CN117282227B - Low-temperature flue gas adsorption tower with flue gas mixing function and low-temperature flue gas adsorption system - Google Patents
Low-temperature flue gas adsorption tower with flue gas mixing function and low-temperature flue gas adsorption system Download PDFInfo
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Abstract
本发明涉及烟气吸附净化技术领域并公开一种具有烟气混合功能的低温烟气吸附塔及低温烟气吸附系统,所述具有烟气混合功能的低温烟气吸附塔包括塔体、吸附层、隔层部件和扰流部件,隔层部件设在塔体内以在吸附层内形成烟气混合空间,隔层部件具有吸附剂流道和多个烟气过孔,进入烟气混合空间内的烟气经烟气过孔流到烟气混合空间上方的吸附层内,扰流部件与烟气混合空间连通,用于扰动烟气混合空间内的烟气以使烟气混合空间内的烟气混合均匀。本发明实施例的低温烟气吸附塔能够对烟气进行阶段性的混合以提高烟气在同一水平面上分布的均匀性,提高烟气吸附净化效果。
The invention relates to the technical field of flue gas adsorption and purification and discloses a low-temperature flue gas adsorption tower with a flue gas mixing function and a low-temperature flue gas adsorption system. The low-temperature flue gas adsorption tower with a flue gas mixing function includes a tower body and an adsorption layer. , interlayer components and spoiler components. The interlayer components are arranged in the tower body to form a flue gas mixing space in the adsorption layer. The interlayer components have adsorbent flow channels and multiple flue gas through holes, and enter the flue gas mixing space. The flue gas flows into the adsorption layer above the flue gas mixing space through the flue gas through hole. The spoiler component is connected with the flue gas mixing space and is used to disturb the flue gas in the flue gas mixing space so that the flue gas in the flue gas mixing space well mixed. The low-temperature flue gas adsorption tower according to the embodiment of the present invention can mix the flue gas in stages to improve the uniformity of flue gas distribution on the same horizontal plane and improve the flue gas adsorption and purification effect.
Description
技术领域Technical field
本发明涉及烟气吸附净化技术领域,具体涉及一种具有烟气混合功能的低温烟气吸附塔及低温烟气吸附系统。The invention relates to the technical field of flue gas adsorption and purification, and specifically relates to a low-temperature flue gas adsorption tower and a low-temperature flue gas adsorption system with a flue gas mixing function.
背景技术Background technique
燃煤烟气中含有大量的污染物,需要通过净化后排放。相关技术中,通常是在吸附塔中布置吸附床以对烟气中污染物进行吸附,烟气经过吸附塔的烟气进口进入塔体内,烟气流过吸附床后得到净化,并由烟气出口排出。传统上,烟气吸附净化通常为高温吸附,即锅炉排出的烟气通过冷却塔冷却到大体200℃,然后进入吸附塔进行高温吸附净化。高温吸附存在吸附剂消耗大,吸附效果差,吸附后的净烟气中氮氧化物含量高,无法实现近零排放的问题。Coal combustion flue gas contains a large number of pollutants and needs to be purified before being discharged. In related technologies, an adsorption bed is usually arranged in an adsorption tower to adsorb pollutants in the flue gas. The flue gas enters the tower body through the flue gas inlet of the adsorption tower. The flue gas is purified after flowing through the adsorption bed, and is purified by the flue gas. Exit discharge. Traditionally, flue gas adsorption and purification is usually high-temperature adsorption, that is, the flue gas discharged from the boiler is cooled to approximately 200°C through a cooling tower, and then enters the adsorption tower for high-temperature adsorption and purification. High-temperature adsorption has the problems of high adsorbent consumption, poor adsorption effect, high nitrogen oxide content in the clean flue gas after adsorption, and the inability to achieve near-zero emissions.
发明内容Contents of the invention
本发明是基于发明人对以下事实和问题的发现和认识做出的:The present invention is based on the inventor's discovery and understanding of the following facts and problems:
为了克服高温吸附的问题,相关技术提出了烟气低温吸附技术,即将烟气冷却为诸如室温以下的低温烟气,再通过吸附将烟气中的污染物组分脱除。低温吸附中,吸附剂的吸附能力在低温环境下成倍数提升,与常规的高温烟气吸附相比极大提升了吸附净化率,可以实现烟气的近零排放。但是,发明人通过研究认识到,与常规的高温吸附相比,在低温吸附过程中,低温烟气的扩散速率低,低温烟气在吸附塔内的流动不受控制,烟气在经过吸附床时,烟气在吸附床的横截面上难以均匀分布,导致吸附床中的部分区域通过的烟气量明显较高,导致烟气净化程度不一致,影响烟气吸附效果,而且,导致吸附剂吸附污染物量不同,吸附剂吸附饱和度差异过大,造成吸附剂用量大,浪费了吸附剂的吸附能力,增加了成本,尤其是对于低温吸附,上述问题更加明显。In order to overcome the problem of high-temperature adsorption, related technologies have proposed low-temperature flue gas adsorption technology, which cools the flue gas into low-temperature flue gas such as below room temperature, and then removes pollutant components in the flue gas through adsorption. In low-temperature adsorption, the adsorption capacity of the adsorbent increases exponentially in low-temperature environments. Compared with conventional high-temperature flue gas adsorption, the adsorption purification rate is greatly improved, and near-zero emission of flue gas can be achieved. However, the inventor realized through research that compared with conventional high-temperature adsorption, during the low-temperature adsorption process, the diffusion rate of low-temperature flue gas is low, the flow of low-temperature flue gas in the adsorption tower is uncontrolled, and the flue gas passes through the adsorption bed. At this time, it is difficult for the flue gas to be evenly distributed across the cross-section of the adsorption bed, resulting in a significantly higher amount of flue gas passing through some areas of the adsorption bed, resulting in inconsistent flue gas purification, affecting the flue gas adsorption effect, and causing adsorbent adsorption The amount of pollutants is different, and the adsorption saturation of the adsorbent is too different, resulting in a large amount of adsorbent, wasting the adsorption capacity of the adsorbent, and increasing the cost. Especially for low-temperature adsorption, the above problems are more obvious.
本发明旨在至少在一定程度上解决相关技术中的技术问题之一。为此,本发明提出一种具有烟气混合功能的低温烟气吸附塔,该低温烟气吸附塔能够对烟气进行阶段性混合以提高烟气分布的均匀性,提高了烟气吸附净化效果。The present invention aims to solve one of the technical problems in the related art, at least to a certain extent. To this end, the present invention proposes a low-temperature flue gas adsorption tower with a flue gas mixing function. The low-temperature flue gas adsorption tower can mix flue gas in stages to improve the uniformity of flue gas distribution and improve the flue gas adsorption and purification effect. .
本发明还提出一种低温烟气吸附系统。The invention also proposes a low-temperature flue gas adsorption system.
本发明的具有烟气混合功能的低温烟气吸附塔,包括:The low-temperature flue gas adsorption tower with flue gas mixing function of the present invention includes:
塔体,所述塔体具有烟气进口和烟气出口,室温以下的烟气经所述烟气进口输入所述塔体内,经吸附净化的净烟气由所述烟气出口排出;Tower body, the tower body has a flue gas inlet and a flue gas outlet, flue gas below room temperature is input into the tower body through the flue gas inlet, and the clean flue gas purified by adsorption is discharged from the flue gas outlet;
吸附层,所述吸附层设在所述塔体内,所述塔体具有吸附剂进料口和吸附剂出料口,所述吸附层由经所述吸附剂进料口输入的吸附剂在所述塔体内堆积形成,输入所述塔体内的烟气由所述吸附层吸附净化为净烟气;Adsorption layer, the adsorption layer is located in the tower body, the tower body has an adsorbent inlet and an adsorbent outlet, and the adsorption layer is formed by the adsorbent input through the adsorbent inlet. The stacking is formed in the tower body, and the flue gas input into the tower body is adsorbed and purified into clean flue gas by the adsorption layer;
隔层部件,所述隔层部件设在所述塔体内以在所述吸附层内形成烟气混合空间,所述隔层部件具有吸附剂流道和多个烟气过孔,所述吸附剂流道用于供所述吸附剂从所述烟气混合空间上方穿过所述烟气混合空间流至所述烟气混合空间的下方,其中,从所述烟气混合空间下方进入所述烟气混合空间内的烟气经所述烟气过孔直接流到所述烟气混合空间上方的吸附层内、和/或经所述烟气过孔进入所述吸附剂流道内以通过所述吸附剂流道流到所述烟气混合空间上方的吸附层内;An interlayer component, which is provided in the tower body to form a flue gas mixing space in the adsorption layer. The interlayer component has an adsorbent flow channel and a plurality of flue gas through holes. The adsorbent The flow channel is used for the adsorbent to flow from above the flue gas mixing space through the flue gas mixing space to below the flue gas mixing space, wherein the flue gas enters from below the flue gas mixing space. The flue gas in the gas mixing space flows directly into the adsorption layer above the flue gas mixing space through the flue gas through hole, and/or enters the adsorbent flow channel through the flue gas through hole to pass through the The adsorbent flow channel flows into the adsorption layer above the flue gas mixing space;
扰流部件,所述扰流部件与所述烟气混合空间连通,用于扰动所述烟气混合空间内的烟气以使所述烟气混合空间内的烟气混合均匀。A spoiler component, which is communicated with the flue gas mixing space and is used to disturb the flue gas in the flue gas mixing space so that the flue gas in the flue gas mixing space is evenly mixed.
