CN117362265A - Method for improving atom utilization rate of ethylene carbonate - Google Patents

Method for improving atom utilization rate of ethylene carbonate Download PDF

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Publication number
CN117362265A
CN117362265A CN202311418988.9A CN202311418988A CN117362265A CN 117362265 A CN117362265 A CN 117362265A CN 202311418988 A CN202311418988 A CN 202311418988A CN 117362265 A CN117362265 A CN 117362265A
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ethylene carbonate
carbonate
reaction
improving
photoreaction
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常亚林
俞佳麟
董保京
王贝贝
褚华艳
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Henan Baisihe New Material Technology Co ltd
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Henan Baisihe New Material Technology Co ltd
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    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07DHETEROCYCLIC COMPOUNDS
    • C07D317/00Heterocyclic compounds containing five-membered rings having two oxygen atoms as the only ring hetero atoms
    • C07D317/08Heterocyclic compounds containing five-membered rings having two oxygen atoms as the only ring hetero atoms having the hetero atoms in positions 1 and 3
    • C07D317/10Heterocyclic compounds containing five-membered rings having two oxygen atoms as the only ring hetero atoms having the hetero atoms in positions 1 and 3 not condensed with other rings
    • C07D317/32Heterocyclic compounds containing five-membered rings having two oxygen atoms as the only ring hetero atoms having the hetero atoms in positions 1 and 3 not condensed with other rings with hetero atoms or with carbon atoms having three bonds to hetero atoms with at the most one bond to halogen, e.g. ester or nitrile radicals, directly attached to ring carbon atoms
    • C07D317/42Halogen atoms or nitro radicals

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  • Organic Chemistry (AREA)
  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)

Abstract

The invention relates to the technical field of organic synthesis, and discloses a method for improving the atomic utilization rate of ethylene carbonate, which comprises the steps of reacting ethylene carbonate with chlorine to obtain a reaction solution; crystallizing the reaction solution at low temperature to obtain ethylene carbonate crystals and mother solution containing chlorinated ethylene carbonate; reacting mother liquor containing chlorinated ethylene carbonate with KF to prepare the fluorinated ethylene carbonate. The vinyl carbonate crystal is melted and chlorinated to generate chloroethylene carbonate, so that the chloroethylene carbonate can be recycled, and the atom utilization rate of the vinyl carbonate is improved. The impurity content of the synthesized FEC by using the CEC with high purity is low, the use amount of potassium fluoride is reduced, and complex post-treatment is avoided, so that the production cost is reduced.

