Portable and prefabricated superimposed sheet matched with quick positioning and adjusting device
Technical Field
The invention belongs to the technical field of superimposed sheets, and particularly relates to a portable rapid positioning and adjusting device matched with a prefabricated superimposed sheet.
Background
In the current construction industry, the prefabricated laminated slab is more and more favored by the main and engineers of the building industry because of the advantages of high production efficiency, high construction speed, easy quality control and the like, however, although the prefabricated laminated slab has obvious advantages in many aspects, some challenges and problems still exist in the installation process.
Firstly, the installation of prefabricated superimposed sheets needs accurate location, in actual work progress, the position deviation between the prefabricated superimposed sheets can produce great influence to the atress performance of superimposed sheets, perhaps even lead to building structure's security to receive the threat, because prefabricated superimposed sheets's specification and model are various for its complexity and the degree of difficulty of installation further increase, current location and adjusting device have some limitations, often need a large amount of manual participation in the operation in-process, this inefficiency is moreover easy makeing mistakes, current equipment is unable to adapt to the prefabricated superimposed sheets of various different specifications and models generally, this commonality that makes equipment is relatively poor, can not satisfy the diversified demand of job site.
In order to solve the problems, the invention provides a portable rapid positioning and adjusting device matched with a prefabricated laminated slab, and aims to solve the positioning problem in the installation of the prefabricated laminated slab so as to rapidly complete the positioning and installation work of the prefabricated laminated slab and improve the installation efficiency of the prefabricated laminated slab.
Disclosure of Invention
The invention aims at the problems and provides a portable rapid positioning and adjusting device matched with a prefabricated laminated slab.
In order to achieve the above purpose, the invention adopts the following technical scheme: the portable and prefabricated laminated slab matched with the quick positioning and adjusting device comprises a laminated slab part and a reinforcing steel bar part, the portable and prefabricated laminated slab matched with the quick positioning and adjusting device comprises a positioning and adjusting mechanism group, the positioning and adjusting mechanism group comprises a positioning and adjusting mechanism I, a positioning and adjusting mechanism II, a positioning and adjusting mechanism III and a positioning and adjusting mechanism IV, and the laminated slab part after being installed is horizontally and respectively clamped with the lower end of the inner side surface of the positioning and adjusting mechanism I, the lower end of the inner side surface of the positioning and adjusting mechanism II, the lower end of the inner side surface of the positioning and adjusting mechanism III and the lower end of the inner side surface of the positioning and adjusting mechanism IV;
the first positioning adjusting mechanism, the second positioning adjusting mechanism, the third positioning adjusting mechanism and the fourth positioning adjusting mechanism comprise positioning components and fixing components, and one side of the positioning components close to the laminated plate part is inclined from bottom to top towards one side far away from the laminated plate part.
Preferably, the positioning assembly comprises a trapezoid positioning part, the trapezoid positioning part comprises trapezoid plates and trapezoid plate supporting supports, the number of the trapezoid plates is multiple, and the trapezoid plate supporting supports are arranged on one side, far away from the laminated plate portion, of the trapezoid plates.
Preferably, a plurality of the trapezoid plates are all connected to the trapezoid plate support in a sliding manner.
Preferably, the fixing assembly comprises a horizontal fixing piece, the horizontal fixing piece is plate-shaped, and the horizontal fixing piece is arranged at the lower end of the outer side face of the trapezoid plate.
Preferably, the trapezoid plate is provided with a plurality of balls on the side surface close to the laminated plate part;
or the side surface of the trapezoid plate, which is close to the laminated plate part, is provided with a plurality of rolling pins, and the axial direction of the rolling pins is horizontal.
Preferably, the positioning assembly comprises an arc-shaped positioning assembly, the arc-shaped positioning assembly comprises an arch-shaped plate, and one side of the arch-shaped plate, which is close to the laminated plate portion, is arched.