本发明的具有烟气混合功能的低温烟气吸附塔,通过在低温条件下对烟气进行低温吸附,提高了净化效果,可以实现近零排放。而且,通过在吸附层中形成烟气混合空间,使进入烟气混合空间内的低温烟气在扰流部件的作用下再混合,提高了在同一水平面内低温烟气分布的均匀性,提高了烟气吸附净化效果,吸附剂的吸附饱和度均匀,提高了吸附剂吸附容量和吸附能力的利用率,降低了吸附剂消耗,降低了成本。尤其是,对于低温吸附,更加有利。The low-temperature flue gas adsorption tower with flue gas mixing function of the present invention improves the purification effect by performing low-temperature adsorption of flue gas under low-temperature conditions and can achieve near-zero emissions. Moreover, by forming a flue gas mixing space in the adsorption layer, the low-temperature flue gas entering the flue gas mixing space is remixed under the action of the spoiler, which improves the uniformity of low-temperature flue gas distribution in the same horizontal plane and improves Flue gas adsorption and purification effect, the adsorption saturation of the adsorbent is uniform, the adsorption capacity and adsorption capacity utilization of the adsorbent are improved, the adsorbent consumption is reduced, and the cost is reduced. In particular, it is more beneficial for low-temperature adsorption.
可选地,所述烟气过孔的孔径小于所述吸附剂的粒径以阻止所述吸附剂经所述烟气过孔进入所述烟气混合空间。Optionally, the pore size of the flue gas through hole is smaller than the particle size of the adsorbent to prevent the adsorbent from entering the flue gas mixing space through the flue gas through hole.
本发明通过对烟气过孔的孔径的控制,可以阻止吸附剂从烟气过孔进入烟气混合空间内,使吸附剂仅能够通过吸附剂流道流动,由此在吸附层中能够可靠和稳定地形成烟气混合空间,实现对烟气的阶段性混合,可靠地保证了烟气分布均匀性和吸附剂的吸附饱和度均匀性,提高了净化效果。By controlling the pore size of the flue gas through holes, the present invention can prevent the adsorbent from entering the flue gas mixing space from the flue gas through holes, so that the adsorbent can only flow through the adsorbent flow channel, so that the adsorbent layer can be reliably and efficiently The flue gas mixing space is stably formed to achieve phased mixing of the flue gas, which reliably ensures the uniformity of flue gas distribution and adsorption saturation of the adsorbent, and improves the purification effect.
可选地,所述隔层部件的数量为多个,多个所述隔层部件沿竖直方向上间隔设置在所述塔体内。Optionally, the number of the partition components is multiple, and the plurality of partition components are spaced apart in the vertical direction in the tower body.
本发明通过布置多个隔层部件,能够在吸附层内形成多个烟气混合空间,烟气能够在穿过吸附层的过程中多次混合,进一步提高烟气在吸附层中的分布均匀性,使得不同区域的吸附剂的吸附饱和度更加一致,进一步提高了烟气的吸附净化效果和吸附剂吸附能力的利用率。By arranging multiple interlayer components, the present invention can form multiple flue gas mixing spaces in the adsorption layer. The flue gas can be mixed multiple times during the process of passing through the adsorption layer, further improving the uniformity of the distribution of flue gas in the adsorption layer. , making the adsorption saturation of the adsorbent in different areas more consistent, further improving the adsorption and purification effect of flue gas and the utilization rate of the adsorption capacity of the adsorbent.
可选地,多个所述隔层部件中,位于最上面的所述隔层部件上方的吸附剂堆积厚度为200mm-400mm,位于最下面的所述隔层部件下方的吸附剂堆积厚度为50mm-150mm。Optionally, among the plurality of barrier components, the adsorbent accumulation thickness above the uppermost barrier component is 200mm-400mm, and the adsorbent accumulation thickness below the bottommost barrier component is 50mm. -150mm.
本发明中通过对位于最下面和最下面的隔层部件在吸附层中的位置(即对应的吸附剂层厚度)进行限定,减少了烟气进口和烟气出口的气流扰动对吸附剂层中的烟气的干扰,促使低温烟气更加均匀分布,即保证了吸附剂吸附效果,又可以避免对低温烟气的干扰。In the present invention, by limiting the positions of the lowermost and lowermost partition components in the adsorption layer (i.e., the corresponding thickness of the adsorbent layer), the air flow disturbance at the flue gas inlet and flue gas outlet has a negative impact on the adsorbent layer. The interference of low-temperature flue gas promotes a more even distribution of low-temperature flue gas, which not only ensures the adsorption effect of the adsorbent, but also avoids interference with low-temperature flue gas.
可选地,所述隔层部件包括隔板和多个落料管,所述落料管的上端与所述隔板相连,所述落料管的内腔形成所述吸附剂流道,多个所述落料管彼此间隔布置以形成所述烟气混合空间,所述烟气过孔设在所述隔板上和/或所述落料管的侧壁上以使所述烟气混合空间内的烟气通过所述烟气过孔流到所述隔板上方的吸附层中。Optionally, the partition component includes a partition and a plurality of drop tubes, the upper end of the drop tube is connected to the partition, and the inner cavity of the drop tube forms the adsorbent flow channel. The drop tubes are spaced apart from each other to form the flue gas mixing space, and the flue gas through holes are provided on the partition and/or the side walls of the drop tubes to mix the flue gases. The flue gas in the space flows into the adsorption layer above the partition through the flue gas through hole.
本发明通过设置落料管使吸附剂通过落料管的内腔向下流动,通过设置隔板以阻止吸附剂从落料管的外侧向下流动,从而能够更好地在隔板和落料管下方堆积的吸附剂料层之间形成烟气混合空间,烟气过孔可以设在隔板上和/或落料管的侧壁上,隔板上的烟气过孔可以使烟气直接进入烟气混合空间上方的吸附剂料层中,落料管的侧壁上的烟气过孔可以使烟气先进入落料管内,进而上升至隔板上方的吸附剂料层中。The present invention allows the adsorbent to flow downward through the inner cavity of the blanking tube by arranging a blanking tube, and prevents the adsorbent from flowing downward from the outside of the blanking tube by arranging a partition, so that the separation between the partition and the blanking tube can be better achieved. A flue gas mixing space is formed between the adsorbent material layers accumulated under the tube. The flue gas through holes can be provided on the partition and/or on the side wall of the drop tube. The flue gas via holes on the partition can allow the flue gas to be directly After entering the adsorbent material layer above the flue gas mixing space, the flue gas through holes on the side walls of the drop tube can allow the flue gas to enter the drop tube first, and then rise to the adsorbent material layer above the partition.
可选地,所述隔层部件包括多个落料管,所述落料管为倒锥形落料斗,所述落料管的内腔形成所述吸附剂流道,所述落料管的上端的外周沿彼此相接以阻止所述吸附剂通过所述落料管的上端的外周沿之间流到所述烟气混合空间内,所述落料管的下端彼此间隔开以形成所述烟气混合空间,所述烟气过孔设在所述落料管的侧壁上以使所述烟气混合空间内的烟气通过所述烟气过孔流入所述落料管内且通过所述落料管的内腔流到所述隔层部件上方的吸附层中。Optionally, the barrier component includes a plurality of drop tubes, the drop tubes are inverted conical drop hoppers, the inner cavity of the drop tubes forms the adsorbent flow channel, and the drop tubes are The outer peripheral edges of the upper ends are connected to each other to prevent the adsorbent from flowing into the flue gas mixing space through the outer peripheral edges of the upper ends of the drop tubes, and the lower ends of the drop tubes are spaced apart from each other to form the Flue gas mixing space, the flue gas through hole is provided on the side wall of the blanking tube so that the flue gas in the flue gas mixing space flows into the blanking tube through the flue gas via hole and passes through the flue gas mixing space. The inner cavity of the drop tube flows into the adsorption layer above the barrier component.
