CN117361126B - Automatic switching device for production line procedures - Google Patents
Automatic switching device for production line procedures Download PDFInfo
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- CN117361126B CN117361126B CN202311570973.4A CN202311570973A CN117361126B CN 117361126 B CN117361126 B CN 117361126B CN 202311570973 A CN202311570973 A CN 202311570973A CN 117361126 B CN117361126 B CN 117361126B
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 71
- 238000000034 method Methods 0.000 title claims abstract description 32
- 230000008569 process Effects 0.000 claims abstract description 19
- 238000003825 pressing Methods 0.000 claims description 27
- 238000001514 detection method Methods 0.000 claims description 14
- 230000005540 biological transmission Effects 0.000 claims description 8
- 230000005484 gravity Effects 0.000 claims description 7
- WABPQHHGFIMREM-UHFFFAOYSA-N lead(0) Chemical compound [Pb] WABPQHHGFIMREM-UHFFFAOYSA-N 0.000 claims description 3
- 238000012545 processing Methods 0.000 abstract description 12
- 238000012546 transfer Methods 0.000 abstract description 3
- 238000002955 isolation Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 238000005452 bending Methods 0.000 description 2
- 239000012141 concentrate Substances 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000009776 industrial production Methods 0.000 description 2
- 230000003068 static effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008520 organization Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/902—Devices for picking-up and depositing articles or materials provided with drive systems incorporating rotary and rectilinear movements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/52—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/84—Star-shaped wheels or devices having endless travelling belts or chains, the wheels or devices being equipped with article-engaging elements
- B65G47/841—Devices having endless travelling belts or chains equipped with article-engaging elements
- B65G47/842—Devices having endless travelling belts or chains equipped with article-engaging elements the article-engaging elements being grippers
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Automatic Assembly (AREA)
Abstract
The invention belongs to the technical field of automatic production lines, in particular to a production line process automatic switching device which comprises a pair of production lines, wherein a first conveyor belt is arranged on the top surface of each production line, a rectangular frame is arranged between each pair of production lines, a mounting plate is arranged in each rectangular frame, a supporting frame is arranged on the side surface of each mounting plate, and the bottom end of each supporting frame is arranged on the ground; the side surface of the mounting plate is symmetrically provided with a first motor based on the center, and the end part of the output end of the first motor is provided with a first driving fluted disc; according to the automatic switching device for the production line procedures, the second conveyor belt is arranged, the hydraulic cylinder is driven to rotate by the second conveyor belt during use, the second motor and the rotating plate are matched to transfer workpieces on one production line to the other production line, and when the automatic switching of the processing procedures of the workpieces is realized, the first conveyor belt on the production line does not stop running, so that the processing efficiency of the workpieces is optimized.
Description
Technical Field
The invention belongs to the technical field of automatic production lines, and particularly relates to a production line process automatic switching device.
Background
An automatic production line refers to a production organization form for realizing a product technological process by an automatic machine system, which is formed on the basis of further development of a continuous production line, wherein the industrial automatic production line is one of production lines mainly used in the current industrial production, in the actual industrial production, a plurality of production lines may be required to be processed, and processing procedures on different production lines are different, so that workpieces on one production line need to be transferred to another production line to switch the procedures.
In the processing of actual workpieces, when the workpieces are finished in one production line and another processing process is required in another production line, the workpieces in one production line need to be transferred to the other production line by using a robot, and the production line needs to be kept stopped during the transfer, which results in a limitation in the processing efficiency of the workpieces.
Therefore, the invention provides an automatic switching device for production line procedures.
Disclosure of Invention
In order to overcome the deficiencies of the prior art, at least one technical problem presented in the background art is solved.
