CN109243809B - Transformer winding foot winding device - Google Patents
Transformer winding foot winding device Download PDFInfo
- Publication number
- CN109243809B CN109243809B CN201811170734.9A CN201811170734A CN109243809B CN 109243809 B CN109243809 B CN 109243809B CN 201811170734 A CN201811170734 A CN 201811170734A CN 109243809 B CN109243809 B CN 109243809B
- Authority
- CN
- China
- Prior art keywords
- positioning
- clamping
- transformer
- rotating shaft
- foot
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000004804 winding Methods 0.000 title claims abstract description 65
- 238000003825 pressing Methods 0.000 claims abstract description 32
- 230000007306 turnover Effects 0.000 claims abstract description 20
- 238000007667 floating Methods 0.000 claims description 18
- 230000005540 biological transmission Effects 0.000 claims description 10
- 230000000712 assembly Effects 0.000 claims description 7
- 238000000429 assembly Methods 0.000 claims description 7
- 238000010586 diagram Methods 0.000 description 10
- 230000003028 elevating effect Effects 0.000 description 3
- 230000001360 synchronised effect Effects 0.000 description 3
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical group O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000000741 silica gel Substances 0.000 description 1
- 229910002027 silica gel Inorganic materials 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
Abstract
The invention discloses a transformer winding foot winding device, which comprises: a base; the positioning jig is used for positioning and clamping the transformer; the clamping turnover mechanism is arranged on the machine base and used for clamping and turnover the positioning jig; the foot winding mechanism is used for clamping the end part of a wire of the transformer coil to be wound on a pin of the outer framework; the positioning jig comprises a positioning body and a limiting pressing plate; the top end of the positioning body is provided with at least one positioning cavity, and the positioning cavity is used for positioning the outer framework of the transformer; the positioning body is provided with a clamping plate, and the clamping plate clamps the end part of a lead of the transformer coil; the limiting pressing plate limits the transformer coil to be arranged in the outer framework; and the limiting pressing plate is detachably connected with the positioning body. The end part of the wire is clamped by the foot winding mechanism, the clamping turnover mechanism drives the positioning jig to turn over, so that the pins of the outer framework face upwards, the wire is wound on the pins of the outer framework by the foot winding mechanism, the labor is replaced, and the efficiency is improved.
Description
Technical Field
The invention relates to the field of transformer winding, in particular to a transformer winding foot winding device.
Background
Chinese patent, patent number is: CN201610190850.1, patent name: in the invention patent of an outer skeleton of a ring transformer, a patch transformer and a patch transformer manufacturing process, a specific structure of the ring transformer is disclosed; in particular to a wire of a coil is wound on a winding foot. Because the coil is arranged in the outer framework, and the end part of each guide of the coil is required to be wound on the corresponding pin, the transformer is small in size, and the end part of the coil wire cannot be fixed, so that automatic winding feet are difficult to adopt, the current technology realizes that the wire winding feet are manually wound by adopting manpower, so that the workload is large and the efficiency is low. In view of the above drawbacks, it is necessary to design a transformer winding device.
Disclosure of Invention
The technical problems to be solved by the invention are as follows: the transformer winding foot winding device is provided for solving the problems of large work load and low efficiency of the existing transformer winding foot.
In order to solve the technical problems, the technical scheme of the invention is as follows: a transformer winding foot winding device comprising: a base; the positioning jig is used for positioning and clamping the transformer; the clamping turnover mechanism is arranged on the machine base and used for clamping and turnover the positioning jig; the foot winding mechanism is used for clamping the end part of a wire of the transformer coil to be wound on a pin of the outer framework;
the positioning jig comprises a positioning body and a limiting pressing plate; the top end of the positioning body is provided with at least one positioning cavity, and the positioning cavity is used for positioning the outer framework of the transformer; the positioning body is provided with a clamping plate, and the clamping plate clamps the end part of a lead of the transformer coil; the limiting pressing plate limits the transformer coil to be arranged in the outer framework; and the limiting pressing plate is detachably connected with the positioning body.
Further, the foot winding mechanism includes: the cross-shaped electric sliding table is arranged on the base; the cross electric sliding table pushes the lifting mechanism to move forwards, backwards, leftwards and rightwards; the mounting seat is arranged on the lifting mechanism; the rotary clamping assembly is rotationally arranged on the mounting seat; and the power mechanism drives the rotary clamping assembly to rotate.