Description

Method for improving atom utilization rate of ethylene carbonate
Technical Field
The invention relates to the technical field of organic synthesis, in particular to a method for improving the atomic utilization rate of ethylene carbonate.
Background
The ethylene carbonate compound has larger dielectric constant and high ionic conductivity, can form a stable SEI film on the surface of the negative electrode, and is a common solvent in electrolyte.
The additive is a substance with specific functions in the electrolyte, has lower content, and can obviously improve the electrochemical performance of the battery. The electrolyte generally contains various additives, namely Vinylene Carbonate (VC) and fluoroethylene carbonate (FEC), which are the most commonly used electrolyte additives at present, and an SEI/CEI film can be formed on the surface of an electrode, so that lithium ions can freely enter and exit, and solvent molecules are difficult to pass through, thereby realizing the effects of maintaining the stable performance of electrode materials and improving the capacity and cycle performance of the battery. The raw materials of Vinylene Carbonate (VC) and fluoroethylene carbonate (FEC) are both Ethylene Carbonate (EC). It is seen that from the viewpoint of the market and production of electrolyte, it is important to improve the atomic utilization of ethylene carbonate.
The current common process for producing fluoroethylene carbonate in industry is that Ethylene Carbonate (EC) is chlorinated to generate chloroethylene carbonate (CEC), and the chloroethylene carbonate is fluorinated to generate fluoroethylene carbonate (FEC). In the first process, the vinyl carbonate is chlorinated to form chloroethylene carbonate, and by-products dichloro and polychlorinated ethylene carbonate are inevitably easily formed. Before the second step process, the byproducts are required to be removed, the process flow is complicated, the atom utilization rate is low, and even the byproducts are not completely removed, the byproducts are brought into the second step process and fluorinated together with the chloroethylene carbonate to generate difluoro-ethylene carbonate and poly-fluoro-ethylene carbonate. In industrial production, rectification is needed to obtain a refined FEC pure product, which clearly increases the production cost of FEC and reduces the atomic utilization rate of ethylene carbonate.
How to optimize the process route and improve the atom utilization rate of the ethylene carbonate is a problem to be solved urgently.
Disclosure of Invention
In order to solve the technical problems, the invention researches the process optimization of the process for synthesizing chloroethylene carbonate and fluoroethylene carbonate by using ethylene carbonate, thereby improving the atom utilization rate of ethylene carbonate.
In order to achieve the above purpose, the invention is implemented according to the following technical scheme:
a method for improving the atomic utilization of ethylene carbonate comprising the steps of:
s1, reacting ethylene carbonate with chlorine to obtain a reaction solution;
s2, crystallizing the reaction solution at low temperature to obtain ethylene carbonate crystals and mother solution containing chlorinated ethylene carbonate; reacting mother liquor containing chlorinated ethylene carbonate with KF to prepare the fluorinated ethylene carbonate.
Preferably, in the step S1, the reaction conversion rate of the ethylene carbonate and the chlorine gas to generate chloroethylene carbonate is controlled to be 5-50%. Further, the reaction conversion rate of the ethylene carbonate and chlorine to generate chloroethylene carbonate is controlled to be 25-35%.
Preferably, in the step S1, the ethylene carbonate is ethylene carbonate crystals; the ethylene carbonate crystal is put into a reaction vessel and heated to be liquid, and chlorine is introduced under the stirring state.
Preferably, in the step S1, the introducing rate of the chlorine is 600mL/min.
Preferably, in the step S1, the reaction temperature is 65 to 70 ℃; the reaction time is 2-8 h.
Specifically, crystals of Ethylene Carbonate (EC) were added to a photoreaction flask, the flask was heated at 65 ℃ and the ethylene carbonate was gradually melted to a liquid state, and finally maintained at 65 ℃ and mechanical stirring was turned on. Then, dry chlorine gas is introduced into the photoreaction bottle at a rate of 600mL/min, the reaction is gentle and exothermic, and the temperature in the photoreaction bottle is controlled to be constant at 65 ℃. Samples were taken after a period of reaction and yield was tested by GC. Controlling the reaction progress by reducing the conversion rate of EC to synthesize CEC in the process; in the specific CEC synthesis process, the reaction is controlled to be about 25-35% in conversion rate. The reduction in reaction conversion results in reduced by-product production.
The control of the reaction conversion rate can be selected by those skilled in the art with more practical reaction conditions, and can be specifically realized by adopting a mode of controlling the reaction time and the like.
Preferably, in the step S2, the temperature of the low-temperature crystallization is-20 to 10 ℃;
preferably, the vinyl carbonate crystals are heated to melt and then chlorinated again to obtain chloroethylene carbonate.
Specifically, the reaction solution is placed at a low temperature of between 20 ℃ below zero and 10 ℃ for crystallization, so that EC crystals are separated out, mother liquor containing CEC is obtained, the mother liquor containing CEC reacts with a certain amount of KF to prepare FEC, and after the EC crystals are heated and melted, chlorination is carried out again to obtain chloroethylene carbonate. The KF is used in an amount of 1.05eq (hereinafter abbreviated as 1.05 eq), and the reaction time of the CEC-containing mother liquor with KF may be 2 to 5 hours.