Preferably, the positioning assembly comprises an angle-variable positioning component, the angle-variable positioning component comprises a horizontal plate, an inclined plate and a telescopic component, the horizontal plate is hinged to the inclined plate, two ends of the telescopic component are detachably connected with the horizontal plate and the inclined plate respectively, and a steel bar clamping groove is formed in the inclined plate.
Preferably, the portable quick positioning and adjusting device matched with the prefabricated laminated plate further comprises a pressure sensor group and a controller, wherein the pressure sensor group comprises a first pressure sensor, a second pressure sensor, a third pressure sensor and a fourth pressure sensor, the first pressure sensor is arranged on the side surface of the positioning and adjusting mechanism, which is close to the laminated plate, the second pressure sensor is arranged on the side surface of the positioning and adjusting mechanism, which is close to the laminated plate, the third pressure sensor is arranged on the side surface of the positioning and adjusting mechanism, which is close to the laminated plate, the fourth pressure sensor is arranged on the side surface of the positioning and adjusting mechanism, which is close to the laminated plate, and the first pressure sensor, the second pressure sensor, the third pressure sensor and the fourth pressure sensor are all in communication connection with the controller, and the telescopic part is in communication connection with the controller.
Preferably, the fixing component comprises a triangular stable support, and the triangular stable support is installed at the lower end of the positioning component.
Preferably, the fixing component comprises an ear-type hook, and the ear-type hook is arranged on the side face of the positioning component.
Compared with the prior art, the invention has the advantages and positive effects that:
(1) The vertical direction of one side of the positioning component, which is close to the laminated slab part, is inclined from bottom to top to one side, which is far away from the laminated slab part, so that the positioning accuracy is improved, the three-dimensional accurate positioning of the prefabricated laminated slab in the hoisting process is realized by adopting the positioning adjusting mechanism group on the periphery of the prefabricated laminated slab, the accurate position of the laminated slab in the installation process is ensured, the accurate adjustment is performed in real time in the hoisting process of the prefabricated laminated slab through the positioning component and the horizontal adjusting instrument, the adjustment efficiency is greatly improved, the hoisting time of the laminated slab is shortened, and the field hoisting efficiency is improved;
(2) The positioning component comprises a trapezoid positioning component, the trapezoid positioning component is simple to manufacture, low in construction cost and convenient to maintain, the horizontal fixing piece is arranged at the lower end of the outer side face of the trapezoid plate, the horizontal fixing piece plays a role in fixing the trapezoid plate, the hoisting safety is guaranteed, and the positioning accuracy is guaranteed;
(3) The number of the trapezoid plates is multiple, gaps among the trapezoid plates are reserved among the reinforcement parts, positioning difficulty is not increased due to interference of the reinforcement parts in positioning, the trapezoid plates are slidably connected to the trapezoid plate support, the distance among the trapezoid plates is adjustable, adaptation can be carried out according to the positions and the sizes of the reinforcement parts of different prefabricated laminated plates, adaptability is high, and application range is wide;
(4) The side surface of the trapezoid plate, which is close to the laminated plate part, is provided with a plurality of rolling pins, the rolling pins are in rolling connection with the laminated plate part, and compared with sliding, the rolling connection reduces friction force between the rolling pins and the laminated plate part, so that the relative movement is smoother;
(5) The positioning component comprises an angle-variable positioning component, and by changing the angle between the horizontal plate and the inclined plate, the relative sliding of the superimposed plate part and the inclined plate is ensured to be easier, the lifting time is shortened, and the lifting efficiency is improved;
(6) The portable quick positioning and adjusting device matched with the prefabricated laminated slab further comprises a pressure sensor group, the angle between the horizontal plate and the inclined plate is changed through the telescopic part, the angle is not required to be manually changed, manpower is saved, the inclined plate synchronous movement of which the angle is required to be changed is controlled by the pressure sensor group, and the efficiency is improved.