Further, the rotary clamping assembly comprises a bearing seat, a rotating shaft, a floating sleeve, a spring, a foot sleeve and a parallel clamp; the bearing seat is arranged on the mounting seat, and the rotating shaft penetrates through the bearing inner ring in the bearing seat and is in close fit connection; the lower end of the rotating shaft is provided with a limiting step, the floating sleeve is arranged at the lower end of the rotating shaft, the spring is sleeved on the rotating shaft, one end of the spring is limited on the limiting step, and the other end of the spring is limited at the upper end of the floating sleeve; a sliding groove is formed in the side face of the floating sleeve, and a limiting pin extending into the sliding groove is arranged on the rotating shaft; the foot sleeve is arranged at the bottom of the floating sleeve; the parallel clamp is fixedly arranged on one side of the floating sleeve, an air hole is formed in the rotating shaft, a rotary joint is arranged at the top end of the rotating shaft, the rotary joint is communicated with the air hole, a control valve arranged on the parallel clamp is communicated with the air hole, and two air inlets of the parallel clamp are communicated with the control valve pipeline.
Further, the number of the rotary clamping assemblies is multiple; the positioning body is provided with a plurality of groups of positioning cavities, and the number of the groups of the positioning cavities is the same as that of the rotary clamping assemblies; the number of the positioning cavities in each group is multiple.
Further, the number of the clamping plates is two, and the two clamping plates are symmetrically arranged on two sides of the positioning body; a plurality of groups of clamping groove groups are arranged on the two clamping plates, and the number of clamping grooves of each group of clamping groove groups is the same as that of each group of positioning cavities; the number of the clamping groove groups is the same as that of the positioning cavities.
Further, the clamping and overturning mechanism comprises a mounting plate, a rotating sleeve, a second rotating shaft, a positioning clamping block, a motor base, a motor, a transmission mechanism, a second mounting plate, a pneumatic sliding table, a connecting plate, a driven rotating shaft and a pressing block; the second rotating shaft penetrates through the rotating sleeve and is connected in a rotating way; the positioning clamping block is arranged at the end part of the second rotating shaft; the motor seat is arranged on the side surface of the mounting plate, the motor is arranged on the motor seat, and the transmission mechanism is arranged between the main shaft of the motor and the second rotating shaft; one end of the second mounting plate is fixedly connected with the mounting plate, and the pneumatic sliding table is arranged at the other end of the second mounting plate; the connecting plate is arranged on the pneumatic sliding table, the driven rotating shaft is rotationally connected with the connecting plate, the pressing block is arranged at the end part of the driven rotating shaft, the positioning jig is arranged between the positioning clamping block and the pressing block, and the pneumatic sliding table pushes the pressing block to clamp the positioning jig on the positioning clamping block.
Further, two first positioning holes are formed in one end of the positioning body, and a second positioning hole is formed in the other end of the positioning body; the side of the positioning clamping block is provided with two first positioning pins matched with the first positioning holes, and the side of the pressing block is provided with a second positioning pin matched with the second positioning holes.
Further, the mounting plate is arranged on a second lifting mechanism, and the second lifting mechanism is arranged on the base; the machine seat is provided with a first conveying belt and a second conveying belt, and the first conveying belt and the second conveying belt are arranged on two sides of the second lifting mechanism in parallel; the first conveying belt is positioned below the clamping turnover mechanism; and a manipulator is further arranged between the first conveying belt and the second conveying belt.
Further, the first conveyor belt is also provided with a positioning mechanism positioned below the manipulator.
Further, the positioning mechanism comprises a fixed seat arranged on one side of the first conveying belt, a limiting block arranged on the other side, a positioning cylinder arranged on the fixed seat and a positioning bolt arranged on the positioning cylinder; the side of location tool locates the location bolt hole.
Compared with the prior art, the transformer winding foot and winding device has the following beneficial effects:
the outer framework of the transformer is arranged in the positioning cavity, the coil is arranged in the outer framework, and the coil is limited in the outer framework through the limiting pressing plate; the ends of the coil wires are straightened one by one and clamped on the clamping plates; the end part of the wire is clamped by the foot winding mechanism, the clamping turnover mechanism drives the positioning jig to turn over, so that the pins of the outer framework face upwards, the wire is wound on the pins of the outer framework by the foot winding mechanism, the labor is replaced, and the efficiency is improved.
