CN117228048A - Automatic detection and packaging equipment for electric connector - Google Patents
Automatic detection and packaging equipment for electric connector Download PDFInfo
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- CN117228048A CN117228048A CN202311517787.4A CN202311517787A CN117228048A CN 117228048 A CN117228048 A CN 117228048A CN 202311517787 A CN202311517787 A CN 202311517787A CN 117228048 A CN117228048 A CN 117228048A
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- 238000004806 packaging method and process Methods 0.000 title claims abstract description 35
- 238000001514 detection method Methods 0.000 title claims abstract description 12
- 239000000463 material Substances 0.000 claims abstract description 28
- 230000005540 biological transmission Effects 0.000 claims abstract description 27
- 238000007689 inspection Methods 0.000 claims description 18
- 230000000007 visual effect Effects 0.000 claims description 5
- 230000000694 effects Effects 0.000 abstract description 8
- 230000000903 blocking effect Effects 0.000 description 4
- 238000012856 packing Methods 0.000 description 4
- 238000012546 transfer Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000012212 insulator Substances 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
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Abstract
The invention relates to the technical field of mechanical equipment, in particular to automatic detection and packaging equipment for an electric connector, which comprises a belt conveyor; the rack is provided with a position adjusting device for adjusting the position of the electric connecting piece, a clamping device for clamping the electric connecting piece, a material moving device for moving the electric connecting piece and a carrier tape for packaging the electric connecting piece; the position adjusting device comprises a first adjusting component and a second adjusting component; the first adjusting component comprises a first bracket and a stop lever; the first bracket is arranged on the frame, and the stop lever is arranged on the first bracket; the second adjusting component is arranged on the rack and is used for adjusting the angle of the electric connector; the driving end of the material moving device is in transmission connection with the clamping device. The invention realizes the function of adjusting the posture of the electric connector, achieves the effect of installing the electric connector on the carrier tape in a specified posture, avoids the situations of skew, reverse and the like of the electric connector, and solves the problem that the existing automatic equipment cannot adjust the posture of the electric connector.
Description
Technical Field
The invention relates to the technical field of mechanical equipment, in particular to automatic detection and packaging equipment for an electric connector.
Background
The electric connector comprises three basic units of casing, insulator and contact body, and it is divided into circular electric connector and rectangle electric connector according to the appearance, and circular electric connector is used for military equipment on most, like: aviation and aerospace; rectangular electrical connectors are commonly used on printed wiring boards for electronic devices. The rectangular electric connector is relatively simple in structure and small in size, is packaged by using the carrier tape in order to protect the rectangular electric connector, and further avoids deformation caused by extrusion in the transportation process, and the problem of packaging quality such as disordered placement direction easily occurs in packaging due to the small size of the rectangular electric connector.
For this reason, chinese patent CN106240878B discloses an electrical connector inspection and packaging automation equipment, through the cooperation of exit tube device, rubberizing membrane device, title material device, CCD detection device and packing plant, can whole journey accomplish feeding, pad pasting, transfer, detection and the packing operation of product automatically, degree of automation is high, product pad pasting and packing are of high quality, and can improve pad pasting, detection and packing efficiency by a wide margin, reduce human cost and false detection rate.
However, in most of the conventional automatic electrical connector apparatuses, the vibration plate is used for feeding, so that the posture of the electrical connector cannot be ensured when the electrical connector is packaged, and when the electrical connector is mounted on a carrier tape, a skew condition may occur.
Disclosure of Invention
Aiming at the problems, the automatic detection and packaging equipment for the electric connector is provided, and the problem that the posture of the electric connector cannot be adjusted by the existing automatic equipment is solved by a belt conveyor, a frame, a position adjusting device, a clamping device, a material moving device and a carrier belt.
In order to solve the problems in the prior art, the invention provides automatic detection and packaging equipment for an electric connector, which comprises a belt conveyor, wherein a rack is arranged on the belt conveyor; the rack is provided with a position adjusting device for adjusting the position of the electric connecting piece, a clamping device for clamping the electric connecting piece, a material moving device for moving the electric connecting piece and a carrier tape for packaging the electric connecting piece; the position adjusting device comprises a first adjusting component and a second adjusting component; the first adjusting component comprises a first bracket and a stop lever; the first bracket is arranged on the frame, and the stop lever is arranged on the first bracket; the second adjusting component is arranged on the rack and is used for adjusting the angle of the electric connector; the driving end of the material moving device is in transmission connection with the clamping device.
Preferably, the second adjusting assembly comprises a second bracket, a first baffle, a first rotary driver, a first linear driver and a push rod; the first linear drivers are four in number and are distributed on two sides of the belt conveyor in pairs; the second bracket is arranged on the frame, and a visual sensor is arranged on the second bracket; the first baffle is rotatably arranged on the second bracket; the first rotary driver is arranged on the second bracket, and the driving end of the first rotary driver is in transmission connection with the first baffle; the first linear driver is arranged on the second bracket; the push rod is in transmission connection with the driving end of the first linear driver.