Drawings
In order to more clearly illustrate the technical solution of the embodiments of the present invention, the following description of the embodiments will briefly describe the drawings that are required to be used in the description:
FIG. 1 is a schematic perspective view of a portable and prefabricated composite board matched with a quick positioning and adjusting device according to embodiment 1;
FIG. 2 is an enlarged partial schematic view at A of FIG. 1;
FIG. 3 is a top view of a portable and prefabricated composite sheet coupled with a quick positioning and adjustment device;
FIG. 4 is a schematic perspective view of a trapezoidal positioning component of a portable and prefabricated composite slab matched with a quick positioning and adjusting device;
FIG. 5 is a schematic perspective view of a trapezoidal positioning component of a portable and prefabricated composite slab matched with a quick positioning and adjusting device;
FIG. 6 is a perspective view of an arc-shaped positioning assembly of the portable and prefabricated composite slab matched with the quick positioning and adjusting device of embodiment 2;
FIG. 7 is a schematic perspective view of a trapezoid plate with needle rollers of the rapid positioning and adjusting device used in combination with the prefabricated laminated slab according to embodiment 3;
FIG. 8 is a schematic view of a variable angle positioning component of the portable and prefabricated composite board matched with the quick positioning and adjusting device of embodiment 4;
FIG. 9 is a schematic view of a second variable angle positioning component of the portable and prefabricated composite slab matched with the quick positioning and adjustment device.
Reference numerals:
1-positioning adjusting mechanism group, 11-positioning adjusting mechanism I, 12-positioning adjusting mechanism II, 13-positioning adjusting mechanism III, 14-positioning adjusting mechanism IV;
the device comprises a 2-positioning assembly, a 21-trapezoid positioning component, a 22-trapezoid plate, a 23-trapezoid plate supporting bracket, a 24-variable angle positioning component, a 25-horizontal plate, a 26-sloping plate, a 27-telescopic component, a 28-arch plate and a 29-roller pin;
3-fixing assembly, 31-horizontal fixing piece;
4-prefabricated laminated slab, 41-laminated slab part and 42-reinforcing steel bar part;
6-ear type hooks;
7-triangle stable support;
8, a level adjuster;
9-L type telescopic bracket.
Detailed Description
In order that the above objects, features and advantages of the invention will be more clearly understood, a further description of the invention will be rendered by reference to the appended drawings and examples.
In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention, however, the present invention may be practiced otherwise than as described herein, and therefore the present invention is not limited to the specific embodiments of the disclosure that follow.
Example 1
The following specifically describes a quick positioning and adjusting device matched with a portable and prefabricated laminated slab, as shown in fig. 1 and 3, wherein a prefabricated laminated slab 4 to be installed comprises a laminated slab part 41 and a reinforcing steel bar part 42, the quick positioning and adjusting device matched with the portable and prefabricated laminated slab comprises a positioning and adjusting mechanism group 1, the positioning and adjusting mechanism group 1 comprises a positioning and adjusting mechanism I11, a positioning and adjusting mechanism II 12, a positioning and adjusting mechanism III 13 and a positioning and adjusting mechanism IV 14, and the installed laminated slab part 41 is horizontal and is respectively clamped with the lower end of the inner side surface of the positioning and adjusting mechanism I11, the lower end of the inner side surface of the positioning and adjusting mechanism II 12, the lower end of the inner side surface of the positioning and adjusting mechanism III 13 and the lower end of the inner side surface of the positioning and adjusting mechanism IV 14; the shortest distance between the bottom surfaces of the first positioning adjusting mechanism 11 and the second positioning adjusting mechanism 12 is equal to the length of the laminated plate portion 41, and the shortest distance between the bottom surfaces of the third positioning adjusting mechanism 13 and the fourth positioning adjusting mechanism 14 is equal to the width of the laminated plate portion 41.
As shown in fig. 2 and 4, the first positioning adjusting mechanism 11, the second positioning adjusting mechanism 12, the third positioning adjusting mechanism 13 and the fourth positioning adjusting mechanism 14 each include a positioning assembly 2 and a fixing assembly 3, and the side of the positioning assembly 2 near the superimposed sheet portion 41 is inclined in the vertical direction from bottom to top toward the side away from the superimposed sheet portion 41.