Drawings
FIG. 1 is a block diagram of a transformer winding foot and wire apparatus of the present invention;
FIG. 2 is a block diagram of another embodiment of a transformer winding device according to the present invention;
FIG. 3 is a block diagram of the positioning jig of the transformer winding foot and wire device of the present invention;
FIG. 4 is a block diagram of the winding mechanism of the winding device of the transformer of the present invention;
FIG. 5 is a front view of the rotary clamping assembly of the transformer winding foot and wire apparatus of the present invention;
FIG. 6 is a cross-sectional view of the rotary clamping assembly of the transformer winding foot device of the present invention;
FIG. 7 is a block diagram of the clamping plate of the transformer winding foot and wire device of the present invention;
FIG. 8 is a block diagram of the cross slipway of the transformer winding foot winding device of the present invention;
FIG. 8A is a block diagram of the bottom of the cross slipway of the transformer winding foot winding device of the present invention;
FIG. 9 is a block diagram of the portion of the power mechanism of the transformer foot winding device of the present invention;
FIG. 10 is a block diagram of the clamping and flipping mechanism of the transformer winding foot and wire apparatus of the present invention;
FIG. 11 is a schematic view of a side of the positioning body of the transformer winding device according to the present invention;
FIG. 12 is a view showing the structure of the other side of the positioning body of the transformer winding device of the present invention;
FIG. 13 is a block diagram of a transformer foot winding device of the present invention provided with a conveyor belt;
fig. 14 is a structural view of the positioning mechanism of the transformer winding foot winding device of the present invention.
Detailed Description
The following detailed description will be further described in conjunction with the above-described figures.
In the following, numerous specific details are set forth in order to provide a thorough understanding of the concepts underlying the described embodiments. It will be apparent, however, to one skilled in the art that the described embodiments may be practiced without some or all of these specific details. In other instances, well known process steps have not been described in detail.
As shown in fig. 1 and 2, the transformer foot winding device includes: a base 1; the positioning jig 2 is used for positioning and clamping the transformer; the clamping turnover mechanism 3 is arranged on the machine base 1 and used for clamping and turnover the positioning jig 2; and the foot winding mechanism 4 is used for winding the end parts of the wires for clamping the transformer coil on the pins of the outer framework.
Referring to fig. 3, the positioning jig 2 includes a positioning body 20 and a limiting pressing plate 21; the top end of the positioning body 20 is provided with at least one positioning cavity 200, and the positioning cavity 200 is used for positioning the outer framework of the transformer; the positioning body is provided with a clamping plate 201, and the clamping plate 201 clamps the end part of a lead of a transformer coil; the limiting pressing plate 21 limits the transformer coil to be arranged in the outer framework; the limiting pressing plate 21 is detachably connected with the positioning body 1. Firstly, an outer framework of a transformer is arranged in a positioning cavity, a coil is arranged in the outer framework, and the coil is limited in the outer framework through a limiting pressing plate 21; the ends of the coil wires are straightened one by one and clamped on the clamping plate 201; the end part of the wire is clamped by the winding foot mechanism 4, the clamping turnover mechanism 3 drives the positioning jig 2 to turn over, so that the pins of the outer framework face upwards, the winding foot mechanism 4 winds the wire on the pins of the outer framework, the labor is replaced, and the efficiency is improved.
Specifically, two ends of the top of the positioning body 20 are provided with fixing holes, and two ends of the limiting pressing plate 21 are provided with positioning blocks matched with the two fixing holes; the bottom of the limit pressing plate 21 is provided with a limit boss. When the coil is limited in the outer framework by the limiting pressing plate 21, the positioning block is pressed into the fixing hole; the limiting boss limits the coil in the outer framework.
Further, referring to fig. 4, the foot winding mechanism 4 includes: a cross electric sliding table 40 arranged on the base 1; a lifting mechanism 41, wherein the cross electric sliding table 40 pushes the cross electric sliding table to move forwards, backwards, leftwards and rightwards; a mounting base 42 provided on the elevating mechanism 41; a rotary clamping assembly 43 rotatably disposed on the mounting base 42; and a power mechanism 44 for driving the rotary clamping assembly 43 to rotate. The end of the coil wire is clamped by the rotary clamping assembly 43, and the power mechanism 44 drives the rotary clamping assembly 43 to rotate, so that the wire is wound on the pins of the outer frame of the transformer.
