CN117247659A - High-hardness corrosion-resistant synthetic resin composition and preparation method thereof - Google Patents
High-hardness corrosion-resistant synthetic resin composition and preparation method thereof Download PDFInfo
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- CN117247659A CN117247659A CN202311338743.5A CN202311338743A CN117247659A CN 117247659 A CN117247659 A CN 117247659A CN 202311338743 A CN202311338743 A CN 202311338743A CN 117247659 A CN117247659 A CN 117247659A
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- 230000007797 corrosion Effects 0.000 title claims abstract description 109
- 238000005260 corrosion Methods 0.000 title claims abstract description 109
- 229920003002 synthetic resin Polymers 0.000 title claims abstract description 80
- 239000000057 synthetic resin Substances 0.000 title claims abstract description 80
- 239000000203 mixture Substances 0.000 title claims abstract description 61
- 238000002360 preparation method Methods 0.000 title abstract description 10
- 239000012752 auxiliary agent Substances 0.000 claims abstract description 105
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 claims abstract description 99
- 239000000843 powder Substances 0.000 claims abstract description 73
- 229920005989 resin Polymers 0.000 claims abstract description 65
- 239000011347 resin Substances 0.000 claims abstract description 65
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 claims abstract description 58
- 239000002994 raw material Substances 0.000 claims abstract description 57
- 230000003014 reinforcing effect Effects 0.000 claims abstract description 57
- -1 polytetrafluoroethylene Polymers 0.000 claims abstract description 43
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 37
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 33
- 239000000835 fiber Substances 0.000 claims abstract description 33
- 229920000747 poly(lactic acid) Polymers 0.000 claims abstract description 33
- 239000004626 polylactic acid Substances 0.000 claims abstract description 33
- XKZQKPRCPNGNFR-UHFFFAOYSA-N 2-(3-hydroxyphenyl)phenol Chemical compound OC1=CC=CC(C=2C(=CC=CC=2)O)=C1 XKZQKPRCPNGNFR-UHFFFAOYSA-N 0.000 claims abstract description 29
- KXGFMDJXCMQABM-UHFFFAOYSA-N 2-methoxy-6-methylphenol Chemical compound [CH]OC1=CC=CC([CH])=C1O KXGFMDJXCMQABM-UHFFFAOYSA-N 0.000 claims abstract description 29
- RSWGJHLUYNHPMX-UHFFFAOYSA-N Abietic-Saeure Natural products C12CCC(C(C)C)=CC2=CCC2C1(C)CCCC2(C)C(O)=O RSWGJHLUYNHPMX-UHFFFAOYSA-N 0.000 claims abstract description 29
- 239000004721 Polyphenylene oxide Substances 0.000 claims abstract description 29
- KHPCPRHQVVSZAH-HUOMCSJISA-N Rosin Natural products O(C/C=C/c1ccccc1)[C@H]1[C@H](O)[C@@H](O)[C@@H](O)[C@@H](CO)O1 KHPCPRHQVVSZAH-HUOMCSJISA-N 0.000 claims abstract description 29
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims abstract description 29
- 239000003822 epoxy resin Substances 0.000 claims abstract description 29
- 229920001568 phenolic resin Polymers 0.000 claims abstract description 29
- 239000005011 phenolic resin Substances 0.000 claims abstract description 29
- 229920000647 polyepoxide Polymers 0.000 claims abstract description 29
- 229920000570 polyether Polymers 0.000 claims abstract description 29
- 239000004810 polytetrafluoroethylene Substances 0.000 claims abstract description 29
- 229920001343 polytetrafluoroethylene Polymers 0.000 claims abstract description 29
- 239000001294 propane Substances 0.000 claims abstract description 29
- 229910052710 silicon Inorganic materials 0.000 claims abstract description 29
- 239000010703 silicon Substances 0.000 claims abstract description 29
- KHPCPRHQVVSZAH-UHFFFAOYSA-N trans-cinnamyl beta-D-glucopyranoside Natural products OC1C(O)C(O)C(CO)OC1OCC=CC1=CC=CC=C1 KHPCPRHQVVSZAH-UHFFFAOYSA-N 0.000 claims abstract description 29
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 claims abstract description 15
- 238000004519 manufacturing process Methods 0.000 claims abstract description 4
- 238000003756 stirring Methods 0.000 claims description 107
- 238000002156 mixing Methods 0.000 claims description 85
- 238000001816 cooling Methods 0.000 claims description 41
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 claims description 40
- 239000006087 Silane Coupling Agent Substances 0.000 claims description 40
- 239000000463 material Substances 0.000 claims description 39
- 238000010438 heat treatment Methods 0.000 claims description 32
- 239000002048 multi walled nanotube Substances 0.000 claims description 21
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 21
- SCYULBFZEHDVBN-UHFFFAOYSA-N 1,1-Dichloroethane Chemical compound CC(Cl)Cl SCYULBFZEHDVBN-UHFFFAOYSA-N 0.000 claims description 20
- XMNIXWIUMCBBBL-UHFFFAOYSA-N 2-(2-phenylpropan-2-ylperoxy)propan-2-ylbenzene Chemical compound C=1C=CC=CC=1C(C)(C)OOC(C)(C)C1=CC=CC=C1 XMNIXWIUMCBBBL-UHFFFAOYSA-N 0.000 claims description 20
- 239000005995 Aluminium silicate Substances 0.000 claims description 20
- 241001474374 Blennius Species 0.000 claims description 20
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 claims description 20
- 239000004677 Nylon Substances 0.000 claims description 20
- 239000004734 Polyphenylene sulfide Substances 0.000 claims description 20
- BOTDANWDWHJENH-UHFFFAOYSA-N Tetraethyl orthosilicate Chemical compound CCO[Si](OCC)(OCC)OCC BOTDANWDWHJENH-UHFFFAOYSA-N 0.000 claims description 20
- 229910021536 Zeolite Inorganic materials 0.000 claims description 20
- 235000012211 aluminium silicate Nutrition 0.000 claims description 20
- CQEYYJKEWSMYFG-UHFFFAOYSA-N butyl acrylate Chemical compound CCCCOC(=O)C=C CQEYYJKEWSMYFG-UHFFFAOYSA-N 0.000 claims description 20
- 239000000378 calcium silicate Substances 0.000 claims description 20
- 229910052918 calcium silicate Inorganic materials 0.000 claims description 20
- CJZGTCYPCWQAJB-UHFFFAOYSA-L calcium stearate Chemical compound [Ca+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O CJZGTCYPCWQAJB-UHFFFAOYSA-L 0.000 claims description 20
- 235000013539 calcium stearate Nutrition 0.000 claims description 20
- 239000008116 calcium stearate Substances 0.000 claims description 20
- OYACROKNLOSFPA-UHFFFAOYSA-N calcium;dioxido(oxo)silane Chemical compound [Ca+2].[O-][Si]([O-])=O OYACROKNLOSFPA-UHFFFAOYSA-N 0.000 claims description 20
- 239000008367 deionised water Substances 0.000 claims description 20
- 229910021641 deionized water Inorganic materials 0.000 claims description 20
- GUJOJGAPFQRJSV-UHFFFAOYSA-N dialuminum;dioxosilane;oxygen(2-);hydrate Chemical compound O.[O-2].[O-2].[O-2].[Al+3].[Al+3].O=[Si]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O GUJOJGAPFQRJSV-UHFFFAOYSA-N 0.000 claims description 20
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 claims description 20
- GVGUFUZHNYFZLC-UHFFFAOYSA-N dodecyl benzenesulfonate;sodium Chemical compound [Na].CCCCCCCCCCCCOS(=O)(=O)C1=CC=CC=C1 GVGUFUZHNYFZLC-UHFFFAOYSA-N 0.000 claims description 20
- 239000011521 glass Substances 0.000 claims description 20
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims description 20
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 claims description 20
- 239000004816 latex Substances 0.000 claims description 20
- 229920000126 latex Polymers 0.000 claims description 20
- 229910052901 montmorillonite Inorganic materials 0.000 claims description 20
- 229920001778 nylon Polymers 0.000 claims description 20
- 229920000069 polyphenylene sulfide Polymers 0.000 claims description 20
- 229920002545 silicone oil Polymers 0.000 claims description 20
- 229940080264 sodium dodecylbenzenesulfonate Drugs 0.000 claims description 20
- 239000010457 zeolite Substances 0.000 claims description 20
- 238000000034 method Methods 0.000 claims description 18
- 239000004005 microsphere Substances 0.000 claims description 14
- 230000004048 modification Effects 0.000 claims description 13
- 238000012986 modification Methods 0.000 claims description 13
- 238000007789 sealing Methods 0.000 claims description 12
- 238000005303 weighing Methods 0.000 claims description 12
- 150000008064 anhydrides Chemical class 0.000 claims description 9
- QGBSISYHAICWAH-UHFFFAOYSA-N dicyandiamide Chemical compound NC(N)=NC#N QGBSISYHAICWAH-UHFFFAOYSA-N 0.000 claims description 9
- 150000003512 tertiary amines Chemical class 0.000 claims description 9
- 150000002825 nitriles Chemical class 0.000 claims description 8
- 238000007599 discharging Methods 0.000 claims description 7
- 239000011324 bead Substances 0.000 claims description 6
- 238000006243 chemical reaction Methods 0.000 claims description 6
- 238000004821 distillation Methods 0.000 claims description 6
