CN117302640A - Automatic loading device and method for reagent kit reaction vessel - Google Patents
Automatic loading device and method for reagent kit reaction vessel Download PDFInfo
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- CN117302640A CN117302640A CN202311480001.6A CN202311480001A CN117302640A CN 117302640 A CN117302640 A CN 117302640A CN 202311480001 A CN202311480001 A CN 202311480001A CN 117302640 A CN117302640 A CN 117302640A
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- reaction vessel
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- 238000006243 chemical reaction Methods 0.000 title claims abstract description 84
- 239000003153 chemical reaction reagent Substances 0.000 title claims abstract description 25
- 238000000034 method Methods 0.000 title claims abstract description 15
- 230000007246 mechanism Effects 0.000 claims description 12
- 230000009471 action Effects 0.000 claims description 9
- 230000008569 process Effects 0.000 claims description 7
- 229920002457 flexible plastic Polymers 0.000 claims description 3
- 230000003014 reinforcing effect Effects 0.000 claims description 3
- 239000000463 material Substances 0.000 claims 1
- 238000003825 pressing Methods 0.000 description 5
- 238000004806 packaging method and process Methods 0.000 description 3
- 238000001514 detection method Methods 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 238000010923 batch production Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/56—Orientating, i.e. changing the attitude of, articles, e.g. of non-uniform cross-section
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/40—Arranging and feeding articles in groups by reciprocating or oscillatory pushers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B5/00—Packaging individual articles in containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, jars
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Automatic Analysis And Handling Materials Therefor (AREA)
Abstract
The invention discloses an automatic loading device and method for a reagent box reaction vessel, and relates to the technical field of conveying, and the automatic loading device comprises an operation platform, a base conveying component, a reaction vessel conveying component, a press-fitting component, a loading box, a bearing component and a pushing component.
Description
Technical Field
The invention relates to the technical field of conveying, in particular to an automatic loading device for a reagent box reaction vessel and a method for loading the reagent box reaction vessel by using the automatic loading device.
Background
With the rapid development of the biomedical industry, a biological detection kit which is relatively convenient to carry and use is rapidly popularized. The biological detection kit generally comprises an external packaging box and a reaction vessel loaded in the external packaging box, wherein a part of products can be placed on a foam or paper base in the external packaging box, the reagent vessel is loaded in a plurality of slots formed in the base, the traditional loading process of the reagent vessel and the base is finished manually one by one or is carried out one by means of a manipulator, the loading efficiency is low, the accuracy is high, the loading efficiency is improved, the accuracy requirement on the manipulator is high, the grabbing action is still simulated in a manual operation process, and the grabbing mechanism needs to frequently come and go from a feeding position and the base, so that the grabbing mechanism is complex.
In view of the requirement of continuous batch production of the present kit, the above-mentioned production method is not suitable, so it is necessary to design an automatic loading device for the reaction vessel of the kit to solve the above-mentioned problems.
Disclosure of Invention
The present invention is directed to an automatic loading device and method for a reaction vessel of a kit, which solves the problems of the prior art set forth in the background art.
In order to achieve the above purpose, the present invention provides the following technical solutions:
an automatic loading device for reagent box reaction dishes comprises an operation platform, a base conveying component, a reaction dish conveying component, a press-fitting component, a loading box, a bearing component and a pushing component, wherein the base conveying component is arranged on the operation platform and used for conveying the base, the reaction dish conveying component is arranged on one side of the loading box and used for conveying the reaction dishes, the press-fitting component is arranged on the operation platform and used for press-fitting the reaction dishes into the base, the loading box is arranged on the press-fitting component and used for feeding and press-fitting the reaction dishes, a bearing plate in the bearing component is slidably connected in the loading box and used for temporarily supporting the reaction dishes, and the pushing component is slidably connected in the reagent box and connected with the bearing component so that the reaction dishes sent by the reaction dish conveying component are pushed to the upper side of the bearing plate when the bearing plate in the bearing component moves into the loading box, and an auxiliary guide component is also connected below the pushing component so as to be used for guiding the reaction dishes during press-fitting.
Preferably, the loading box comprises a box body and a limiting block, wherein the upper end of the box body is provided with an opening and a guide channel for the reaction vessel to move, the limiting block is arranged at the front end of the guide channel, one side of the box body is provided with a feed inlet matched with the reaction vessel conveying assembly, and the other side of the box body is provided with a sliding hole matched with the pushing assembly;
the lower extreme of loading the box is provided with the logical groove that supplies the pressure equipment of reaction dish to pass through, the stopper is located the front side of logical groove, and the conical mouth of rubber is installed to the lower extreme of logical groove, and the conical mouth is connected with loading the box with the help of the mounting panel.