Further referring to fig. 5 and 6, the rotary clamp assembly 43 includes a bearing housing 430, a shaft 431, a floating sleeve 432, a spring 433, a foot sleeve 434, and a parallel clamp 435. The bearing seat 430 is disposed on the mounting seat 42, and the rotating shaft 431 penetrates through the bearing inner ring in the bearing seat 430 and is in tight fit connection. The lower end of the rotating shaft 431 is provided with a limiting step 4310, the floating sleeve 432 is arranged at the lower end of the rotating shaft 431, the spring 433 is sleeved on the rotating shaft 431, one end of the spring 433 is limited on the limiting step 4310, and the other end of the spring 433 is limited at the upper end of the floating sleeve 432; a sliding groove 4320 is arranged on the side surface of the floating sleeve 432, and a limiting pin 4321 extending into the sliding groove 4320 is arranged on the rotating shaft 431; the foot cover 434 is arranged at the bottom of the floating cover 432; the parallel clamp 435 is fixed to one side of the floating sleeve 432. The parallel clamp 435 clamps one end of a wire and pulls out from the clamping plate 201, the lifting mechanism 41 drives the rotary clamping assembly 43 to move downwards, and the holes at the bottom of the leg cover 434 are sleeved on the upper ends of the pins on the exoskeleton, and the power mechanism 44 drives the rotating shaft 431 to rotate, so that the parallel clamp 435 is driven to rotate, and the parallel clamp 435 clamps the wire to be wound on the pins. And the wire is wound around only the root of the pin by the leg cover 434. After each pin is wound, the cross motor slipway 40 pushes the swivel clamp assembly 43 to move the distance between adjacent pins, completing the pins one by one from heat.
Further, the two clamping jaws of the parallel clamp 435 are respectively disposed on the extending clamping jaws 4350, and the clamping ends of the two extending clamping jaws 4350 extend to one side of the leg cover 434, so as to reduce the residual end of the wire after winding the leg as much as possible.
Further, referring to fig. 6, an air hole 4312 is provided in the rotating shaft 431, a rotary joint 4313 is provided at the top end of the rotating shaft 431, the rotary joint 4313 is communicated with the air hole 4312, a control valve 4351 provided on the parallel clamp 435 is communicated with the air hole 4312, and two air inlets of the parallel clamp 435 are in pipeline communication with the control valve 4351. Specifically, the control valve 4351 has two air outlets, and the two air inlets of the parallel clamp 435 are respectively communicated with the two air outlet pipes.
Further, the number of the rotary clamping assemblies 43 is multiple; a plurality of groups of positioning cavities 200 are arranged on the positioning body 20, and the number of groups of the positioning cavities 200 is the same as that of the rotating clamping assemblies 43; the number of the positioning cavities 200 in each group is a plurality. Therefore, multiple groups of transformers can be clamped at one time, and multiple transformer winding feet can be completed at one time.
Further, referring to fig. 3 and 7, the number of the clamping plates 201 is two, and the two clamping plates 201 are symmetrically disposed at both sides of the positioning body 20; a plurality of groups of clamping groove groups are arranged on the two clamping plates 201, and the number of the clamping groove groups is the same as that of the positioning cavities 201; the number of the clamping grooves 2010 of each clamping groove group is multiple. When winding the feet, the wires of the coil can be clamped into the corresponding clamping grooves 2010 one by one, so that the guiding and clamping can be achieved.
Further, an elastic body is arranged in the clamping groove 2010, and the elasticity is silica gel or the like. Thus increasing the clamping force on the guide.
Further, referring to fig. 8 and 8A, the cross-shaped electric sliding table 40 includes a supporting seat 400 fixed on the base 1, supporting plates 401 fixed on two ends of the top of the supporting seat 400, two first linear bearings 402 disposed between the two supporting plates 401, a sliding table 403 connected to sliding members of the two first linear bearings 402, a nut seat 404 disposed on the sliding table 403, a screw pair 405 connected to the nut seat 404, a second motor 406 driving a screw of the screw pair 405 to rotate, two second linear bearings 407 and a third motor 408 disposed at the bottom of the sliding table 403, a connecting member 409 connected to the guiding members of the two second linear bearings 407, and a second screw pair 410 connected to the connecting member 409. The nut of the second screw pair 410 is connected to the connector 409, and the third motor 408 drives the screw of the second screw pair 410 to rotate. The lifting mechanism 41 is connected to the ends of the guide rods of the two second linear bearings 407. The nut of the screw pair 405 is fixedly connected with the nut seat 404, the screw is rotatably connected with the support plate 401, and the second motor 406 is disposed on the support plate 401.
Further, referring to fig. 9, the lifting mechanism 41 includes a carrier plate 410 and an electric sliding table 411; the carrier plate 410 is connected to the guide rods of the two second linear bearings 407, and the electric sliding table 411 is disposed on the carrier plate 410. The mounting seat 42 is fixedly connected with a sliding table of the electric sliding table 411.