本发明中通过设置倒锥形落料斗,使落料管的上端外周沿彼此相接以阻止吸附剂从落料管的外侧流动,落料管的下端彼此间隔以形成烟气混合空间,烟气通过落料管的侧壁上的烟气过孔流入落料管内,进而上升至隔板上方的吸附剂料层中。In the present invention, an inverted conical dropping hopper is provided so that the upper peripheral edges of the dropping tubes are connected to each other to prevent the adsorbent from flowing from the outside of the dropping tube. The lower ends of the dropping tubes are spaced apart from each other to form a flue gas mixing space. The flue gas flows into the drop tube through the hole on the side wall of the drop tube, and then rises to the adsorbent material layer above the partition.
可选地,所述扰流部件包括:Optionally, the spoiler components include:
与所述烟气混合空间连通的抽气管和送气管;An air extraction pipe and an air supply pipe connected with the flue gas mixing space;
驱动器,所述驱动器设在所述抽气管和所述送气管之间,用于驱使所述烟气混合空间内的烟气从所述抽气管流出且从所述送气管流入所述烟气混合空间以强制扰动混合所述烟气混合空间内的烟气。A driver is provided between the air extraction pipe and the air supply pipe, and is used to drive the smoke in the smoke mixing space to flow out of the air extraction pipe and flow from the air supply pipe into the smoke mixing space. space to mix the smoke within the smoke mixing space with forced disturbance.
本发明通过设置驱动器以对烟气混合空间内的烟气进行强制混合,进一步提高了烟气混合空间内的烟气混合效果,提高烟气均匀性,进一步提高了吸附效果和吸附剂的吸附能力的利用率和一致性。By arranging a driver to forcefully mix the smoke in the smoke mixing space, the present invention further improves the smoke mixing effect in the smoke mixing space, improves the uniformity of the smoke, and further improves the adsorption effect and the adsorption capacity of the adsorbent. utilization and consistency.
可选地,所述抽气管和所述送气管的数量均为多个,至少部分所述抽气管和/或至少部分所述送气管延伸至所述烟气混合空间的中心部,和/或Optionally, the number of the air extraction pipes and the air supply pipes is multiple, and at least part of the air extraction pipes and/or at least part of the air supply pipes extend to the center of the flue gas mixing space, and/or
所述扰流部件还包括多片折流板,所述折流板彼此间隔且平行设在所述烟气混合空间内,和/或The spoiler component also includes a plurality of baffles, which are spaced apart from each other and arranged in parallel in the flue gas mixing space, and/or
所述扰流部件还包括多片折流板,所述多片折流板分为多组,每组折流板中的多片折流板彼此间隔设置,至少部分折流板组布置于所述抽气管的抽气口和/或所述送气管的送气口处以引导相应所述烟气混合空间内的相应区域的烟气流向。The spoiler component also includes a plurality of baffles, the plurality of baffles are divided into multiple groups, the plurality of baffles in each group of baffles are arranged at intervals from each other, and at least part of the baffle groups are arranged on each of the baffle groups. The air extraction port of the air extraction pipe and/or the air supply port of the air supply pipe are positioned to guide the flow direction of the flue gas corresponding to the corresponding area in the flue gas mixing space.
本发明中,抽气管和送气管的数量可以为多个,根据烟气混合空间内的烟气流动特性,对部分抽气管和送气管的抽送点位进行限定,可以提高烟气混合空间内的气流混合效率。进一步地,本发明通过设置折流板,可以对烟气进行导流,还可以对抽气口、送气口出的烟气进行引导,促使局部区域范围内的烟气定向流动,以进一步提高气流混合效率。In the present invention, the number of air extraction pipes and air supply pipes can be multiple. According to the flue gas flow characteristics in the flue gas mixing space, the pumping points of some air extraction pipes and air supply pipes are limited, which can improve the flow rate in the flue gas mixing space. Airflow mixing efficiency. Furthermore, the present invention can guide the flow of smoke by arranging baffles, and can also guide the smoke from the air extraction port and the air supply port to promote the directional flow of smoke in a local area to further improve the airflow mixing. efficiency.
可选地,所述抽气管和/或所述送气管上设有冷却模块,所述冷却模块用于对流经所述抽气管和/或所述送气管的所述烟气进行冷却。Optionally, a cooling module is provided on the air extraction pipe and/or the air supply pipe, and the cooling module is used to cool the flue gas flowing through the air extraction pipe and/or the air supply pipe.
本发明通过设置冷却模块对抽气管和/或送气管中的烟气进行冷却,进一步降低烟气温度,由此进一步提高吸附剂对烟气的净化效果。In the present invention, a cooling module is provided to cool the flue gas in the air extraction pipe and/or the air supply pipe to further reduce the temperature of the flue gas, thereby further improving the purification effect of the adsorbent on the flue gas.
本发明的低温烟气吸附系统,包括:The low-temperature flue gas adsorption system of the present invention includes:
冷却塔,所述冷却塔用于将烟气冷却为室温以下的低温烟气;Cooling tower, the cooling tower is used to cool the flue gas into low-temperature flue gas below room temperature;
吸附塔,所述吸附塔为根据上述任一项所述的具有烟气混合功能的低温烟气吸附塔,所述低温烟气从所述烟气进口进入所述吸附塔并与所述吸附塔内的吸附剂接触以被吸附净化为净烟气从所述烟气出口排出;Adsorption tower, the adsorption tower is a low-temperature flue gas adsorption tower with a flue gas mixing function according to any one of the above, the low-temperature flue gas enters the adsorption tower from the flue gas inlet and mixes with the adsorption tower The adsorbent inside contacts to be adsorbed and purified into clean flue gas and discharged from the flue gas outlet;
再生塔,所述再生塔与所述吸附塔连接,用于对从所述吸附塔排出的吸附饱和的吸附剂进行再生并将再生后的吸附剂送回所述吸附塔内。A regeneration tower, which is connected to the adsorption tower and is used to regenerate the saturated adsorbent discharged from the adsorption tower and return the regenerated adsorbent to the adsorption tower.
本发明的低温烟气吸附系统,通过将烟气冷却为低温烟气,使得烟气与吸附剂在低温环境下接触进行低温吸附,提高了吸附剂对烟气中的污染物的吸附效果,可以实现烟气的近零排放,通过再生塔对吸附剂进行再生,使得吸附剂能够持续循环利用,降低了成本。The low-temperature flue gas adsorption system of the present invention cools the flue gas into low-temperature flue gas, so that the flue gas and the adsorbent are contacted in a low-temperature environment for low-temperature adsorption, thereby improving the adsorption effect of the adsorbent on pollutants in the flue gas, and can To achieve near-zero emission of flue gas, the adsorbent is regenerated through the regeneration tower, allowing the adsorbent to be continuously recycled and reducing costs.
附图说明Description of the drawings
图1是本发明实施例的具有烟气混合功能的低温烟气吸附塔的结构示意图。Figure 1 is a schematic structural diagram of a low-temperature flue gas adsorption tower with a flue gas mixing function according to an embodiment of the present invention.
图2是本发明另一实施例的具有烟气混合功能的低温烟气吸附塔的结构示意图。Figure 2 is a schematic structural diagram of a low-temperature flue gas adsorption tower with flue gas mixing function according to another embodiment of the present invention.
图3是本发明又一实施例的具有烟气混合功能的低温烟气吸附塔的结构示意图。Figure 3 is a schematic structural diagram of a low-temperature flue gas adsorption tower with a flue gas mixing function according to another embodiment of the present invention.
图4是本发明又一实施例的具有烟气混合功能的低温烟气吸附塔的结构示意图。Figure 4 is a schematic structural diagram of a low-temperature flue gas adsorption tower with a flue gas mixing function according to another embodiment of the present invention.
图5是本发明实施例的隔层部件的结构示意图。Figure 5 is a schematic structural diagram of the barrier component according to the embodiment of the present invention.
图6是本发明另一实施例的隔层部件的结构示意图。Figure 6 is a schematic structural diagram of a barrier component according to another embodiment of the present invention.
图7是本发明又一实施例的具有烟气混合功能的低温烟气吸附塔的结构示意图。Figure 7 is a schematic structural diagram of a low-temperature flue gas adsorption tower with a flue gas mixing function according to another embodiment of the present invention.
图8是本发明实施例中的抽气管和送气管的分布的结构示意图。Figure 8 is a schematic structural diagram of the distribution of air extraction pipes and air supply pipes in the embodiment of the present invention.
图9是本发明实施例中的吸附剂单元的结构示意图。Figure 9 is a schematic structural diagram of an adsorbent unit in an embodiment of the present invention.
附图标记:Reference signs:
塔体1、烟气进口11、烟气出口12、吸附剂进料口13、吸附剂出料口14;Tower body 1, flue gas inlet 11, flue gas outlet 12, adsorbent feed port 13, adsorbent discharge port 14;
烟气混合空间21、吸附剂流道22、烟气过孔23、落料管24、隔板25;Flue gas mixing space 21, adsorbent flow channel 22, flue gas through hole 23, drop tube 24, partition 25;
扰流部件3、抽气管31、送气管32、驱动器33、折流板34;Spoiler component 3, air extraction pipe 31, air supply pipe 32, driver 33, baffle 34;
吸附层4;Adsorption layer 4;
冷却模块5;Cooling module 5;
吸附剂61、透气外壳62。Adsorbent 61, breathable shell 62.