Preferably, the rack is further provided with a first linear driving assembly, and the first linear driving assembly comprises a first screw, a first bevel gear, a second bevel gear, a rotary disc and a handle; the first screw is arranged on the first bracket; the first bevel gear and the second bevel gear are rotatably arranged on the frame, the first bevel gear is in threaded connection with the first screw rod, the second bevel gear is in transmission connection with the rotary disc, and the first bevel gear is in transmission connection with the second bevel gear; the handle is rotatably mounted on the rotating disk.
Preferably, the clamping device comprises a second baffle and a clamping assembly; the second baffle is arranged on the frame and is provided with a notch; the clamping component is in transmission connection with the driving end of the material moving device and is used for clamping the electric connecting piece.
Preferably, the clamping assembly comprises a third bracket, a second linear driver and a clamping block; the third bracket is arranged on the frame; the two second linear drivers are arranged on the third bracket, and the driving end of each second linear driver is provided with a second rotary driver; the clamping blocks are arranged in two, and the two clamping blocks are respectively in transmission connection with the driving ends of the two second rotary drivers.
Preferably, the clamping assembly further comprises a control plate and an elastic member; the clamping block is provided with a contact sensor; the control board is in transmission connection with the driving end of the second rotary driver; the control panel is provided with a protruding part matched with the contact sensor; two ends of the elastic piece are respectively connected with the clamping block and the control board.
Preferably, the first adjustment assembly further comprises a lever and a third rotary actuator; the deflector rod is rotatably arranged on the first bracket; the third rotary driver is mounted on the first bracket and is used for driving the deflector rod to rotate.
Preferably, the end of the push rod remote from the first linear drive is rotatably mounted with a roller.
Preferably, the material moving device comprises a fourth bracket, a fifth bracket, a second linear driving assembly and a fourth linear driver; the fourth bracket is arranged on the frame; a third linear driver is arranged on the fourth bracket; the fifth bracket is in transmission connection with the driving end of the third linear driver, a guide rail is arranged on the fifth bracket, and the third bracket is slidably arranged on the guide rail; the second linear driving assembly is arranged on the fifth bracket and is used for driving the third bracket to slide along the guide rail; the fourth linear actuator is mounted on the third bracket.
Preferably, the second linear drive assembly comprises a projection, a fourth rotary drive and a second screw; the convex block is arranged on the third bracket; the fourth rotary driver is arranged on the fifth bracket; the second screw is rotatably arranged on the fifth bracket and is in threaded connection with the bump.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the invention, the function of adjusting the posture of the electric connector is realized through the belt conveyor, the frame, the position adjusting device, the clamping device, the material moving device and the carrier belt, the effect of installing the electric connector on the carrier belt in a specified posture is achieved, the situation that the electric connector is inclined, reversed and the like is avoided, and the problem that the posture of the electric connector cannot be adjusted by the existing automatic equipment is solved.
2. According to the invention, the function of straightening the electric connecting piece is realized through the second bracket, the first baffle, the first rotary driver, the first linear driver and the push rod, so that the effect of further adjusting the posture of the electric connecting piece is achieved.
3. According to the invention, the first screw, the first bevel gear, the second bevel gear, the rotary disc and the handle realize the function of driving the first bracket to lift, so that the effect of adjusting the height of the stop lever is achieved.
Drawings
Fig. 1 is a schematic perspective view of an automatic inspection and packaging apparatus for electrical connectors.
Fig. 2 is a top view of an electrical connector automatic inspection and packaging apparatus.
Fig. 3 is a schematic perspective view of a position adjusting device, a clamping device, a material moving device and a carrier tape of an automatic detecting and packaging device for an electric connector.
Fig. 4 is a schematic perspective view of a first adjustment assembly of an electrical connector automatic inspection and packaging apparatus.
Fig. 5 is an enlarged partial schematic view at a in fig. 4.
Fig. 6 is a top view of a second adjustment assembly in an electrical connector automatic test and packaging apparatus.
Fig. 7 is a schematic perspective view of a second adjustment assembly in an electrical connector automatic inspection and packaging apparatus.
Fig. 8 is a schematic perspective view of a clamping device and a material moving device in an automatic inspection and packaging device for an electric connector.
Fig. 9 is a schematic perspective view of a clamping device and a material transferring device of an automatic inspection and packaging device for an electrical connector.
Fig. 10 is a schematic perspective view of a clamping device in an automatic inspection and packaging apparatus for an electrical connector.