For embodiments in which the number of rotary clamping assemblies 43 is multiple, referring to fig. 9, the power mechanism 44 includes a power motor 440, a driving synchronizing wheel 441, a driven synchronizing wheel 442, a turning synchronizing wheel 443, a guiding limiting wheel 444, and a timing belt 445. The power motor 440 is fixedly arranged at one side of the mounting plate 30; the active synchronizing wheel 441 is disposed on a main shaft of the power motor 440; the driven wheel is sleeved at the upper end of the rotating shaft 431, the turning synchronizing wheel 443 and the guiding limiting wheel 444 are both arranged on the mounting seat 42, the synchronous belt 445 is connected with the driving synchronizing wheel 441, the driven synchronizing wheel 442 and the turning synchronizing wheel 443, and the guiding limiting wheel 444 is used for limiting the outer ring of the synchronous belt 445.
For an embodiment in which the number of the rotary clamping assemblies 43 is one, referring to fig. 1, the power mechanism 44 is a motor or a motor and belt driving mechanism that directly drives the rotating shaft 431.
Further, referring to fig. 10, the clamping and turning mechanism 3 includes a mounting plate 30, a rotating sleeve 31, a second rotating shaft 32, a positioning clamping block 33, a motor base 34, a motor 35, a transmission mechanism 36, a second mounting plate 37, a pneumatic sliding table 38, a connecting plate 39, a driven rotating shaft 310 and a pressing block 311. The rotating sleeve 31 penetrates through the mounting plate 30 and is fixedly connected with the mounting plate 30. The second rotating shaft 32 penetrates through the rotating sleeve 31 and is rotationally connected with the rotating sleeve; the positioning clamp block 33 is fixedly arranged at the end part of the second rotating shaft 32; the motor seat 34 is arranged on the side surface of the mounting plate 30, the motor 35 is arranged on the motor seat 34, and the transmission mechanism 36 is arranged between the main shaft of the motor 35 and the second rotating shaft 32; specifically, the transmission mechanism 36 is any one of a synchronous belt transmission mechanism, a gear transmission mechanism and a chain transmission mechanism. One end of the second mounting plate 37 is fixedly connected with the mounting plate 30, and the pneumatic sliding table 38 is arranged at the other end of the second mounting plate 37; the connecting plate 39 is arranged on the pneumatic sliding table 38, the driven rotating shaft 310 is rotationally connected with the connecting plate 39, and the pressing block 311 is fixedly arranged at the end part of the driven rotating shaft 310. The positioning jig 2 is arranged between the positioning clamping block 33 and the pressing block 311, and the pneumatic sliding table 38 pushes the pressing block 311 to clamp the positioning jig 2 on the positioning clamping block 33.
Further, referring to fig. 10, 11 and 12, two first positioning holes 202 are formed at one end of the positioning body 20, and a second positioning hole 203 is formed at the other end; the side surfaces of the positioning clamping blocks 33 are provided with two first positioning pins 330 matched with the first positioning holes 202, and the side surfaces of the pressing blocks 311 are provided with second positioning pins 3110 matched with the second positioning holes 203. Therefore, the first positioning pin 330 and the second positioning pin 3110 play a role in positioning the positioning jig 2, and can stir the positioning jig 2 to rotate.
Further, referring to fig. 13, the mounting plate 30 is disposed on the second lifting mechanism 5, and the bottom end of the second lifting mechanism 5 is fixedly disposed on the stand 1. The machine base 1 is provided with a first conveying belt 6 and a second conveying belt 7, and the first conveying belt 6 and the second conveying belt 7 are arranged on two sides of the second lifting mechanism 5 in parallel; the first conveying belt 6 is positioned below the clamping turnover mechanism 3; a manipulator 8 is further arranged between the first conveying belt 6 and the second conveying belt 7. Therefore, when the outer framework and the coil are arranged in the positioning jig 2, the outer framework and the coil can be directly placed on the second conveying belt 7, the positioning jig 2 is conveyed to the second conveying belt 6 by the manipulator 8, and the second lifting mechanism 5 drives the clamping turnover mechanism 3 to move downwards to clamp the positioning jig 2. Automatic clamping is realized, and efficiency is improved.
Specifically, the second elevating mechanism 5 is an electric elevating mechanism.