The technical scheme adopted for solving the technical problems is as follows: the invention relates to a production line process automatic switching device which comprises a pair of production lines, wherein a first conveyor belt is arranged on the top surface of each production line, a rectangular frame is arranged between each pair of production lines, a mounting plate is arranged in each rectangular frame, a supporting frame is arranged on the side surface of each mounting plate, and the bottom end of each supporting frame is arranged on the ground; the side surface of the mounting plate is symmetrically provided with a first motor based on the center; the end part of the output end of the first motor is provided with a first driving fluted disc, the side surface of the first driving fluted disc is connected with a second driving fluted disc in a meshed manner, the side surface of the second driving fluted disc is provided with a bearing wheel, a pair of bearing wheels are symmetrically arranged on two sides of the rectangular frame, the surface of the bearing wheel is sheathed with a second conveying belt, and the inner wall of the second conveying belt covers the upper surface and the lower surface of the rectangular frame;
the surface of the second conveyor belt is provided with a pair of positioning plates, one side of the positioning plates, which is far away from the surface of the second conveyor belt, is provided with a second motor, the end part of the output end of the second motor is provided with a rotating plate, the top surface of the rotating plate is symmetrically provided with a pair of hydraulic cylinders based on the center, and the hydraulic cylinders can be driven to move above and below the first conveyor belt when the second conveyor belt runs; the bottom end of the output end can move to the position right above a pair of production lines when the hydraulic cylinder is positioned above the first conveyor belt; and the lead wire of the second motor is connected with the electrifying structure.
Preferably, the rotating plate comprises a middle plate, an extension plate and a telescopic rod; the center of the side face of the middle plate is arranged at the end part of the output end of the second motor, and two ends of the middle plate are provided with inserting grooves; the extension plates are provided with a pair of inserting grooves which are respectively inserted into the two ends of the middle plate; the telescopic rods are provided with a pair, the telescopic rod shell part is arranged on the surface of the middle plate, and the end part of the output end is arranged on the surface of the extension plate; the hydraulic cylinder is arranged on the surface of the extension plate.
Preferably, a pair of limit guide rails are symmetrically arranged on two sides of the rectangular frame, and guide rail grooves are formed in the surfaces of the limit guide rails; and one side of the positioning plate, which is close to the limiting guide rail, is provided with a limiting rod, and the end part of the limiting rod is matched with the guide rail groove and is inserted into the guide rail groove.
Preferably, a buzzer is arranged on the bottom surface of the extension plate above the second conveyor belt, a touch switch is arranged on one side of the buzzer facing the middle plate, a detection plate is arranged on the bottom surface of the middle plate, and when the extension plate is not bent in the process that the extension plate drives the touch switch on one side of the buzzer to move towards the direction close to the middle plate, the top surface of the detection plate is equal to the bottom end of the touch switch, and the touch switch is difficult to squeeze in the process of interleaving; when the extension plate is bent, the top surface of the detection plate is higher than the bottom end of the touch switch, and the touch switch is extruded during staggering.
Preferably, a notch is formed in the bottom surface of the rectangular frame; the notch is internally provided with a pressing block, and the top surface of the pressing block is provided with a gravity block.
Preferably, the bottom surface of the pressing block is rotatably connected with a pressing roller, and the bottommost part of the pressing roller is positioned below the pressing block.
Preferably, the energizing structure comprises a circular power strip, and the wires on the second motor are inserted into the jacks of the circular power strip; one side of the circular power strip, which is far away from the wire, is provided with a conductive slip ring, and the conductive slip ring is used for being connected with a power transmission line; the outer side of the circular power strip is sleeved with a receiving plate, the side surface of the circular power strip is provided with a toothed ring, the side surface of the toothed ring is connected with a third driving fluted disc in a meshed manner, the side surface of the receiving plate is provided with a third motor, and the output end of the third motor is connected with the center of the side surface of the third driving fluted disc; the bottom surface of the bearing plate is provided with a bearing frame.
Preferably, the top surface of the bearing plate is provided with a limiting piece, and two ends of the limiting piece are in sliding connection with two sides of the circular power strip.
Preferably, the surface of the conductive wire is sleeved with a pair of clamping rings, and a pair of springs are arranged between the pair of clamping rings.
Preferably, the outer sides of the pair of clamping rings are sleeved with isolating cylinders.
