CN117227276A - Sound insulation device and preparation method and application thereof - Google Patents
Sound insulation device and preparation method and application thereof Download PDFInfo
- Publication number
- CN117227276A CN117227276A CN202311251445.2A CN202311251445A CN117227276A CN 117227276 A CN117227276 A CN 117227276A CN 202311251445 A CN202311251445 A CN 202311251445A CN 117227276 A CN117227276 A CN 117227276A
- Authority
- CN
- China
- Prior art keywords
- foam
- cell
- foaming
- closed
- sound
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000009413 insulation Methods 0.000 title claims abstract description 64
- 238000002360 preparation method Methods 0.000 title claims abstract description 10
- 239000000463 material Substances 0.000 claims description 102
- 239000010410 layer Substances 0.000 claims description 89
- 229910052751 metal Inorganic materials 0.000 claims description 77
- 239000002184 metal Substances 0.000 claims description 77
- 239000006260 foam Substances 0.000 claims description 73
- 238000005187 foaming Methods 0.000 claims description 70
- 239000000758 substrate Substances 0.000 claims description 43
- 229920002635 polyurethane Polymers 0.000 claims description 29
- 239000004814 polyurethane Substances 0.000 claims description 29
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 21
- 229910052802 copper Inorganic materials 0.000 claims description 21
- 239000010949 copper Substances 0.000 claims description 21
- 239000011229 interlayer Substances 0.000 claims description 21
- 239000004698 Polyethylene Substances 0.000 claims description 19
- 229920000573 polyethylene Polymers 0.000 claims description 19
- -1 polyethylene Polymers 0.000 claims description 18
- 239000006262 metallic foam Substances 0.000 claims description 16
- 239000011148 porous material Substances 0.000 claims description 14
- 229910052782 aluminium Inorganic materials 0.000 claims description 12
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 12
- 238000000034 method Methods 0.000 claims description 11
- 229920002379 silicone rubber Polymers 0.000 claims description 11
- 238000004519 manufacturing process Methods 0.000 claims description 6
- 239000004945 silicone rubber Substances 0.000 claims description 6
- 239000007888 film coating Substances 0.000 claims description 5
- 238000009501 film coating Methods 0.000 claims description 5
- 229910001335 Galvanized steel Inorganic materials 0.000 claims description 4
- 239000008397 galvanized steel Substances 0.000 claims description 4
- 238000009434 installation Methods 0.000 claims description 3
- 230000000052 comparative effect Effects 0.000 description 10
- 238000012360 testing method Methods 0.000 description 8
- 238000004458 analytical method Methods 0.000 description 6
- 238000011156 evaluation Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- 229920001971 elastomer Polymers 0.000 description 4
- 230000008030 elimination Effects 0.000 description 4
- 238000003379 elimination reaction Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 239000005060 rubber Substances 0.000 description 4
- 229910000831 Steel Inorganic materials 0.000 description 3
- 239000002131 composite material Substances 0.000 description 3
- 238000013016 damping Methods 0.000 description 3
- 238000005259 measurement Methods 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 230000030279 gene silencing Effects 0.000 description 2
- 230000000149 penetrating effect Effects 0.000 description 2
- 230000002035 prolonged effect Effects 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 239000000741 silica gel Substances 0.000 description 2
- 229910002027 silica gel Inorganic materials 0.000 description 2
- 239000002356 single layer Substances 0.000 description 2
- 229920005830 Polyurethane Foam Polymers 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 239000011449 brick Substances 0.000 description 1
- 238000013329 compounding Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 230000001627 detrimental effect Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000012774 insulation material Substances 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 239000012229 microporous material Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000002861 polymer material Substances 0.000 description 1
- 239000011496 polyurethane foam Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
- 210000002268 wool Anatomy 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T30/00—Transportation of goods or passengers via railways, e.g. energy recovery or reducing air resistance
Abstract
The application relates to a sound insulation device and a preparation method and application thereof. The sound insulation device disclosed by the application has the characteristics of excellent sound insulation performance for sound waves in a low frequency band and sound insulation performance for sound waves in a medium and high frequency band, and light weight.