Further, referring to fig. 14, the first conveyor belt 6 is further provided with a positioning mechanism 9 located below the manipulator 8. When the mechanical arm 8 places the positioning jig 2 on the first conveying belt 6, the positioning mechanism 9 is used for positioning the positioning jig 2, and the clamping turnover mechanism 3 is convenient to clamp the positioning jig 3.
Further, the positioning mechanism 9 includes a fixed seat 90 disposed on one side of the first conveyor belt 6, a limiting block 91 disposed on the other side, a positioning cylinder 92 disposed on the fixed seat 90, and a positioning pin 93 disposed on the positioning cylinder 92; the side of the positioning jig 2 is provided with a positioning bolt hole.
The present invention is not limited to the above-described specific embodiments, and various modifications may be made by those skilled in the art without inventive effort from the above-described concepts, and are within the scope of the present invention.
Claims (8)
1. The transformer twines foot winding device, its characterized in that includes: a base; the positioning jig is used for positioning and clamping the transformer; the clamping turnover mechanism is arranged on the machine base and used for clamping and turnover the positioning jig; the foot winding mechanism is used for clamping the end part of a wire of the transformer coil to be wound on a pin of the outer framework;
the positioning jig comprises a positioning body and a limiting pressing plate; the top end of the positioning body is provided with at least one positioning cavity, and the positioning cavity is used for positioning the outer framework of the transformer; the positioning body is provided with a clamping plate, and the clamping plate clamps the end part of a lead of the transformer coil; the limiting pressing plate limits the transformer coil to be arranged in the outer framework; the limiting pressing plate is detachably connected with the positioning body;
the foot winding mechanism comprises: the cross-shaped electric sliding table is arranged on the base; the cross electric sliding table pushes the lifting mechanism to move forwards, backwards, leftwards and rightwards; the mounting seat is arranged on the lifting mechanism; the rotary clamping assembly is rotationally arranged on the mounting seat; and, a power mechanism; the rotary clamping assembly clamps the end part of the coil wire, and the power mechanism drives the rotary clamping assembly to rotate, so that the wire is wound on the pin of the outer framework of the transformer;
the clamping turnover mechanism comprises a mounting plate, a rotary sleeve, a second rotating shaft, a positioning clamping block, a motor base, a motor, a transmission mechanism, a second mounting plate, a pneumatic sliding table, a connecting plate, a driven rotating shaft and a pressing block; the second rotating shaft penetrates through the rotating sleeve and is connected in a rotating way; the positioning clamping block is arranged at the end part of the second rotating shaft; the motor seat is arranged on the side surface of the mounting plate, the motor is arranged on the motor seat, and the transmission mechanism is arranged between the main shaft of the motor and the second rotating shaft; one end of the second mounting plate is fixedly connected with the mounting plate, and the pneumatic sliding table is arranged at the other end of the second mounting plate; the connecting plate is arranged on the pneumatic sliding table, the driven rotating shaft is rotationally connected with the connecting plate, the pressing block is arranged at the end part of the driven rotating shaft, the positioning jig is arranged between the positioning clamping block and the pressing block, and the pneumatic sliding table pushes the pressing block to clamp the positioning jig on the positioning clamping block.
2. The transformer foot winding device of claim 1, wherein the rotating clamping assembly comprises a bearing housing, a rotating shaft, a floating sleeve, a spring, a foot sleeve and a parallel clamp; the bearing seat is arranged on the mounting seat, and the rotating shaft penetrates through the bearing inner ring in the bearing seat and is in close fit connection; the lower end of the rotating shaft is provided with a limiting step, the floating sleeve is arranged at the lower end of the rotating shaft, the spring is sleeved on the rotating shaft, one end of the spring is limited on the limiting step, and the other end of the spring is limited at the upper end of the floating sleeve; a sliding groove is formed in the side face of the floating sleeve, and a limiting pin extending into the sliding groove is arranged on the rotating shaft; the foot sleeve is arranged at the bottom of the floating sleeve; the parallel clamp is fixedly arranged on one side of the floating sleeve, an air hole is formed in the rotating shaft, a rotary joint is arranged at the top end of the rotating shaft, the rotary joint is communicated with the air hole, a control valve arranged on the parallel clamp is communicated with the air hole, and two air inlets of the parallel clamp are communicated with the control valve pipeline.
3. The transformer foot winding device according to claim 1 or 2, wherein the number of the rotary clamping components is plural; the positioning body is provided with a plurality of groups of positioning cavities, and the number of the groups of the positioning cavities is the same as that of the rotary clamping assemblies; the number of the positioning cavities in each group is multiple.