Compared with the prior art, the invention has the beneficial effects that:
the invention aims to solve the problem of improving the atom utilization rate of the ethylene carbonate through optimizing a process route. The method comprises the steps of chloridizing ethylene carbonate to generate chloroethylene carbonate, crystallizing the system directly at a certain temperature, separating out ethylene carbonate, filtering, and taking filtrate (mother liquor containing chloroethylene carbonate) for fluoridation to generate fluoroethylene carbonate. The vinyl carbonate crystal is melted and then chlorinated to generate chloroethylene carbonate, so that the cycle is realized, the atom utilization rate of the vinyl carbonate is improved, the complex post-treatment is avoided, the impurity content of the FEC synthesized by using high-purity CEC is low, the use amount of potassium fluoride is reduced, and meanwhile, the byproducts are less, the post-treatment is simpler, so that the production cost is also reduced.
Detailed Description
The invention is further described in terms of specific examples, illustrative examples and illustrations of which are provided herein to illustrate the invention, but are not to be construed as limiting the invention. In the following examples, unless otherwise specified, all the raw materials used were commercial industrial grade products.
Example 1
1Kg of Ethylene Carbonate (EC) was added to a photoreaction flask of a photoreaction generator, the photoreaction flask was heated to 65℃and mechanical stirring was turned on. Then introducing dry chlorine gas into the photoreaction bottle at the rate of 600mL/min, reacting gently and exothermically, controlling the temperature in the photoreaction bottle to be constant at 65-70 ℃ and reacting for 3h to obtain a reaction solution A (EC conversion rate 33.01%); the reaction solution from the above step was subjected to crystallization at-10℃to precipitate EC crystals, which were filtered to give a solid weight of 629.71g (for the next chlorination reaction) and 500.21g of CEC-containing filtrate (CEC content: 457.11 g).
The fluorination process comprises the following steps: 300g of the filtrate containing CEC is taken, 227.64g of potassium fluoride (1.05 eq.) and 300g of dimethyl carbonate are added for reaction at 80 ℃, 517.15g of filtrate is obtained by filtration after the reaction is completed, 291.63g of solvent is recovered at 70 ℃ under-96 KPa, 225.45g of crude FEC is obtained by distillation at 100 ℃ under-99 KPa. The crude FEC product is melted and crystallized to obtain 216.44g of FEC finished product, the yield is 83.34 percent, and the purity is 99.97 percent.
Example 2
1Kg of Ethylene Carbonate (EC) was added to a photoreaction flask of a photoreaction generator, the photoreaction flask was heated to 65℃and mechanical stirring was turned on. Then introducing dry chlorine gas into the photoreaction bottle at the rate of 600mL/min, reacting gently and exothermically, controlling the temperature in the photoreaction bottle to be constant at 65-70 ℃ and reacting for 2h to obtain a reaction solution A (EC conversion rate is 24.40%); the reaction solution from the above step was subjected to crystallization at-10℃to precipitate EC crystals, which were filtered to give a solid weight of 711.55g (for the next chlorination reaction) and 384.52g of CEC-containing filtrate (CEC content: 337.76 g).
300g of filtrate containing CEC is taken, 168.20g of potassium fluoride (1.05 eq.) and 300g of dimethyl carbonate are added for reaction at 80 ℃, and the 208.04g of FEC finished product is obtained through filtration, desolventizing (solvent is recovered at 70 ℃ below 96 KPa), distillation (crude FEC product is obtained through distillation at 100 ℃), crystallization (the crude FEC product is obtained through melt crystallization), and the yield is 80.11%, and the purity is 99.96%.
Example 3
1Kg of Ethylene Carbonate (EC) was added to a photoreaction flask of a photoreaction generator, the photoreaction flask was heated to 65℃and mechanical stirring was turned on. Then introducing dry chlorine gas into the photoreaction bottle at the rate of 600mL/min, reacting gently and exothermically, controlling the temperature in the photoreaction bottle to be constant at 65-70 ℃ and reacting for 4 hours to obtain a reaction solution A (EC conversion rate 48.79%); the reaction solution from the above step was subjected to crystallization at-10℃to precipitate EC crystals, which were filtered to give a solid weight of 434.16g (for the next chlorination reaction) and 763.14g of CEC-containing filtrate (CEC content: 656.88 g).
300g of filtrate containing CEC is taken, 327.12g of potassium fluoride (1.05 eq.) and 300g of dimethyl carbonate are added for reaction at 80 ℃, and the final product of FEC 203.86g is obtained by filtration, desolventizing (solvent is recovered at 70 ℃ below 96 KPa), distillation (crude FEC is obtained by distillation at 100 ℃), crystallization (the crude FEC is obtained by melting and crystallization), and the yield 78.50% and the purity of the final product of FEC are 99.91%.
Example 4
1Kg of Ethylene Carbonate (EC) was added to a photoreaction flask of a photoreaction generator, the photoreaction flask was heated to 65℃and mechanical stirring was turned on. Then introducing dry chlorine gas into the photoreaction bottle at the rate of 600mL/min, reacting gently and exothermically, controlling the temperature in the photoreaction bottle to be constant at 65-70 ℃ and reacting for 3h to obtain a reaction solution A (EC conversion rate 32.57%); the reaction solution from the above step was subjected to crystallization at-20℃to precipitate EC crystals, which were filtered to give a solid weight of 636.13g (for the next chlorination reaction) and 492.02g of CEC-containing filtrate (CEC content: 451.10 g).