具体实施方式Detailed ways
下面详细描述本发明的实施例,所述实施例的示例在附图中示出。下面通过参考附图描述的实施例是示例性的,旨在用于解释本发明,而不能理解为对本发明的限制。Embodiments of the invention are described in detail below, examples of which are illustrated in the accompanying drawings. The embodiments described below with reference to the drawings are exemplary and are intended to explain the present invention and are not to be construed as limiting the present invention.
下面参考图1-图8描述本发明实施例的具有烟气混合功能的低温烟气吸附塔,具有烟气混合功能的低温烟气吸附塔,包括塔体1,塔体1具有烟气进口11和烟气出口12,室温以下的烟气经烟气进口11从塔体1的下端输入塔体1内,经吸附净化的净烟气由烟气出口12从塔体1的上端排出。The following describes a low-temperature flue gas adsorption tower with a flue gas mixing function according to an embodiment of the present invention with reference to Figures 1 to 8. The low-temperature flue gas adsorption tower with a flue gas mixing function includes a tower body 1, and the tower body 1 has a flue gas inlet 11. and flue gas outlet 12. Flue gas below room temperature is input into the tower body 1 from the lower end of the tower body 1 through the flue gas inlet 11. The clean flue gas purified by adsorption is discharged from the upper end of the tower body 1 through the flue gas outlet 12.
在塔体1内设有吸附层4,塔体1具有吸附剂进料口13和吸附剂出料口14,吸附剂进料口13设在塔体1的顶部,吸附剂出料口14设在塔体1的底部,经吸附剂进料口13输入的吸附剂在塔体1内堆积以形成吸附层4,吸附饱和的吸附剂经吸附剂出料口14排出,输入塔体1内的烟气经由吸附层4净化为净烟气。There is an adsorption layer 4 in the tower body 1. The tower body 1 has an adsorbent inlet 13 and an adsorbent outlet 14. The adsorbent inlet 13 is located at the top of the tower body 1, and the adsorbent outlet 14 is located at the top of the tower body 1. At the bottom of the tower body 1, the adsorbent input through the adsorbent inlet 13 is accumulated in the tower body 1 to form an adsorption layer 4. The adsorbent saturated with adsorption is discharged through the adsorbent outlet 14, and the adsorbent input into the tower body 1 is The flue gas is purified into clean flue gas through the adsorption layer 4.
为了使进入吸附层4内的烟气在同一水平面上分布的均匀,在塔体1内设置隔层部件,隔层部件置于吸附层4内,隔层部件在吸附层4内形成烟气混合空间21,隔层部件具有吸附剂流道22和多个烟气过孔23,吸附剂流道22用于供吸附剂从烟气混合空间21上方穿过烟气混合空间21流至烟气混合空间21的下方,其中,从烟气混合空间21下方进入烟气混合空间21内的烟气经烟气过孔23直接流到烟气混合空间21上方的吸附层4内、和/或经烟气过孔23进入吸附剂流道22内以通过吸附剂流道22流到烟气混合空间21上方的吸附层4内。In order to make the flue gas entering the adsorption layer 4 evenly distributed on the same horizontal plane, a partition component is provided in the tower body 1. The partition component is placed in the adsorption layer 4, and the partition component forms a mixture of flue gases in the adsorption layer 4. Space 21, the partition component has an adsorbent flow channel 22 and a plurality of flue gas through holes 23. The adsorbent flow channel 22 is used for the adsorbent to flow from above the flue gas mixing space 21 through the flue gas mixing space 21 to the flue gas mixing. Below the space 21, the flue gas entering the flue gas mixing space 21 from below the flue gas mixing space 21 flows directly into the adsorption layer 4 above the flue gas mixing space 21 through the flue gas through hole 23, and/or passes through the flue gas mixing space 21. The gas through hole 23 enters the adsorbent flow channel 22 to flow into the adsorption layer 4 above the flue gas mixing space 21 through the adsorbent flow channel 22 .
为了提高烟气在烟气混合空间21内混合充分性和混合效果,本发明实施例还设有扰流部件3,扰流部件3与烟气混合空间21连通,用于扰动烟气混合空间21内的烟气,从而使烟气混合空间21内的烟气混合的更加均匀,烟气在进入烟气混合空间21后,可以依靠自身进行扩散混合,同时可以依靠扰流部件3进行混合,从而提高了混合效果。In order to improve the mixing adequacy and mixing effect of the flue gas in the flue gas mixing space 21, the embodiment of the present invention is also provided with a spoiler component 3. The spoiler component 3 is connected with the flue gas mixing space 21 and is used to disturb the flue gas mixing space 21. The flue gas in the flue gas mixing space 21 is mixed more evenly. After the flue gas enters the flue gas mixing space 21, it can rely on itself for diffusion and mixing, and at the same time, it can rely on the spoiler 3 for mixing, so that Improved mixing effect.
本发明实施例的具有烟气混合功能的低温烟气吸附塔,吸附剂在低温条件下对低温烟气进行低温吸附,提高了净化效果,可以实现近零排放。在低温环境下,烟气中的氮氧化物在活性炭等吸附剂表面发生了低温氧化吸附现象,将难以吸附的一氧化氮气体氧化成易于吸附的二氧化氮气体,实现吸附能力呈现数百倍的增长,此外,对二氧化硫、二氧化碳以及重金属等组分的吸附能力也在低温环境下成倍数提升。In the low-temperature flue gas adsorption tower with flue gas mixing function according to the embodiment of the present invention, the adsorbent performs low-temperature adsorption on low-temperature flue gas under low-temperature conditions, thereby improving the purification effect and achieving near-zero emissions. In a low-temperature environment, the nitrogen oxides in the flue gas undergo low-temperature oxidation adsorption on the surface of adsorbents such as activated carbon, oxidizing the difficult-to-adsorb nitric oxide gas into easily-adsorbed nitrogen dioxide gas, achieving hundreds of times the adsorption capacity. In addition, the adsorption capacity of components such as sulfur dioxide, carbon dioxide and heavy metals has also increased exponentially in low temperature environments.
而且,通过在吸附层4中形成烟气混合空间21,使进入烟气混合空间21内的烟气在扰流部件3的作用下进行混合,提高了同一水平面上的烟气分布均匀性,提高烟气吸附净化效果,吸附剂的吸附饱和度均匀,提高了吸附剂吸附容量和吸附能力的利用率,降低了吸附剂消耗,降低了成本。Moreover, by forming the smoke mixing space 21 in the adsorption layer 4, the smoke entering the smoke mixing space 21 is mixed under the action of the spoiler 3, thereby improving the uniformity of the smoke distribution on the same horizontal plane, and improving the Flue gas adsorption and purification effect, the adsorption saturation of the adsorbent is uniform, the adsorption capacity and adsorption capacity utilization of the adsorbent are improved, the adsorbent consumption is reduced, and the cost is reduced.
进一步地,本发明实施例中,低温为室温以下,优选地,低温为零摄氏度以下,更优选地,低温为-20℃~-10℃。发明人通过研究发现,烟气温度越低,对于吸附净化越有利,但是,烟气温度太低,导致冷却烟气的设备结构复杂,能耗增加,例如,要求冷却设备和吸附塔以及管路设置保温层,密封性要求高,从而导致成本增加,另外,过低的温度条件导致吸附塔内容易出现冷凝水,造成吸附剂粘结堵塞,影响吸附。因此,烟气温度冷却为-20℃~-10℃是有利的。Further, in the embodiment of the present invention, the low temperature is below room temperature. Preferably, the low temperature is below zero degrees Celsius. More preferably, the low temperature is -20°C to -10°C. The inventor found through research that the lower the flue gas temperature, the more beneficial it is for adsorption and purification. However, if the flue gas temperature is too low, the structure of the equipment for cooling the flue gas will be complex and the energy consumption will increase. For example, cooling equipment, adsorption towers and pipelines will be required. Setting up an insulation layer requires high sealing performance, which leads to increased costs. In addition, too low temperature conditions cause condensation water to easily appear in the adsorption tower, causing the adsorbent to stick and block, affecting adsorption. Therefore, it is advantageous to cool the flue gas temperature to -20°C to -10°C.
在一些实施例中,烟气过孔23的孔径小于吸附剂的粒径以阻止吸附剂经烟气过孔23进入烟气混合空间21。In some embodiments, the pore size of the flue gas through hole 23 is smaller than the particle size of the adsorbent to prevent the adsorbent from entering the flue gas mixing space 21 through the flue gas through hole 23 .