4. A transformer foot winding device according to claim 3, wherein the number of clamping plates is two, and the two clamping plates are symmetrically arranged at two sides of the positioning body; a plurality of groups of clamping groove groups are arranged on the two clamping plates, and the number of clamping grooves of each group of clamping groove groups is the same as that of each group of positioning cavities; the number of the clamping groove groups is the same as that of the positioning cavities.
5. The transformer foot winding device according to claim 1, wherein one end of the positioning body is provided with two first positioning holes, and the other end is provided with a second positioning hole; the side of the positioning clamping block is provided with two first positioning pins matched with the first positioning holes, and the side of the pressing block is provided with a second positioning pin matched with the second positioning holes.
6. The transformer foot winding device of claim 1, wherein the mounting plate is disposed on a second lifting mechanism disposed on the base; the machine seat is provided with a first conveying belt and a second conveying belt, and the first conveying belt and the second conveying belt are arranged on two sides of the second lifting mechanism in parallel; the first conveying belt is positioned below the clamping turnover mechanism; and a manipulator is further arranged between the first conveying belt and the second conveying belt.
7. The transformer foot winding device of claim 6, wherein the first conveyor belt is further provided with a positioning mechanism located below the robot.
8. The transformer foot winding device according to claim 7, wherein the positioning mechanism comprises a fixed seat arranged on one side of the first conveying belt, a limiting block arranged on the other side, a positioning cylinder arranged on the fixed seat and a positioning bolt arranged on the positioning cylinder; the side of location tool locates the location bolt hole.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811170734.9A CN109243809B (en) | 2018-10-09 | 2018-10-09 | Transformer winding foot winding device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811170734.9A CN109243809B (en) | 2018-10-09 | 2018-10-09 | Transformer winding foot winding device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109243809A CN109243809A (en) | 2019-01-18 |
| CN109243809B true CN109243809B (en) | 2023-12-19 |
Family
ID=65055040
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811170734.9A Active CN109243809B (en) | 2018-10-09 | 2018-10-09 | Transformer winding foot winding device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109243809B (en) |
Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110369992B (en) * | 2019-08-26 | 2021-05-28 | 成都航空职业技术学院 | Inductance automatic assembly manipulator |
| CN112071606B (en) * | 2020-09-10 | 2022-09-16 | 珠海黎明云路新能源科技有限公司 | Automatic assembling and winding operation method and device for SQ inductor |
| CN112670079B (en) * | 2020-12-09 | 2022-11-11 | 深圳顺络电子股份有限公司 | Automatic stranding and winding device and method for components |
| CN113948309B (en) * | 2021-11-30 | 2023-10-20 | 深圳市雅玛西电子有限公司 | Winding mechanism for high-frequency transformer production |
| CN114242449B (en) * | 2022-02-25 | 2022-05-20 | 绵阳聚贤自动化设备有限公司 | Automatic pin winding equipment of network filter |
| CN114242448B (en) * | 2022-02-25 | 2022-05-20 | 绵阳聚贤自动化设备有限公司 | Network filter winding assembly |
Citations (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202013805U (en) * | 2011-02-23 | 2011-10-19 | 德宙佑电电子(深圳)有限公司 | Winding fixture with wire clamping function |
| CN102436926A (en) * | 2011-04-18 | 2012-05-02 | 广西梧州市平洲电子有限公司 | Automatic coil winder |
| CN204792417U (en) * | 2015-07-09 | 2015-11-18 | 东莞市怡斯麦电子科技有限公司 | Improvement type coiling machine |
| CN204992976U (en) * | 2015-08-04 | 2016-01-20 | 东莞市大研自动化设备有限公司 | VCM motor multiaspect coiling machine |
| CN105798878A (en) * | 2014-12-31 | 2016-07-27 | 北京航天斯达科技有限公司 | Mechanical gripper for automatically placing products towards sorting machine |
| CN106744063A (en) * | 2017-03-09 | 2017-05-31 | 威海凯尔生物科技有限公司 | Operation stitching line winding device |
