Electric control clamp for machining automobile welding parts and using method thereof
Technical Field
The invention relates to the technical field of welding, in particular to an electric control clamp for machining automobile welding parts and a using method thereof.
Background
The automobile manufacturing industry in China keeps a rapid development trend, market competition is strong, the automobile industry and the logistics market continue to keep rapid development, the automobile manufacturing industry is promoted to keep a rapid development trend for a long time, in the automobile manufacturing process, a plurality of parts need to be assembled in the production process, welding is a common assembly mode in the automobile production process, and the welding is widely applied to assembly of metal parts due to reliable fixation.
At present, the welding process in the automobile production process has realized high automation, mostly adopt automatic weld equipment to go on, some spare parts still need the manual work to weld, no matter take mechanical automatic weld or manual welding, in welding process, need fix the part of welding, so that going on of welding process, at present, it fixes the part to use mechanical fixture more, mechanical fixture fixed effect is relatively poor, damage the part surface easily, and can only carry out single reverse fixed, the phenomenon that the part skidded appears easily, lead to the welding seam to appear the deviation, influence the welding effect, therefore, propose an automatically controlled anchor clamps and application method for automobile welding spare part processing to above-mentioned problem.
Disclosure of Invention
The invention aims to provide an electric control clamp for processing automobile welding parts and a using method thereof, and aims to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme:
the electric control clamp comprises supporting legs, a workbench, a main bearing platform group, a pressing mechanism, a pressing head and a transverse clamping mechanism, wherein the upper end of each supporting leg is fixedly connected with the workbench, the outer side of the upper end of the workbench is fixedly connected with a mounting plate, the left side of the upper end of the mounting plate is fixedly connected with a linear module, the upper end of the linear module is slidably connected with the pressing mechanism, the right side of the upper end of the mounting plate is fixedly connected with the pressing mechanism, and the right side of the upper end of the workbench is fixedly connected with a control panel.
Preferably, main cushion cap group includes bottom plate, connection platform and brace table, the bottom plate lower extreme passes through bolt and workstation fixed connection, bottom plate upper end and connection platform fixed connection, connect bench end and pass through bolt and brace table fixed connection, the quantity of main cushion cap group is 2, and main cushion cap group symmetric distribution is in the workstation upper end.
Preferably, the compressing mechanism comprises a compressing cylinder, a connector, a compressing rod and an auxiliary bearing platform, the upper end of the compressing cylinder is fixedly connected with the connector, the inner side of the connector is rotatably connected with the compressing rod, the lower end of the compressing rod is fixedly connected with a connecting rod, the inner side of the connecting rod is rotatably connected with the auxiliary bearing platform, the other end of the compressing rod is fixedly connected with a compressing head fixing plate, and the inner side of the compressing head fixing plate is fixedly connected with the compressing head through a bolt.
Preferably, the compressing head comprises a sleeve, a spring, a universal ball head rod and a ball head seat, the inner side of the sleeve is connected with the universal ball head rod in a sliding mode, one end of the universal ball head rod is fixedly connected with the spring, the outer side of the other end of the universal ball head rod is connected with the ball head seat in a rotating mode, one end of the ball head seat is arranged in a hemispherical mode, and a rotating ball socket is arranged on the inner side of the other end of the ball head seat.
Preferably, the transverse clamping mechanism comprises a sliding seat, a sliding plate, a sliding cylinder and a clamping cylinder, the lower end of the sliding seat is fixedly connected with the workbench through a bolt, the inside of the sliding seat is slidably connected with the sliding plate, the lower end of the sliding plate is fixedly connected with the sliding cylinder, and the lower end of the sliding cylinder is fixedly connected with the sliding seat.
Preferably, the upper end of the sliding plate is fixedly connected with a clamping cylinder, the other end of the clamping cylinder is fixedly connected with a sleeve of the pressing head through a bolt, the number of the transverse clamping mechanisms is 2, and the transverse clamping mechanisms are symmetrically distributed at the upper end of the workbench.