Preferably, the bearing assembly comprises a bearing plate, a connecting block and a bearing cylinder, a chute matched with the bearing plate is arranged at the through groove, the bearing plate is slidably connected in the chute and is connected with the output end of the bearing cylinder by means of the connecting block, the bearing cylinder is mounted on a cylinder seat, and the cylinder seat is mounted on the operation platform.
Preferably, the pushing component comprises a pushing block and a connecting arm, the pushing block is slidably connected in the guide channel, one side of the pushing block is connected with the connecting arm, the connecting arm is slidably connected with the sliding hole, the connecting arm is connected with the connecting block by means of a connecting rod, and two ends of the connecting rod are respectively rotatably connected with the connecting arm and the connecting block.
Preferably, the auxiliary guide assembly comprises a guide sleeve, a first connecting piece and a second connecting piece which are connected in sequence, a notch is formed in one side of the guide sleeve, the upper end of the second connecting piece is connected with the connecting arm, and the guide sleeve is made of flexible plastics.
Preferably, the press-fit assembly comprises a vertical plate, a top plate and a press-fit cylinder, wherein the lower end of the vertical plate is installed on the operation platform, the top plate is installed at the upper end of the vertical plate, and the press-fit cylinder is installed on the top plate and the output end of the press-fit cylinder is connected to the pressing plate.
Preferably, the loading box is mounted on the front side of the vertical plate by means of a base, and a reinforcing rib is further connected between the base and the loading box.
Preferably, the base conveying assembly comprises a belt conveying mechanism and a feeding tool, wherein the feeding tool is placed on a conveying belt in the belt conveying mechanism and can horizontally move along with the conveying belt, and a placing groove matched with the base is formed in the feeding tool.
Preferably, the reaction vessel conveying assembly also adopts the belt type conveying mechanism.
The invention also discloses a method for loading the reagent box reaction vessel by using the automatic loading device, which comprises the following steps:
the base conveying component firstly conveys the base to the lower part of the loading box, then the bearing cylinder contracts and the bearing plate is pulled away, the pushing block at the moment retreats to the rear side of the guide channel under the action of the connecting rod to wait for pushing, the reaction vessel falls into the conical mouth under the action of dead weight, the press-fit component is started at the moment, the reaction vessel is pressed into the slot on the base, and the guide sleeve at the moment is positioned under the conical mouth to play a role in guiding the reaction vessel to be inserted into the slot; then the press-fitting cylinder rises to reset, the bearing cylinder also pushes the bearing plate to reset, and in the process, the pushing block pushes the reaction vessel which is sent by the reaction vessel conveying assembly and enters the guide channel to the upper part of the bearing plate by means of the action of the connecting rod, so that the next loading is prepared.
Compared with the prior art, the invention has the beneficial effects that:
1. the invention adopts the horizontal conveying and matching press-fitting assembly to realize the rapid and automatic loading of the reagent box reaction vessel, compared with the traditional grabbing and placing mode, the invention obviously improves the loading efficiency, simultaneously, by means of the bearing assembly and the pushing assembly, the automatic loading and unloading of the reagent box reaction vessel in the loading box are realized, the two components are organically matched, the structural design is simplified, and the loading efficiency is greatly improved.
2. The invention also designs a conical nozzle for temporary support when the reagent box reaction vessel falls, and the conical nozzle is matched with an auxiliary guide assembly to realize smooth and accurate press fitting.
Drawings
Fig. 1 is a schematic structural view of the present invention in an operating state.
Fig. 2 is a side view of the present invention.
FIG. 3 is a schematic view showing the connection of the loading cassette to the support assembly, the pushing assembly and the cuvette handling assembly according to the present invention.
Fig. 4 is a top view of fig. 3.
Fig. 5 is a cross-sectional view of the direction illustrated in fig. 4.
Fig. 6 is a schematic structural diagram of a feeding tool.
Fig. 7 is a schematic structural view of the auxiliary guide assembly.