- 238000009775 high-speed stirring Methods 0.000 claims description 6
- 238000010992 reflux Methods 0.000 claims description 6
- 239000011257 shell material Substances 0.000 claims description 6
- 230000002035 prolonged effect Effects 0.000 abstract description 4
- 230000003712 anti-aging effect Effects 0.000 abstract 1
- XNINAOUGJUYOQX-UHFFFAOYSA-N 2-cyanobutanoic acid Chemical compound CCC(C#N)C(O)=O XNINAOUGJUYOQX-UHFFFAOYSA-N 0.000 description 12
- 230000008569 process Effects 0.000 description 10
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Chemical compound NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 description 4
- 239000004202 carbamide Substances 0.000 description 4
- 230000000052 comparative effect Effects 0.000 description 4
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 3
- 230000032683 aging Effects 0.000 description 3
- 239000007787 solid Substances 0.000 description 3
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 description 2
- 235000011114 ammonium hydroxide Nutrition 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 229920000877 Melamine resin Polymers 0.000 description 1
- 239000004372 Polyvinyl alcohol Substances 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 125000002485 formyl group Chemical class [H]C(*)=O 0.000 description 1
- JEGUKCSWCFPDGT-UHFFFAOYSA-N h2o hydrate Chemical compound O.O JEGUKCSWCFPDGT-UHFFFAOYSA-N 0.000 description 1
- 229920006158 high molecular weight polymer Polymers 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 229940127554 medical product Drugs 0.000 description 1
- JDSHMPZPIAZGSV-UHFFFAOYSA-N melamine Chemical compound NC1=NC(N)=NC(N)=N1 JDSHMPZPIAZGSV-UHFFFAOYSA-N 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- WSFSSNUMVMOOMR-NJFSPNSNSA-N methanone Chemical compound O=[14CH2] WSFSSNUMVMOOMR-NJFSPNSNSA-N 0.000 description 1
- 239000000025 natural resin Substances 0.000 description 1
- 239000011368 organic material Substances 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 229920002451 polyvinyl alcohol Polymers 0.000 description 1
- 238000002791 soaking Methods 0.000 description 1
- 230000035882 stress Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- QAOWNCQODCNURD-UHFFFAOYSA-N sulfuric acid Substances OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 1
- 229920002994 synthetic fiber Polymers 0.000 description 1
- 239000012209 synthetic fiber Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L63/00—Compositions of epoxy resins; Compositions of derivatives of epoxy resins
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G59/00—Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
- C08G59/18—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
- C08G59/40—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the curing agents used
- C08G59/4007—Curing agents not provided for by the groups C08G59/42 - C08G59/66
- C08G59/4014—Nitrogen containing compounds
- C08G59/4021—Ureas; Thioureas; Guanidines; Dicyandiamides
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G59/00—Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
- C08G59/18—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
- C08G59/40—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the curing agents used
- C08G59/42—Polycarboxylic acids; Anhydrides, halides or low molecular weight esters thereof
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G59/00—Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
- C08G59/18—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
- C08G59/40—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the curing agents used
- C08G59/50—Amines
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K2201/00—Specific properties of additives
- C08K2201/011—Nanostructured additives
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- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Compositions Of Macromolecular Compounds (AREA)
Abstract
The invention relates to the technical field of synthetic resin production, and discloses a high-hardness and corrosion-resistant synthetic resin composition and a preparation method thereof, wherein the composition comprises the following raw materials in parts by weight: 15-35 parts of diphenol propane type epoxy resin, 8-12 parts of polytetrafluoroethylene resin, 9-15 parts of polyether acrylate, 3-6 parts of rosin phenolic resin, 3-10 parts of organic silicon resin, 5-10 parts of polylactic acid fiber, 2-7 parts of ethylene glycol, 3-6 parts of shell powder, 2-5 parts of diatomite, 2-7 parts of reinforcing auxiliary agent, 3-6 parts of corrosion-resistant auxiliary agent and 2-5 parts of curing agent. The anti-aging performance of the composition is improved by combining various resins with better comprehensive performance, the excellent corrosion resistance and hardness of the synthetic resin are endowed by adding the reinforcing auxiliary agent and the corrosion resistance auxiliary agent into the synthetic resin, the corrosion resistance and the high hardness of the composition are effectively improved, the synthetic resin can be used in different environments, and the service life of the synthetic resin is prolonged.
Description
Technical Field
The invention relates to the technical field of synthetic resin production, in particular to a high-hardness and corrosion-resistant synthetic resin composition and a preparation method thereof.
Background
Synthetic resin is a kind of high molecular weight polymer synthesized artificially and is a resin with or exceeding the inherent characteristics of natural resin. Astm d883-65T defines synthetic resins as organic materials which are not limited in molecular weight but are often high molecular weight solids, semi-solids or pseudo (quasi) solids, which tend to flow when subjected to stress, often having a softening or melting range and shell-like when broken. Synthetic resins are also basic raw materials for manufacturing synthetic fibers, paints, adhesives, insulating materials, and the like, and widely used resin concrete also uses synthetic resins as cementing materials. Because synthetic resins have significant performance and cost advantages over other competing materials, their use penetrates into various aspects of the national economy. Packaging is the largest market for synthetic resins, and secondarily for construction products. Electronic, electric and automotive are also important fields of application for synthetic resins. Other markets are furniture, toys, recreational products, household appliances, medical products, and the like.
The patent with publication number CN116333244A discloses a synthetic resin, a preparation method and application thereof, which are applied to the field of synthetic resin, and the technical scheme is as follows: the method comprises the following steps: s1, mixing 500-700 parts of formaldehyde, polyvinyl alcohol, 500-240 parts of urea, 160-240 parts of water and ammonia water, and preserving heat for 0.5-1.5 hours at 80-90 ℃; s2, adjusting the pH to 4.8-4.6, adding alkaline substances to adjust the pH to 5-5.3 after 15-30 minutes, adding 150-200 parts of urea and 30-70 parts of melamine, and preserving heat for 15-30 minutes; s3, adding alkaline substances to adjust the pH value to 7-8, adding 250-300 parts of urea, and preserving heat for 20-40 minutes; s4, cooling to 68-72 ℃, adding 100-200 parts of urea, continuously cooling to 55-60 ℃, adding 40-60 parts of ammonia water, cooling to 45-50 ℃, adding 3-8 parts of aldehyde eliminating agent, and discharging after more than 30 minutes; the method has the technical effects that: the residual amount of formaldehyde in the synthetic resin is made to be at a low level.
At present, the strength and corrosion resistance of the existing synthetic resin can not meet the requirements in actual use, the corrosion resistance of the synthetic resin is often subjected to serious tests in humid environments such as heavy rainfall for a long time, the service life of the synthetic resin can be influenced if the corrosion resistance is low, and meanwhile, the resin can not be used in special environments due to cracking caused by poor hardness performance in high-temperature insolation environments, so that the synthetic resin composition with high hardness and corrosion resistance and the preparation method thereof are provided, and the problems are solved.
Disclosure of Invention
(one) solving the technical problems
Aiming at the defects of the prior art, the invention provides a synthetic resin composition with high hardness and corrosion resistance and a preparation method thereof.