换言之,本发明实施例通过对烟气过孔23的孔径的控制,可以阻止吸附剂从烟气过孔23进入烟气混合空间21内,使吸附剂仅能够通过吸附剂流道22流动,由此在吸附层4中能够更加可靠和稳定地形成烟气混合空间21,以实现对烟气的阶段性混合,可靠地保证了烟气分布均匀性和吸附剂的吸附饱和度均匀性,提高了净化效果。In other words, by controlling the aperture of the flue gas through hole 23, the embodiment of the present invention can prevent the adsorbent from entering the flue gas mixing space 21 from the flue gas through hole 23, so that the adsorbent can only flow through the adsorbent flow channel 22, thereby This can more reliably and stably form the flue gas mixing space 21 in the adsorption layer 4 to achieve staged mixing of the flue gas, reliably ensure the uniformity of the flue gas distribution and the uniformity of the adsorption saturation of the adsorbent, and improve the Purifying effect.
如图9所示,可选地,本发明实施例中的吸附剂61可以为颗粒状或粉状吸附剂,也可以为粉末或颗粒吸附剂制成的吸附剂体,例如粉末或颗粒吸附剂61通过粘结剂形成的球形体或圆柱体等,当然,吸附剂体外面可以进一步形成保护壳,例如覆在吸附剂体外面的透气膜,以提高吸附剂体的强度。吸附剂61可以填充在透气外壳62内以形成吸附剂单元,其中,透气外壳具有透气孔,烟气可以透过透气孔进入透气外壳62内,烟气可以通过相邻吸附剂之间的间隙和/或吸附剂自身的孔,由此不但可以减少吸附剂之间的直接碰撞、摩擦磨损,粉尘的产生。透气外壳可以呈球状、圆柱状等旋转体状,其中吸附单元的直径可以为10mm-100mm,吸附剂的直径为1mm-10mm。As shown in Figure 9, optionally, the adsorbent 61 in the embodiment of the present invention can be a granular or powdery adsorbent, or an adsorbent body made of powder or granular adsorbent, such as a powder or granular adsorbent. 61 A spherical body or cylinder formed by a binder. Of course, a protective shell can be further formed outside the adsorbent body, such as a breathable film covering the outside of the adsorbent body to increase the strength of the adsorbent body. The adsorbent 61 can be filled in the breathable shell 62 to form an adsorbent unit, wherein the breathable shell has breathable holes, and the smoke can enter the breathable shell 62 through the breathable holes, and the smoke can pass through the gaps between adjacent adsorbents and / Or the pores of the adsorbent itself can not only reduce direct collision, friction and wear between adsorbents, but also reduce the generation of dust. The breathable shell can be in the shape of a spherical, cylindrical or other rotating body, in which the diameter of the adsorption unit can be 10mm-100mm, and the diameter of the adsorbent can be 1mm-10mm.
当本发明实施例中的吸附层4通过吸附剂颗粒或吸附剂体堆积而成时,烟气过孔23的孔径小于吸附剂颗粒或吸附剂体的粒径,当吸附层4由吸附剂单元堆积而成时,则烟气过孔23的孔径小于吸附剂单元的粒径。When the adsorption layer 4 in the embodiment of the present invention is formed by stacking adsorbent particles or adsorbent bodies, the pore size of the flue gas passage 23 is smaller than the particle size of the adsorbent particles or adsorbent bodies. When the adsorption layer 4 is formed by adsorbent units, When stacked, the pore diameter of the flue gas passage hole 23 is smaller than the particle diameter of the adsorbent unit.
如图3和图4,在一些实施例中,隔层部件的数量可以为多个,多个隔层部件沿竖直方向上间隔设置在塔体1内。As shown in Figures 3 and 4, in some embodiments, the number of barrier components may be multiple, and the multiple barrier components are spaced apart in the tower body 1 along the vertical direction.
具体地,隔层部件的数量可以为两个、三个或五个,可以根据吸附层4在竖直方向上的厚度和隔层部件在竖直方向上的高度确定隔层部件的数量。Specifically, the number of barrier components may be two, three or five, and the number of barrier components may be determined according to the thickness of the adsorption layer 4 in the vertical direction and the height of the barrier component in the vertical direction.
本发明实施例中,通过布置多个隔层部件,能够在吸附层4内形成多个烟气混合空间21,进而使得烟气能够在穿过吸附层4的过程中多次再混合,进一步提高了烟气在吸附层4中分布的均匀性,使得不同区域的吸附剂的吸附饱和度更加趋于一致,进一步提高了烟气的吸附净化效果,更加充分利用了吸附剂的吸附能力和吸附容量。In the embodiment of the present invention, by arranging multiple interlayer components, multiple flue gas mixing spaces 21 can be formed in the adsorption layer 4, thereby allowing the flue gas to be remixed multiple times while passing through the adsorption layer 4, further improving the This improves the uniformity of the distribution of flue gas in the adsorption layer 4, makes the adsorption saturation of adsorbents in different areas more consistent, further improves the adsorption and purification effect of flue gas, and makes full use of the adsorption capacity and adsorption capacity of the adsorbent. .
进一步地,多个隔层部件中,位于最上面的隔层部件上方的吸附剂堆积厚度为200mm-400mm,位于最下面的隔层部件下方的吸附剂堆积厚度为50mm-150mm。Further, among the plurality of interlayer components, the adsorbent accumulation thickness above the uppermost interlayer component is 200mm-400mm, and the adsorbent accumulation thickness below the lowermost interlayer component is 50mm-150mm.
更具体地,位于最上面的隔层部件上方的吸附剂可以阻止烟气出口12处的气流干扰吸附剂层内的烟气气流,位于最下面的隔层部件下方的吸附剂可以阻止烟气进口11处的气流干扰吸附层4内烟气气流。位于最上面的隔层部件上方的吸附剂堆积厚度可以为200mm、240mm、275mm、320mm、387mm或400mm,位于最下面的隔层部件下方的吸附剂堆积厚度可以为50mm、65mm、79mm、111mm、138mm或150mm。More specifically, the adsorbent located above the uppermost barrier component can prevent the air flow at the flue gas outlet 12 from interfering with the flue gas flow within the adsorbent layer, and the adsorbent located below the lowermost barrier component can prevent the flue gas inlet. The air flow at point 11 interferes with the flue gas flow in the adsorption layer 4. The thickness of the adsorbent stack above the uppermost compartment component can be 200mm, 240mm, 275mm, 320mm, 387mm or 400mm, and the thickness of the adsorbent stack below the bottommost compartment component can be 50mm, 65mm, 79mm, 111mm, 138mm or 150mm.
通过在最上面的隔层部件上方和最下面的隔层部件下方堆积一定厚度的吸附剂,可以使最上面的隔层部件和最下面的隔层部件中形成的烟气混合空间21内的烟气分布均匀,进而保障最上面的隔层部件和最下面的隔层部件之间的吸附层4中的烟气在同一水平面上分布均匀性以及气流流向沿竖直方向或邻近竖直方向的方向稳定流动。By depositing a certain thickness of adsorbent above the uppermost barrier member and below the lowermost barrier member, the smoke in the smoke mixing space 21 formed in the uppermost barrier member and the lowermost barrier member can be reduced. The gas distribution is uniform, thereby ensuring the uniform distribution of the flue gas in the adsorption layer 4 between the uppermost compartment component and the lowermost compartment component on the same horizontal plane and the direction of the air flow in the vertical direction or adjacent to the vertical direction. Steady flow.
发明人研究发现,当位于最下面的隔层部件下方的吸附剂堆积厚度小于50mm时,烟气进口11处的烟气气流容易扰动该烟气混合空间21的烟气流动,不利于烟气在该烟气混合空间21内的充分混合。The inventor's research found that when the thickness of the adsorbent under the lowest partition component is less than 50 mm, the flue gas flow at the flue gas inlet 11 is easy to disturb the flue gas flow in the flue gas mixing space 21, which is not conducive to the flow of flue gas in the flue gas mixing space 21. The flue gas mixing space 21 is fully mixed.
当位于最下面的隔层部件下方的吸附剂堆积厚度大于150mm时,则容易导致该隔层部件下方的吸附剂堆积厚度过厚,导致气流分布不均匀的吸附剂层占比过多,在保障烟气得到充分吸附净化的前提下,会增加吸附层4的整体厚度,进而导致吸附塔的尺寸增加。When the thickness of the adsorbent under the lowest partition is greater than 150mm, it will easily lead to the accumulation of adsorbent under the partition being too thick, resulting in an excessive proportion of adsorbent layers with uneven airflow distribution, which will lead to excessive airflow distribution. On the premise that the flue gas is fully adsorbed and purified, the overall thickness of the adsorption layer 4 will be increased, thereby increasing the size of the adsorption tower.