300g of filtrate containing CEC is taken, 224.65g of potassium fluoride (1.05 eq.) and 300g of dimethyl carbonate are added for reaction at 80 ℃, and the final product of FEC 217.14g is obtained by filtration, desolventizing (solvent is recovered at 70 ℃ below 96 KPa), distillation (crude FEC is obtained by distillation at 100 ℃), crystallization (the crude FEC is obtained by melting and crystallization), and the yield 83.62% and the purity of the final product of FEC are 99.96%.
Example 5
1Kg of Ethylene Carbonate (EC) was added to a photoreaction flask of a photoreaction generator, the photoreaction flask was heated to 65℃and mechanical stirring was turned on. Then introducing dry chlorine gas into the photoreaction bottle at the rate of 600mL/min, reacting gently and exothermically, controlling the temperature in the photoreaction bottle to be constant at 65-70 ℃ and reacting for 3h to obtain a reaction solution A (EC conversion rate is 32.88%); the reaction solution of the above step was subjected to crystallization at 0℃to precipitate EC crystals, which were filtered to give a solid weight of 529.51g (for the next batch of chlorination), and 599.81g of CEC-containing filtrate (CEC content: 455.61 g) was obtained.
300g of filtrate containing CEC is taken, 226.90g of potassium fluoride (1.05 eq.) and 300g of dimethyl carbonate are added for reaction at 80 ℃, and the final product of FEC 179.90g is obtained by filtration, desolventizing (solvent is recovered at 70 ℃ below 96 KPa), distillation (crude FEC is obtained by distillation at 100 ℃), crystallization (the crude FEC is obtained by melting and crystallization), and the yield 69.28% and the purity of the final product of FEC are 99.87%.
Example 6
1Kg of Ethylene Carbonate (EC) was added to a photoreaction flask of a photoreaction generator, the photoreaction flask was heated to 65℃and mechanical stirring was turned on. Then introducing dry chlorine gas into the photoreaction bottle at the rate of 600mL/min, reacting gently and exothermically, controlling the temperature in the photoreaction bottle to be constant at 65-70 ℃ and reacting for 3h to obtain a reaction solution A (EC conversion rate is 33.14%); the reaction solution of the above step was subjected to crystallization at 10℃to precipitate EC crystals, which were filtered to give a solid weight of 117.14g (for the next batch of chlorination), and 1013.23g of CEC-containing filtrate (CEC content: 459.12 g) was obtained.
300g of filtrate containing CEC is taken, 228.64g of potassium fluoride (1.05 eq.) and 300g of dimethyl carbonate are added for reaction at 80 ℃, and the final product of FEC 107.32g is obtained by filtration, desolventizing (solvent is recovered at 70 ℃ under minus 96 KPa), distillation (crude FEC is obtained by distillation at 100 ℃), crystallization (the crude FEC is obtained by melting and crystallization), and the yield is 41.32% and the purity is 99.81%.
Comparative example 1
1Kg of Ethylene Carbonate (EC) was added to a photoreaction flask of a photoreaction generator, the photoreaction flask was heated to 65℃and mechanical stirring was turned on. Then introducing dry chlorine gas into the photoreaction bottle at the rate of 600mL/min, reacting gently and exothermically, controlling the temperature in the photoreaction bottle to be constant at 65-70 ℃ and reacting for 6h to obtain a reaction solution A (EC conversion rate 73.19%); and (3) placing the reaction solution in the previous step at the temperature of minus 10 ℃ for crystallization, wherein crystals are not precipitated.
Comparative example 2
1Kg of Ethylene Carbonate (EC) was added to a photoreaction flask of a photoreaction generator, the photoreaction flask was heated to 65℃and mechanical stirring was turned on. Then introducing dry chlorine gas into the photoreaction bottle at the rate of 600mL/min, reacting gently and exothermically, controlling the temperature in the photoreaction bottle to be constant at 65-70 ℃ and reacting for 8 hours to obtain a reaction solution A (EC conversion rate 97.58%); and (3) placing the reaction solution in the previous step at the temperature of minus 10 ℃ for crystallization, wherein crystals are not precipitated.
The data of the yield test of the reaction solution A obtained in the above process by GC, the data of the reaction process and the data of the reaction product are shown in Table 1.
TABLE 1
By comparing the above examples, it is evident that the cost of fluoroethylene carbonate is indirectly controlled by controlling the chlorination reaction process. In the first chlorination step, the conversion of EC increases with increasing reaction time, with a corresponding increase in dichloro and polychlorinated impurities. According to the method, when the reaction conversion rate of ethylene carbonate and chlorine gas to generate chloroethylene carbonate is controlled to be 25-35%, the amounts of dichloro and polychlorinated impurities in the chlorination process can be controlled to be below 0.15% (i.e. impurity amount is less than 0.15%), unreacted EC is directly separated out and removed at the temperature of minus 10 ℃, mother liquor is directly used for fluorination reaction, the amount of polychlorinated impurities in the system is reduced, the consumption of potassium fluoride can be obviously reduced, byproducts in the fluorination process are further reduced, FEC can be separated out by a crystallization method, rectification and purification operation is avoided, and the post-treatment cost is reduced. In addition, the product loss caused by the heat stability of the FEC in the post-treatment process of industrial production is serious, and the production cost of the FEC is obviously increased. In summary, the method of the invention has significant advantages.
The technical scheme of the invention is not limited to the specific embodiment, and all technical modifications made according to the technical scheme of the invention fall within the protection scope of the invention.