(II) technical scheme
In order to achieve the above purpose, the present invention provides the following technical solutions: a high-hardness and corrosion-resistant synthetic resin composition comprises the following raw materials in parts by weight: 15-35 parts of diphenol propane type epoxy resin, 8-12 parts of polytetrafluoroethylene resin, 9-15 parts of polyether acrylate, 3-6 parts of rosin phenolic resin, 3-10 parts of organic silicon resin, 5-10 parts of polylactic acid fiber, 2-7 parts of ethylene glycol, 3-6 parts of shell powder, 2-5 parts of diatomite, 2-7 parts of reinforcing auxiliary agent, 3-6 parts of corrosion-resistant auxiliary agent and 2-5 parts of curing agent.
A method for preparing a synthetic resin composition having high hardness and corrosion resistance, comprising the steps of:
s1, weighing and proportioning raw materials such as diphenol propane type epoxy resin, polytetrafluoroethylene resin, polyether acrylic ester, rosin phenolic resin, organic silicon resin, polylactic acid fiber, ethylene glycol, shell powder, diatomite, modified reinforcing auxiliary agent, corrosion-resistant modified auxiliary agent and curing agent by corresponding weighing and proportioning equipment, and storing the weighed and proportioned raw materials for later use;
s2, placing the polylactic acid fiber, the ethylene glycol, the shell powder and the diatomite which are stored for standby into a high-speed mixer for stirring for a period of time, wherein after the high-speed mixer is used for stirring for 2-5 minutes at a high speed, stirring for 5-8 minutes at a low speed until the stirring is complete, controlling the temperature of the high-speed stirring to 65-85 ℃, and controlling the temperature of the low-speed stirring to 30-55 ℃ so that the polylactic acid fiber, the ethylene glycol, the shell powder and the diatomite are uniformly stirred and mixed to obtain a first-step mixed material;
s3, placing the diphenol propane type epoxy resin, polytetrafluoroethylene resin, polyether acrylic ester, rosin phenolic resin and organic silicon resin which are stored for standby into a mixing and stirring container, heating, stirring and mixing, and cooling to room temperature after the diphenol propane type epoxy resin, the polytetrafluoroethylene resin, the polyether acrylic ester, the rosin phenolic resin and the organic silicon resin are uniformly mixed to obtain a second-step mixed material;
s4, placing the first step of mixing and the second step of mixing into a reaction container, fully stirring and mixing at the temperature of 85-100 ℃, cooling to 30-60 ℃ after stirring for 60-150 minutes, sequentially adding the corrosion-resistant modification auxiliary agent, the modification reinforcing auxiliary agent and the curing agent, and stirring for 50-90 minutes to fully mix, and cooling to room temperature to obtain the high-hardness corrosion-resistant synthetic resin.
Preferably, the curing agent is one or more than two of tertiary amine, anhydride or dicyandiamide.
Preferably, the reinforcing auxiliary comprises the following raw materials in parts by weight: 4-8 parts of multiwall carbon nanotubes, 2-4 parts of dichloroethane, 2-4 parts of dicumyl peroxide, 2-5 parts of hydroxy silicone oil, 8-17 parts of nano montmorillonite, 2-4 parts of active calcium silicate, 3-7 parts of calcium stearate, 3-5 parts of calcined kaolin, 2-5 parts of hollow glass microspheres, 4-8 parts of nylon, 3-6 parts of polyphenylene sulfide, 2-3 parts of a silane coupling agent and 2-6 parts of carboxylated nitrile latex.
Preferably, the reinforcing auxiliary is prepared according to the following process: uniformly mixing nano montmorillonite, multi-wall carbon nano tube and dichloroethane, then adding dicumyl peroxide and hydroxy silicone oil, uniformly mixing, stirring at 650-850r/min for 25-45min, heating to 80-90 ℃, refluxing for 20-30h, and cooling to room temperature to obtain a base material I; mixing active calcium silicate and calcium stearate uniformly, sealing and stirring at a low speed for 10-25min at 50-60 ℃, mixing with calcined kaolin, hollow glass beads and nylon uniformly, sealing and stirring at a low speed for 8-12min at 35-45 ℃, adding base material I, polyphenylene sulfide, silane coupling agent and carboxylated nitrile latex, mixing uniformly, heating to 135-140 ℃, stirring at a low speed for 10-20min, discharging, and cooling to room temperature to obtain the modified reinforcing aid.
Preferably, the corrosion-resistant auxiliary comprises the following raw materials in parts by weight: 2-5 parts of isopropanol, 2-6 parts of butyl acrylate, 4-8 parts of tetraethoxysilane, 3-6 parts of seaweed powder, 2-6 parts of zeolite powder, 2-5 parts of a silane coupling agent, 2-5 parts of methyl methacrylate, 2-4 parts of sodium dodecyl benzene sulfonate, 4-8 parts of alkylphenol ethoxylates and 8-17 parts of deionized water.
Preferably, the corrosion-resistant auxiliary agent is prepared according to the following process: uniformly mixing butyl acrylate, ethyl orthosilicate, isopropanol, seaweed powder, zeolite powder and a silane coupling agent, heating to 60-80 ℃, preserving heat for 3-5h, cooling to room temperature, and standing for 20-30 min to obtain a base material II; and (3) carrying out reduced pressure distillation on methyl methacrylate, then adding deionized water, base material sodium dodecyl benzene sulfonate and alkylphenol ethoxylates, uniformly mixing, stirring for 25-45min at the rotating speed of 650-850r/min, then heating to 80-90 ℃, preserving heat for 10-20min, and cooling to room temperature to obtain the corrosion-resistant modified auxiliary agent.
Preferably, the standard of heating, stirring and mixing in the step S3 is that the temperature of the mixing and stirring container is raised to 85-95 ℃, the temperature is kept for 20-25min, and then stirring is carried out for 35-55min at the rotating speed of 850-1050 r/min.
(III) beneficial effects
Compared with the prior art, the invention provides the high-hardness corrosion-resistant synthetic resin composition and the preparation method thereof, and the high-hardness corrosion-resistant synthetic resin composition has the following beneficial effects:
according to the high-hardness and corrosion-resistant synthetic resin composition and the preparation method thereof, the ageing resistance of the composition is improved by combining a plurality of resins with better comprehensive properties, and simultaneously, the curing speed of the composition can be effectively accelerated by adding tertiary amine, anhydride or dicyandiamide as a curing agent; the high-strength and normal-temperature-curable synthetic resin has the characteristics of high strength, normal-temperature curing and the like, and the excellent corrosion resistance and hardness of the synthetic resin are endowed by adding the reinforcing auxiliary agent and the corrosion resistance auxiliary agent into the synthetic resin, so that the corrosion resistance and the high hardness of the composition are effectively improved, the synthetic resin can be used in different environments, the practicability of the synthetic resin is improved, and the service life of the synthetic resin is prolonged.
Detailed Description
The technical solutions of the embodiments of the present invention will be clearly and completely described below in conjunction with the embodiments of the present invention, and it is apparent that the described embodiments are only some embodiments of the present invention, not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Embodiment one:
a high-hardness and corrosion-resistant synthetic resin composition comprises the following raw materials in parts by weight: 135 parts of diphenol propane type epoxy resin, 12 parts of polytetrafluoroethylene resin, 15 parts of polyether acrylate, 6 parts of rosin phenolic resin, 10 parts of organic silicon resin, 10 parts of polylactic acid fiber, 7 parts of ethylene glycol, 6 parts of shell powder, 5 parts of diatomite, 7 parts of reinforcing auxiliary agent, 6 parts of corrosion-resistant auxiliary agent and 5 parts of curing agent.
Wherein: the curing agent is one or more than two of tertiary amine, anhydride or dicyandiamide.
The reinforcing auxiliary agent comprises the following raw materials in parts by weight: 8 parts of multi-wall carbon nano-tube, 4 parts of dichloroethane, 4 parts of dicumyl peroxide, 5 parts of hydroxyl silicone oil, 17 parts of nano montmorillonite, 4 parts of active calcium silicate, 7 parts of calcium stearate, 5 parts of calcined kaolin, 5 parts of hollow glass microsphere, 8 parts of nylon, 6 parts of polyphenylene sulfide, 3 parts of silane coupling agent and 6 parts of carboxyl butyronitrile latex, wherein the multi-wall carbon nano-tube is an existing material and can be directly purchased in life.
