on site comprises the following steps:
setting an alarm device on target equipment;
marking the target equipment which corresponds to non-detection qualification as abnormal equipment, identifying an alarm device corresponding to the abnormal equipment in the factory building, and controlling the corresponding alarm device to carry out on-site alarm.
6. The system of claim 1, further comprising an anomaly maintenance module for directing enterprise counterpart personnel to perform target equipment maintenance when a detection anomaly occurs.
7. The system of claim 6, wherein the method for operating the anomaly maintenance module comprises:
the method comprises the steps of sharing a detection display model in real time, and establishing a sharing display model;
identifying detection abnormality in the shared display model in real time, and acquiring corresponding detection data and detection results when the detection abnormality is identified, and integrating the detection data and the detection results into detection analysis data;
sending the detection analysis data to corresponding emergency treatment personnel; and guiding corresponding personnel of the enterprise to conduct exception handling through emergency handling personnel.
8. The system of claim 7, wherein the emergency handling personnel sets docking data according to the detection analysis data and the emergency handling process, and transmits the docking data to a technician of the target equipment, and performs corresponding technical communication.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202311420995.2A CN117371988A (en) | 2023-10-30 | 2023-10-30 | Electromechanical device detection and maintenance system |
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| CN202311420995.2A CN117371988A (en) | 2023-10-30 | 2023-10-30 | Electromechanical device detection and maintenance system |
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| CN115200513A (en) * | 2022-07-13 | 2022-10-18 | 黄山名伦精密五金有限公司 | Coaxiality jumping detection, analysis and control system for rotating body clamp |
| CN116344378A (en) * | 2023-03-31 | 2023-06-27 | 江苏神州新能源电力有限公司 | Intelligent detection system for photovoltaic panel production and detection method thereof |
| CN116739999A (en) * | 2023-05-25 | 2023-09-12 | 安徽省高速公路试验检测科研中心有限公司 | In-service pile foundation nondestructive testing method |
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- 2023-10-30 CN CN202311420995.2A patent/CN117371988A/en active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115200513A (en) * | 2022-07-13 | 2022-10-18 | 黄山名伦精密五金有限公司 | Coaxiality jumping detection, analysis and control system for rotating body clamp |
| CN116344378A (en) * | 2023-03-31 | 2023-06-27 | 江苏神州新能源电力有限公司 | Intelligent detection system for photovoltaic panel production and detection method thereof |
| CN116739999A (en) * | 2023-05-25 | 2023-09-12 | 安徽省高速公路试验检测科研中心有限公司 | In-service pile foundation nondestructive testing method |
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