As shown in fig. 2 and 5, the positioning assembly 2 includes a trapezoidal positioning member 21, the trapezoidal positioning member 21 includes a plurality of trapezoidal plates 22 and a plurality of trapezoidal plate support brackets 23, and the trapezoidal plate support brackets 23 are mounted on a side of the trapezoidal plates 22 away from the superimposed sheet portion 41.
The plurality of trapezoidal plates 22 are each slidably connected to a trapezoidal plate support bracket 23.
As shown in fig. 2, the fixing assembly 3 includes a horizontal fixing member 31, the horizontal fixing member 31 is plate-shaped, and the horizontal fixing member 31 is mounted at the lower end of the outer side surface of the trapezoid plate 22.
The trapezoidal plate 22 is provided with a plurality of balls on the side surface thereof adjacent to the superimposed sheet portion 41.
As shown in fig. 2 and 5, the fixing component 3 includes a triangular fixing bracket 7, and the triangular fixing bracket 7 is mounted at the lower end of the positioning component 2.
As shown in fig. 2 and 5, the fixing assembly 3 includes an ear-type hook 6, and the ear-type hook 6 is mounted at a side of the positioning assembly 2.
The portable quick positioning and adjusting device matched with the prefabricated laminated slab further comprises an L-shaped telescopic bracket 9, a first positioning and adjusting mechanism 11, a second positioning and adjusting mechanism 12, a third positioning and adjusting mechanism 13 and a fourth positioning and adjusting mechanism 14 are detachably connected through the L-shaped telescopic bracket 9, scales are marked on the L-shaped telescopic bracket 9 and used for positioning and adjusting mechanism group 1 to assist in positioning, positioning is more accurate, the L-shaped telescopic bracket 9 is made of metal, supporting effect is achieved, the positioning and adjusting mechanism group 1 is prevented from relative displacement after being at a fixed position, and the L-shaped telescopic bracket 9 is matched with the prefabricated laminated slab 4 of different specifications through self expansion.
The portable quick positioning and adjusting device matched with the prefabricated laminated slab further comprises a level adjuster 8, wherein the level adjuster 8 is arranged above the laminated slab portion 41 in the positioning process of the prefabricated laminated slab 4, and auxiliary positioning is performed by observing the level adjuster 8.
The working steps of the portable and prefabricated laminated slab matched quick positioning and adjusting device are as follows:
the first step: placing the four trapezoid positioning components 21 at specified positions, wherein the shortest distance between the bottom surface of the first positioning adjusting mechanism 11 and the bottom surface of the second positioning adjusting mechanism 12 is equal to the length of the laminated plate part 41, and the shortest distance between the bottom surface of the third positioning adjusting mechanism 13 and the bottom surface of the fourth positioning adjusting mechanism 14 is equal to the width of the laminated plate part 41;
and a second step of: lifting the prefabricated laminated slab 4, and placing a horizontal regulator 8 at the upper end of the laminated slab part 41 after the prefabricated laminated slab 4 falls to a certain height;
and a third step of: the prefabricated laminated plate 4 continues to fall, and the worker aligns the square area surrounded by the laminated plate part 41 and the four trapezoid positioning parts 21, and as the area of the square area surrounded by the upper ends of the four trapezoid positioning parts 21 is larger than that of the laminated plate part 41, the laminated plate part 41 is easy to put into the square area surrounded by the upper ends of the four trapezoid positioning parts 21, and the steel bar part 42 close to the four trapezoid positioning parts 21 passes through the gaps among the trapezoid plates 22;
fourth step: the prefabricated laminated slab 4 continues to fall, and the prefabricated laminated slab 4 contacts with the side surfaces of the trapezoid plates 22 of the one or more trapezoid positioning components 21;
fifth step: the prefabricated laminated sheet 4 continues to fall down, and the side surface of the laminated sheet portion 41 in contact with the side surface of the trapezoidal plate 22 of the trapezoidal positioning member 21 falls down until the plane of the laminated sheet portion 41 is horizontal.