本发明实施例中,通过对位于最下面和最下面的隔层部件在吸附层4中的位置(即对应吸附剂层厚度)进行限定,减少了烟气进口和烟气出口的气流扰动对吸附剂层中的烟气的干扰,促使低温烟气更加均匀分布,即保证了吸附剂的吸附效果,又可以避免对低温烟气的干扰。In the embodiment of the present invention, by limiting the positions of the lowermost and lowermost partition components in the adsorption layer 4 (that is, corresponding to the thickness of the adsorbent layer), the airflow disturbance at the flue gas inlet and flue gas outlet has a reduced impact on the adsorption. The interference of flue gas in the agent layer promotes a more even distribution of low-temperature flue gas, which not only ensures the adsorption effect of the adsorbent, but also avoids interference with low-temperature flue gas.
如图5所示,在一些实施例中,隔层部件包括隔板25和多个落料管24,落料管24的上端与隔板25相连。As shown in FIG. 5 , in some embodiments, the partition component includes a partition plate 25 and a plurality of drop tubes 24 , and the upper ends of the drop tubes 24 are connected to the partition plate 25 .
落料管24的内腔形成吸附剂流道22,多个落料管24彼此间隔布置以形成烟气混合空间21,烟气过孔23设在隔板25上和/或落料管24的侧壁上以使烟气混合空间21内的烟气通过烟气过孔23流到隔板25上方的吸附层4中。The inner cavity of the drop tube 24 forms an adsorbent flow channel 22. A plurality of drop tubes 24 are spaced apart from each other to form a flue gas mixing space 21. The flue gas through holes 23 are provided on the partition 25 and/or on the drop tube 24. On the side wall, the flue gas in the flue gas mixing space 21 flows into the adsorption layer 4 above the partition 25 through the flue gas through hole 23 .
本发明实施例中,通过设置落料管24使吸附剂通过落料管24的内腔向下流动,通过设置隔板25以阻止吸附剂从落料管24的外侧向下流动,从而能够更加可靠地在隔板25和多个落料管24之间形成位于隔板上方的吸附剂料层和落料管下方的吸附剂料层之间的烟气混合空间21,烟气过孔23可以设在隔板25上和/或落料管24的侧壁上,隔板25上的烟气过孔23可以使烟气直接进入烟气混合空间21上方的吸附剂料层中,落料管24的侧壁上的烟气过孔23可以使烟气先进入落料管24内,进而上升至隔板25上方的吸附剂料层中。In the embodiment of the present invention, the drop tube 24 is provided to allow the adsorbent to flow downward through the inner cavity of the drop tube 24, and the partition 25 is provided to prevent the adsorbent from flowing downward from the outside of the drop tube 24, so that it can be more The flue gas mixing space 21 between the adsorbent material layer above the partition plate and the adsorbent material layer below the drop tubes is reliably formed between the partition plate 25 and the plurality of drop tubes 24, and the flue gas through holes 23 can Located on the partition 25 and/or on the side wall of the blanking tube 24, the flue gas through hole 23 on the partition 25 can allow the flue gas to directly enter the adsorbent material layer above the flue gas mixing space 21, and the blanking tube The flue gas through hole 23 on the side wall of 24 can allow the flue gas to enter the drop tube 24 first, and then rise to the adsorbent material layer above the partition 25.
可选地,落料管24的横截面为圆形、椭圆形或者菱形,优选采用椭圆形或者菱形,以便于烟气穿过落料管24侧壁上的烟气过孔23并均匀分布于落料管24内腔的吸附剂中,降低落料管24内腔中的烟气浓度与烟气混合空间21中的烟气浓度的差值,从而能够进一步地提升烟气混合空间21上方的吸附层4中的烟气分布的均匀性。Optionally, the cross-section of the drop tube 24 is circular, elliptical or diamond-shaped, preferably elliptical or diamond-shaped, so that the flue gas can pass through the flue gas through holes 23 on the side wall of the drop tube 24 and be evenly distributed. In the adsorbent in the inner cavity of the blanking tube 24, the difference between the flue gas concentration in the internal cavity of the blanking tube 24 and the flue gas concentration in the flue gas mixing space 21 can be further improved, thereby further improving the smoke concentration above the flue gas mixing space 21. Uniformity of smoke distribution in adsorption layer 4.
如图6所示,在一些实施例中,隔层部件包括多个落料管24,落料管24为倒锥形落料斗。As shown in Figure 6, in some embodiments, the barrier component includes a plurality of drop tubes 24, and the drop tubes 24 are inverted conical drop hoppers.
落料管24的内腔形成吸附剂流道22,落料管24的上端的外周沿彼此相接以阻止吸附剂通过落料管24的上端的外周沿之间流到烟气混合空间21内,落料管24的下端彼此间隔开以形成烟气混合空间21,烟气过孔23设在落料管24的侧壁上以使烟气混合空间21内的烟气通过烟气过孔23流入落料管24内且通过落料管24的内腔流到隔层部件上方的吸附层4中。The inner cavity of the drop tube 24 forms an adsorbent flow channel 22, and the outer peripheral edges of the upper ends of the drop tube 24 are connected to each other to prevent the adsorbent from flowing into the flue gas mixing space 21 through the outer peripheral edges of the upper ends of the drop tube 24. , the lower ends of the blanking tube 24 are spaced apart from each other to form a flue gas mixing space 21, and the flue gas through hole 23 is provided on the side wall of the blanking tube 24 so that the flue gas in the flue gas mixing space 21 passes through the flue gas through hole 23 It flows into the drop tube 24 and flows through the inner cavity of the drop tube 24 into the adsorption layer 4 above the barrier component.
具体地,本发明实施例中,通过设置倒锥形落料斗,使落料管24的上端外周沿彼此相接以阻止吸附剂从落料管24的外侧流动,落料管24的下端彼此间隔以形成烟气混合空间21,烟气通过落料管24的侧壁上的烟气过孔23流入落料管24内,进而上升至隔板25上方的吸附剂料层中。Specifically, in the embodiment of the present invention, an inverted cone-shaped drop hopper is provided so that the upper peripheral edges of the drop tubes 24 are connected to each other to prevent the adsorbent from flowing from the outside of the drop tube 24, and the lower ends of the drop tubes 24 are spaced apart from each other. To form a flue gas mixing space 21, the flue gas flows into the drop tube 24 through the flue gas through hole 23 on the side wall of the drop tube 24, and then rises to the adsorbent material layer above the partition 25.
如图1-图8所示,在一些实施例中,扰流部件3包括驱动器33、以及与烟气混合空间21连通的抽气管31和送气管32。驱动器33设在抽气管31和送气管32之间,用于驱使烟气混合空间21内的烟气从抽气管31流出且从送气管32流入烟气混合空间21,从而强制扰动混合烟气混合空间21内的烟气,本发明实施例通过设置驱动器33以对烟气混合空间21内的烟气进行强制混合,进一步提高了烟气混合空间21内的烟气混合效果,提高烟气均匀性,进一步提高了吸附效果和吸附剂的吸附能力的利用率和一致性。As shown in FIGS. 1 to 8 , in some embodiments, the spoiler component 3 includes a driver 33 , and an air extraction pipe 31 and an air supply pipe 32 connected with the smoke mixing space 21 . The driver 33 is provided between the air extraction pipe 31 and the air supply pipe 32, and is used to drive the smoke in the smoke gas mixing space 21 to flow out from the air extraction pipe 31 and flow into the smoke mixing space 21 from the air supply pipe 32, thereby forcibly disturbing the mixed smoke mixing. For the smoke in the space 21, the embodiment of the present invention further improves the smoke mixing effect in the smoke mixing space 21 and improves the uniformity of the smoke by setting the driver 33 to forcefully mix the smoke in the smoke mixing space 21. , further improving the adsorption effect and the utilization rate and consistency of the adsorption capacity of the adsorbent.
可选地,驱动器33为风机,风机可以布置于吸附塔外侧的侧壁上,抽气管31和送气管32设在烟气混合空间21的不同位置,例如,将抽气管31设在烟气浓度相对较高的区域,将送气管32设在烟气浓度相对较低的区域,以调节平衡烟气混合空间21中的不同区域的烟气浓度,又或者通过布置多个送气管32,多个送气管32的气流能够驱使烟气混合空间21中的烟气呈螺旋流动,以加快烟气混合空间21内的烟气混合速度,抽气管31可以设在螺旋中心位置、也可以设在气流死角的区域。Optionally, the driver 33 is a fan, and the fan can be arranged on the side wall outside the adsorption tower. The air extraction pipe 31 and the air supply pipe 32 are set at different positions of the flue gas mixing space 21. For example, the air extraction pipe 31 is set at the flue gas concentration. In a relatively high area, the air supply pipe 32 is provided in an area with a relatively low smoke concentration to adjust and balance the smoke concentration in different areas in the smoke mixing space 21, or by arranging multiple air supply pipes 32, multiple The air flow of the air supply pipe 32 can drive the flue gas in the flue gas mixing space 21 to flow in a spiral to speed up the flue gas mixing speed in the flue gas mixing space 21. The air extraction pipe 31 can be located at the center of the spiral or at a dead end of the air flow. Area.