Description
The application relates to a division application of a patent application with the application number of 202211698486.1, the application date of the original application is 2022, 12 and 28, and the application is named as a sound insulation device, and a preparation method and application thereof, namely the sound insulation device is applied to division.
Technical Field
The application relates to the technical field of sound insulation devices, in particular to a sound insulation device and a preparation method and application thereof.
Background
In the traditional air noise control, a single-layer homogeneous plate is often used, is the simplest sound insulation structure, and is formed into a metal micropore plate through certain processing to reduce environmental noise, so that the metal micropore plate has been applied to production workshops, construction sites and ventilation systems in a large scale.
In the treatment of local air environment noise, a scheme adopts a traditional noise elimination material with the action of mass law, namely brick walls, concrete, pearl wool, metal plates and the like are used, so that the noise elimination material has higher surface density and rigidity, and the noise elimination amount can be correspondingly increased by a certain amplitude by increasing the surface density of a component.
CN212200840U discloses a construction sound-proof device, including the sound-proof device main part, one side surface of sound-proof device main part is provided with the left side board, the opposite side surface of sound-proof device main part is provided with the right side board, the front end surface of sound-proof device main part is provided with protection machanism and inhales the sound hole, inhale the sound hole and be located protection machanism's lower extreme, one side surface of left side board is provided with installation mechanism.
Another proposal is that the artificial design structure is mainly high polymer materials such as polyethylene materials, film materials and the like; the common mode of the scheme is to achieve the effects of absorbing sound and reducing system damping by compounding different materials and rubber or polyethylene films, and common composite materials are PVC materials, polyethylene (PE) and rubber.
CN102733953a discloses a sound-insulating device applied to an engine bench in the technical field of engine test bench, the sound-insulating device applied to the engine bench is set to a plate-shaped structure, the sound-insulating device comprises a steel plate layer (1) and a butyl damping rubber layer (2), the steel plate layer (1) and the butyl damping rubber layer (2) of the sound-insulating device are connected together in a pasting mode, and an exhaust pipe (10) of an engine mounted on the engine bench is set to a structure penetrating through the sound-insulating device.
In the prior art, most sound-insulating devices adopt a labyrinth structure or are provided with cavities to realize the self-reduction of sound waves in the structure; the sound insulation performance of sound waves of low frequency band and sound insulation performance of sound waves of medium and high frequency band cannot be combined, and the sound insulation performance has the characteristic of light weight.
In view of the above, it is important to develop a sound-insulating device that overcomes the above drawbacks.
Disclosure of Invention
Aiming at the defects of the prior art, the application aims to provide a sound-insulating device, a preparation method and application thereof, wherein the sound-insulating device has excellent sound-insulating performance for sound waves in a low frequency band and sound-insulating performance for sound waves in a medium and high frequency band, and has the characteristic of light weight.
To achieve the purpose, the application adopts the following technical scheme:
in a first aspect, the application provides a sound insulation device comprising a sandwich material, and a foam layer, a closed cell foam metal layer, a metal plate substrate and a facestock on both sides of the sandwich material from inside to outside.
According to the sound insulation device, sound waves are reflected, refracted and absorbed in micropores and channels of the plate, and encounter barriers when the sound waves propagate on the surfaces of the elastic substrates on the surfaces of the foaming layer and the closed-pore foam metal layer, so that the propagation path of the sound waves is changed, the propagation time of the sound waves in the material is prolonged, and the dissipation of the sound energy is increased. The sound-proof device has the advantages of being excellent in sound-proof performance of sound waves in low frequency bands and sound-proof performance of sound waves in medium and high frequency bands, and light in weight.
Preferably, the thickness of the interlayer material is 0.5-1.5mm, e.g. 0.6mm, 0.8mm, 1mm, 1.2mm, 1.4mm, etc.
Preferably, the thickness of the foamed layers is each independently ≡15mm, for example 16mm, 18mm, 20mm, 22mm etc.