In the figure: the device comprises an operating platform, a base conveying component, a belt conveying mechanism 20, a feeding tool 21, a placing groove 22, a reaction vessel conveying component 3, a press-fitting component 4, a vertical plate 40, a top plate 41, a press-fitting cylinder 42, a pressing plate 43, a loading box 5, a box body 50, a guide channel 51, a limiting block 52, a feeding port 53, a sliding hole 54, a through groove 55, a sliding groove 56, a base 57, a bearing component 6, a bearing plate 60, a connecting block 61, a bearing cylinder 62, a cylinder seat 63, a pushing component 7, a pushing block 70, a connecting arm 71, an auxiliary guide component 8, a guide sleeve 80, a notch 800, a connecting piece 81, a connecting piece 82 II, a connecting rod 9 and a conical mouth 10;
100 reaction dishes, 200 bases.
Detailed Description
The invention is further described in connection with the following detailed description, in order to make the technical means, the creation characteristics, the achievement of the purpose and the effect of the invention easy to understand.
Referring to fig. 1-5, the present invention provides a technical solution: an automatic loading device for a reagent kit reaction vessel 100 comprises an operation platform 1, a base conveying component 2, a reaction vessel conveying component 3, a press-fitting component 4, a loading box 5, a bearing component 6 and a pushing component 7.
The base conveying assembly 2 is arranged on the operation platform 1 and used for conveying bases, the base conveying assembly 2 comprises a belt conveying mechanism 20 and a feeding tool 21, the feeding tool 21 is placed on a conveying belt in the belt conveying mechanism 20 and can horizontally move along with the conveying belt, and a placing groove 22 matched with the bases is formed in the feeding tool 21.
The reaction vessel transporting assembly 3 is located at one side of the loading cassette 5 and is used for transporting the reaction vessel 100, and the reaction vessel transporting assembly 3 also employs the belt type transporting mechanism 20. The reaction dishes 100 are fed one by one into the guide channel 51 by means of a conveyor belt via a feed opening 53 provided at the side of the loading cassette 5.
The press-fit assembly 4 is installed on the operation platform 1 and is used for press-fitting the reaction vessel 100 into the base, the press-fit assembly 4 comprises a vertical plate 40, a top plate 41 and a press-fit air cylinder 42, the lower end of the vertical plate 40 is installed on the operation platform 1, the top plate 41 is installed at the upper end of the vertical plate 40, the press-fit air cylinder 42 is installed on the top plate 41, the output end of the press-fit air cylinder 42 is connected to a pressing plate 43, and the diameter of the pressing plate 43 is smaller than the outer diameter of the reaction vessel 100.
The loading box 5 is arranged on the press-fitting assembly 4 and is used for feeding and press-fitting the reaction vessel 100, the loading box 5 comprises a box body 50 and a limiting block 52, the upper end of the box body 50 is opened and is provided with a guide channel 51 for moving the reaction vessel 100, the limiting block 52 is arranged at the front end of the guide channel 51, one side of the box body 50 is provided with a feeding port 53 matched with the reaction vessel conveying assembly 3, and the other side of the box body 50 is provided with a sliding hole 54 matched with the pushing assembly 7; the lower end of the loading box 5 is provided with a through groove 55 for the reaction vessel 100 to pass through in a press fit way, and the width of the through groove 55 is larger than or equal to the outer diameter of the reaction vessel 100 so as to facilitate the smooth falling of the reaction vessel; the limiting block 52 is located at the front side of the through groove 55, a rubber conical nozzle 10 is mounted at the lower end of the through groove 55, the conical nozzle 10 is connected with the loading box 5 through a mounting plate, the loading box 5 is mounted at the front side of the vertical plate 40 through a base 57, and a reinforcing rib is further connected between the base 57 and the loading box 5.
The bearing plate 60 of the bearing assembly 6 is slidingly connected in the loading box 5 and used for temporary support of the reaction vessel 100, the bearing assembly 6 comprises a bearing plate 60, a connecting block 61 and a bearing cylinder 62, the through groove 55 is provided with a sliding groove 56 matched with the bearing plate 60, the bearing plate 60 is slidingly connected in the sliding groove 56 and connected with the output end of the bearing cylinder 62 by means of the connecting block 61, the bearing cylinder 62 is mounted on a cylinder seat 63, and the cylinder seat 63 is mounted on the operation platform 1.