如图1-图8所示,在一些实施例中,抽气管31和送气管32的数量均可以为多个,至少部分抽气管31和/或至少部分送气管32延伸至烟气混合空间21的中心部,通过对抽气管31和送气管32的抽气口和送气口的位置进行布置,以保障烟气混合空间21中的烟气能够得到充分混合,加强烟气混合空间21中的烟气流动。As shown in FIGS. 1 to 8 , in some embodiments, the number of air extraction pipes 31 and air supply pipes 32 may be multiple, and at least part of the air extraction pipe 31 and/or at least part of the air supply pipe 32 extends to the flue gas mixing space 21 In the center of the air exhaust pipe 31 and the air supply pipe 32, the positions of the air extraction ports and the air supply ports are arranged to ensure that the smoke in the smoke mixing space 21 can be fully mixed, and to enhance the mixing of the smoke in the smoke mixing space 21. flow.
可选地,吸附塔的横截面呈矩形,则形成的烟气混合空间21的横截面也为矩形,烟气混合空间21的各端角处容易形成气流死角,会导致烟气流动速率低,因此,将四个抽气管31的抽吸口分别设在烟气混合空间21的四个端角处,将多个送气管32的送气口设在烟气混合空间21的中部,且多个送气管32的送气口能够驱使烟气混合空间21的气流螺旋流动,从而使矩形的烟气混合空间21内的烟气混合效果提高,更加均匀。Optionally, if the cross-section of the adsorption tower is rectangular, the cross-section of the flue gas mixing space 21 formed is also rectangular. Air flow dead corners are easily formed at each end corner of the flue gas mixing space 21, which will lead to a low flue gas flow rate. Therefore, the suction ports of the four air extraction pipes 31 are respectively located at the four end corners of the smoke mixing space 21, and the air supply ports of the multiple air supply pipes 32 are located in the middle of the smoke mixing space 21, and the multiple air supply ports are The air supply port of the air pipe 32 can drive the air flow in the flue gas mixing space 21 to spiral, thereby improving the flue gas mixing effect in the rectangular flue gas mixing space 21 and making it more uniform.
本发明实施例的抽气管31和送气管32的数量可以为多个,并且根据烟气混合空间21内的烟气流动特性,对部分抽气管31和送气管32的抽送点位进行针对性设置,可以进一步提高烟气混合空间21内的气流混合效果。The number of air extraction pipes 31 and air supply pipes 32 in the embodiment of the present invention may be multiple, and the pumping points of some of the air extraction pipes 31 and air supply pipes 32 are specifically set according to the flue gas flow characteristics in the flue gas mixing space 21 , the airflow mixing effect in the flue gas mixing space 21 can be further improved.
在一些实施例中,扰流部件3还包括多片折流板34,折流板34彼此间隔且平行设在烟气混合空间21内。In some embodiments, the spoiler component 3 further includes a plurality of baffles 34 , and the baffles 34 are spaced apart from each other and arranged in parallel in the flue gas mixing space 21 .
如图7所示,折流板34可以对气流进行引导,使烟气沿相邻两折流板34之间的间隙流动,配合驱动器33的强制扰动,提高烟气混合空间21内的烟气混合效果。As shown in Figure 7, the baffles 34 can guide the air flow, so that the smoke flows along the gap between two adjacent baffles 34, and cooperate with the forced disturbance of the driver 33 to improve the smoke in the smoke mixing space 21. Blend effect.
在一些实施例中,扰流部件3还包括多片折流板34,多片折流板34分为多组,每组折流板34中的多片折流板34彼此间隔设置。In some embodiments, the spoiler component 3 further includes multiple baffles 34 divided into multiple groups, and the multiple baffles 34 in each group of baffles 34 are spaced apart from each other.
如图8所示,至少部分折流板组布置于抽气管31的抽气口和/或送气管32的送气口处以引导相应烟气混合空间21内的相应区域的烟气流向。本发明实施例中,通过设置折流板34,可以对抽气口、送气口处的烟气进行引导,促使局部区域范围内的烟气定向流动,进一步提高气流混合效果。As shown in FIG. 8 , at least part of the baffle group is arranged at the air extraction port of the air extraction pipe 31 and/or the air supply port of the air supply pipe 32 to guide the flow direction of the flue gas in the corresponding area in the corresponding flue gas mixing space 21 . In the embodiment of the present invention, by providing baffles 34, the smoke at the air extraction port and the air supply port can be guided, promoting the directional flow of smoke in a local area, and further improving the air flow mixing effect.
图8中示出了四组折流板34分别布置在四个扰流部件的抽气管的抽气口处,避免抽气时在局部区域形成较大的扰动,而其他区域的气流流动效率低,同时四组折流板34位于塔体的端角处,可以避免端角处形成气流死角,提高烟气混合空间内的烟气流动效果。Figure 8 shows that four sets of baffles 34 are respectively arranged at the air extraction ports of the air extraction pipes of the four spoiler components to avoid large disturbances in local areas during air extraction, while the air flow efficiency in other areas is low. At the same time, four sets of baffles 34 are located at the end corners of the tower body, which can avoid the formation of air flow dead corners at the end corners and improve the flue gas flow effect in the flue gas mixing space.
进一步地,每组折流板34中的多片折流板34可以彼此间隔并平行设置。Further, multiple baffles 34 in each group of baffles 34 may be spaced apart from each other and arranged in parallel.
可选地,每组折流板34中的多片折流板34呈扇形分布,也就是说,多片折流板34彼此间隔,但是相邻两折流板34靠近抽气口或者送气口一端的间隔距离小于远离抽气口或者送气口一端的间隔距离以形成扇形。Optionally, the multiple baffles 34 in each group of baffles 34 are distributed in a fan shape, that is to say, the multiple baffles 34 are spaced apart from each other, but two adjacent baffles 34 are close to one end of the air extraction port or the air supply port. The spacing distance is smaller than the spacing distance at the end far away from the air extraction port or the air supply port to form a fan shape.
可选地,每组折流板34中的多片折流板34的长度可以不同,从而更好的、有针对性的对局部区域内的气流进行引导,提高整个烟气混合空间21内的气流混合效果。例如,在一组折流板34中,位于边缘位置的折流板的长度相对较短,位于中部的折流板的长度相对较长,可以利用较长的折流板将抽气或者送气的气流延伸到距离相应的抽气口或者送气口更远的地方。Optionally, the lengths of the multiple baffles 34 in each group of baffles 34 can be different, so as to better and targeted guide the airflow in the local area and improve the air flow in the entire flue gas mixing space 21 Airflow mixing effect. For example, in a set of baffles 34, the length of the baffles located at the edges is relatively short, and the length of the baffles located in the middle is relatively long. The longer baffles can be used to extract or supply air. The airflow extends further away from the corresponding air extraction port or air supply port.
如图1-图8所示,在一些实施例中,抽气管31和/或送气管32上设有冷却模块5,冷却模块5用于对流经抽气管31和/或送气管32的烟气进行冷却。As shown in Figures 1 to 8, in some embodiments, a cooling module 5 is provided on the air extraction pipe 31 and/or the air supply pipe 32. The cooling module 5 is used to cool down the flue gas flowing through the air extraction pipe 31 and/or the air supply pipe 32. Allow to cool.
本发明实施例中,通过设置冷却模块5对抽气管31和/或送气管32中的烟气进行冷却,可以进一步提高吸附剂对烟气的低温吸附净化效果,由于吸附剂能够在低温环境下吸附性能会成倍增加,因此,当设置多个隔层部件时,通过多次对烟气进行冷却降温,使烟气的净化吸附效果大大提高。In the embodiment of the present invention, by setting the cooling module 5 to cool the flue gas in the air extraction pipe 31 and/or the air supply pipe 32, the low-temperature adsorption and purification effect of the adsorbent on the flue gas can be further improved, because the adsorbent can be used in low-temperature environments. The adsorption performance will be doubled. Therefore, when multiple interlayer components are provided, the purification and adsorption effect of the flue gas will be greatly improved by cooling the flue gas multiple times.
进一步地,通过冷却模块5可以将经过抽气管31和/或送气管32的烟气冷却至室温以下,优选地,将经过抽气管31和/或送气管32的烟气冷却至零度以下,更优地,将经过抽气管31和/或送气管32的烟气冷却至-20℃~-10℃。Further, the cooling module 5 can cool the flue gas passing through the air extraction pipe 31 and/or the air supply pipe 32 to below room temperature. Preferably, the flue gas passing through the air extraction pipe 31 and/or the air supply pipe 32 can be cooled to below zero. Preferably, the flue gas passing through the air extraction pipe 31 and/or the air supply pipe 32 is cooled to -20°C to -10°C.