Fig. 11 is an exploded perspective view of a clamping assembly in an electrical connector automatic inspection and packaging apparatus.
The reference numerals in the figures are: 1-a belt conveyor; 2-a frame; 3-position adjustment means; 31-a first adjustment assembly; 311-first scaffold; 312-stop lever; 313-toggle; 314-a third rotary drive; 32-a second adjustment assembly; 321-a second bracket; 3211-visual sensor; 322-a first baffle; 323-a first rotary drive; 324—a first linear drive; 325-push rod; 3251-roller; 33-a first linear drive assembly; 331-first screw; 332-a first bevel gear; 333-a second bevel gear; 334-rotating a disc; 335-a handle; 4-clamping means; 41-a second baffle; 411-notch; 42-a clamping assembly; 421-third rack; 422-a second linear drive; 4221-a second rotary drive; 423-clamping blocks; 4231-contact sensor; 424-control board; 4241-raised portions; 425-an elastic member; 5-a material moving device; 51-fourth rack; 52-a fifth bracket; 521-guide rails; 53-a second linear drive assembly; 531-bump; 532-fourth rotary drive; 533-second screw; 54-fourth linear drive; 6-carrying the belt; 7-electrical connectors.
Detailed Description
The invention will be further described in detail with reference to the drawings and the detailed description below, in order to further understand the features and technical means of the invention and the specific objects and functions achieved.
Referring to fig. 1-4: an automatic detection and packaging device for an electric connector comprises a belt conveyor 1, wherein a rack 2 is arranged on the belt conveyor 1; the frame 2 is provided with a position adjusting device 3 for adjusting the position of the electric connector 7, a clamping device 4 for clamping the electric connector 7, a material moving device 5 for moving the electric connector 7 and a carrier belt 6 for packaging the electric connector 7; the position adjustment device 3 comprises a first adjustment assembly 31 and a second adjustment assembly 32; the first adjustment assembly 31 includes a first bracket 311 and a stop lever 312; the first bracket 311 is arranged on the frame 2, and the stop lever 312 is arranged on the first bracket 311; a second adjustment assembly 32 is provided on the frame 2 and is used to adjust the angle of the electrical connector 7; the driving end of the material moving device 5 is in transmission connection with the clamping device 4.
The invention realizes the function of adjusting the posture of the electric connector 7 through the belt conveyor 1, the frame 2, the position adjusting device 3, the clamping device 4, the material moving device 5 and the carrier belt 6, achieves the effect of installing the electric connector 7 on the carrier belt 6 in a specified posture, avoids the situations of skew, reverse and the like of the electric connector 7, and solves the problem that the existing automatic equipment cannot adjust the posture of the electric connector. The belt conveyor 1, the clamping device 4 and the material moving device 5 are electrically connected with the controller; the operator starts the equipment, the controller sends a signal to the belt conveyor 1, the electric connector 7 is moved through the belt conveyor 1, so that the electric connector 7 moves towards the first adjusting component 31, if the electric connector 7 is in a standing state, the electric connector 7 is higher in height, when moving to the stop lever 312, the electric connector is turned over under the blocking of the stop lever 312 and then falls onto the conveyor belt of the belt conveyor 1, then the electric connector 7 moves to the second adjusting component 32 smoothly through the stop lever 312, the electric connector 7 is positively charged through the second adjusting component 32, then the electric connector 7 is conveyed to the clamping device 4 through the conveyor belt, the controller sends a signal to the clamping device 4, the clamping device 4 clamps the electric connector 7, then the electric connector is moved to the carrier belt 6 through the material moving device 5, and the electric connector is mounted on the carrier belt 6.
Referring to fig. 1, 2, 6 and 7: the second adjustment assembly 32 includes a second bracket 321, a first baffle 322, a first rotary driver 323, a first linear driver 324, and a push rod 325; the first linear drivers 324 are four in number and are distributed on both sides of the belt conveyor 1; the second bracket 321 is arranged on the frame 2, and the second bracket 321 is provided with a visual sensor 3211; the first baffle 322 is rotatably installed on the second bracket 321; the first rotary driver 323 is installed on the second bracket 321, and the driving end of the first rotary driver 323 is in transmission connection with the first baffle 322; the first linear driver 324 is mounted on the second bracket 321; the push rod 325 is in driving connection with the driving end of the first linear actuator 324.
The invention realizes the function of straightening the electric connector 7 through the second bracket 321, the first baffle 322, the first rotary driver 323, the first linear driver 324 and the push rod 325, and achieves the effect of further adjusting the posture of the electric connector 7. The first rotary driver 323 is preferably a servo motor, the first linear driver 324 is preferably a linear cylinder, and the vision sensor 3211, the first rotary driver 323 and the first linear driver 324 are electrically connected with the controller; after the equipment is started, the controller sends a signal to the belt conveyor 1, the electric connection piece 7 is moved towards the first adjusting component 31 through the belt conveyor 1, if the electric connection piece 7 is in an erect state, the electric connection piece 7 is higher, when moving to the stop lever 312, the electric connection piece is overturned under the blocking of the stop lever 312 and then falls on a conveyor belt of the belt conveyor 1, then smoothly passes through the stop lever 312 and moves to the second adjusting component 32, the movement is stopped under the limitation of the first baffle 322, then the controller sends a signal to the vision sensor 3211, the vision sensor 3211 acquires an image of the electric connection piece 7 after receiving the signal, analyzes the posture of the electric connection piece 7, feeds back the signal to the controller, the controller sends the signal to the first linear drivers 324 after receiving the signal, the four first linear drivers 324 are distributed at four corners of the electric connection piece 7 according to the posture of the electric connection piece 7, the push rods 325 are driven to extend by two first linear drivers 324 which are diagonally distributed and are respectively positioned at two sides of the belt conveyor 1, the push plates are contacted with the electric connecting pieces 7 to push the electric connecting pieces 7, the electric connecting pieces 7 are further rotated, the contact bodies of the electric connecting pieces 7 face the moving direction of the conveyor belt, after the adjustment is finished, the four first linear drivers 324 are started at the same time, the push rods 325 are driven to extend by the first linear drivers 324, the electric connecting pieces 7 are further pushed to the middle position, the electric connecting pieces 7 are aligned, then a signal is sent to the first rotary driver 323 by a controller, the first rotary driver 323 drives the first baffle plate 322 to rotate, the electric connecting pieces 7 are conveyed to the clamping device 4 by the conveyor belt, the electric connecting pieces 7 are clamped by the clamping device 4, and then are moved to the carrier belt 6 by the material moving device 5, and is mounted to the carrier tape 6.
Referring to fig. 2-5: the frame 2 is also provided with a first linear driving assembly 33, and the first linear driving assembly 33 comprises a first screw 331, a first bevel gear 332, a second bevel gear 333, a rotating disc 334 and a handle 335; the first screw 331 is mounted on the first bracket 311; the first bevel gear 332 and the second bevel gear 333 are rotatably arranged on the frame 2, the first bevel gear 332 is in threaded connection with the first screw 331, the second bevel gear 333 is in transmission connection with the rotating disc 334, and the first bevel gear 332 and the second bevel gear 333 are in transmission connection; a handle 335 is rotatably mounted on the rotating disc 334.
The invention realizes the function of driving the first bracket 311 to lift and lower through the first screw 331, the first bevel gear 332, the second bevel gear 333, the rotating disc 334 and the handle 335, and achieves the effect of adjusting the height of the stop lever 312. Before packaging the electrical connector 7, the height of the stop lever 312 needs to be adjusted according to the size of the electrical connector 7; the operator holds the handle 335 and then rotates the rotating disc 334, the rotating disc 334 drives the second bevel gear 333 in transmission connection with the rotating disc 334 to rotate, the second bevel gear 333 drives the first bevel gear 332 in transmission connection with the rotating disc to rotate, the first bevel gear 332 drives the first screw 331 in threaded connection with the first bevel gear 332 to lift, and the first screw 331 drives the first bracket 311 and the stop lever 312 to move, so that the height adjustment of the stop lever 312 is completed.
Referring to fig. 2, 8 and 9: the clamping device 4 comprises a second baffle 41 and a clamping assembly 42; the second baffle 41 is arranged on the frame 2, and a notch 411 is formed in the second baffle 41; the clamping assembly 42 is in driving connection with the driving end of the transfer device 5 and is used for clamping the electrical connection 7.
The present invention accomplishes the function of clamping the electrical connector 7 by means of the second shutter 41 and the clamping assembly 42. The clamping assembly 42 is electrically connected to the controller; after the equipment is started, the controller sends a signal to the belt conveyor 1, the electric connection piece 7 is moved towards the first adjusting component 31 through the belt conveyor 1, if the electric connection piece 7 is in an erect state, the electric connection piece 7 is higher, when moving to the stop lever 312, the electric connection piece is overturned under the blocking of the stop lever 312 and then falls on a conveyor belt of the belt conveyor 1, then smoothly passes through the stop lever 312 and moves to the second adjusting component 32, the movement is stopped under the limitation of the first baffle 322, then the controller sends a signal to the vision sensor 3211, the vision sensor 3211 acquires an image of the electric connection piece 7 after receiving the signal, analyzes the posture of the electric connection piece 7, feeds back the signal to the controller, the controller sends the signal to the first linear drivers 324 after receiving the signal, the four first linear drivers 324 are distributed at four corners of the electric connection piece 7 according to the posture of the electric connection piece 7, the push rods 325 are driven to extend by two first linear drivers 324 which are diagonally distributed and are respectively positioned at two sides of the belt conveyor 1, the push plates are contacted with the electric connecting pieces 7 to push the electric connecting pieces 7, the electric connecting pieces 7 are further rotated, the contact bodies of the electric connecting pieces 7 face the moving direction of the conveyor belt, after the adjustment is finished, the four first linear drivers 324 are started at the same time, the push rods 325 are driven to extend by the first linear drivers 324, the electric connecting pieces 7 are further pushed to the middle position, the electric connecting pieces 7 are aligned, then a signal is sent to the first rotary driver 323 by a controller, the first rotary driver 323 drives the first baffle plate 322 to rotate, the electric connecting pieces 7 are conveyed to the clamping device 4 by the conveyor belt, the electric connecting pieces 7 stop moving under the blocking of the second baffle plate 41, then the controller sends the signal to the clamping assembly 42, the clamping assembly 42 clamps the electrical connector 7, which is then moved to the carrier tape 6 by the transfer device 5 and mounted to the carrier tape 6. Through the breach 411 of seting up on the second baffle 41, make things convenient for the material moving device 5 to remove clamping assembly 42 and electric connector 7, avoid the removal of electric connector 7 to receive the hindrance of second baffle 41.
Referring to fig. 2, 8-11: the clamping assembly 42 includes a third bracket 421, a second linear actuator 422, and a clamping block 423; the third bracket 421 is mounted on the frame 2; the second linear drivers 422 are provided in two and mounted on the third bracket 421, and the second rotary drivers 4221 are mounted on the driving ends of the second linear drivers 422; the two clamping blocks 423 are arranged, and the two clamping blocks 423 are respectively in transmission connection with the driving ends of the two second rotary drivers 4221.
The present invention realizes the function of clamping the electrical connector 7 by the third bracket 421, the second linear actuator 422, the second rotary actuator 4221, and the clamping block 423. The second linear actuator 422 is preferably a linear cylinder, and the second linear actuator 422 is electrically connected to the controller; when the electric connector 7 moves to the second baffle 41, the controller sends a signal to the second linear driver 422, the second linear driver 422 receives the signal and drives the second rotary driver 4221 and the clamping blocks 423 to extend, the electric connector 7 is clamped by the mutual approaching of the two clamping blocks 423, then the controller sends a signal to the second rotary driver 4221 according to the positive and negative states of the electric connector 7, the second rotary driver 4221 drives the clamping blocks 423 to rotate, the clamping blocks 423 drive the electric connector 7 to turn over, the front face of the electric connector 7 faces upwards, and then the electric connector 7 is mounted on the carrier belt 6 through the material moving device 5.
Referring to fig. 2, 8-11: the clamping assembly 42 also includes a control plate 424 and a spring 425; the clamp block 423 is provided with a contact sensor 4231; the control plate 424 is in driving connection with the driving end of the second rotary driver 4221; the control board 424 is provided with a boss 4241 which is engaged with the contact sensor 4231; the elastic member 425 has both ends connected to the clamping block 423 and the control plate 424, respectively.
The invention realizes the function of judging the clamping state of the clamping assembly 42 through the contact sensor 4231, the control plate 424 and the elastic member 425, and avoids the unstable clamping condition of the electric connecting member 7. The contact sensor 4231 is electrically connected to the controller; when the electric connector 7 moves to the second baffle 41, the controller sends a signal to the second linear driver 422, the second linear driver 422 receives the signal and drives the second rotary driver 4221 and the clamping blocks 423 to extend, the electric connector 7 is clamped by the mutual approaching of the two clamping blocks 423, the clamping blocks 423 are blocked after being contacted with the electric connector 7, the elastic piece 425 contracts, after the boss 4241 of the control board 424 is contacted with the contact sensor 4231, the signal is fed back to the controller, the controller stops driving of the second linear driver 422 after receiving the signal, then sends the signal to the second rotary driver 4221 through the controller according to the positive and negative states of the electric connector 7, the second rotary driver 4221 drives the clamping blocks 423 to rotate, and the clamping blocks 423 drive the electric connector 7 to overturn, so that the front face of the electric connector 7 faces upwards, and then the electric connector 7 is mounted on the carrier tape 6 through the material moving device 5.
Referring to fig. 2-4: the first adjustment assembly 31 further includes a lever 313 and a third rotary drive 314; the deflector rod 313 is rotatably mounted on the first bracket 311; a third rotary driver 314 is mounted on the first bracket 311 and is used to drive the lever 313 to rotate.
The invention realizes the function of pushing the electric connector 7 through the deflector rod 313 and the third rotary driver 314, thereby avoiding the situation that the electric connector 7 stays at the stop rod 312. The third rotary drive 314 is electrically connected to the controller; when the length and width of the electric connector 7 are relatively close, the electric connector 7 is contacted with the baffle, and the electric connector 7 cannot be pushed down by the baffle and stays at the baffle 312 because the gravity center of the electric connector is relatively low, therefore, the deflector 313 is arranged, the controller periodically sends a signal to start the third rotary driver 314, the deflector 313 is driven to rotate when the third rotary driver 314 is started, the deflector 313 pushes the electric connector 7 when being contacted with the bottom of the electric connector 7, the electric connector 7 is pushed down through the cooperation of the deflector 313 and the baffle 312, then the deflector 313 is driven to reset through the third rotary driver 314, then the electric connector 7 moves towards the second adjusting assembly 32 under the friction force of the transmission belt, the electric connector 7 stops moving under the limit of the first baffle 322, then the controller sends a signal to the visual sensor 3211, the visual sensor 3211 acquires an image of the electric connector 7 after receiving the signal, the posture of the electric connector 7 is analyzed, and feeds back a signal to the controller, the controller receives the signal and sends the signal to the first linear drivers 324, the four first linear drivers 324 are distributed at four corners of the electric connecting piece 7, according to the posture of the electric connecting piece 7, the push rods 325 are driven to extend by the two first linear drivers 324 which are diagonally distributed and are respectively positioned at two sides of the belt conveyor 1, the push plates are contacted with the electric connecting piece 7 and push the electric connecting piece 7, the electric connecting piece 7 is further rotated, the contact body of the electric connecting piece 7 faces the moving direction of the conveyor belt, after the adjustment is finished, the four first linear drivers 324 are started at the same time, the push rods 325 are driven to extend, the electric connecting piece 7 is further pushed to the middle position, the electric connecting piece 7 is aligned, then the signal is sent to the first rotary driver 323 through the controller, the first rotary driver 323 drives the first baffle 322 to rotate, the electric connector 7 is conveyed to the clamping device 4 through the conveyor belt, the controller sends a signal to the clamping device 4, the clamping device 4 clamps the electric connector 7, and then the electric connector 7 is moved to the carrier belt 6 through the material moving device 5 and is mounted on the carrier belt 6.
Referring to fig. 6-7: the end of the push rod 325 remote from the first linear drive 324 is rotatably mounted with a roller 3251.
The present invention achieves the effect of slowing down the wear rate of the electrical connector 7 and the push rod 325 through the roller 3251. When the electric connector 7 moves to the second adjusting component 32, the electric connector 7 needs to be adjusted by pushing the electric connector 7 through the push rod 325, therefore, the push rod 325 contacts with the electric connector 7, in order to avoid damage to the electric connector 7 and the push rod 325, the roller 3251 is arranged, when the push rod 325 approaches the electric connector 7, the roller 3251 contacts with the electric connector 7 first, then the push rod 325 continues to extend, the roller 3251 pushes the electric connector 7 to move, and the contact friction between the push rod 325 and the electric connector 7 is replaced by the rolling friction between the roller 3251 and the electric connector 7, so that the abrasion speed of the electric connector 7 and the push rod 325 is reduced, and the running stability of equipment is improved.
Referring to fig. 1, 3, 8-10: the material moving device 5 comprises a fourth bracket 51, a fifth bracket 52, a second linear driving component 53 and a fourth linear driver 54; the fourth bracket 51 is mounted on the frame 2; the fourth bracket 51 is provided with a third linear actuator; the fifth bracket 52 is in transmission connection with the driving end of the third linear driver, a guide rail 521 is arranged on the fifth bracket 52, and the third bracket 421 is slidably arranged on the guide rail 521; the second linear driving assembly 53 is mounted on the fifth bracket 52 and is used for driving the third bracket 421 to slide along the guide rail 521; the fourth linear actuator 54 is mounted on the third bracket 421.
The present invention accomplishes the function of mounting the electrical connector 7 to the carrier tape 6 by means of a fourth bracket 51, a third linear actuator, a fifth bracket 52, a second linear actuator assembly 53 and a fourth linear actuator 54. The third linear actuator and the fourth linear actuator 54 are preferably linear cylinders, and the third linear actuator, the second linear actuator assembly 53 and the fourth linear actuator 54 are electrically connected with the controller; after the electric connector 7 is clamped by the clamping device 4, an operator sends a signal to the third linear driver through the controller, the third linear driver receives the signal and drives the fifth bracket 52 to ascend, the fifth bracket 52 drives the third bracket 421 to move, after the third bracket is moved above the carrier tape 6, the controller sends the signal to the second linear driving assembly 53, the second linear driving assembly 53 receives the signal and drives the third bracket 421 to move along the guide rail 521, the third bracket 421 drives the electric connector 7 to move until the electric connector 7 is matched with a groove on the carrier tape 6, driving of the second linear driving assembly 53 is stopped, then the controller sends the signal to the second linear driver 422 and the fourth linear driver 54, the second linear driver 422 loosens the electric connector 7, and the fourth linear driver 54 pushes the electric connector 7 to move downwards, so that the electric connector 7 is installed in the groove of the carrier tape 6. Through the buffering of the elastic member 425, the second linear driver 422 still has a pretightening force on the electric connector 7 in the process of loosening the electric connector 7, so that the electric connector 7 is prevented from falling off at the moment of loosening, and the installation of the electric connector 7 is prevented from being influenced.