Preferably, the thickness of the closed cell metal foam layers is each independently 0.5mm to 3mm, such as 1mm, 1.5mm, 2mm, 2.5mm, etc.
Preferably, the thickness of the sheet metal substrate is each independently 1-2mm, e.g. 1.2mm, 1.4mm, 1.6mm, 1.8mm, etc.
Preferably, the facestock thicknesses are each independently 0.5-10mm, e.g., 1mm, 2mm, 4mm, 6mm, 8mm, etc.
Preferably, the interlayer material comprises any one or a combination of at least two of open cell copper foam, closed cell aluminum foam, other closed cell metal foam, or closed cell nonmetallic materials, wherein typical but non-limiting combinations include: a combination of open cell copper foam and closed cell copper foam, a combination of closed cell aluminum foam and other closed cell metal foam, a combination of open cell copper foam, closed cell aluminum foam, other closed cell metal foam and closed cell nonmetallic materials, and the like.
In the present application, the number of pores of the open-cell copper foam is 5-55PPI, for example, 10PPI, 15PPI, 20PPI, 25PPI, 30PPI, 35PPI, 40PPI, 45PPI, 50PPI, 55PPI, etc. The number of pores of the open-cell copper foam is preferably 5-50PPI, because: the number of the specific open holes can enable the sound wave to be repeatedly refracted, reflected and diffracted in the small holes, and the occurrence of the process can enable the sound wave energy to be effectively or automatically reduced after passing through the holes; the number of holes is higher, so that micropores cannot be effectively diffracted, and the reduction capacity of sound waves is reduced; the lower number of holes can cause refraction and reflection to occur outside the material, which is detrimental to the attenuation of sound waves.
Preferably, the foaming layers each independently comprise a polyurethane foaming layer.
Preferably, the polyurethane foam layers are made of materials which each independently comprise pressure-foamed polyurethane and/or closed-cell foamed polyurethane.
Preferably, the foaming pressure of the pressure-foaming polyurethane is not less than 0.1MPa, for example, 0.2MPa, 0.4MPa, 0.5MPa, etc., and more preferably 0.1 to 0.5MPa.
In the application, the foaming pressure of the pressure foaming polyurethane is more than or equal to 0.1MPa, and the reason is that: lower foaming pressures can result in materials whose density and strength do not meet the use requirements; the lower foaming pressure can result in larger size of the foamed polyurethane pores, reducing its ability to attenuate acoustic energy.
Preferably, the foam density of the closed-cell foam polyurethane is more than or equal to 35kg/m 3 For example 36kg/m 3 、38kg/m 3 、40kg/m 3 、42kg/m 3 、44kg/m 3 Etc.
In the application, the foaming density of the closed-cell foaming polyurethane is more than or equal to 35kg/m 3 The reason is that: ensuring the strength and the aperture after foaming; the foaming density is lower, which can lead to the overlarge pore diameter and insufficient silencing capability of the material.
Preferably, the material of the closed-cell foam metal layer comprises closed-cell copper foam and/or closed-cell aluminum foam.
Preferably, the metal sheet substrates each independently comprise a galvanized steel sheet and/or an aluminum sheet.
Preferably, the metal plate substrate is provided with micropores.
In the application, the noise value can be reduced to an acceptable level by combining materials with different porosities, and the sound wave propagation path is prolonged and the energy is dissipated by applying closed-pore materials, so that the purpose of silencing is achieved. Specifically, along the transmission direction of sound waves, a plurality of layers of materials with different porosities are arranged, and the reflection and refraction generated by the sound waves in different apertures are utilized to increase the propagation distance of the sound waves, so that the sound energy is reduced, and the purpose of reducing noise is achieved. Specifically, when sound waves propagate in the metal porous medium, not only can the sound insulation effect be generated due to the fact that the surface density of the metal plate base material is high, but also air vibration in the pores can be caused, and the sound waves are rubbed with the surfaces of the closed-pore composite material and the closed-pore metal microporous material to be consumed by heat energy, so that the sound energy penetrating through the multilayer plate material is reduced finally, and the noise index in the environment can be reduced to a certain level.