The beneficial effects of the invention are as follows:
1. according to the automatic switching device for the production line procedures, the second conveyor belt is arranged, the hydraulic cylinder is driven to rotate by the second conveyor belt during use, and the second motor and the rotating plate are matched to transfer workpieces on one production line to the other production line, so that when the automatic switching of the processing procedures of the workpieces is realized, the first conveyor belt on the production line does not stop running, and therefore the processing efficiency of the workpieces is optimized; it should be noted that the size of the second conveyor belt and the number and spacing of the locating plates and surface structures are based on the particular field design.
2. According to the automatic switching device for the production line procedures, the limiting guide rail is arranged, when the second conveyor belt drives the positioning plate to move, the end part of the limiting rod connected with the positioning plate is inserted into the guide rail groove on the limiting guide rail, and when one side of the rotating plate is clamped and fixed and lifted, the clamping connection of the limiting rod and the guide rail groove can limit the positioning plate to tip over due to uneven stress, so that the moving stability of the positioning plate is improved.
Drawings
The invention is further described below with reference to the accompanying drawings.
FIG. 1 is a perspective view of the present invention;
FIG. 2 is a schematic diagram of a rectangular frame top structure of the present invention;
FIG. 3 is a schematic view of a second belt connection configuration in accordance with the present invention;
FIG. 4 is a schematic view of a curb rail according to the present invention;
FIG. 5 is an enlarged schematic view of portion A of FIG. 4;
FIG. 6 is a side view of a rotating plate in the present invention;
FIG. 7 is a schematic view of a buzzer in accordance with the present invention;
FIG. 8 is a schematic view of the gravity block position in the present invention;
FIG. 9 is an enlarged schematic view of portion B of FIG. 8 in accordance with the present invention;
FIG. 10 is a block diagram of a carrier plate according to the present invention;
FIG. 11 is a schematic view of a snap ring in accordance with the present invention;
fig. 12 is a schematic view of an insulation can in accordance with the present invention.
In the figure: 1. a production line; 11. a first conveyor belt; 2. a rectangular frame; 21. a mounting plate; 22. a first drive sprocket; 23. a second driving fluted disc; 24. a receiving wheel; 25. a second conveyor belt; 3. a positioning plate; 31. a second motor; 32. a rotating plate; 321. an intermediate plate; 322. an extension plate; 323. a telescopic rod; 33. a hydraulic cylinder; 4. a spacing guide rail; 41. a limit rod; 5. a buzzer; 51. a touch switch; 52. a detection plate; 6. pressing blocks; 61. a gravity block; 7. a receiving plate; 71. a bearing frame; 72. round power strip; 73. a toothed ring; 74. a conductive slip ring; 75. a third driving fluted disc; 76. a limiting piece; 77. a clasp; 78. a spring; 79. and an isolation cylinder.
Detailed Description
The invention is further described in connection with the following detailed description in order to make the technical means, the creation characteristics, the achievement of the purpose and the effect of the invention easy to understand.