The pushing assembly 7 is slidingly connected in the kit and connected with the bearing assembly 6 so that when the bearing plate 60 in the bearing assembly 6 moves into the loading box 5, the pushing assembly 7 also pushes the reaction vessel 100 sent by the reaction vessel conveying assembly 3 to the upper part of the bearing plate 60, the pushing assembly 7 comprises a pushing block 70 and a connecting arm 71, the pushing block 70 is slidingly connected in the guide channel 51, one side of the pushing block 70 is connected with the connecting arm 71, the connecting arm 71 is slidingly connected with the sliding hole 54, the connecting arm 71 is connected with the connecting block 61 by means of a connecting rod 9, and two ends of the connecting rod 9 are respectively rotationally connected with the connecting arm 71 and the connecting block 61.
In the loading process, the reaction vessel 100 falls into the conical mouth 10 firstly, and due to the fact that the reaction vessel possibly inclines to a certain extent, the accuracy in the subsequent press fitting process is reduced, an auxiliary guide assembly 8 is further connected below the pushing assembly 7 for guiding the reaction vessel 100 in the press fitting process, the auxiliary guide assembly 8 comprises a guide sleeve 80, a first connecting piece 81 and a second connecting piece 82 which are sequentially connected, a notch 800 is formed in one side of the guide sleeve 80, the upper end of the second connecting piece 82 is connected with the connecting arm 71, and the guide sleeve 80 is made of flexible plastic.
The method for loading the kit reaction vessel comprises the following steps:
the base conveying component 2 firstly conveys the base to the lower part of the loading box 5, then the bearing cylinder 62 is contracted and the bearing plate 60 is pulled away, the pushing block 70 at the moment retreats to the rear side of the guide channel 51 under the action of the connecting rod 9 to wait for pushing, the reaction vessel 100 falls into the conical mouth 10 under the action of dead weight, the press-fitting component 4 is started at the moment, the press-fitting cylinder 42 drives the pressing plate 43 to press down and presses the reaction vessel 100 into the slot on the base, and the guide sleeve 80 at the moment is positioned under the conical mouth 10 to play a role in guiding the reaction vessel 100 to be inserted into the slot; then the press-fitting cylinder 42 is lifted and reset, the support cylinder 62 also pushes the support plate 60 to reset, during which the push block 70 pushes the reaction plate 100 fed by the reaction plate conveying assembly 3 and entering the guide channel 51 to the upper part of the support plate 60 by means of the connecting rod 9, and the guide sleeve 80 is far away from the conical mouth 10 by the connecting arm 71 at the moment for the next loading.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (10)
1. An automatic loading device for reagent cartridge reaction dishes, characterized by comprising an operation platform (1), a base conveying component (2), a reaction dish conveying component (3), a press-fitting component (4), a loading box (5), a bearing component (6) and a pushing component (7), wherein the base conveying component (2) is arranged on the operation platform (1) and is used for conveying the base (200), the reaction dish conveying component (3) is arranged on one side of the loading box (5) and is used for conveying the reaction dishes (200), the press-fitting component (4) is arranged on the operation platform (1) and is used for press-fitting the reaction dishes (200) into the base (200), the loading box (5) is arranged on the press-fitting component (4) and is used for feeding and press-fitting the reaction dishes (200), a supporting plate (60) in the bearing component (6) is connected in the loading box (5) in a sliding manner and is used for temporarily supporting the reaction dishes (200), the pushing component (7) is connected in the reagent box and is connected in the supporting component (6) in a sliding manner, when the supporting component (6) is connected with the supporting component (6) so that the supporting plate (60) in the loading box (6) can be pushed into the supporting plate component (60) when the reaction dishes (200) are conveyed by moving, an auxiliary guide component (8) is further connected below the pushing component (7) and used for guiding the reaction vessel (200) during press fitting.
2. An automatic loading device for reagent vessel according to claim 1, wherein the loading box (5) comprises a box body (50) and a limiting block (52), the upper end of the box body (50) is opened and provided with a guide channel (51) for moving the reagent vessel (200), the limiting block (52) is arranged at the front end of the guide channel (51), one side of the box body (50) is provided with a feed port (53) matched with the reagent vessel conveying component (3), and the other side of the box body (50) is provided with a sliding hole (54) matched with the pushing component (7);
the lower extreme of loading box (5) is provided with logical groove (55) that supplies reaction dish (200) pressure equipment to pass through, stopper (52) are located the front side of logical groove (55), and conical mouth (10) of rubber are installed to the lower extreme of logical groove (55), and conical mouth (10) are connected with loading box (5) with the help of the mounting panel.