Preferably, the use method of the electric control clamp comprises the following steps:
the method comprises the following steps: placing a part on the upper end of a support table of a main bearing table group, driving a pressing mechanism positioned on the left side of a workbench to slide to the right side by the operation of a linear module group, enabling a concave part of an auxiliary bearing table to be close to the part, driving a pressing cylinder to operate, driving a pressing rod to rotate around a rotation center by the operation of the pressing cylinder, driving a pressing head fixing plate to rotate by the pressing rod, enabling a ball head seat of the pressing head to be in contact with the surface of the part, and pressing the part;
step two: the ball head seat rotates around the universal ball head rod, so that the pressing head can press the part at multiple angles, the application range of the part is wider, and in the pressing process, the universal ball head rod compresses the spring, so that the spring slides in the sleeve to play a role in buffering, and the surface of the part is prevented from being damaged due to overlarge pressing force;
step three: the power supply of the sliding cylinder is turned on through the control panel, the sliding cylinder pushes the sliding plate to slide on the inner side of the sliding seat, the clamping cylinder is made to move upwards, after the clamping cylinder moves to the central position of the part, the sliding cylinder stops running, meanwhile, the clamping cylinder runs, and the clamping cylinder pushes the pressing head to clamp the part in the horizontal direction.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the invention, through the arranged pressing mechanism and the linear module, the pressing cylinder operates to push the pressing rod to rotate around the rotating center, and the pressing rod drives the pressing head fixing plate to rotate, so that the ball head seat of the pressing head is contacted with the surface of the part, and the part can be pressed and fixed in the vertical direction;
2. according to the invention, the ball head seat of the pressing head is contacted with the surface of the part through the arranged pressing head, and the ball head seat can rotate around the universal ball head rod, so that the pressing head can press the part at multiple angles, the application range of the part is wider, and the universal ball head rod compression spring slides in the sleeve in the pressing process, so that the buffering effect can be realized, the damage to the surface of the part caused by overlarge pressing force can be prevented, and the surface of the part can be protected;
3. according to the invention, through the arranged transverse clamping mechanism, the sliding cylinder pushes the sliding plate to slide on the inner side of the sliding seat, so that the clamping cylinder is driven to move upwards, after the clamping cylinder moves to the central position of the part, the sliding cylinder stops running, meanwhile, the clamping cylinder runs, and the clamping cylinder pushes the pressing head to clamp the part in the horizontal direction.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic view of an installation structure of the main bearing platform set of the present invention;
FIG. 3 is a schematic view of the mounting structure of the pressing mechanism of the present invention;
FIG. 4 is a schematic view of the mounting structure of the compaction head of the invention;
FIG. 5 is a schematic view of the mounting structure of the universal ball bar of the present invention;
FIG. 6 is a schematic view of the mounting structure of the lateral clamping mechanism of the present invention;
FIG. 7 is a schematic view of the structure of FIG. 6A according to the present invention.
In the figure: 1-supporting foot, 2-workbench, 3-main bearing platform group, 301-bottom plate, 302-connecting platform, 303-supporting platform, 4-hold-down mechanism, 401-hold-down cylinder, 402-connecting head, 403-hold-down rod, 404-auxiliary bearing platform, 405-connecting rod, 406-hold-down head fixing plate, 5-hold-down head, 501-sleeve, 502-spring, 503-universal ball head rod, 504-ball head seat, 505-rotating ball socket, 6-transverse clamping mechanism, 601-sliding seat, 602-sliding plate, 603-sliding cylinder, 604-clamping cylinder, 7-mounting plate, 8-linear module, 9-control panel.
Detailed Description
Example 1:
referring to fig. 1-7, the present invention provides a technical solution:
the utility model provides an automatically controlled anchor clamps are used in processing of automobile welding spare part and application method thereof, including supporting legs 1, workstation 2, main bearing platform group 3, hold-down mechanism 4, hold-down head 5 and transverse clamping mechanism 6, 1 upper end of supporting legs and workstation 2 fixed connection, workstation 2 upper end outside fixedly connected with mounting panel 7, mounting panel 7 upper end left side fixedly connected with straight line module 8, 8 upper ends of straight line module and hold-down mechanism 4 sliding connection, 7 upper end right sides of mounting panel and hold-down mechanism 4 fixed connection, 2 upper end right sides fixedly connected with control panel 9 of workstation.