The reinforcing auxiliary agent is prepared according to the following process: uniformly mixing nano montmorillonite, multi-wall carbon nano tube and dichloroethane, then adding dicumyl peroxide and hydroxy silicone oil, uniformly mixing, stirring at 650-850r/min for 25-45min, heating to 80-90 ℃, refluxing for 20-30h, and cooling to room temperature to obtain a base material I; mixing active calcium silicate and calcium stearate uniformly, sealing and stirring at a low speed for 10-25min at 50-60 ℃, mixing with calcined kaolin, hollow glass beads and nylon uniformly, sealing and stirring at a low speed for 8-12min at 35-45 ℃, adding base material I, polyphenylene sulfide, silane coupling agent and carboxylated nitrile latex, mixing uniformly, heating to 135-140 ℃, stirring at a low speed for 10-20min, discharging, and cooling to room temperature to obtain the modified reinforcing aid.
The corrosion-resistant auxiliary agent comprises the following raw materials in parts by weight: 5 parts of isopropanol, 6 parts of butyl acrylate, 8 parts of tetraethoxysilane, 6 parts of seaweed powder, 6 parts of zeolite powder, 5 parts of a silane coupling agent, 5 parts of methyl methacrylate, 4 parts of sodium dodecyl benzene sulfonate, 8 parts of alkylphenol ethoxylates and 17 parts of deionized water.
The corrosion-resistant auxiliary agent is prepared according to the following process: uniformly mixing butyl acrylate, ethyl orthosilicate, isopropanol, seaweed powder, zeolite powder and a silane coupling agent, heating to 60-80 ℃, preserving heat for 3-5h, cooling to room temperature, and standing for 20-30 min to obtain a base material II; and (3) carrying out reduced pressure distillation on methyl methacrylate, then adding deionized water, base material sodium dodecyl benzene sulfonate and alkylphenol ethoxylates, uniformly mixing, stirring for 25-45min at the rotating speed of 650-850r/min, then heating to 80-90 ℃, preserving heat for 10-20min, and cooling to room temperature to obtain the corrosion-resistant modified auxiliary agent.
A method for preparing a synthetic resin composition having high hardness and corrosion resistance, comprising the steps of:
s1, weighing and proportioning raw materials such as diphenol propane type epoxy resin, polytetrafluoroethylene resin, polyether acrylic ester, rosin phenolic resin, organic silicon resin, polylactic acid fiber, ethylene glycol, shell powder, diatomite, modified reinforcing auxiliary agent, corrosion-resistant modified auxiliary agent and curing agent by corresponding weighing and proportioning equipment, and storing the weighed and proportioned raw materials for later use;
s2, placing the polylactic acid fiber, the ethylene glycol, the shell powder and the diatomite which are stored for standby into a high-speed mixer for stirring for a period of time, wherein after the high-speed mixer is used for stirring for 2-5 minutes at a high speed, stirring for 5-8 minutes at a low speed until the stirring is complete, controlling the temperature of the high-speed stirring to 65-85 ℃, and controlling the temperature of the low-speed stirring to 30-55 ℃ so that the polylactic acid fiber, the ethylene glycol, the shell powder and the diatomite are uniformly stirred and mixed to obtain a first-step mixed material;
s3, placing the diphenol propane type epoxy resin, polytetrafluoroethylene resin, polyether acrylic ester, rosin phenolic resin and organic silicon resin which are stored for standby into a mixing and stirring container, heating, stirring and mixing, wherein the standard of the temperature stirring and mixing is that the mixing and stirring container is heated to 85-95 ℃, the temperature is kept for 20-25min, then stirring is carried out for 35-55min at the rotating speed of 850-1050r/min, and the mixture is cooled to the room temperature after the mixture is uniformly mixed, so that a second step of mixed material is obtained;
s4, placing the first step of mixing and the second step of mixing into a reaction container, fully stirring and mixing at the temperature of 85-100 ℃, cooling to 30-60 ℃ after stirring for 60-150 minutes, sequentially adding the corrosion-resistant modification auxiliary agent, the modification reinforcing auxiliary agent and the curing agent, and stirring for 50-90 minutes to fully mix, and cooling to room temperature to obtain the high-hardness corrosion-resistant synthetic resin.
Embodiment two:
a high-hardness and corrosion-resistant synthetic resin composition comprises the following raw materials in parts by weight: 15 parts of diphenol propane type epoxy resin, 8 parts of polytetrafluoroethylene resin, 9 parts of polyether acrylate, 36 parts of rosin phenolic resin, 3 parts of organic silicon resin, 5 parts of polylactic acid fiber, 2 parts of ethylene glycol, 3 parts of shell powder, 2 parts of diatomite, 2 parts of reinforcing auxiliary agent, 3 parts of corrosion-resistant auxiliary agent and 2 parts of curing agent.
Wherein: the curing agent is one or more than two of tertiary amine, anhydride or dicyandiamide.
The reinforcing auxiliary agent comprises the following raw materials in parts by weight: 4 parts of multi-wall carbon nano tube, 2 parts of dichloroethane, 2 parts of dicumyl peroxide, 2 parts of hydroxyl silicone oil, 8 parts of nano montmorillonite, 2 parts of active calcium silicate, 3 parts of calcium stearate, 3 parts of calcined kaolin, 2 parts of hollow glass microsphere, 4 parts of nylon, 3 parts of polyphenylene sulfide, 2 parts of silane coupling agent and 2 parts of carboxyl butyronitrile latex.
The reinforcing auxiliary agent is prepared according to the following process: uniformly mixing nano montmorillonite, multi-wall carbon nano tube and dichloroethane, then adding dicumyl peroxide and hydroxy silicone oil, uniformly mixing, stirring at 650-850r/min for 25-45min, heating to 80-90 ℃, refluxing for 20-30h, and cooling to room temperature to obtain a base material I; mixing active calcium silicate and calcium stearate uniformly, sealing and stirring at a low speed for 10-25min at 50-60 ℃, mixing with calcined kaolin, hollow glass beads and nylon uniformly, sealing and stirring at a low speed for 8-12min at 35-45 ℃, adding base material I, polyphenylene sulfide, silane coupling agent and carboxylated nitrile latex, mixing uniformly, heating to 135-140 ℃, stirring at a low speed for 10-20min, discharging, and cooling to room temperature to obtain the modified reinforcing aid.
The corrosion-resistant auxiliary agent comprises the following raw materials in parts by weight: 2 parts of isopropanol, 2 parts of butyl acrylate, 4 parts of tetraethoxysilane, 3 parts of seaweed powder, 2 parts of zeolite powder, 2 parts of a silane coupling agent, 2 parts of methyl methacrylate, 2 parts of sodium dodecyl benzene sulfonate, 4 parts of alkylphenol ethoxylates and 8 parts of deionized water.
The corrosion-resistant auxiliary agent is prepared according to the following process: uniformly mixing butyl acrylate, ethyl orthosilicate, isopropanol, seaweed powder, zeolite powder and a silane coupling agent, heating to 60-80 ℃, preserving heat for 3-5h, cooling to room temperature, and standing for 20-30 min to obtain a base material II; and (3) carrying out reduced pressure distillation on methyl methacrylate, then adding deionized water, base material sodium dodecyl benzene sulfonate and alkylphenol ethoxylates, uniformly mixing, stirring for 25-45min at the rotating speed of 650-850r/min, then heating to 80-90 ℃, preserving heat for 10-20min, and cooling to room temperature to obtain the corrosion-resistant modified auxiliary agent.