Preferably, the thickness of the micropores is the same as the thickness of the metal plate substrate.
Preferably, the area ratio of the micropores is 2% -3%, for example 2.2%, 2.4%, 2.6%, 2.8%, etc., based on 100% of the area of the metal plate substrate.
Preferably, the facestock each independently comprises a foamed silicone rubber sheet and/or a foamed polyethylene sheet.
Preferably, the hardness of the foamed silicone rubber sheet is not less than 30A, for example, 32A, 34A, 36A, 38A, etc.
In the application, the hardness of the foaming silicon rubber plate is more than or equal to 30A, and the reason is that: the foaming silica gel plate is a closed-cell foaming material, the porosity of the foaming silica gel plate can be effectively ensured above 30A hardness, and the foaming process is simple and easy to obtain; the hardness is lower, which can lead to larger porosity of the material, and is unfavorable for noise elimination.
Preferably, the porosity of the foamed silicone rubber sheet is less than or equal to 1%, such as 0.8%, 0.6%, 0.4%, etc.
Preferably, the foaming density of the foaming polyethylene plate is more than or equal to 160kg/m 3 For example 165kg/m 3 、170kg/m 3 、175kg/m 3 、180kg/m 3 Etc.
Preferably, the expanded polyethylene sheet has a thickness of 2mm or more, for example 2.5mm, 3mm, 3.5mm, 4mm, 4.5mm, etc.
Preferably, the porosity of the foamed polyethylene sheet is ≡0.3%, e.g. 0.3%, 0.5%, 0.6%, 0.8%, 1%, 1.2%, etc., preferably the porosity of the foamed polyethylene sheet is ≡0.5%, further preferably 0.5% -1.5%.
In the application, the porosity of the foamed polyethylene plate is more than or equal to 0.5 percent, and the reason is that: the foaming process is simple and easy to obtain; the lower porosity can lead to complex manufacturing process and higher cost.
According to the application, the sound insulation device is arranged at the noise generation side, the foam layer, the closed-cell foam metal layer, the metal plate base material and the surface material are arranged at the two sides of the interlayer material, and the sound waves with different wavelengths are respectively refracted and reflected in the gaps by utilizing different porosities of different foam composite materials, so that the propagation path of the sound waves is increased, and the effect of noise reduction is achieved.
In a second aspect, the present application provides a method for manufacturing the sound-insulating device according to the first aspect, the method comprising the steps of:
and arranging a foaming layer, a closed-cell foam metal layer, a metal plate substrate and a plane material on two sides of the interlayer material to obtain the sound insulation device.
Preferably, the surface material is prefabricated on the surface of the metal plate substrate by a thermal film coating mode.
Preferably, the metal plate base material is adhered to both sides of the interlayer material through a foaming layer.
As a preferable technical scheme, the preparation method comprises the following steps:
(1) Prefabricating the surface material on the surface of a metal plate substrate in a hot film coating mode;
(2) And arranging a closed-cell foam metal layer between the metal plate base material and the foaming layer, and adhering the closed-cell foam metal layer to two sides of the interlayer material through the foaming layer to obtain the sound insulation device.
In the application, the whole production can be made into the sound insulation device by the foaming process of the common double-sided color steel polyurethane heat insulation board, and the sound insulation device is simple to manufacture and low in cost.
In a third aspect, the application provides the use of a sound-insulating device according to the first aspect in a mechanical installation, a sound-deadening chamber, a subway station or a railway car.
Compared with the prior art, the application has the following beneficial effects:
(1) The sound insulation device disclosed by the application has the characteristics of excellent sound insulation performance for sound waves in a low frequency band and sound insulation performance for sound waves in a medium and high frequency band, and light weight.
(2) The sound insulation device has the sound insulation performance of sound waves in a low frequency band (the frequency band is 50-200 Hz), and on the low frequency band, the noise evaluation value is below 72.98dB (A), and compared with the sound insulation device without an interlayer material, the sound insulation device can reduce the noise by about 1.9-5.66dB (A); the sound insulation device has sound insulation performance on sound waves in a medium-high frequency band (the frequency band is 200-2000Hz and is not equal to 200 Hz), the noise evaluation value is below 77.68dB (A), and the noise can be reduced by about 4.84-10.3dB (A).
Detailed Description
The technical scheme of the application is further described by the following specific embodiments. It will be apparent to those skilled in the art that the examples are merely to aid in understanding the application and are not to be construed as a specific limitation thereof.
Example 1
The embodiment provides a sound insulation device, the sound insulation device includes sandwich material and from interior to exterior foam layer, metal sheet substrate and the plane materiel of sandwich material both sides, promptly the first plane materiel, first metal sheet substrate, first closed cell foam metal layer, first foam layer, sandwich material, second foam layer, second closed cell foam metal layer, second metal sheet substrate and the second plane materiel of range upon range of setting in proper order.
The arrangement of each layer is specifically as follows:
interlayer material: the thickness is 1mm, the material is open-cell foam copper, and the pore diameter is 30PPI.
First and second foam layers: the polyurethane foaming layers are 15mm thick and made of pressure foaming polyurethane, the foaming pressure is 0.2MPa, and the polyurethane foaming layers are purchased from Jiangsu Jingxue energy-saving technology Co., ltd.
A first closed cell metal foam layer and a second closed cell metal foam layer: the thickness is 1.5mm, and the material is closed-cell foam metal copper.
A first metal plate substrate and a second metal plate substrate: the thickness is 1.5mm, the material is galvanized steel sheet, be provided with evenly distributed micropore, micropore's area accounts for 2.5% of the area of metal sheet substrate.
First facestock and second facestock: the thickness is 1.5mm, the materials are foam silicon rubber plates, the hardness is 32A, and the porosity is 0.8%.
The sound insulation device is obtained by a preparation method, which comprises the following steps:
(1) Prefabricating the surface material on the surface of a metal plate substrate in a hot film coating mode;
(2) And arranging a closed-cell foam metal layer between the metal plate base material and the foaming layer, and adhering the closed-cell foam metal layer to two sides of the interlayer material through the foaming layer to obtain the sound insulation device.
Example 2
The embodiment provides a sound insulation device, the sound insulation device includes sandwich material and from interior to exterior foam layer, metal sheet substrate and the plane materiel of sandwich material both sides, promptly the first plane materiel, first metal sheet substrate, first closed cell foam metal layer, first foam layer, sandwich material, second foam layer, second closed cell foam metal layer, second metal sheet substrate and the second plane materiel of range upon range of setting in proper order.
The arrangement of each layer is specifically as follows:
interlayer material: the thickness is 1mm, and the material is closed-cell foam copper.
First and second foam layers: the polyurethane foaming layer has a thickness of 15mm, is made of closed-cell foaming polyurethane and has a foaming density of 38kg/m 3 。
A first closed cell metal foam layer and a second closed cell metal foam layer: the thickness is 3mm, and the materials are closed-cell copper foam and closed-cell aluminum foam with the mass ratio of 1:1.
A first metal plate substrate and a second metal plate substrate: the thickness is 1mm, and the material is aluminum plate.
First facestock and second facestock: the thickness is 2mm, the materials are foamed polyethylene plates, and the foaming density is 180kg/m 3 The porosity is 0.6%.
The sound insulation device was prepared in the same manner as in example 1.
Example 3
The embodiment provides a sound insulation device, the sound insulation device includes sandwich material and from interior to exterior foam layer, metal sheet substrate and the plane materiel of sandwich material both sides, promptly the first plane materiel, first metal sheet substrate, first closed cell foam metal layer, first foam layer, sandwich material, second foam layer, second closed cell foam metal layer, second metal sheet substrate and the second plane materiel of range upon range of setting in proper order.
The arrangement of each layer is specifically as follows:
interlayer material: the thickness is 1.5mm, and the material is a closed-cell polyurethane material.
First and second foam layers: the polyurethane foaming layer has a thickness of 15mm, is made of closed-cell foaming polyurethane and has a foaming density of 38kg/m 3 。
A first closed cell metal foam layer and a second closed cell metal foam layer: the thickness is 1.5mm, and the material is closed-cell foam copper.