| CN107309367A (en) * | 2017-07-28 | 2017-11-03 | 中国科学院沈阳自动化研究所 | A kind of fixed length wire wind |
| CN107452502A (en) * | 2017-08-16 | 2017-12-08 | 珠海航宇自动化设备有限公司 | A kind of transformer sleeve-penetrating coiling adhesive tape wrapping machine |
| CN107611222A (en) * | 2017-09-19 | 2018-01-19 | 营口金辰机械股份有限公司 | Solar battery component junction box automatic charging device and the fixture coordinated with the feeding device |
| CN207731805U (en) * | 2018-01-20 | 2018-08-14 | 东莞市技立自动化科技有限公司 | A kind of inductance twines foot device automatically |
| CN108597857A (en) * | 2018-03-20 | 2018-09-28 | 东莞市瑞显通自动化设备有限公司 | A kind of network transformation filter twines foot machine |
-
2018
- 2018-10-09 CN CN201811170734.9A patent/CN109243809B/en active Active
Patent Citations (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202013805U (en) * | 2011-02-23 | 2011-10-19 | 德宙佑电电子(深圳)有限公司 | Winding fixture with wire clamping function |
| CN102436926A (en) * | 2011-04-18 | 2012-05-02 | 广西梧州市平洲电子有限公司 | Automatic coil winder |
| CN105798878A (en) * | 2014-12-31 | 2016-07-27 | 北京航天斯达科技有限公司 | Mechanical gripper for automatically placing products towards sorting machine |
| CN204792417U (en) * | 2015-07-09 | 2015-11-18 | 东莞市怡斯麦电子科技有限公司 | Improvement type coiling machine |
| CN204992976U (en) * | 2015-08-04 | 2016-01-20 | 东莞市大研自动化设备有限公司 | VCM motor multiaspect coiling machine |
| CN106744063A (en) * | 2017-03-09 | 2017-05-31 | 威海凯尔生物科技有限公司 | Operation stitching line winding device |
| CN107309367A (en) * | 2017-07-28 | 2017-11-03 | 中国科学院沈阳自动化研究所 | A kind of fixed length wire wind |
| CN107452502A (en) * | 2017-08-16 | 2017-12-08 | 珠海航宇自动化设备有限公司 | A kind of transformer sleeve-penetrating coiling adhesive tape wrapping machine |
| CN107611222A (en) * | 2017-09-19 | 2018-01-19 | 营口金辰机械股份有限公司 | Solar battery component junction box automatic charging device and the fixture coordinated with the feeding device |
| CN207731805U (en) * | 2018-01-20 | 2018-08-14 | 东莞市技立自动化科技有限公司 | A kind of inductance twines foot device automatically |
| CN108597857A (en) * | 2018-03-20 | 2018-09-28 | 东莞市瑞显通自动化设备有限公司 | A kind of network transformation filter twines foot machine |
Also Published As
| Publication number | Publication date |
|---|---|
| CN109243809A (en) | 2019-01-18 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN109243809B (en) | Transformer winding foot winding device | |
| KR101737795B1 (en) | Automatic feeding device for magnetic steel | |
| CN203779082U (en) | Equipment for automatically assembling clamp springs and bearings of rotor | |
| CN209183677U (en) | Automatic battery is at production line | |
| CN106825967B (en) | A kind of battery cap welding jig and welding method | |
| CN205734531U (en) | A kind of motor clamping tooling and motor clamping tooling platform | |
| CN204334244U (en) | The general assembly of rotor bearing press-in unit mahine | |
| CN207107847U (en) | A kind of manipulator feeding device of cabinet slab | |
| CN209434025U (en) | Transformer twines foot bobbin winder device | |
| CN210586494U (en) | Metal bar straightening device | |
| CN210435652U (en) | Assembling device for manufacturing electric appliance | |
| CN209071306U (en) | Assembly platform is used in a kind of production of semiconductor light-emitting elements | |
| CN109227437B (en) | Constant force fixture device compatible with multiple products and feeding method | |
| CN207890577U (en) | Carrier automatic tipping arrangement | |
| CN219893154U (en) | Rotor coil winding clamp | |
| CN220006710U (en) | Improved automatic assembly machine for clamp spring | |
| CN216502853U (en) | Semiconductor parts processing is with walking a clamping tool of silk cutting work piece slowly | |
| CN218988099U (en) | Batch processing is with material loading machine | |
| CN220760658U (en) | Fixing mechanism for pipe bending | |
| CN219649060U (en) | Pneumatic welding jig of robot | |
| CN219053628U (en) | Clamping structure for production of electrical mechanical equipment | |
| CN110137865A (en) | A kind of cable drum cutter device | |
| CN209986620U (en) | Part placing device for machining | |
| CN112171146A (en) | Electric control clamp for machining automobile welding parts and using method thereof | |
| CN219616992U (en) | Inductance welding frock |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |