CN117228946A - Glass station switching device and station switching method thereof - Google Patents

Abstract

The invention discloses a glass station conversion device and a station conversion method thereof, wherein the device comprises a workbench, one side end of the workbench is a glass input end, and the device is characterized in that the workbench is sequentially provided with a processing section and a diagonal rail conversion section from the glass input end, the diagonal rail conversion section is provided with a driving structure, and a glass product is driven to be input from the input end, passes through the processing section to the diagonal rail conversion section, and then reversely slides into the processing section from the diagonal rail conversion section to enter positioning processing. The structure of the invention can reduce the influence on staff caused by the problem of high temperature or glass volume and weight, improves the working efficiency, is effective in the station conversion method based on the structure, is suitable for automatic production and is suitable for conversion of high-temperature glass processing procedures.

Description

Glass station switching device and station switching method thereof

Technical Field

The invention relates to the technical field of glass processing equipment, in particular to a glass station switching device and a glass station switching method thereof.

Background

At present, glass needs to be transported among different procedures in the processing process, and many processing procedures are multiple high Wen Jiagong procedures, and the conventional transportation modes are mostly manual transportation modes. This kind of handling mode is inconvenient enough, especially carries glass to the in-process of mould, and the mould needs to heat the processing to glass, often accompanies higher temperature, and long-time work is unfavorable for the healthy of staff and appears unexpected and lead to glass damage even personnel's injury easily. And manual handling efficiency is lower, not safe enough.

The conventional glass conveying method always suffers from the following problems:

1. when the continuous high Wen Duogong sequence connection processing is performed, the temperature near the die is high, the long-time work is unfavorable for the physical health of staff, and the staff is easy to be injured by accidents.

2. The glass is not convenient to carry, the working efficiency is low, and the glass is easy to fall down, so that the glass is broken, and particularly, when the continuous high Wen Duogong sequence connection processing is performed.

3. The manual positioning has a plurality of influencing factors, inaccurate positioning and carrying stress to deform glass, so that the glass is large in molding difference and unstable in batch, and particularly in continuous high Wen Duogong-order connection processing.

Disclosure of Invention

The invention provides a glass station switching device and a station switching method thereof, which are used for solving the problems in the background technology.

In order to solve the problems, the invention adopts the following technical scheme:

the utility model provides a glass station conversion equipment, includes the workstation, workstation one side end is the glass input, its characterized in that, workstation (1) are equipped with processing section, inclined rail conversion section in proper order from the glass input, inclined rail conversion section be equipped with drive structure, drive glass product is from the input through processing section to inclined rail conversion section, by the anti-processing section entering location processing of entering of inclined rail conversion section again.

The processing section on the workstation is equipped with the mould group that is used for processing glass, and the oblique rail changeover portion is equipped with a roller car that is used for carrying glass all be equipped with the rack on the workstation of roller car both sides, be equipped with a plurality of rolls on the roller car, wherein, be located the one end that the roller car is close to the first roll of discharging device stretches out the roller car outside and stretches out the tip that is equipped with a reverse gear still meshing of one side of reverse gear is connected with a drive gear just the bottom of drive gear is connected with the rack meshing of corresponding one side, both sides all are equipped with the chain in the roller car to each the both ends of roll all are equipped with the linkage gear and are connected with the chain meshing of opposite side. The roller car moves to the discharge hole of the discharge device through the rack, the discharge device conveys glass to the roller of the roller car, when the transmission gear is meshed and connected with the rack, the reverse gear is meshed and connected with the transmission gear along with the movement of the roller car to enable the first roller to reversely rotate, so that the rollers meshed and connected with the chain rotate along with the rollers, and the glass on the roller is transferred to the die set along with the movement of the roller car by the rotation of the roller.

Preferably, one side of the inclined rail conversion section of the workbench is further provided with two groove rails, tooth grooves are formed in each groove rail, the roller car comprises a mounting frame for mounting a roller, a double-shaft motor is mounted at one end, far away from the discharging device, of the mounting frame, fixed gears are arranged at two output shaft ends of the double-shaft motor and are meshed with the tooth grooves on the corresponding groove rail, and the double-shaft motor is electrically connected with a controller. Fixed gears at two ends are driven to move along the groove rail in a meshed mode through the double-shaft motor, and therefore the roller trolley is driven to move back and forth along the rack. The ramp switching section is formed in combination with the drive structure.

Preferably, the glass input end is provided with a discharging device, the discharging device comprises a discharging machine, a feeding gear is further arranged below a discharging hole of the discharging machine and is further connected with a feeding motor, and the feeding motor is electrically connected with the controller.

Preferably, two pneumatic lifting rods which are used for lifting the mounting frame after working to enable the reversing gear to be meshed with the feeding gear are further arranged between the discharging machine and the workbench, a lifting plate used for supporting the mounting frame is arranged between the end parts of the two pneumatic lifting rods, and the pneumatic lifting rods are electrically connected with the controller. After the pneumatic lifting rod works and lifts, the mounting frame is lifted, so that the reversing gear is in contact engagement with the feeding gear, and further the roller on the roller car rotates to convey glass sent by the discharging machine onto the roller.

Preferably, the die set comprises a lower die arranged on a workbench and an upper die arranged above the lower die, the racks are arranged on the workbench at two sides of the lower die, and the roller car moves between the upper die and the lower die through the racks.

Preferably, an electric hydraulic rod is installed at the top of the upper die, the other end of the electric hydraulic rod connected with the upper die is installed on the peripheral wall, and the electric hydraulic rod is electrically connected with the controller.

Preferably, baffles for positioning glass are arranged around the lower die. The baffle is used for positioning and guiding the glass detached from the roller car and preventing the glass from being misplaced.

The station switching method based on the switching device comprises the steps that glass products are input from the input end of the device to a slope section passing through a processing section and a slope rail switching section, and then the slope rail switching section is reversely slid into the processing section for positioning and processing through combination of gravity and slope of the glass products.

The method comprises the following steps:

s1, a double-shaft motor 46 works to drive fixed gears 49 at two ends to move in a meshing manner along a grooved rail 6, so that a roller car 4 is driven to move along a rack 5 to be close to a discharging device;

s2, after the roller car 4 reaches a preset position, the pneumatic lifting rod 71 works to lift the mounting frame 48, so that the reversing gear 42 is in contact engagement with the feeding gear 82;

s3, the glass is sent out from a discharge hole of the discharge machine 2, meanwhile, the feeding motor 81 works to drive the feeding gear 82 to rotate, thereby driving the reversing gear 42 to rotate, the reversing gear 42 drives the roller 41 to rotate so as to move the glass to the upper part of the roller 41,

s4, the pneumatic lifting rod 71 puts down the mounting frame 48, the double-shaft motor 46 works to enable the roller car 4 to move backwards, the transmission gear 43 is meshed with the rack 5 during the period, the reversing gear 42 is meshed with the transmission gear 43, so that the reversing gear 42 reversely rotates to drive each roller 41, glass is unloaded in situ and placed on the lower die 32, meanwhile, the baffles 33 around the lower die 32 can position and guide the unloaded glass, and the phenomenon of dislocation and deviation of the glass is prevented;

and S5, after the roller 4 returns to the initial position, the electric hydraulic rod 34 works to lower the upper die 31 to process glass, so that conversion of different processing stations is realized.

Compared with the prior art, the invention has the following beneficial effects:

1. the glass is fed onto the roller of the roller vehicle through the discharging device, the roller vehicle moves along the length direction of the rack through the meshing of the transmission gear and the rack, and each roller is reversely rotated in the moving process due to the meshing of the reverse gear and the transmission gear, so that the glass is discharged onto the lower die, the manual work is not required to be close to the die set for carrying, the damage to workers caused by high temperature is prevented, and meanwhile, the accidents caused by high temperature are reduced.

2. Through discharging device and roller car cooperation transport, can adapt to the glass of different volume weight sizes, effectively accelerated transport speed and work efficiency, can prevent simultaneously that the fatigue phenomenon from appearing after the manual work long-time work from leading to appearing unexpected.

3. The baffle plates are arranged around the lower die to position and guide the detached glass, so that the glass falls on the lower die each time to be at the correct position, the phenomenon of dislocation and displacement is prevented, and the glass is particularly suitable for continuous high Wen Duogong sequence connection processing.

4. The station switching method based on the structure is effective, is very suitable for automatic production, and is particularly suitable for switching high-temperature glass processing procedures.

Drawings

FIG. 1 is a schematic diagram of the overall structure of the present invention;

FIG. 2 is a schematic view of an unassembled structure of a roller truck according to the present invention;

FIG. 3 is a schematic diagram of a die set according to the present invention;

FIG. 4 is a schematic view of the structure of the lifting plate and the pneumatic lifting rod according to the present invention;

the device comprises a workbench, a 2-discharging machine, a 3-die set, a 31-upper die, a 32-lower die, a 33-baffle, a 34-electric hydraulic rod, a 4-roller car, a 41-roller, a 42-reversing gear, a 43-transmission gear, a 44-chain, a 45-linkage gear, a 46-double-shaft motor, a 48-mounting frame, a 49-fixed gear, a 5-rack, a 6-grooved rail, a 71-pneumatic lifting rod, a 72-lifting plate, a 81-feeding motor and a 82-feeding gear.

Detailed Description

The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.

Referring to fig. 1-4, a glass station conversion device comprises a workbench 1, wherein one side end of the workbench 1 is a glass input end, and the glass station conversion device is characterized in that a processing section and a ramp conversion section are sequentially arranged at the workbench 1 from the glass input end, the ramp conversion section is provided with a driving structure, a glass product is driven to be input from the input end, passes through the processing section to the ramp conversion section, and then reversely slides into the processing section from the ramp conversion section to enter positioning processing.

The processing section on the workstation 1 is equipped with the mould group 3 that is used for processing glass, and the oblique rail conversion section is equipped with a roller car 4 that is used for carrying glass all be equipped with rack 5 on the workstation 1 of roller car 4 both sides, be equipped with a plurality of roller 41 on the roller car 4, wherein, be located the one end that roller car 4 is close to the first roller 41 of discharging device stretches out roller car 4 outside and stretches out is equipped with a reverse gear 42 still meshing is connected with a drive gear 43 in one side of reverse gear 42 just the bottom of drive gear 43 is connected with rack 5 meshing of corresponding one side, both sides all are equipped with chain 44 in the roller car 4 to the both ends of roller 41 all are equipped with linkage gear 45 and the meshing of opposite one side and are connected. The roller 4 moves to the discharge port of the discharge device through the rack 5, the discharge device conveys the glass to the roller 41 of the roller 4, when the transmission gear 43 is meshed with the rack 5, the reverse gear 42 is meshed with the transmission gear 43 to enable the first roller 41 to reversely rotate along with the movement of the roller 4, so that the rollers meshed with the chain 44 rotate along with the rotation of the rollers, and the glass on the roller 41 is conveyed to the die set 3 along with the movement of the roller 4 by rotating the roller 41.

The inclined rail conversion section of the workbench 1, namely, one side far away from the discharging device is further provided with two grooved rails 6, tooth grooves are formed in each grooved rail 6, the roller car 4 comprises a mounting frame 48 for mounting the roller 41, one end of the mounting frame 48 far away from the discharging device is provided with a double-shaft motor 46, two output shaft ends of the double-shaft motor 46 are respectively provided with a fixed gear 49 which is meshed with the tooth grooves on the corresponding grooved rail 6, and the double-shaft motor 46 is electrically connected with a controller. The fixed gears 49 at the two ends are driven to move in an engaged manner along the grooved rails 6 by the operation of the double-shaft motor 46, so that the roller car 4 is driven to move back and forth along the racks 5. The ramp switching section is formed in combination with the drive structure.

The glass input is equipped with discharging device, and its discharging device includes ejection of compact machine 2, the below of ejection of compact machine 2 discharge gate still is equipped with a feeding gear 82 just feeding gear 82 still is connected with a feeding motor 81, feeding motor 81 and controller electric connection.

Two pneumatic lifting rods 71 for lifting the mounting frame 48 after working to enable the reversing gear 42 to be meshed with the feeding gear 82 are further arranged between the discharging machine 2 and the workbench 1, a lifting plate 72 for supporting the mounting frame 48 is arranged between the ends of the two pneumatic lifting rods 71, and the pneumatic lifting rods 71 are electrically connected with the controller. After the pneumatic lifting rod 71 is operated and lifted, the mounting frame 48 is lifted, the reversing gear 42 is in contact engagement with the feeding gear 82, and the winding roller 41 on the roller car 4 is rotated to convey the glass sent by the discharging machine 2 onto the winding roller 41.

The die set 3 comprises a lower die 32 mounted on the workbench 1 and an upper die 31 positioned above the lower die 32, the racks 5 are positioned on the workbench 1 at two sides of the lower die 32, and the roller car 4 moves between the upper die 31 and the lower die 32 through the racks 5.

An electric hydraulic rod 34 is installed at the top of the upper die 31, the other end of the electric hydraulic rod 34 connected with the upper die 31 is installed on a peripheral wall, and the electric hydraulic rod 34 is electrically connected with a controller.

The periphery of the lower die 32 is provided with a baffle 33 for positioning glass. The baffle 33 is used for positioning and guiding the glass detached from the roller car 4 to prevent the glass from being dislocated, and is particularly suitable for continuous high Wen Duogong sequence connection processing.

When the automatic feeding device is used, the controller drives the double-shaft motor 46 to work, and the double-shaft motor 46 works to drive the fixed gears 49 at two ends to move in a meshed mode along the grooved rail 6, so that the roller car 4 is driven to move along the rack 5 to be close to the discharging device. After the trolley 4 reaches the predetermined position, the pneumatic lift lever 71 operates to raise the mounting bracket 48 to bring the counter gear 42 into contact engagement with the feed gear 82. The glass is sent out from the discharge gate of discharging machine 2, simultaneously feeding motor 81 work drive feed gear 82 is rotatory, thereby drive reverse gear 42 rotation, reverse gear 42 drives roller 41 rotation and removes glass to roller 41 top, then pneumatic lifter 71 puts down mounting bracket 48, biax motor 46 work makes roller car 4 back remove, during the meshing of drive gear 43 and rack 5, reverse gear 42 and drive gear 43 meshing, thereby make reverse gear 42 counter-rotating drive each roller 41, with glass normal position lift place on lower mould 32, simultaneously the baffle 33 all around of lower mould 32 can carry out the location direction to the glass of lift, prevent that the dislocation skew phenomenon from appearing in glass. After the roller 4 returns to the initial position, the electro-hydraulic lever 34 operates to lower the upper die 31 to process the glass. According to the invention, the roller car 4 automatically conveys the glass from the discharging device to the die set 3 for processing, so that the influence on workers caused by high temperature or the problem of the volume and weight of the glass is reduced, the working efficiency is improved, and the device is particularly suitable for continuous high Wen Duogong-order connection processing.

The station conversion method based on the conversion device comprises the steps that glass products are input from the input end of the device to a slope section passing through a processing section and a slope rail conversion section, and then the slope rail conversion section is positioned and processed by combining gravity and slope of the glass products and anti-sliding into the processing section.

The method comprises the following steps:

s1, a double-shaft motor 46 works to drive fixed gears 49 at two ends to move in a meshing manner along a grooved rail 6, so that a roller car 4 is driven to move along a rack 5 to be close to a discharging device;

s2, after the roller car 4 reaches a preset position, the pneumatic lifting rod 71 works to lift the mounting frame 48, so that the reversing gear 42 is in contact engagement with the feeding gear 82;

s3, the glass is sent out from a discharge hole of the discharge machine 2, meanwhile, the feeding motor 81 works to drive the feeding gear 82 to rotate, thereby driving the reversing gear 42 to rotate, the reversing gear 42 drives the roller 41 to rotate so as to move the glass to the upper part of the roller 41,

s4, the pneumatic lifting rod 71 puts down the mounting frame 48, the double-shaft motor 46 works to enable the roller car 4 to move backwards, the transmission gear 43 is meshed with the rack 5 during the period, the reversing gear 42 is meshed with the transmission gear 43, so that the reversing gear 42 reversely rotates to drive each roller 41, glass is unloaded in situ and placed on the lower die 32, meanwhile, the baffles 33 around the lower die 32 can position and guide the unloaded glass, and the phenomenon of dislocation and deviation of the glass is prevented;

and S5, after the roller 4 returns to the initial position, the electric hydraulic rod 34 works to lower the upper die 31 to process glass, so that conversion of different processing stations is realized.

The station switching method based on the structure is effective, is very suitable for automatic production, and is particularly suitable for switching high-temperature glass processing procedures.

It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Furthermore, it should be understood that although the present disclosure describes embodiments, not every embodiment is provided with a separate embodiment, and that this description is provided for clarity only, and that the disclosure is not limited to the embodiments described in detail below, and that the embodiments described in the examples may be combined as appropriate to form other embodiments that will be apparent to those skilled in the art.

Claims (10)

1. The utility model provides a glass station conversion equipment, includes workstation (1), workstation (1) one side end is the glass input, its characterized in that, workstation (1) are equipped with processing section, inclined rail conversion section in proper order from the glass input, inclined rail conversion section be equipped with driving structure, drive glass product is from the input through processing section to inclined rail conversion section, by the anti-slip of inclined rail conversion section processing section entering location processing again.

2. The glass station switching apparatus of claim 1, wherein: the processing section on workstation (1) is equipped with mould group (3) that are used for processing glass, and the inclined rail changeover portion is equipped with one and is used for carrying glass roller car (4) all be equipped with rack (5) on workstation (1) of roller car (4) both sides are equipped with a plurality of roller (41) on roller car (4), wherein, be located the one end that roller car (4) is close to first roller (41) of discharging device stretches out roller car (4) outside and stretches out is equipped with a reverse gear (42) one side of reverse gear (42) still meshing be connected with a drive gear (43) and the bottom of drive gear (43) is connected with rack (5) meshing of corresponding one side, both sides all are equipped with chain (44) in roller car (4) to the both ends of each roller (41) all are equipped with linkage gear (45) and are connected with chain (44) meshing of opposite one side.

3. A glass station converting apparatus according to claim 1, wherein: one side of the inclined rail conversion section of the workbench (1) is further provided with two groove rails (6) and tooth grooves are formed in each groove rail (6), the roller car (4) comprises a mounting frame (48) for mounting a roller (41), one end of the mounting frame (48), which is far away from a discharging device, is provided with a double-shaft motor (46), two output shaft ends of the double-shaft motor (46) are respectively provided with a fixed gear (49) which is meshed with the tooth grooves on the corresponding groove rail (6), and the double-shaft motor (46) is electrically connected with a controller to form the inclined rail conversion section and the driving structure.

4. A glass station converting apparatus according to claim 2, wherein: the glass input end is equipped with discharging device, and its discharging device includes ejection of compact machine (2), the below of ejection of compact machine (2) discharge gate still is equipped with a feed gear (82) just feed gear (82) still is connected with a feed motor (81), feed motor (81) and controller electric connection.

5. A glass station converting apparatus according to claim 3, wherein: two pneumatic lifting rods (71) which are used for lifting the mounting frame (48) after working to enable the reversing gear (42) to be meshed with the feeding gear (82) are further arranged between the discharging machine (2) and the workbench (1), a lifting plate (72) used for supporting the mounting frame (48) is arranged between the ends of the two pneumatic lifting rods (71), and the pneumatic lifting rods (71) are electrically connected with the controller.

6. A glass station converting apparatus according to claim 1, wherein: the die set (3) comprises a lower die (32) arranged on the workbench (1) and an upper die (31) arranged above the lower die (32), the racks (5) are arranged on the workbench (1) on two sides of the lower die (32), and the roller car (4) moves between the upper die (31) and the lower die (32) through the racks (5).

7. A glass station converting apparatus according to claim 5, wherein: an electric hydraulic rod (34) is arranged at the top of the upper die (31), the other end of the electric hydraulic rod (34) connected with the upper die (31) is arranged on a peripheral wall, and the electric hydraulic rod (34) is electrically connected with a controller.

8. A glass station converting apparatus according to claim 6, wherein: and baffles (33) for positioning glass are arranged around the lower die (32).

9. A station switching method based on a switching device according to any one of claims 1 to 8, characterized in that the method comprises the steps of inputting glass products from the input end of the device to a slope section passing through a processing section and a slope switching section, and positioning and processing by the slope switching section through the combination of gravity and inclination of the glass products and anti-sliding into the processing section.

10. A station switching method of a switching device according to claim 9, comprising the steps of:

s1, a double-shaft motor 46 works to drive fixed gears 49 at two ends to move in a meshing manner along a grooved rail 6, so that a roller car 4 is driven to move along a rack 5 to be close to a discharging device;

s2, after the roller car 4 reaches a preset position, the pneumatic lifting rod 71 works to lift the mounting frame 48, so that the reversing gear 42 is in contact engagement with the feeding gear 82;

s3, the glass is sent out from a discharge hole of the discharge machine 2, meanwhile, the feeding motor 81 works to drive the feeding gear 82 to rotate, thereby driving the reversing gear 42 to rotate, the reversing gear 42 drives the roller 41 to rotate so as to move the glass to the upper part of the roller 41,

s4, the pneumatic lifting rod 71 puts down the mounting frame 48, the double-shaft motor 46 works to enable the roller car 4 to move backwards, the transmission gear 43 is meshed with the rack 5 during the period, the reversing gear 42 is meshed with the transmission gear 43, so that the reversing gear 42 reversely rotates to drive each roller 41, glass is unloaded in situ and placed on the lower die 32, meanwhile, the baffles 33 around the lower die 32 can position and guide the unloaded glass, and the phenomenon of dislocation and deviation of the glass is prevented;

and S5, after the roller 4 returns to the initial position, the electric hydraulic rod 34 works to lower the upper die 31 to process glass, so that conversion of different processing stations is realized.