A first metal plate substrate and a second metal plate substrate: the thickness is 2mm, and the material is aluminum plate.
First facestock and second facestock: the thickness is 2.5mm, the materials are foamed polyethylene plates, and the foaming density is 160kg/m 3 The porosity is 0.6%.
The sound insulation device was prepared in the same manner as in example 1.
Example 4
The embodiment provides a sound insulation device, the sound insulation device includes sandwich material and from interior to exterior foam layer, metal sheet substrate and the plane materiel of sandwich material both sides, promptly the first plane materiel, first metal sheet substrate, first closed cell foam metal layer, first foam layer, sandwich material, second foam layer, second closed cell foam metal layer, second metal sheet substrate and the second plane materiel of range upon range of setting in proper order.
The arrangement of each layer is specifically as follows:
interlayer material: the thickness is 0.5mm, the material is open-cell foam copper, and the pore diameter is 50PPI.
First foaming layer: the thickness is 15mm, the material is pressure foaming polyurethane, and the foaming pressure is 0.2MPa.
And a second foaming layer: the thickness is 15mm, the material is closed-cell foaming polyurethane, and the foaming density is 38kg/m 3 。
A first closed cell metal foam layer: the thickness is 3mm, and the material is closed-cell foam copper.
A second closed cell metal foam layer: the thickness is 0.5mm, and the material is closed-cell foam metal copper.
A first metal plate substrate: the thickness is 2mm, the material is galvanized steel sheet, be provided with evenly distributed's micropore, micropore's area accounts for 2% of the area of metal sheet substrate.
A second metal plate substrate: the thickness is 1mm, and the material is aluminum plate, is provided with evenly distributed micropore, and micropore's area accounts for 3% of the area of metal sheet substrate.
First facestock: the thickness is 8mm, the material is a foaming silicon rubber plate, the hardness is 30A, and the porosity is 0.8%.
A second facestock: the thickness is 2.5mm, the material is foamed polyethylene plate, and the foaming density is 180kg/m 3 The porosity is 0.6%.
Example 5
This example differs from example 1 in that the open-cell copper foam of the sandwich material has a pore size of 55PPI, the remainder being the same as example 1.
Example 6
This example differs from example 1 in that the polyurethane was foamed at a pressure of 0.05MPa in the first foamed layer and the second foamed layer, and the remainder was the same as example 1.
Example 7
This example differs from example 2 in that the closed-cell foamed polyurethane in the first and second foamed layers has a foam density of 33kg/m 3 The remainder was the same as in example 1.
Example 8
This example differs from example 1 in the hardness of the foamed silicone rubber sheet in the first facestock and the second facestock of 28A, the remainder being the same as example 1.
Example 9
This example differs from example 2 in that the porosity of the foamed polyethylene sheet in the first facestock and the second facestock is 0.3% and the remainder is the same as example 2.
Comparative example 1
The comparative example provides a sound-insulating device which is a single-layer homogeneous plate with micropores, the thickness is 4mm, and the material is galvanized plate.
Comparative example 2
This comparative example differs from example 1 in that no interlayer material was included, and the remainder was the same as example 1.
Performance testing
The sound-insulating devices described in examples 1 to 9 and comparative examples 1 to 2 were subjected to the following tests:
(1) Sound insulation performance:
1) Recording background noise under the A weighting sound pressure level by using a noise instrument; (the difference between the test value and the background noise should be at least greater than 3dB, if less than 10dB is required to be corrected);
2) The height is the middle position of the device (about half of the height of the device, not less than 1m, not more than 1.5m, generally 1.25m-1.3 m) on the front central axis of the tested device 1 m;
3) Testing the center points of four surfaces (front, back, left and right), wherein each direction is provided with at least 5 groups of data, and the data time interval of each direction test is not less than 30s;
4) The distance between the person and the noise meter is at least 0.5 meter, the noise meter is hit to the A weight sound pressure level, and SLOW gear (SLOW) measurement is adopted;
5) The standard measurement mode is as follows: the equipment adopts the sound insulation material for sealing measurement;
6) The comparison test of the traditional sound insulation plate and the sound insulation device prepared by the method is carried out;
7) The average value of 5 sets of data recorded within 30s is used as the noise evaluation value of the current device.