A method for preparing a synthetic resin composition having high hardness and corrosion resistance, comprising the steps of:
s1, weighing and proportioning raw materials such as diphenol propane type epoxy resin, polytetrafluoroethylene resin, polyether acrylic ester, rosin phenolic resin, organic silicon resin, polylactic acid fiber, ethylene glycol, shell powder, diatomite, modified reinforcing auxiliary agent, corrosion-resistant modified auxiliary agent and curing agent by corresponding weighing and proportioning equipment, and storing the weighed and proportioned raw materials for later use;
s2, placing the polylactic acid fiber, the ethylene glycol, the shell powder and the diatomite which are stored for standby into a high-speed mixer for stirring for a period of time, wherein after the high-speed mixer is used for stirring for 2-5 minutes at a high speed, stirring for 5-8 minutes at a low speed until the stirring is complete, controlling the temperature of the high-speed stirring to 65-85 ℃, and controlling the temperature of the low-speed stirring to 30-55 ℃ so that the polylactic acid fiber, the ethylene glycol, the shell powder and the diatomite are uniformly stirred and mixed to obtain a first-step mixed material;
s3, placing the diphenol propane type epoxy resin, polytetrafluoroethylene resin, polyether acrylic ester, rosin phenolic resin and organic silicon resin which are stored for standby into a mixing and stirring container, heating, stirring and mixing, wherein the standard of the temperature stirring and mixing is that the mixing and stirring container is heated to 85-95 ℃, the temperature is kept for 20-25min, then stirring is carried out for 35-55min at the rotating speed of 850-1050r/min, and the mixture is cooled to the room temperature after the mixture is uniformly mixed, so that a second step of mixed material is obtained;
s4, placing the first step of mixing and the second step of mixing into a reaction container, fully stirring and mixing at the temperature of 85-100 ℃, cooling to 30-60 ℃ after stirring for 60-150 minutes, sequentially adding the corrosion-resistant modification auxiliary agent, the modification reinforcing auxiliary agent and the curing agent, and stirring for 50-90 minutes to fully mix, and cooling to room temperature to obtain the high-hardness corrosion-resistant synthetic resin.
Example III
A high-hardness and corrosion-resistant synthetic resin composition comprises the following raw materials in parts by weight: 17 parts of diphenol propane type epoxy resin, 10 parts of polytetrafluoroethylene resin, 14 parts of polyether acrylate, 5 parts of rosin phenolic resin, 5 parts of organic silicon resin, 7 parts of polylactic acid fiber, 6 parts of ethylene glycol, 4 parts of shell powder, 3 parts of diatomite, 5 parts of reinforcing auxiliary agent, 4 parts of corrosion-resistant auxiliary agent and 3 parts of curing agent.
Wherein: the curing agent is one or more than two of tertiary amine, anhydride or dicyandiamide.
The reinforcing auxiliary agent comprises the following raw materials in parts by weight: 4 parts of multi-wall carbon nano tube, 2 parts of dichloroethane, 2 parts of dicumyl peroxide, 2 parts of hydroxyl silicone oil, 8 parts of nano montmorillonite, 2 parts of active calcium silicate, 3 parts of calcium stearate, 3 parts of calcined kaolin, 2 parts of hollow glass microsphere, 4 parts of nylon, 3 parts of polyphenylene sulfide, 2 parts of silane coupling agent and 2 parts of carboxyl butyronitrile latex.
The reinforcing auxiliary agent is prepared according to the following process: uniformly mixing nano montmorillonite, multi-wall carbon nano tube and dichloroethane, then adding dicumyl peroxide and hydroxy silicone oil, uniformly mixing, stirring at 650-850r/min for 25-45min, heating to 80-90 ℃, refluxing for 20-30h, and cooling to room temperature to obtain a base material I; mixing active calcium silicate and calcium stearate uniformly, sealing and stirring at a low speed for 10-25min at 50-60 ℃, mixing with calcined kaolin, hollow glass beads and nylon uniformly, sealing and stirring at a low speed for 8-12min at 35-45 ℃, adding base material I, polyphenylene sulfide, silane coupling agent and carboxylated nitrile latex, mixing uniformly, heating to 135-140 ℃, stirring at a low speed for 10-20min, discharging, and cooling to room temperature to obtain the modified reinforcing aid.
The corrosion-resistant auxiliary agent comprises the following raw materials in parts by weight: 2 parts of isopropanol, 2 parts of butyl acrylate, 4 parts of tetraethoxysilane, 3 parts of seaweed powder, 2 parts of zeolite powder, 2 parts of a silane coupling agent, 2 parts of methyl methacrylate, 2 parts of sodium dodecyl benzene sulfonate, 4 parts of alkylphenol ethoxylates and 8 parts of deionized water.
The corrosion-resistant auxiliary agent is prepared according to the following process: uniformly mixing butyl acrylate, ethyl orthosilicate, isopropanol, seaweed powder, zeolite powder and a silane coupling agent, heating to 60-80 ℃, preserving heat for 3-5h, cooling to room temperature, and standing for 20-30 min to obtain a base material II; and (3) carrying out reduced pressure distillation on methyl methacrylate, then adding deionized water, base material sodium dodecyl benzene sulfonate and alkylphenol ethoxylates, uniformly mixing, stirring for 25-45min at the rotating speed of 650-850r/min, then heating to 80-90 ℃, preserving heat for 10-20min, and cooling to room temperature to obtain the corrosion-resistant modified auxiliary agent.
A method for preparing a synthetic resin composition having high hardness and corrosion resistance, comprising the steps of:
s1, weighing and proportioning raw materials such as diphenol propane type epoxy resin, polytetrafluoroethylene resin, polyether acrylic ester, rosin phenolic resin, organic silicon resin, polylactic acid fiber, ethylene glycol, shell powder, diatomite, modified reinforcing auxiliary agent, corrosion-resistant modified auxiliary agent and curing agent by corresponding weighing and proportioning equipment, and storing the weighed and proportioned raw materials for later use;
s2, placing the polylactic acid fiber, the ethylene glycol, the shell powder and the diatomite which are stored for standby into a high-speed mixer for stirring for a period of time, wherein after the high-speed mixer is used for stirring for 2-5 minutes at a high speed, stirring for 5-8 minutes at a low speed until the stirring is complete, controlling the temperature of the high-speed stirring to 65-85 ℃, and controlling the temperature of the low-speed stirring to 30-55 ℃ so that the polylactic acid fiber, the ethylene glycol, the shell powder and the diatomite are uniformly stirred and mixed to obtain a first-step mixed material;
s3, placing the diphenol propane type epoxy resin, polytetrafluoroethylene resin, polyether acrylic ester, rosin phenolic resin and organic silicon resin which are stored for standby into a mixing and stirring container, heating, stirring and mixing, wherein the standard of the temperature stirring and mixing is that the mixing and stirring container is heated to 85-95 ℃, the temperature is kept for 20-25min, then stirring is carried out for 35-55min at the rotating speed of 850-1050r/min, and the mixture is cooled to the room temperature after the mixture is uniformly mixed, so that a second step of mixed material is obtained;
s4, placing the first step of mixing and the second step of mixing into a reaction container, fully stirring and mixing at the temperature of 85-100 ℃, cooling to 30-60 ℃ after stirring for 60-150 minutes, sequentially adding the corrosion-resistant modification auxiliary agent, the modification reinforcing auxiliary agent and the curing agent, and stirring for 50-90 minutes to fully mix, and cooling to room temperature to obtain the high-hardness corrosion-resistant synthetic resin.
The aging resistance of the composition is improved by combining a plurality of resins with better comprehensive properties, and simultaneously, the curing speed of the composition can be effectively accelerated by adding tertiary amine, anhydride or dicyandiamide as a curing agent; the high-strength and normal-temperature-curable synthetic resin has the characteristics of high strength, normal-temperature curing and the like, and the excellent corrosion resistance and hardness of the synthetic resin are endowed by adding the reinforcing auxiliary agent and the corrosion resistance auxiliary agent into the synthetic resin, so that the corrosion resistance and the high hardness of the composition are effectively improved, the synthetic resin can be used in different environments, the practicability of the synthetic resin is improved, and the service life of the synthetic resin is prolonged.
Example IV
A high-hardness and corrosion-resistant synthetic resin composition comprises the following raw materials in parts by weight: 25 parts of diphenol propane type epoxy resin, 12 parts of polytetrafluoroethylene resin, 13 parts of polyether acrylate, 5 parts of rosin phenolic resin, 9 parts of organic silicon resin, 8 parts of polylactic acid fiber, 6 parts of ethylene glycol, 5 parts of shell powder, 4 parts of diatomite, 5 parts of reinforcing auxiliary agent, 5 parts of corrosion-resistant auxiliary agent and 3 parts of curing agent.
Wherein: the curing agent is one or more than two of tertiary amine, anhydride or dicyandiamide.
The reinforcing auxiliary agent comprises the following raw materials in parts by weight: 4 parts of multi-wall carbon nano tube, 2 parts of dichloroethane, 2 parts of dicumyl peroxide, 2 parts of hydroxyl silicone oil, 8 parts of nano montmorillonite, 2 parts of active calcium silicate, 3 parts of calcium stearate, 3 parts of calcined kaolin, 2 parts of hollow glass microsphere, 4 parts of nylon, 3 parts of polyphenylene sulfide, 2 parts of silane coupling agent and 2 parts of carboxyl butyronitrile latex.
The reinforcing auxiliary agent is prepared according to the following process: uniformly mixing nano montmorillonite, multi-wall carbon nano tube and dichloroethane, then adding dicumyl peroxide and hydroxy silicone oil, uniformly mixing, stirring at 650-850r/min for 25-45min, heating to 80-90 ℃, refluxing for 20-30h, and cooling to room temperature to obtain a base material I; mixing active calcium silicate and calcium stearate uniformly, sealing and stirring at a low speed for 10-25min at 50-60 ℃, mixing with calcined kaolin, hollow glass beads and nylon uniformly, sealing and stirring at a low speed for 8-12min at 35-45 ℃, adding base material I, polyphenylene sulfide, silane coupling agent and carboxylated nitrile latex, mixing uniformly, heating to 135-140 ℃, stirring at a low speed for 10-20min, discharging, and cooling to room temperature to obtain the modified reinforcing aid.
The corrosion-resistant auxiliary agent comprises the following raw materials in parts by weight: 2 parts of isopropanol, 2 parts of butyl acrylate, 4 parts of tetraethoxysilane, 3 parts of seaweed powder, 2 parts of zeolite powder, 2 parts of a silane coupling agent, 2 parts of methyl methacrylate, 2 parts of sodium dodecyl benzene sulfonate, 4 parts of alkylphenol ethoxylates and 8 parts of deionized water.
The corrosion-resistant auxiliary agent is prepared according to the following process: uniformly mixing butyl acrylate, ethyl orthosilicate, isopropanol, seaweed powder, zeolite powder and a silane coupling agent, heating to 60-80 ℃, preserving heat for 3-5h, cooling to room temperature, and standing for 20-30 min to obtain a base material II; and (3) carrying out reduced pressure distillation on methyl methacrylate, then adding deionized water, base material sodium dodecyl benzene sulfonate and alkylphenol ethoxylates, uniformly mixing, stirring for 25-45min at the rotating speed of 650-850r/min, then heating to 80-90 ℃, preserving heat for 10-20min, and cooling to room temperature to obtain the corrosion-resistant modified auxiliary agent.
A method for preparing a synthetic resin composition having high hardness and corrosion resistance, comprising the steps of:
s1, weighing and proportioning raw materials such as diphenol propane type epoxy resin, polytetrafluoroethylene resin, polyether acrylic ester, rosin phenolic resin, organic silicon resin, polylactic acid fiber, ethylene glycol, shell powder, diatomite, modified reinforcing auxiliary agent, corrosion-resistant modified auxiliary agent and curing agent by corresponding weighing and proportioning equipment, and storing the weighed and proportioned raw materials for later use;
s2, placing the polylactic acid fiber, the ethylene glycol, the shell powder and the diatomite which are stored for standby into a high-speed mixer for stirring for a period of time, wherein after the high-speed mixer is used for stirring for 2-5 minutes at a high speed, stirring for 5-8 minutes at a low speed until the stirring is complete, controlling the temperature of the high-speed stirring to 65-85 ℃, and controlling the temperature of the low-speed stirring to 30-55 ℃ so that the polylactic acid fiber, the ethylene glycol, the shell powder and the diatomite are uniformly stirred and mixed to obtain a first-step mixed material;
s3, placing the diphenol propane type epoxy resin, polytetrafluoroethylene resin, polyether acrylic ester, rosin phenolic resin and organic silicon resin which are stored for standby into a mixing and stirring container, heating, stirring and mixing, wherein the standard of the temperature stirring and mixing is that the mixing and stirring container is heated to 85-95 ℃, the temperature is kept for 20-25min, then stirring is carried out for 35-55min at the rotating speed of 850-1050r/min, and the mixture is cooled to the room temperature after the mixture is uniformly mixed, so that a second step of mixed material is obtained;
s4, placing the first step of mixing and the second step of mixing into a reaction container, fully stirring and mixing at the temperature of 85-100 ℃, cooling to 30-60 ℃ after stirring for 60-150 minutes, sequentially adding the corrosion-resistant modification auxiliary agent, the modification reinforcing auxiliary agent and the curing agent, and stirring for 50-90 minutes to fully mix, and cooling to room temperature to obtain the high-hardness corrosion-resistant synthetic resin.
Example five
A high-hardness and corrosion-resistant synthetic resin composition comprises the following raw materials in parts by weight: 25 parts of diphenol propane type epoxy resin, 12 parts of polytetrafluoroethylene resin, 13 parts of polyether acrylate, 5 parts of rosin phenolic resin, 9 parts of organic silicon resin, 8 parts of polylactic acid fiber, 6 parts of ethylene glycol, 5 parts of shell powder, 4 parts of diatomite, 5 parts of reinforcing auxiliary agent, 5 parts of corrosion-resistant auxiliary agent and 3 parts of curing agent;
the reinforcing auxiliary agent comprises the following raw materials in parts by weight: 4 parts of multi-wall carbon nano tube, 2 parts of dichloroethane, 2 parts of dicumyl peroxide, 2 parts of hydroxyl silicone oil, 8 parts of nano montmorillonite, 2 parts of active calcium silicate, 3 parts of calcium stearate, 3 parts of calcined kaolin, 2 parts of hollow glass microsphere, 4 parts of nylon, 3 parts of polyphenylene sulfide, 2 parts of silane coupling agent and 2 parts of carboxyl butyronitrile latex;
the corrosion-resistant auxiliary agent comprises the following raw materials in parts by weight: 2-5 parts of isopropanol, 2-6 parts of butyl acrylate, 4 parts of ethyl orthosilicate, 3 parts of seaweed powder, 2 parts of zeolite powder, 2 parts of a silane coupling agent, 2 parts of methyl methacrylate, 2 parts of sodium dodecyl benzene sulfonate, 4 parts of alkylphenol ethoxylates and 8 parts of deionized water.
Example six
A high-hardness and corrosion-resistant synthetic resin composition comprises the following raw materials in parts by weight: 35 parts of diphenol propane type epoxy resin, 12 parts of polytetrafluoroethylene resin, 15 parts of polyether acrylate, 6 parts of rosin phenolic resin, 10 parts of organic silicon resin, 10 parts of polylactic acid fiber, 7 parts of ethylene glycol, 6 parts of shell powder, 5 parts of diatomite, 7 parts of reinforcing auxiliary agent, 6 parts of corrosion-resistant auxiliary agent and 5 parts of curing agent;
the reinforcing auxiliary agent comprises the following raw materials in parts by weight: 5 parts of multi-wall carbon nano tube, 4 parts of dichloroethane, 3 parts of dicumyl peroxide, 3 parts of hydroxyl silicone oil, 11 parts of nano montmorillonite, 3 parts of active calcium silicate, 6 parts of calcium stearate, 5 parts of calcined kaolin, 4 parts of hollow glass microsphere, 7 parts of nylon, 5 parts of polyphenylene sulfide, 2 parts of silane coupling agent and 4 parts of carboxyl butyronitrile latex;
the corrosion-resistant auxiliary agent comprises the following raw materials in parts by weight: 5 parts of isopropanol, 2-6 parts of butyl acrylate, 8 parts of tetraethoxysilane, 6 parts of seaweed powder, 2 parts of zeolite powder, 5 parts of a silane coupling agent, 2 parts of methyl methacrylate, 2 parts of sodium dodecyl benzene sulfonate, 8 parts of alkylphenol ethoxylates and 15 parts of deionized water.