Referring to fig. 3, 8 and 9: the second linear driving assembly 53 includes a boss 531, a fourth rotary driver 532, and a second screw 533; the bump 531 is disposed on the third bracket 421; the fourth rotary drive 532 is mounted on the fifth bracket 52; the second screw 533 is rotatably mounted on the fifth bracket 52 and is screw-coupled with the boss 531.
The present invention realizes the function of driving the third bracket 421 to move along the rail 521 through the bump 531, the fourth rotary driver 532, and the second screw 533. The fourth rotary drive 532 is preferably a servo motor, which is electrically connected to the controller; after the operator clamps the electric connector 7 through the clamping device 4, a signal is sent to the third linear driver through the controller, the third linear driver drives the fifth bracket 52 to ascend after receiving the signal, the fifth bracket 52 drives the third bracket 421 to move, after moving the third bracket to the upper side of the carrier belt 6, the controller sends the signal to the fourth rotary driver 532, the fourth rotary driver 532 drives the second screw 533 to rotate after receiving the signal, the second screw 533 drives the third bracket 421 in threaded connection with the third bracket to move along the guide rail 521, the third bracket 421 drives the electric connector 7 to move until the electric connector 7 is matched with a groove on the carrier belt 6, the driving of the second linear driving assembly 53 is stopped, then the controller sends the signal to the second linear driver 422 and the fourth linear driver 54, the second linear driver 422 releases the electric connector 7, and the fourth linear driver 54 pushes the electric connector 7 to move downwards, so that the electric connector 7 is installed in the groove on the carrier belt 6.
The foregoing examples merely illustrate one or more embodiments of the invention, which are described in greater detail and are not to be construed as limiting the scope of the invention. It should be noted that it will be apparent to those skilled in the art that several variations and modifications can be made without departing from the spirit of the invention, which are all within the scope of the invention. Accordingly, the scope of the invention should be assessed as that of the appended claims.
Claims (10)
1. An automatic detection and packaging device for an electric connector comprises a belt conveyor (1), wherein a rack (2) is arranged on the belt conveyor (1);
the electric connector is characterized in that a position adjusting device (3) for adjusting the position of the electric connector (7), a clamping device (4) for clamping the electric connector (7), a material moving device (5) for moving the electric connector (7) and a carrier belt (6) for packaging the electric connector (7) are arranged on the frame (2);
the position adjusting device (3) comprises a first adjusting component (31) and a second adjusting component (32);
the first adjusting assembly (31) comprises a first bracket (311) and a stop lever (312);
the first bracket (311) is arranged on the frame (2), and the stop lever (312) is arranged on the first bracket (311);
a second adjusting assembly (32) is arranged on the frame (2) and is used for adjusting the angle of the electric connector (7);
the driving end of the material moving device (5) is connected with the clamping device (4) in a transmission way.
2. The automatic electrical connector inspection and packaging apparatus of claim 1, wherein the second adjustment assembly (32) comprises a second bracket (321), a first shutter (322), a first rotary drive (323), a first linear drive (324), and a push rod (325);
the first linear drivers (324) are four, and are distributed on two sides of the belt conveyor (1) in pairs;
the second bracket (321) is arranged on the frame (2), and the second bracket (321) is provided with a visual sensor (3211);
the first baffle plate (322) is rotatably arranged on the second bracket (321);
the first rotary driver (323) is arranged on the second bracket (321) and the driving end of the first rotary driver is in transmission connection with the first baffle (322);
the first linear driver (324) is installed on the second bracket (321);
the push rod (325) is in driving connection with the driving end of the first linear driver (324).
3. An automatic inspection and packaging device for electrical connectors according to claim 2, characterized in that the frame (2) is further provided with a first linear driving assembly (33), the first linear driving assembly (33) comprising a first screw (331), a first bevel gear (332), a second bevel gear (333), a rotating disc (334) and a handle (335);
the first screw (331) is arranged on the first bracket (311);
the first bevel gear (332) and the second bevel gear (333) are rotatably arranged on the frame (2), the first bevel gear (332) is in threaded connection with the first screw (331), the second bevel gear (333) is in transmission connection with the rotating disc (334), and the first bevel gear (332) is in transmission connection with the second bevel gear (333);
a handle (335) is rotatably mounted to the rotatable disc (334).
4. An automatic inspection and packaging device for electrical connectors according to claim 1, characterized in that the clamping means (4) comprise a second shutter (41) and a clamping assembly (42);
the second baffle (41) is arranged on the frame (2), and a notch (411) is formed in the second baffle (41);
the clamping component (42) is in transmission connection with the driving end of the material moving device (5) and is used for clamping the electric connecting piece (7).
5. An automatic inspection and packaging device for electrical connectors according to claim 4, wherein the clamping assembly (42) comprises a third bracket (421), a second linear actuator (422) and a clamping block (423);
the third bracket (421) is arranged on the frame (2);
the second linear drivers (422) are arranged in two and are arranged on the third bracket (421), and the second rotary drivers (4221) are arranged on the driving ends of the second linear drivers (422);
the two clamping blocks (423) are arranged, and the two clamping blocks (423) are respectively in transmission connection with the driving ends of the two second rotary drivers (4221).
6. The automatic electrical connector inspection and packaging apparatus of claim 5, wherein the clamping assembly (42) further comprises a control board (424) and a resilient member (425);
the clamping block (423) is provided with a contact sensor (4231);
the control plate (424) is in transmission connection with the driving end of the second rotary driver (4221);
the control board (424) is provided with a bulge part (4241) matched with the contact sensor (4231);
both ends of the elastic piece (425) are respectively connected with the clamping block (423) and the control plate (424).
7. An automatic electrical connector inspection and packaging device according to claim 1, wherein the first adjustment assembly (31) further comprises a lever (313) and a third rotary drive (314);
the deflector rod (313) is rotatably arranged on the first bracket (311);
a third rotary actuator (314) is mounted on the first bracket (311) and is adapted to actuate the rotation of the lever (313).
8. An automatic inspection and packaging apparatus for electrical connectors as claimed in claim 2 wherein the end of the push rod (325) remote from the first linear drive (324) is rotatably mounted with rollers (3251).
9. An automatic electrical connector inspection and packaging apparatus according to claim 5, wherein the material moving means (5) comprises a fourth support (51), a fifth support (52), a second linear drive assembly (53) and a fourth linear drive (54);
the fourth bracket (51) is arranged on the frame (2);
a third linear driver is arranged on the fourth bracket (51);
the fifth bracket (52) is in transmission connection with the driving end of the third linear driver, a guide rail (521) is arranged on the fifth bracket (52), and the third bracket (421) is slidably arranged on the guide rail (521);
the second linear driving assembly (53) is mounted on the fifth bracket (52) and is used for driving the third bracket (421) to slide along the guide rail (521);
a fourth linear actuator (54) is mounted on the third bracket (421).
10. An automatic inspection and packaging device for electrical connectors according to claim 9, wherein the second linear drive assembly (53) comprises a bump (531), a fourth rotary drive (532) and a second screw (533);
the bump (531) is arranged on the third bracket (421);
a fourth rotary drive (532) mounted on the fifth bracket (52);
the second screw (533) is rotatably mounted on the fifth bracket (52) and is screwed with the bump (531).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311517787.4A CN117228048B (en) | 2023-11-15 | 2023-11-15 | Automatic detection and packaging equipment for electric connector |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311517787.4A CN117228048B (en) | 2023-11-15 | 2023-11-15 | Automatic detection and packaging equipment for electric connector |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN117228048A true CN117228048A (en) | 2023-12-15 |
| CN117228048B CN117228048B (en) | 2024-03-08 |
Family
ID=89086551
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202311517787.4A Active CN117228048B (en) | 2023-11-15 | 2023-11-15 | Automatic detection and packaging equipment for electric connector |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN117228048B (en) |
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| CN115196110A (en) * | 2022-07-15 | 2022-10-18 | 龙旗电子(惠州)有限公司 | Adjusting device and packaging system with same |
| CN219729638U (en) * | 2023-05-22 | 2023-09-22 | 江苏慧远智能科技有限公司 | Automatic conveying equipment with turn-over function |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20090218193A1 (en) * | 2006-02-16 | 2009-09-03 | Aetna Group S.P.A. | Apparatus and method for orienting articles |
| JP3137908U (en) * | 2007-09-28 | 2007-12-13 | 池田機械工業株式会社 | Product conveyor |
| CN103213852A (en) * | 2013-04-25 | 2013-07-24 | 云南众诚士德柔性自动化设备有限公司 | Multi-functional mechanical grabbing and transporting device capable of unstacking and overturning automatically |
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| Publication number | Publication date |
|---|---|
| CN117228048B (en) | 2024-03-08 |
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