As shown in fig. 1 to 3, an automatic production line process switching device in an embodiment of the present invention includes a pair of production lines 1, a first conveyor belt 11 is disposed on the top surface of the production lines 1, a rectangular frame 2 is disposed between the pair of production lines 1, a mounting plate 21 is disposed inside the rectangular frame 2, a supporting frame is disposed on a side surface of the mounting plate 21, and the bottom end of the supporting frame is mounted on the ground; the side surface of the mounting plate 21 is symmetrically provided with a first motor based on the center; the end part of the output end of the first motor is provided with a first driving fluted disc 22, the side surface of the first driving fluted disc 22 is connected with a second driving fluted disc 23 in a meshed manner, the side surface of the second driving fluted disc 23 is provided with a receiving wheel 24, a pair of receiving wheels 24 are symmetrically arranged on two sides of the rectangular frame 2, the surface of the receiving wheel 24 is sheathed with a second conveying belt 25, and the inner wall of the second conveying belt 25 covers the upper surface and the lower surface of the rectangular frame 2;
the surface of the second conveyor belt 25 is provided with a pair of positioning plates 3, one side of the positioning plates 3 away from the surface of the second conveyor belt 25 is provided with a second motor 31, the end part of the output end of the second motor 31 is provided with a rotating plate 32, the top surface of the rotating plate 32 is symmetrically provided with a pair of hydraulic cylinders 33 based on the center, and the hydraulic cylinders 33 can be driven to move above and below the first conveyor belt 11 when the second conveyor belt 25 runs; the bottom end of the output end can move to the position right above the pair of production lines 1 when the hydraulic cylinder 33 is positioned above the first conveyor belt 11; the lead wire of the second motor 31 is connected with the energizing structure;
when the embodiment of the invention is used, the first conveyor belt 11 runs, workpieces are uniformly placed on the surface, meanwhile, a clamping structure is arranged at the end part of the output end of the hydraulic cylinder 33 according to the size and the type of the workpieces, a first motor is started when the workpieces move to the position right below the hydraulic cylinder 33, the hydraulic cylinder 33 and the workpieces can be aligned when the first conveyor belt 11 is static, then the first conveyor belt 11 is synchronously started to run and start the first motor, the first motor drives the bearing wheel 24 to rotate through the first driving fluted disc 22 and the second driving fluted disc 23, the bearing wheel 24 drives the second conveyor belt 25 to rotate, the second conveyor belt 25 drives the hydraulic cylinder 33 to move through the positioning plate 3, the second motor 31 and the rotating plate 32, and the moving speed of the hydraulic cylinder 33 is the same as the moving speed of the workpieces on the first conveyor belt 11;
the output end of the hydraulic cylinder 33 drives the clamping structure at the end part to move downwards, the clamping structure stops when moving to a clamping position, the clamping structure clamps the workpiece on the first conveyor belt 11, the hydraulic cylinder 33 drives the clamping structure to move upwards, the second motor 31 drives the rotating plate 32 to rotate for one hundred eighty degrees, the hydraulic cylinder 33 drives the clamping structure to move downwards, the clamping structure releases the clamped workpiece to the other production line 1, and further the subsequent process is performed; then, along with the continuous rotation of the second conveyor belt 25, the second motor 31 drives the rotating plate 32 to rotate ninety degrees, and then the positioning plate 3 drives the rotating plate 32 to move below the production line 1, so that the clamping of the production line 1 is avoided; meanwhile, the other positioning plate 3 drives the rotating plate 32 to move to the upper part of the production line 1, the hydraulic cylinder 33 on the rotating plate 32 is positioned right above the workpiece on the first conveyor belt 11, and then the workpiece is repeatedly transferred, so that when the automatic workpiece switching processing procedure is realized, the first conveyor belt 11 on the production line 1 does not stop running, and the workpiece processing efficiency is optimized; it should be noted that the dimensions of the second conveyor belt 25 and the number and spacing of the positioning plates 3 and the surface structures are based on the specific field design.
The rotation plate 32 includes a middle plate 321, an extension plate 322, and a telescopic rod 323; the center of the side surface of the middle plate 321 is arranged at the end part of the output end of the second motor 31, and two ends of the middle plate are provided with inserting grooves; the extension plate 322 is provided with a pair of inserting grooves which are respectively inserted into the two ends of the middle plate 321; the telescopic rods 323 are provided with a pair, the shell part of the telescopic rods 323 is arranged on the surface of the middle plate 321, and the end part of the output end is arranged on the surface of the extension plate 322; the hydraulic cylinder 33 is mounted on the surface of the extension plate 322; when the second conveyor belt 25 drives the rotating plate 32 to the lower side of the production line 1, the telescopic rod 323 is started, and the telescopic rod 323 drives the extension plate 322 to move towards the middle plate 321, so that the length of the whole rotating plate 32 is reduced, the length of the rotating plate 32 is reduced when the rotating plate 32 moves from the upper side of the production line 1 to the lower side, and the rotating plate 32 is further prevented from being clamped by the production line 1 at two sides.
As shown in fig. 4 to 5, two sides of the rectangular frame 2 are symmetrically provided with a pair of limit guide rails 4, and the surfaces of the limit guide rails 4 are provided with guide rail grooves; a limiting rod 41 is arranged on one side of the positioning plate 3, which is close to the limiting guide rail 4, and the end part of the limiting rod 41 is matched with the guide rail groove and is inserted into the guide rail groove; when the second conveyor belt 25 drives the positioning plate 3 to move, the end part of the limiting rod 41 connected with the positioning plate 3 is inserted into the guide rail groove on the limiting guide rail 4, and when one side of the rotating plate 32 is clamped and fixed and lifted, the clamping connection between the limiting rod 41 and the guide rail groove can limit the positioning plate 3 to tip over due to uneven stress, so that the moving stability of the positioning plate 3 is improved.
As shown in fig. 6 to 7, a buzzer 5 is disposed on the bottom surface of the extension plate 322 above the second conveyor belt 25, a touch switch 51 is disposed on one side of the buzzer 5 facing the middle plate 321, a detection plate 52 is mounted on the bottom surface of the middle plate 321, and when the extension plate 322 drives the touch switch 51 on one side of the buzzer 5 to move in a direction approaching the middle plate 321, the top surface of the detection plate 52 is at the same height as the bottom end of the touch switch 51 when the extension plate 322 is not bent, and is difficult to squeeze the touch switch 51 when the extension plate 322 is staggered; when the extension plate 322 is bent, the top surface of the detection plate 52 is higher than the bottom end of the touch switch 51, and the touch switch 51 is extruded during staggering; in the process of moving the extension plate 322 towards the middle plate 321, when the extension plate 322 is not bent, the top surface of the detection plate 52 is equal to the bottom end of the touch switch 51, and the touch switch 51 is difficult to squeeze during staggering; when the extension plate 322 is bent, the top surface position of the detection plate 52 is higher than the bottom end position of the touch switch 51, and the touch switch 51 extrudes during staggering, so that the touch switch 51 controls the buzzer 5 to start, and a worker is reminded of treating bending deformation generated by uneven stress of the rotating plate 32.
As shown in fig. 8 to 9, a notch is formed in the bottom surface of the rectangular frame 2; a pressing block 6 is arranged in the notch, and a gravity block 61 is arranged on the top surface of the pressing block 6; when the device is used, the gravity block 61 drives the pressing block 6 to continuously squeeze the inner wall of the second conveyor belt 25 through the notch, and the second conveyor belt 25 is automatically tightened when being loosened, so that the using effect of the second conveyor belt 25 is ensured.
The bottom surface of the pressing block 6 is rotationally connected with a pressing roller 62, and the bottommost part of the pressing roller 62 is positioned below the pressing block 6; when the pressing block 6 presses the inner wall of the second conveyor belt 25, the pressing roller 62 synchronously presses the inner wall of the second conveyor belt 25, and along with the operation of the second conveyor belt 25, the pressing roller 62 synchronously rotates, so that the friction force born by the second conveyor belt 25 is reduced, and smooth operation of the second conveyor belt 25 is facilitated.
As shown in fig. 10 to 12, the energizing structure includes a circular power strip 72, and the wires on the second motor 31 are plugged into the jacks of the circular power strip 72; the side of the circular power strip 72, which is far away from the wires, is provided with a conductive slip ring 74, and the conductive slip ring 74 is used for being connected with a power transmission line; the outer side of the circular power strip 72 is sleeved with a receiving plate 7, the side surface of the circular power strip 72 is provided with a toothed ring 73, the side surface of the toothed ring 73 is connected with a third driving fluted disc 75 in a meshed manner, the side surface of the receiving plate 7 is provided with a third motor, and the output end of the third motor is connected with the center of the side surface of the third driving fluted disc 75; the bottom surface of the bearing plate 7 is provided with a bearing frame 71; when the second motor 31 rotates along with the second conveyor belt 25, the third motor is started, and drives the circular power strip 72 to synchronously rotate through the third driving fluted disc 75 and the toothed ring 73, and the end parts of the connecting wires of the pair of second motors 31 are inserted into the circular power strip 72, so that the connecting wires of the pair of second motors 31 cannot be mutually wound, and the conductive slip ring 74 is rotationally connected with the power transmission line when the power transmission line is electrified, so that the power transmission line cannot continuously twist, and the influence on use is avoided.
The top surface of the bearing plate 7 is provided with a limiting piece 76, and two ends of the limiting piece 76 are in sliding connection with two sides of the circular power strip 72; the limiting piece 76 prevents the circular power strip 72 from falling off the bearing plate 7 when rotating.
The surface of the conductive wire is sleeved with a pair of clamping rings 77, and a pair of springs 78 are arranged between the clamping rings 77; the pair of clamping rings 77 tighten the wires under the action of the springs 78, and are stretched and elongated when needed, so that the wires are prevented from being scattered and knotted; it should be noted that the insertion position of the wires and the circular power strip 72 is reinforced, so as to prevent the plug from falling off.
The outer sides of the pair of snap rings 77 are sleeved with an isolation cylinder 79; the isolation cylinder 79 concentrates the wires between the pair of clasps 77, further preventing knots between the wires.
When the device works, the first conveyor belt 11 runs, workpieces are uniformly placed on the surface of the first conveyor belt 11, meanwhile, a clamping structure is arranged at the end part of the output end of the hydraulic cylinder 33 according to the size and the type of the workpieces, a first motor is started when the workpieces move to the position right below the hydraulic cylinder 33, the hydraulic cylinder 33 and the workpieces can be aligned when the first conveyor belt 11 is static, then the first motor is synchronously started to run the first conveyor belt 11 and start the first motor, the first motor drives the bearing wheel 24 to rotate through the first driving fluted disc 22 and the second driving fluted disc 23, the bearing wheel 24 drives the second conveyor belt 25 to rotate, the second conveyor belt 25 drives the hydraulic cylinder 33 to move through the positioning plate 3, the second motor 31 and the rotating plate 32, and the moving speed of the hydraulic cylinder 33 is the same as the moving speed of the workpieces on the first conveyor belt 11;
the output end of the hydraulic cylinder 33 drives the clamping structure at the end part to move downwards, the clamping structure stops when moving to a clamping position, the clamping structure clamps the workpiece on the first conveyor belt 11, the hydraulic cylinder 33 drives the clamping structure to move upwards, the second motor 31 drives the rotating plate 32 to rotate for one hundred eighty degrees, the hydraulic cylinder 33 drives the clamping structure to move downwards, the clamping structure releases the clamped workpiece to the other production line 1, and further the subsequent process is performed; then, along with the continuous rotation of the second conveyor belt 25, the second motor 31 drives the rotating plate 32 to rotate ninety degrees, and then the positioning plate 3 drives the rotating plate 32 to move below the production line 1, so that the clamping of the production line 1 is avoided; meanwhile, the other positioning plate 3 drives the rotating plate 32 to move to the upper part of the production line 1, the hydraulic cylinder 33 on the rotating plate 32 is positioned right above the workpiece on the first conveyor belt 11, and then the workpiece is repeatedly transferred, so that when the automatic workpiece switching processing procedure is realized, the first conveyor belt 11 on the production line 1 does not stop running, and the workpiece processing efficiency is optimized; wherein when the second conveyer belt 25 drives the rotor plate 32 to the lower side of the production line 1, the telescopic rod 323 is started, and the telescopic rod 323 drives the extension plate 322 to move towards the middle plate 321, so that the length of the whole rotor plate 32 is reduced, the length of the rotor plate 32 is reduced when moving from the upper side of the production line 1 to the lower side, and the rotor plate 32 is further prevented from being clamped by the production line 1 at two sides.
When the second conveyor belt 25 drives the positioning plate 3 to move, the end part of the limiting rod 41 connected with the positioning plate 3 is inserted into the guide rail groove on the limiting guide rail 4, and when one side of the rotating plate 32 is clamped and fixed and lifted, the clamping connection between the limiting rod 41 and the guide rail groove can limit the positioning plate 3 to tip over due to uneven stress, so that the moving stability of the positioning plate 3 is improved; wherein, in the process of moving the extension plate 322 towards the middle plate 321, when the extension plate 322 is not bent, the top surface of the detection plate 52 is equal to the bottom end of the touch switch 51, and the touch switch 51 is difficult to be extruded in the process of interlacing; when the extension plate 322 is bent, the top surface of the detection plate 52 is higher than the bottom end of the touch switch 51, and the touch switch 51 extrudes during staggering, so that the touch switch 51 controls the buzzer 5 to start, and a worker is reminded of treating bending deformation generated by uneven stress of the rotating plate 32; the gravity block 61 drives the pressing block 6 to continuously squeeze the inner wall of the second conveyor belt 25 through the notch when in use, and the second conveyor belt 25 is automatically tightened when being loosened, so that the use effect of the second conveyor belt 25 is ensured; when the pressing block 6 presses the inner wall of the second conveyor belt 25, the pressing roller 62 synchronously presses the inner wall of the second conveyor belt 25, and along with the operation of the second conveyor belt 25, the pressing roller 62 synchronously rotates, so that the friction force applied to the second conveyor belt 25 is reduced, and smooth operation of the second conveyor belt 25 is facilitated.
When the second motor 31 rotates along with the second conveyor belt 25, the third motor is started, and drives the circular power strip 72 to synchronously rotate through the third driving fluted disc 75 and the toothed ring 73, and the end parts of the connecting wires of the pair of second motors 31 are spliced on the circular power strip 72, so that the connecting wires of the pair of second motors 31 cannot be mutually wound, and the conductive slip ring 74 is rotationally connected with the power transmission line when the power transmission line is electrified; wherein the limiting piece 76 prevents the circular power strip 72 from falling off the bearing plate 7 when rotating; the pair of clamping rings 77 tightens the wires under the action of the springs 78, and is stretched and elongated when needed, so that the wires are prevented from being scattered and knotted; it should be noted that, the plugging position of the wire and the circular power strip 72 is reinforced, so as to avoid the falling of the plug; wherein the isolation cylinder 79 concentrates the wires between the pair of clasps 77, further preventing knots between the wires.
The foregoing has shown and described the basic principles, principal features and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, and that the above embodiments and descriptions are merely illustrative of the principles of the present invention, and various changes and modifications may be made without departing from the spirit and scope of the invention, which is defined in the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (7)
1. An automatic switching device of production line procedure, its characterized in that: the automatic production line comprises a pair of production lines (1), wherein a first conveyor belt (11) is arranged on the top surface of each production line (1), a rectangular frame (2) is arranged between each pair of production lines (1), a mounting plate (21) is arranged in each rectangular frame (2), a supporting frame is arranged on the side surface of each mounting plate (21), and the bottom end of each supporting frame is arranged on the ground; the side surface of the mounting plate (21) is symmetrically provided with a first motor based on the center; the end part of the output end of the first motor is provided with a first driving fluted disc (22), the side surface of the first driving fluted disc (22) is connected with a second driving fluted disc (23) in a meshed manner, the side surface of the second driving fluted disc (23) is provided with a bearing wheel (24), a pair of bearing wheels (24) are symmetrically arranged on two sides of the rectangular frame (2), the surface of the bearing wheel (24) is sheathed with a second conveying belt (25), and the inner wall of the second conveying belt (25) covers the upper surface and the lower surface of the rectangular frame (2);
the surface of the second conveyor belt (25) is provided with a pair of positioning plates (3), one side, away from the surface of the second conveyor belt (25), of each positioning plate (3) is provided with a second motor (31), the end part of the output end of each second motor (31) is provided with a rotating plate (32), the top surface of each rotating plate (32) is symmetrically provided with a pair of hydraulic cylinders (33) based on the center, and the second conveyor belt (25) can drive the hydraulic cylinders (33) to move above and below the first conveyor belt (11) during operation; the bottom end of the output end can move to the position right above the pair of production lines (1) when the hydraulic cylinder (33) is positioned above the first conveyor belt (11); the lead wire of the second motor (31) is connected with the electrifying structure;
the rotating plate (32) comprises an intermediate plate (321), an extension plate (322) and a telescopic rod (323); the center of the side surface of the middle plate (321) is arranged at the end part of the output end of the second motor (31), and two ends of the middle plate are provided with inserting grooves; the extension plates (322) are provided with a pair of inserting grooves which are respectively inserted into two ends of the middle plate (321); the telescopic rods (323) are provided with a pair, the shell parts of the telescopic rods (323) are arranged on the surface of the middle plate (321), and the end parts of the output ends are arranged on the surface of the extension plate (322); the hydraulic cylinder (33) is arranged on the surface of the extension plate (322);
a pair of limit guide rails (4) are symmetrically arranged on two sides of the rectangular frame (2), and guide rail grooves are formed in the surfaces of the limit guide rails (4); a limiting rod (41) is arranged on one side, close to the limiting guide rail (4), of the positioning plate (3), and the end part of the limiting rod (41) is matched with the guide rail groove and is inserted into the guide rail groove;
the bottom surface of the extension plate (322) above the second conveyor belt (25) is provided with a buzzer (5), one side of the buzzer (5) facing the middle plate (321) is provided with a touch switch (51), the bottom surface of the middle plate (321) is provided with a detection plate (52), the touch switch (51) on one side of the buzzer (5) is driven by the extension plate (322) to move towards the direction close to the middle plate (321), when the extension plate (322) is not bent, the top surface of the detection plate (52) is equal to the bottom end of the touch switch (51), and the touch switch (51) is difficult to squeeze when the extension plate (322) is staggered; when the extension plate (322) is bent, the top surface position of the detection plate (52) is higher than the bottom end position of the touch switch (51), and the touch switch (51) is extruded during staggering.
2. The automatic switching device for production line processes according to claim 1, wherein: a notch is formed in the bottom surface of the rectangular frame (2); the notch is internally provided with a pressing block (6), and the top surface of the pressing block (6) is provided with a gravity block (61).
3. The automatic switching device for production line processes according to claim 2, wherein: the bottom surface of the pressing block (6) is rotationally connected with a pressing roller (62), and the bottommost part of the pressing roller (62) is positioned below the pressing block (6).
4. The automatic switching device for production line processes according to claim 1, wherein: the power-on structure comprises a circular power strip (72), and a wire on the second motor (31) is inserted into a jack of the circular power strip (72); one side of the circular power strip (72) far away from the wire is provided with a conductive slip ring (74), and the conductive slip ring (74) is used for being connected with a power transmission line; the outer side of the circular power strip (72) is sleeved with a receiving plate (7), the side surface of the circular power strip (72) is provided with a toothed ring (73), the side surface of the toothed ring (73) is connected with a third driving fluted disc (75) in a meshed manner, the side surface of the receiving plate (7) is provided with a third motor, and the output end of the third motor is connected with the center of the side surface of the third driving fluted disc (75); the bottom surface of the bearing plate (7) is provided with a bearing frame (71).
5. The automatic switching device for production line processes according to claim 4, wherein: the top surface of accepting board (7) is provided with locating part (76), the both ends and the both sides sliding connection of circular row of inserting (72) of locating part (76).
6. The automatic switching device for production line processes according to claim 5, wherein: the surface of the lead is sleeved with a pair of clamping rings (77), and a pair of springs (78) are arranged between the clamping rings (77).
7. The automatic switching device for production line processes according to claim 6, wherein: and the outer sides of the pair of clamping rings (77) are sleeved with isolating cylinders (79).
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CN202311570973.4A CN117361126B (en) | 2023-11-22 | 2023-11-22 | Automatic switching device for production line procedures |
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CN202311570973.4A CN117361126B (en) | 2023-11-22 | 2023-11-22 | Automatic switching device for production line procedures |
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CN117361126B true CN117361126B (en) | 2024-02-13 |
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JP2011181777A (en) * | 2010-03-02 | 2011-09-15 | Alpha- Design Kk | Method and device of wiring solar cell |
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