Claims (8)

1. A method for improving the atomic utilization rate of ethylene carbonate, which is characterized by comprising the following steps: the method comprises the following steps:
s1, reacting ethylene carbonate with chlorine to obtain a reaction solution;
s2, crystallizing the reaction solution at low temperature to obtain ethylene carbonate crystals and mother solution containing chlorinated ethylene carbonate; reacting mother liquor containing chlorinated ethylene carbonate with KF to prepare the fluorinated ethylene carbonate.
2. A method for improving the atomic utilization of ethylene carbonate according to claim 1, wherein: in the step S1, the reaction conversion rate of the ethylene carbonate and chlorine to generate chloroethylene carbonate is controlled to be 5-50%.
3. A method for improving the atomic utilization of ethylene carbonate according to claim 1, wherein: the conversion rate of the reaction of the ethylene carbonate and the chlorine to generate chloroethylene carbonate is controlled between 25 and 35 percent.
4. A method for improving the atomic utilization of ethylene carbonate according to claim 1, wherein: in the step S1, ethylene carbonate is ethylene carbonate crystal; the ethylene carbonate crystal is put into a reaction vessel and heated to be liquid, and chlorine is introduced under the stirring state.
5. The method for improving the atomic utilization of ethylene carbonate according to claim 4, wherein: in the step S1, the introducing rate of the chlorine is 600mL/min.
6. A method for increasing the atom utilization of ethylene carbonate according to any one of claims 2 or 3, wherein: in the step S1, the reaction temperature is 65-70 ℃; the reaction time is 2-8 h.
7. A method for improving the atomic utilization of ethylene carbonate according to claim 1, wherein: in the step S2, the temperature of the low-temperature crystallization is-20-10 ℃.
8. A method for improving the atomic utilization of ethylene carbonate according to claim 1, wherein: in the step S2, the vinyl carbonate crystal is heated and melted and then chloridized again to obtain chloroethylene carbonate.
CN202311418988.9A 2023-10-30 2023-10-30 Method for improving atom utilization rate of ethylene carbonate Pending CN117362265A (en)

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