Example seven
A high-hardness and corrosion-resistant synthetic resin composition comprises the following raw materials in parts by weight: 16 parts of diphenol propane type epoxy resin, 9 parts of polytetrafluoroethylene resin, 15 parts of polyether acrylate, 5 parts of rosin phenolic resin, 8 parts of organic silicon resin, 10 parts of polylactic acid fiber, 2 parts of ethylene glycol, 3 parts of shell powder, 2 parts of diatomite, 7 parts of reinforcing auxiliary agent, 6 parts of corrosion-resistant auxiliary agent and 5 parts of curing agent;
the reinforcing auxiliary agent comprises the following raw materials in parts by weight: 5 parts of multi-wall carbon nano tube, 4 parts of dichloroethane, 4 parts of dicumyl peroxide, 3 parts of hydroxyl silicone oil, 14 parts of nano montmorillonite, 4 parts of active calcium silicate, 3 parts of calcium stearate, 3 parts of calcined kaolin, 2 parts of hollow glass microsphere, 8 parts of nylon, 6 parts of polyphenylene sulfide, 2 parts of silane coupling agent and 2 parts of carboxyl butyronitrile latex;
the corrosion-resistant auxiliary agent comprises the following raw materials in parts by weight: 3 parts of isopropanol, 6 parts of butyl acrylate, 4 parts of tetraethoxysilane, 6 parts of seaweed powder, 2 parts of zeolite powder, 5 parts of a silane coupling agent, 4 parts of methyl methacrylate, 3 parts of sodium dodecyl benzene sulfonate, 5 parts of alkylphenol ethoxylates and 11 parts of deionized water.
Example eight
A high-hardness and corrosion-resistant synthetic resin composition comprises the following raw materials in parts by weight: 22 parts of diphenol propane type epoxy resin, 10 parts of polytetrafluoroethylene resin, 13 parts of polyether acrylate, 5 parts of rosin phenolic resin, 10 parts of organic silicon resin, 5 parts of polylactic acid fiber, 2 parts of ethylene glycol, 6 parts of shell powder, 2 parts of diatomite, 7 parts of reinforcing auxiliary agent, 3 parts of corrosion-resistant auxiliary agent and 5 parts of curing agent;
the reinforcing auxiliary agent comprises the following raw materials in parts by weight: 4 parts of multi-wall carbon nano tube, 4 parts of dichloroethane, 2 parts of dicumyl peroxide, 5 parts of hydroxyl silicone oil, 8 parts of nano montmorillonite, 4 parts of active calcium silicate, 3 parts of calcium stearate, 5 parts of calcined kaolin, 2 parts of hollow glass microsphere, 8 parts of nylon, 6 parts of polyphenylene sulfide, 2 parts of silane coupling agent and 6 parts of carboxyl butyronitrile latex;
the corrosion-resistant auxiliary agent comprises the following raw materials in parts by weight: 5 parts of isopropanol, 2 parts of butyl acrylate, 4 parts of tetraethoxysilane, 3 parts of seaweed powder, 2 parts of zeolite powder, 5 parts of a silane coupling agent, 2 parts of methyl methacrylate, 2 parts of sodium dodecyl benzene sulfonate, 4 parts of alkylphenol ethoxylates and 8 parts of deionized water.
Example nine
A high-hardness and corrosion-resistant synthetic resin composition comprises the following raw materials in parts by weight: 35 parts of diphenol propane type epoxy resin, 12 parts of polytetrafluoroethylene resin, 15 parts of polyether acrylate, 6 parts of rosin phenolic resin, 10 parts of organic silicon resin, 10 parts of polylactic acid fiber, 7 parts of ethylene glycol, 6 parts of shell powder, 5 parts of diatomite, 7 parts of reinforcing auxiliary agent, 6 parts of corrosion-resistant auxiliary agent and 5 parts of curing agent;
the reinforcing auxiliary agent comprises the following raw materials in parts by weight: 5 parts of multi-wall carbon nano tube, 4 parts of dichloroethane, 4 parts of dicumyl peroxide, 3 parts of hydroxyl silicone oil, 14 parts of nano montmorillonite, 4 parts of active calcium silicate, 3 parts of calcium stearate, 3 parts of calcined kaolin, 2 parts of hollow glass microsphere, 8 parts of nylon, 6 parts of polyphenylene sulfide, 2 parts of silane coupling agent and 2 parts of carboxyl butyronitrile latex;
the corrosion-resistant auxiliary agent comprises the following raw materials in parts by weight: 3 parts of isopropanol, 6 parts of butyl acrylate, 4 parts of tetraethoxysilane, 6 parts of seaweed powder, 2 parts of zeolite powder, 5 parts of a silane coupling agent, 4 parts of methyl methacrylate, 3 parts of sodium dodecyl benzene sulfonate, 5 parts of alkylphenol ethoxylates and 11 parts of deionized water.
Examples ten
A high-hardness and corrosion-resistant synthetic resin composition comprises the following raw materials in parts by weight: 25 parts of diphenol propane type epoxy resin, 12 parts of polytetrafluoroethylene resin, 13 parts of polyether acrylate, 5 parts of rosin phenolic resin, 9 parts of organic silicon resin, 8 parts of polylactic acid fiber, 6 parts of ethylene glycol, 5 parts of shell powder, 4 parts of diatomite, 5 parts of reinforcing auxiliary agent, 5 parts of corrosion-resistant auxiliary agent and 3 parts of curing agent;
the reinforcing auxiliary agent comprises the following raw materials in parts by weight: 4 parts of multi-wall carbon nano tube, 2 parts of dichloroethane, 2 parts of dicumyl peroxide, 2 parts of hydroxyl silicone oil, 8 parts of nano montmorillonite, 2 parts of active calcium silicate, 3 parts of calcium stearate, 3 parts of calcined kaolin, 2 parts of hollow glass microsphere, 4 parts of nylon, 3 parts of polyphenylene sulfide, 2 parts of silane coupling agent and 2 parts of carboxyl butyronitrile latex;
the corrosion-resistant auxiliary agent comprises the following raw materials in parts by weight: 3 parts of isopropanol, 6 parts of butyl acrylate, 4 parts of tetraethoxysilane, 6 parts of seaweed powder, 2 parts of zeolite powder, 5 parts of a silane coupling agent, 4 parts of methyl methacrylate, 3 parts of sodium dodecyl benzene sulfonate, 5 parts of alkylphenol ethoxylates and 11 parts of deionized water.
Example eleven
A high-hardness and corrosion-resistant synthetic resin composition comprises the following raw materials in parts by weight: 16 parts of diphenol propane type epoxy resin, 9 parts of polytetrafluoroethylene resin, 15 parts of polyether acrylate, 5 parts of rosin phenolic resin, 8 parts of organic silicon resin, 10 parts of polylactic acid fiber, 2 parts of ethylene glycol, 3 parts of shell powder, 2 parts of diatomite, 7 parts of reinforcing auxiliary agent, 6 parts of corrosion-resistant auxiliary agent and 5 parts of curing agent;
the reinforcing auxiliary agent comprises the following raw materials in parts by weight: 4 parts of multi-wall carbon nano tube, 2 parts of dichloroethane, 2 parts of dicumyl peroxide, 2 parts of hydroxyl silicone oil, 8 parts of nano montmorillonite, 2 parts of active calcium silicate, 3 parts of calcium stearate, 3 parts of calcined kaolin, 2 parts of hollow glass microsphere, 4 parts of nylon, 3 parts of polyphenylene sulfide, 2 parts of silane coupling agent and 2 parts of carboxyl butyronitrile latex;
the corrosion-resistant auxiliary agent comprises the following raw materials in parts by weight: 3 parts of isopropanol, 6 parts of butyl acrylate, 4 parts of tetraethoxysilane, 6 parts of seaweed powder, 2 parts of zeolite powder, 5 parts of a silane coupling agent, 4 parts of methyl methacrylate, 3 parts of sodium dodecyl benzene sulfonate, 5 parts of alkylphenol ethoxylates and 11 parts of deionized water.