3. An automatic loading device for reagent cartridge reaction vessels according to claim 2, characterized in that the support assembly (6) comprises a support plate (60), a connecting block (61) and a support cylinder (62), the through slot (55) is provided with a sliding slot (56) matched with the support plate (60), the support plate (60) is slidingly connected in the sliding slot (56) and is connected with the output end of the support cylinder (62) by means of the connecting block (61), the support cylinder (62) is mounted on a cylinder seat (63), and the cylinder seat (63) is mounted on the operating platform (1).
4. An automatic loading device for reagent cartridge reaction vessels according to claim 3, wherein the pushing assembly (7) comprises a pushing block (70) and a connecting arm (71), the pushing block (70) is slidably connected in the guide channel (51), one side of the pushing block (70) is connected with the connecting arm (71), the connecting arm (71) is slidably connected with the sliding hole (54), the connecting arm (71) is connected with the connecting block (61) by means of a connecting rod (9), and two ends of the connecting rod (9) are rotatably connected with the connecting arm (71) and the connecting block (61) respectively.
5. The automatic loading device for a reaction vessel of a kit according to claim 4, wherein the auxiliary guide assembly (8) comprises a guide sleeve (80), a first connecting piece (81) and a second connecting piece (82) which are sequentially connected, a notch (800) is formed in one side of the guide sleeve (80), the upper end of the second connecting piece (82) is connected with the connecting arm (71), and the guide sleeve (80) is made of flexible plastic.
6. An automatic loading device for reagent cartridge reaction dishes according to claim 1, wherein the press-fitting assembly (4) comprises a vertical plate (40), a top plate (41) and a press-fitting cylinder (42), the lower end of the vertical plate (40) is mounted on the operation platform (1), the top plate (41) is mounted on the upper end of the vertical plate (40), and the press-fitting cylinder (42) is mounted on the top plate (41) and the output end thereof is connected to the press plate (43).
7. An automatic loading device for reagent cartridge reaction vessels according to claim 6, wherein the loading cassette (5) is mounted on the front side of the riser (40) by means of a base (57) and a reinforcing rib is further connected between the base (57) and the loading cassette (5).
8. An automatic loading device for reagent cartridge reaction vessels according to claim 2, wherein the base conveying assembly (2) comprises a belt conveying mechanism (20) and a feeding tool (21), the feeding tool (21) is placed on a conveying belt in the belt conveying mechanism (20) and can horizontally move along with the conveying belt, and a placing groove (22) matched with the base (200) is formed in the feeding tool (21).
9. An automatic loading device for reagent cartridge reaction vessels according to claim 8, wherein the reaction vessel transporting assembly (3) also employs the belt type transporting mechanism (20).
10. A method for loading a reaction vessel of a kit using the automatic loading device according to claim 5, characterized by comprising the following steps:
the base conveying assembly (2) conveys the base (200) to the lower part of the loading box (5), then the bearing cylinder (62) is contracted and the bearing plate (60) is pulled away, the pushing block (70) at the moment retreats to the rear side of the guide channel (51) under the action of the connecting rod (9) to wait for pushing materials, the reaction vessel (200) falls into the conical mouth (10) under the action of dead weight, the press-fit assembly (4) is started at the moment, the reaction vessel (200) is pressed into the slot on the base (200), and the guide sleeve (80) at the moment is positioned under the conical mouth (10) to play a role in guiding the reaction vessel (200) to be inserted into the slot; then the press-fit air cylinder (42) is lifted and reset, the bearing air cylinder (62) also pushes the bearing plate (60) to reset, and in the process, the pushing block (70) pushes the reaction vessel (200) sent by the reaction vessel conveying assembly (3) and entering the guide channel (51) to the position above the bearing plate (60) by virtue of the action of the connecting rod (9) to prepare for the next loading.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311480001.6A CN117302640A (en) | 2023-11-08 | 2023-11-08 | Automatic loading device and method for reagent kit reaction vessel |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311480001.6A CN117302640A (en) | 2023-11-08 | 2023-11-08 | Automatic loading device and method for reagent kit reaction vessel |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN117302640A true CN117302640A (en) | 2023-12-29 |
Family
ID=89281268
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202311480001.6A Pending CN117302640A (en) | 2023-11-08 | 2023-11-08 | Automatic loading device and method for reagent kit reaction vessel |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN117302640A (en) |
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2023
- 2023-11-08 CN CN202311480001.6A patent/CN117302640A/en active Pending
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