The main bearing platform group 3 comprises a bottom plate 301, a connecting platform 302 and a supporting platform 303, the lower end of the bottom plate 301 is fixedly connected with the workbench 2 through bolts, the upper end of the bottom plate 301 is fixedly connected with the connecting platform 302, the upper end of the connecting platform 302 is fixedly connected with the supporting platform 303 through bolts, the number of the main bearing platform group 3 is 2, the main bearing platform group 3 is symmetrically distributed at the upper end of the workbench 2, the hold-down mechanism 4 comprises a hold-down cylinder 401, a connector 402, a hold-down rod 403 and an auxiliary bearing platform 404, the upper end of the hold-down cylinder 401 is fixedly connected with the connector 402, the inner side of the connector 402 is rotatably connected with the hold-down rod 403, the lower end of the hold-down rod 403 is fixedly connected with a connecting rod 405, the inner side of the connecting rod 405 is rotatably connected with the auxiliary bearing platform 404, the other end of the hold-down rod 403 is fixedly connected with a hold-down head fixing plate 406, the inner side of the sleeve 501 is slidably connected with a universal ball head rod 503, one end of the universal ball head rod 503 is fixedly connected with a spring 502, the outer side of the other end of the universal ball head rod 503 is rotatably connected with a ball head seat 504, one end of the ball head seat 504 is arranged in a hemispherical shape, and the inner side of the other end of the ball head seat 504 is provided with a rotating ball socket 505, the transverse clamping mechanism 6 comprises a sliding seat 601, a sliding plate 602, a sliding cylinder 603 and a clamping cylinder 604, the lower end of the sliding seat 601 is fixedly connected with the workbench 2 through a bolt, the inside of the sliding seat 601 is slidably connected with the sliding plate 602, the lower end of the sliding plate 602 is fixedly connected with the sliding cylinder 603, the lower end of the sliding cylinder 603 is fixedly connected with the sliding seat 601, the upper end of the sliding plate 602 is fixedly connected with the clamping cylinder 604, the other end of the clamping cylinder 603 is fixedly connected with the sleeve 501 of the pressing head 5 through a bolt, the number of the transverse clamping mechanisms 6 is 2, and the transverse clamping mechanisms.
The working process is as follows: electrical appliances are external power supplies, when parts to be welded are plates or blocks in regular shapes, the parts are placed at the upper end of a supporting platform 303 of a main bearing platform group 3, a linear module 8 operates to drive a pressing mechanism 4 positioned at the left side of a workbench 2 to slide towards the right side, so that the concave part of a secondary bearing platform 404 is close to the parts, all pressing cylinders 401 operate through a control panel 9, the pressing cylinders 401 operate to push pressing rods 403 to rotate around a rotating center, the pressing rods 403 drive a pressing head fixing plate 406 to rotate, a ball head seat 504 of a pressing head 5 is in contact with the surface of the part, the ball head seat 504 can rotate around a universal ball head rod 503, so that the pressing head 5 can press the part at multiple angles, the application range is wider, the universal ball head rod 503 compression spring 502 slides in a sleeve 501 in the pressing process, the buffering effect can be achieved, and the damage to the surface of the part due to overlarge pressing force can be prevented, therefore, the pressing of the part in the vertical direction can be realized, the power supply of the sliding cylinder 603 is turned on through the control panel 9, the sliding cylinder 603 pushes the sliding plate 602 to slide on the inner side of the sliding seat 601, so that the clamping cylinder 604 is driven to move upwards, when the clamping cylinder 604 moves to the left and right of the central position of the part, the sliding cylinder 603 stops running, meanwhile, the clamping cylinder 604 runs, and the clamping cylinder 604 pushes the pressing head 5 to clamp the part in the horizontal direction.
Example 2:
referring to fig. 1-7, the present invention provides a technical solution:
the utility model provides an automatically controlled anchor clamps are used in processing of automobile welding spare part and application method thereof, including supporting legs 1, workstation 2, main bearing platform group 3, hold-down mechanism 4, hold-down head 5 and transverse clamping mechanism 6, 1 upper end of supporting legs and workstation 2 fixed connection, workstation 2 upper end outside fixedly connected with mounting panel 7, mounting panel 7 upper end left side fixedly connected with straight line module 8, 8 upper ends of straight line module and hold-down mechanism 4 sliding connection, 7 upper end right sides of mounting panel and hold-down mechanism 4 fixed connection, 2 upper end right sides fixedly connected with control panel 9 of workstation.