Example twelve
A high-hardness and corrosion-resistant synthetic resin composition comprises the following raw materials in parts by weight: 16 parts of diphenol propane type epoxy resin, 9 parts of polytetrafluoroethylene resin, 15 parts of polyether acrylate, 5 parts of rosin phenolic resin, 8 parts of organic silicon resin, 10 parts of polylactic acid fiber, 2 parts of ethylene glycol, 3 parts of shell powder, 2 parts of diatomite, 7 parts of reinforcing auxiliary agent, 6 parts of corrosion-resistant auxiliary agent and 5 parts of curing agent;
the reinforcing auxiliary agent comprises the following raw materials in parts by weight: 4 parts of multi-wall carbon nano tube, 2 parts of dichloroethane, 2 parts of dicumyl peroxide, 2 parts of hydroxyl silicone oil, 8 parts of nano montmorillonite, 2 parts of active calcium silicate, 3 parts of calcium stearate, 3 parts of calcined kaolin, 2 parts of hollow glass microsphere, 4 parts of nylon, 3 parts of polyphenylene sulfide, 2 parts of silane coupling agent and 2 parts of carboxyl butyronitrile latex;
the corrosion-resistant auxiliary agent comprises the following raw materials in parts by weight: 3 parts of isopropanol, 6 parts of butyl acrylate, 4 parts of tetraethoxysilane, 6 parts of seaweed powder, 2 parts of zeolite powder, 5 parts of a silane coupling agent, 4 parts of methyl methacrylate, 3 parts of sodium dodecyl benzene sulfonate, 5 parts of alkylphenol ethoxylates and 11 parts of deionized water.
Patent publication No. CN116333244A, entitled synthetic resin, and its preparation method and application are used as comparative examples;
the comparative examples were subjected to corrosion resistance and hardness index tests with examples 5 to 8 in the present application, and the following results were obtained:
experimental items | 90% concentrated sulfuric acid soaking for 90h corrosion rate | Tensile strength (MPa) |
Example five | 2.4 | 36.9 |
Example six | 2.5 | 36.7 |
Example seven | 2.6 | 36.4 |
Example eight | 2.3 | 36.6 |
Comparative example | 2.8 | 23.4 |
From the above comparative data, it is apparent that the synthetic resin of the present invention has significantly improved corrosion resistance and strength as compared with the prior art.
The aging resistance of the composition is improved by combining a plurality of resins with better comprehensive properties, and simultaneously, the curing speed of the composition can be effectively accelerated by adding tertiary amine, anhydride or dicyandiamide as a curing agent; the high-strength and normal-temperature-curable synthetic resin has the characteristics of high strength, normal-temperature curing and the like, and the excellent corrosion resistance and hardness of the synthetic resin are endowed by adding the reinforcing auxiliary agent and the corrosion resistance auxiliary agent into the synthetic resin, so that the corrosion resistance and the high hardness of the composition are effectively improved, the synthetic resin can be used in different environments, the practicability of the synthetic resin is improved, and the service life of the synthetic resin is prolonged.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (8)
1. A high-hardness and corrosion-resistant synthetic resin composition is characterized by comprising the following raw materials in parts by weight: 15-35 parts of diphenol propane type epoxy resin, 8-12 parts of polytetrafluoroethylene resin, 9-15 parts of polyether acrylate, 3-6 parts of rosin phenolic resin, 3-10 parts of organic silicon resin, 5-10 parts of polylactic acid fiber, 2-7 parts of ethylene glycol, 3-6 parts of shell powder, 2-5 parts of diatomite, 2-7 parts of reinforcing auxiliary agent, 3-6 parts of corrosion-resistant auxiliary agent and 2-5 parts of curing agent.
2. A method for producing the high-hardness corrosion-resistant synthetic resin composition according to claim 1, comprising the steps of:
s1, weighing and proportioning raw materials such as diphenol propane type epoxy resin, polytetrafluoroethylene resin, polyether acrylic ester, rosin phenolic resin, organic silicon resin, polylactic acid fiber, ethylene glycol, shell powder, diatomite, modified reinforcing auxiliary agent, corrosion-resistant modified auxiliary agent and curing agent by corresponding weighing and proportioning equipment, and storing the weighed and proportioned raw materials for later use;
s2, placing the polylactic acid fiber, the ethylene glycol, the shell powder and the diatomite which are stored for standby into a high-speed mixer for stirring for a period of time, wherein after the high-speed mixer is used for stirring for 2-5 minutes at a high speed, stirring for 5-8 minutes at a low speed until the stirring is complete, controlling the temperature of the high-speed stirring to 65-85 ℃, and controlling the temperature of the low-speed stirring to 30-55 ℃ so that the polylactic acid fiber, the ethylene glycol, the shell powder and the diatomite are uniformly stirred and mixed to obtain a first-step mixed material;
s3, placing the diphenol propane type epoxy resin, polytetrafluoroethylene resin, polyether acrylic ester, rosin phenolic resin and organic silicon resin which are stored for standby into a mixing and stirring container, heating, stirring and mixing, and cooling to room temperature after the diphenol propane type epoxy resin, the polytetrafluoroethylene resin, the polyether acrylic ester, the rosin phenolic resin and the organic silicon resin are uniformly mixed to obtain a second-step mixed material;
s4, placing the first step of mixing and the second step of mixing into a reaction container, fully stirring and mixing at the temperature of 85-100 ℃, cooling to 30-60 ℃ after stirring for 60-150 minutes, sequentially adding the corrosion-resistant modification auxiliary agent, the modification reinforcing auxiliary agent and the curing agent, and stirring for 50-90 minutes to fully mix, and cooling to room temperature to obtain the high-hardness corrosion-resistant synthetic resin.
3. The synthetic resin composition of claim 1 wherein said curing agent is one or more of a tertiary amine, an anhydride or dicyandiamide.
4. The synthetic resin composition with high hardness and corrosion resistance according to claim 1, wherein the reinforcing auxiliary agent comprises the following raw materials in parts by weight: 4-8 parts of multiwall carbon nanotubes, 2-4 parts of dichloroethane, 2-4 parts of dicumyl peroxide, 2-5 parts of hydroxy silicone oil, 8-17 parts of nano montmorillonite, 2-4 parts of active calcium silicate, 3-7 parts of calcium stearate, 3-5 parts of calcined kaolin, 2-5 parts of hollow glass microspheres, 4-8 parts of nylon, 3-6 parts of polyphenylene sulfide, 2-3 parts of a silane coupling agent and 2-6 parts of carboxylated nitrile latex.
5. The synthetic resin composition of claim 4, wherein the reinforcing auxiliary agent is prepared by the following steps: uniformly mixing nano montmorillonite, multi-wall carbon nano tube and dichloroethane, then adding dicumyl peroxide and hydroxy silicone oil, uniformly mixing, stirring at 650-850r/min for 25-45min, heating to 80-90 ℃, refluxing for 20-30h, and cooling to room temperature to obtain a base material I; mixing active calcium silicate and calcium stearate uniformly, sealing and stirring at a low speed for 10-25min at 50-60 ℃, mixing with calcined kaolin, hollow glass beads and nylon uniformly, sealing and stirring at a low speed for 8-12min at 35-45 ℃, adding base material I, polyphenylene sulfide, silane coupling agent and carboxylated nitrile latex, mixing uniformly, heating to 135-140 ℃, stirring at a low speed for 10-20min, discharging, and cooling to room temperature to obtain the modified reinforcing aid.
6. The synthetic resin composition with high hardness and corrosion resistance according to claim 1, wherein the raw materials of the corrosion resistance auxiliary agent comprise the following raw materials in parts by weight: 2-5 parts of isopropanol, 2-6 parts of butyl acrylate, 4-8 parts of tetraethoxysilane, 3-6 parts of seaweed powder, 2-6 parts of zeolite powder, 2-5 parts of a silane coupling agent, 2-5 parts of methyl methacrylate, 2-4 parts of sodium dodecyl benzene sulfonate, 4-8 parts of alkylphenol ethoxylates and 8-17 parts of deionized water.
7. The synthetic resin composition of claim 6, wherein the corrosion-resistant auxiliary agent is prepared by the following steps: uniformly mixing butyl acrylate, ethyl orthosilicate, isopropanol, seaweed powder, zeolite powder and a silane coupling agent, heating to 60-80 ℃, preserving heat for 3-5h, cooling to room temperature, and standing for 20-30 min to obtain a base material II; and (3) carrying out reduced pressure distillation on methyl methacrylate, then adding deionized water, base material sodium dodecyl benzene sulfonate and alkylphenol ethoxylates, uniformly mixing, stirring for 25-45min at the rotating speed of 650-850r/min, then heating to 80-90 ℃, preserving heat for 10-20min, and cooling to room temperature to obtain the corrosion-resistant modified auxiliary agent.
8. The method for preparing a highly corrosion resistant synthetic resin composition according to claim 2, wherein the standard of heating, stirring and mixing in S3 is that the mixing and stirring vessel is heated to 85-95 ℃, kept for 20-25min, and then stirred at 850-1050r/min for 35-55min.
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