可选地,当布置多个隔层部件时,不同的隔层部件对应的烟气混合空间21内的烟气可以冷却到不同温度,沿烟气的流动方向,多个隔层部件中烟气混合空间21内的烟气温度可以逐渐降低,例如,吸附塔内布置三个隔层部件,沿烟气流动方向,形成的三个烟气混合空间21内的烟气温度分别0~10℃、-10℃~-5℃、-20℃~-10℃。Optionally, when multiple interlayer components are arranged, the flue gas in the flue gas mixing space 21 corresponding to different interlayer components can be cooled to different temperatures. Along the flow direction of the flue gas, the flue gas in the multiple interlayer components can be cooled to different temperatures. The flue gas temperature in the mixing space 21 can be gradually reduced. For example, three partition components are arranged in the adsorption tower. Along the direction of flue gas flow, the flue gas temperatures in the three flue gas mixing spaces 21 formed are 0 to 10°C, respectively. -10℃~-5℃, -20℃~-10℃.
发明人通过研究发现,烟气温度越低,对于吸附净化越有利,但是,烟气温度太低,导致冷却烟气的设备结构复杂,能耗增加,例如,要求冷却设备和吸附塔以及管路设置保温层,密封性要求高,从而导致成本增加,另外,过低的温度条件导致吸附塔内容易出现冷凝水,造成吸附剂粘结堵塞,影响吸附。因此,烟气温度冷却为-20℃~-10℃是有利的。The inventor found through research that the lower the flue gas temperature, the more beneficial it is for adsorption and purification. However, if the flue gas temperature is too low, the structure of the equipment for cooling the flue gas will be complex and the energy consumption will increase. For example, cooling equipment, adsorption towers and pipelines will be required. Setting up an insulation layer requires high sealing performance, which leads to increased costs. In addition, too low temperature conditions cause condensation water to easily appear in the adsorption tower, causing the adsorbent to stick and block, affecting adsorption. Therefore, it is advantageous to cool the flue gas temperature to -20°C to -10°C.
可选地,冷却模块5为换热器,例如冷却模块5采用翅片管换热器或板式换热器。Optionally, the cooling module 5 is a heat exchanger. For example, the cooling module 5 adopts a fin tube heat exchanger or a plate heat exchanger.
下面描述本发明实施例的低温烟气吸附系统。本发明实施例的低温烟气吸附系统包括冷却塔、吸附塔和再生塔,冷却塔用于将烟气冷却为室温以下的低温烟气,吸附塔为根据上述实施例的具有烟气混合功能的低温烟气吸附塔,低温烟气从烟气进口11进入吸附塔并与吸附塔内的吸附剂接触以被吸附净化为净烟气从烟气出口12排出,再生塔与吸附塔连接,用于对从吸附塔排出的吸附饱和的吸附剂进行再生并将再生后的吸附剂送回吸附塔内。The low-temperature flue gas adsorption system of the embodiment of the present invention is described below. The low-temperature flue gas adsorption system in the embodiment of the present invention includes a cooling tower, an adsorption tower and a regeneration tower. The cooling tower is used to cool the flue gas into low-temperature flue gas below room temperature. The adsorption tower is a flue gas mixing function according to the above embodiment. Low-temperature flue gas adsorption tower. The low-temperature flue gas enters the adsorption tower from the flue gas inlet 11 and contacts the adsorbent in the adsorption tower to be adsorbed and purified into clean flue gas and is discharged from the flue gas outlet 12. The regeneration tower is connected to the adsorption tower for The saturated adsorbent discharged from the adsorption tower is regenerated and the regenerated adsorbent is returned to the adsorption tower.
本发明实施例的低温烟气吸附系统除,烟气与吸附剂在低温环境下接触,提高吸附剂对烟气中污染物的吸附效果,而且通过再生塔对吸附剂进行再生,使得吸附剂能够持续循环利用,降低了成本,提高了效率。In the low-temperature flue gas adsorption system of the embodiment of the present invention, the flue gas and the adsorbent are contacted in a low-temperature environment, thereby improving the adsorption effect of the adsorbent on pollutants in the flue gas, and the adsorbent is regenerated through the regeneration tower, so that the adsorbent can Continuous recycling reduces costs and improves efficiency.
在本发明的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“外”、“顺时针”、“逆时针”、“轴向”、“径向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", " "Back", "Left", "Right", "Vertical", "Horizontal", "Top", "Bottom", "Inside", "Outside", "Clockwise", "Counterclockwise", "Axis", The orientations or positional relationships indicated by "radial direction", "circumferential direction", etc. are based on the orientations or positional relationships shown in the drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply the referred devices or components. Must have a specific orientation, be constructed and operate in a specific orientation and are therefore not to be construed as limitations of the invention.
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。在本发明的描述中,“多个”的含义是至少两个,例如两个,三个等,除非另有明确具体的限定。In addition, the terms “first” and “second” are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the quantity of indicated technical features. Therefore, features defined as "first" and "second" may explicitly or implicitly include at least one of these features. In the description of the present invention, "plurality" means at least two, such as two, three, etc., unless otherwise expressly and specifically limited.
在本发明中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接或彼此可通讯;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系,除非另有明确的限定。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the present invention, unless otherwise clearly stated and limited, the terms "installation", "connection", "connection", "fixing" and other terms should be understood in a broad sense. For example, it can be a fixed connection or a detachable connection. , or integrated; it can be mechanically connected, electrically connected or communicable with each other; it can be directly connected or indirectly connected through an intermediate medium; it can be the internal connection of two elements or the interaction between two elements, Unless otherwise expressly limited. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
在本发明中,除非另有明确的规定和限定,第一特征在第二特征 “上”或“下”可以是第一和第二特征直接接触,或第一和第二特征通过中间媒介间接接触。而且,第一特征在第二特征“之上”、“上方”和“上面”可是第一特征在第二特征正上方或斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”可以是第一特征在第二特征正下方或斜下方,或仅仅表示第一特征水平高度小于第二特征。In the present invention, unless otherwise expressly stated and limited, a first feature being "on" or "below" a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. touch. Furthermore, the terms "above", "above" and "above" the first feature is above the second feature may mean that the first feature is directly above or diagonally above the second feature, or simply means that the first feature is higher in level than the second feature. "Below", "below" and "beneath" the first feature to the second feature may mean that the first feature is directly below or diagonally below the second feature, or simply means that the first feature has a smaller horizontal height than the second feature.
在本发明中,术语“一个实施例”、“一些实施例”、 “示例”、“具体示例”、或“一些示例”等意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不必须针对的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任一个或多个实施例或示例中以合适的方式结合。此外,在不相互矛盾的情况下,本领域的技术人员可以将本说明书中描述的不同实施例或示例以及不同实施例或示例的特征进行结合和组合。In the present disclosure, the terms "one embodiment", "some embodiments", "example", "specific examples", or "some examples" etc. mean the specific features, structures, materials or materials described in connection with the embodiment or example. Features are included in at least one embodiment or example of the invention. In this specification, the schematic expressions of the above terms are not necessarily directed to the same embodiment or example. Furthermore, the specific features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, those skilled in the art may combine and combine different embodiments or examples and features of different embodiments or examples described in this specification unless they are inconsistent with each other.
尽管已经示出和描述了上述实施例,可以理解的是,上述实施例是示例性的,不能理解为对本发明的限制,本领域普通技术人员对上述实施例进行的变化、修改、替换和变型均在本发明的保护范围内。Although the above embodiments have been shown and described, it can be understood that the above embodiments are illustrative and should not be construed as limitations of the present invention. Changes, modifications, substitutions and modifications of the above embodiments may be made by those of ordinary skill in the art. All are within the protection scope of the present invention.
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CN113828112A (en) * | 2021-09-02 | 2021-12-24 | 中国华能集团有限公司 | Moving bed adsorption tower and flue gas purification system with moving bed adsorption tower |
CN215876797U (en) * | 2021-09-02 | 2022-02-22 | 中国华能集团有限公司 | A moving bed adsorption tower and flue gas purification system with moving bed adsorption tower |
CN216149387U (en) * | 2021-09-02 | 2022-04-01 | 中国华能集团有限公司 | Moving bed adsorption tower and flue gas purification system with same |
WO2023029780A1 (en) * | 2021-09-02 | 2023-03-09 | 中国华能集团清洁能源技术研究院有限公司 | Moving bed adsorption tower and flue gas purification system |
CN117065515A (en) * | 2023-10-13 | 2023-11-17 | 中国华能集团清洁能源技术研究院有限公司 | Multi-layer series cross-flow low-temperature flue gas purification tower and low-temperature flue gas treatment system |
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