The main bearing platform group 3 comprises a bottom plate 301, a connecting platform 302 and a supporting platform 303, the lower end of the bottom plate 301 is fixedly connected with the workbench 2 through bolts, the upper end of the bottom plate 301 is fixedly connected with the connecting platform 302, the upper end of the connecting platform 302 is fixedly connected with the supporting platform 303 through bolts, the number of the main bearing platform group 3 is 2, the main bearing platform group 3 is symmetrically distributed at the upper end of the workbench 2, the hold-down mechanism 4 comprises a hold-down cylinder 401, a connector 402, a hold-down rod 403 and an auxiliary bearing platform 404, the upper end of the hold-down cylinder 401 is fixedly connected with the connector 402, the inner side of the connector 402 is rotatably connected with the hold-down rod 403, the lower end of the hold-down rod 403 is fixedly connected with a connecting rod 405, the inner side of the connecting rod 405 is rotatably connected with the auxiliary bearing platform 404, the other end of the hold-down rod 403 is fixedly connected with a hold-down head fixing plate 406, the inner side of the sleeve 501 is slidably connected with a universal ball head rod 503, one end of the universal ball head rod 503 is fixedly connected with a spring 502, the outer side of the other end of the universal ball head rod 503 is rotatably connected with a ball head seat 504, one end of the ball head seat 504 is arranged in a hemispherical shape, and the inner side of the other end of the ball head seat 504 is provided with a rotating ball socket 505, the transverse clamping mechanism 6 comprises a sliding seat 601, a sliding plate 602, a sliding cylinder 603 and a clamping cylinder 604, the lower end of the sliding seat 601 is fixedly connected with the workbench 2 through a bolt, the inside of the sliding seat 601 is slidably connected with the sliding plate 602, the lower end of the sliding plate 602 is fixedly connected with the sliding cylinder 603, the lower end of the sliding cylinder 603 is fixedly connected with the sliding seat 601, the upper end of the sliding plate 602 is fixedly connected with the clamping cylinder 604, the other end of the clamping cylinder 603 is fixedly connected with the sleeve 501 of the pressing head 5 through a bolt, the number of the transverse clamping mechanisms 6 is 2, and the transverse clamping mechanisms.
The working process is as follows: electrical appliances are external power supplies, when parts to be welded are irregular in shape, the parts are placed at the upper end of the supporting platform 303 of the main bearing platform group 3, the power supply of the sliding cylinder 603 is turned on through the control panel 9, the sliding cylinder 603 pushes the sliding plate 602 to slide on the inner side of the sliding seat 601, so that the clamping cylinder 604 is driven to move upwards, when the clamping cylinder 604 moves to the left and right of the central position of the part, the sliding cylinder 603 stops running, the clamping cylinder 604 runs simultaneously, the clamping cylinder 604 pushes the pressing head 5 to clamp the parts in the horizontal direction, the parts are fixed in the horizontal direction first, the slipping phenomenon of the parts in the clamping process can be prevented, meanwhile, the positions of the parts are also ensured to be in the middle of the upper side of the supporting platform 303, the subsequent welding process is facilitated, after the positions of the parts in the horizontal direction are fixed, the linear module 8 runs to drive the, the concave part of the auxiliary bearing platform 404 is close to the part, all the pressing cylinders 401 are operated through the control panel 9, the pressing cylinders 401 operate to push the pressing rods 403 to rotate around the rotating center, the pressing rods 403 drive the pressing head fixing plate 406 to rotate, the ball head bases 504 of the pressing heads 5 are in surface contact with the part, the ball head bases 504 can rotate around the universal ball head rods 503, the pressing heads 5 can press the part at multiple angles, the application range is wider, the universal ball head rods 503 compress the springs 502 to slide in the sleeves 501 in the pressing process, the buffering effect can be achieved, damage to the surface of the part due to the fact that the pressing force is too large is prevented, and pressing of the part in the vertical direction can be achieved.
The principles and embodiments of the present invention are explained herein using specific examples, which are presented only to assist in understanding the method and its core concepts of the present invention. The foregoing is only a preferred embodiment of the present invention, and it should be noted that there are objectively infinite specific structures due to the limited character expressions, and it will be apparent to those skilled in the art that a plurality of modifications, decorations or changes may be made without departing from the principle of the present invention, and the technical features described above may be combined in a suitable manner; such modifications, variations, combinations, or adaptations of the invention using its spirit and scope, as defined by the claims, may be directed to other uses and embodiments.