Example 2
The difference between this embodiment and embodiment 1 is that: as shown in fig. 6, the positioning assembly 2 includes an arc-shaped positioning assembly including a arch plate 28, and a side of the arch plate 28 adjacent to the superimposed sheet portion 41 is arched.
Example 3
The difference between this embodiment and embodiment 1 is that: as shown in fig. 7, the trapezoidal plate 22 is provided with a plurality of needle rollers 29 on the side surface thereof adjacent to the superimposed sheet portion 41, and the axial direction of the needle rollers 29 is horizontal.
Example 4
The difference between this embodiment and embodiment 1 is that: as shown in fig. 8 and 9, the positioning assembly 2 includes an angle-variable positioning component 24, the angle-variable positioning component 24 includes a horizontal plate 25, a sloping plate 26 and a telescopic component 27, the horizontal plate 25 is hinged to the sloping plate 26, two ends of the telescopic component 27 are detachably connected with the horizontal plate 25 and the sloping plate 26 respectively, a steel bar clamping groove is formed in the sloping plate 26, and the telescopic component 27 is a jack or a telescopic cylinder.
The portable quick positioning and adjusting device matched with the prefabricated laminated plate further comprises a pressure sensor group and a controller, wherein the pressure sensor group comprises a first pressure sensor, a second pressure sensor, a third pressure sensor and a fourth pressure sensor, the first pressure sensor is arranged on the side surface of the first positioning and adjusting mechanism 11, which is close to the laminated plate portion 41, the second pressure sensor is arranged on the side surface of the second positioning and adjusting mechanism 12, which is close to the laminated plate portion 41, the third pressure sensor is arranged on the side surface of the third positioning and adjusting mechanism 13, which is close to the laminated plate portion 41, the fourth pressure sensor is arranged on the side surface of the fourth positioning and adjusting mechanism 14, which is close to the laminated plate portion 41, and the first pressure sensor, the second pressure sensor, the third pressure sensor and the fourth pressure sensor are all in communication connection with the controller, and the telescopic component 27 is in communication connection with the controller.
The expansion member 27 is an expansion cylinder.
Since the shortest distance between the bottom surfaces of the first positioning adjustment mechanism 11 and the second positioning adjustment mechanism 12 is equal to the length of the superimposed sheet portion 41, and the shortest distance between the bottom surfaces of the third positioning adjustment mechanism 13 and the fourth positioning adjustment mechanism 14 is equal to the width of the superimposed sheet portion 41, it is common that two of the first positioning adjustment mechanism 11, the second positioning adjustment mechanism 12, the third positioning adjustment mechanism 13, and the fourth positioning adjustment mechanism 14 are in contact with the superimposed sheet portion 41.
After any two of the first pressure sensor, the second pressure sensor, the third pressure sensor and the fourth pressure sensor are extruded by the laminated plate portion 41, when the pressure reaches a set value, a signal is sent to the controller, the controller sends the signal to the corresponding two telescopic cylinders, and the two telescopic cylinders synchronously extend, so that the included angle between the horizontal plate 25 and the inclined plate 26 is increased, the laminated plate portion 41 slides down more easily, and the two telescopic cylinders synchronously extend, so that the laminated plate portion 41 reaches a designated position more quickly, and time is saved.
As a technical solution of the present invention, the provision of the first pressure sensor, the second pressure sensor, the third pressure sensor, the fourth pressure sensor and the telescopic component 27 is only for facilitating implementation of specific brake control on the basis of hardware facilities, and how to implement the brake control and the brake control method is not a technical problem to be solved and an object to be protected by the present invention, and meanwhile, the communication methods between devices all adopt existing communication methods and are not the invention points of the present application.
The present invention is not limited to the above-mentioned embodiments, and any equivalent embodiments which can be changed or modified by the technical content disclosed above can be applied to other fields, but any simple modification and equivalent changes to the above-mentioned embodiments according to the technical substance of the present invention are still within the protection scope of the technical solution of the present invention.