(2) Low frequency quality or medium and high frequency quality: the difference between the sound insulation performance of each example and comparative example 1 and comparative example 2 was calculated as a basis for quality judgment.
The test results are summarized in table 1.
TABLE 1
As can be seen from an analysis of the data in Table 1, the sound-insulating device according to the present application has sound-insulating properties against sound waves in a low frequency range (frequency range of 50 to 200 Hz), and the noise evaluation value in the low frequency range is 72.98dB (A) or less, and the noise can be reduced by about 1.9 to 5.66dB (A) relative to comparative example 2; the sound insulation device has the sound insulation performance of sound waves in a middle-high frequency band (the frequency band is 200-2000Hz and is not equal to 200 Hz), the noise evaluation value is below 77.68dB (A), and the noise can be reduced by about 4.84-10.3dB (A); the reason for the obvious sound-insulating effect for medium and high frequencies is that the sound wave wavelength of the medium and high frequencies is closer to the characteristic size of the micropore or closed pore foaming material or the metal foam material in size; the acoustic energy can be more effectively oscillated, reflected, refracted and reduced in the gaps. The sound insulation device disclosed by the application has the characteristics of excellent sound insulation performance for sound waves in a low frequency band and sound insulation performance for sound waves in a medium and high frequency band, and light weight.
Comparative examples 1-2 and example 1 were analyzed to demonstrate that comparative examples 1-2 do not perform as well as example 1, demonstrating that the sound insulation device of the present application performs better.
Analysis of example 5 and example 1 shows that example 5 performs less well than example 1, demonstrating that sound insulation devices formed with open cell foam copper as the interlayer material have better performance with cell numbers in the range of 5-50PPI.
As can be seen from analysis of example 6 and example 1, the performance of example 6 is not better than that of example 1, and it is proved that the sound insulation device formed by the foaming pressure of more than or equal to 0.1MPa is better when the foaming layer material is pressure foaming polyurethane.
As can be seen from analysis of example 7 and example 2, the performance of example 7 is inferior to that of example 2, and it is proved that when the material of the foaming layer is closed-cell foaming polyurethane, the foaming density is more than or equal to 35kg/m 3 The sound insulation device formed has better performance.
As can be seen from the analysis of example 8 and example 1, the performance of example 8 is inferior to that of example 1, and it is proved that the sound insulation device formed by the foamed silicone rubber sheet material with hardness of 30A or more has better performance.
As can be seen from analysis of example 9 and example 2, the performance of example 9 is not as good as that of example 2, and the sound insulation device formed by the foamed polyethylene sheet material with the porosity of more than or equal to 0.5% is better.
The present application is described in detail by the above examples, but the present application is not limited to the above detailed methods, i.e., it does not mean that the present application must be practiced depending on the above detailed methods. It should be apparent to those skilled in the art that any modification of the present application, equivalent substitution of raw materials for the product of the present application, addition of auxiliary components, selection of specific modes, etc., falls within the scope of the present application and the scope of disclosure.
Claims (10)
1. The sound insulation device is characterized by comprising an interlayer material, and a foaming layer, a closed-cell foam metal layer, a metal plate substrate and a plane material which are arranged on two sides of the interlayer material from inside to outside;
the interlayer material comprises any one or a combination of at least two of open-cell copper foam, closed-cell aluminum foam, other closed-cell metal foam or closed-cell nonmetallic materials,
the open-cell copper foam has a cell number of 5-55PPI.
2. Sound-insulating device according to claim 1, characterized in that the thickness of the interlayer material is 0.5-1.5mm;
preferably, the thickness of the foaming layer is respectively equal to or more than 15mm;
preferably, the thickness of the closed cell metal foam layers are each independently 0.5mm to 3mm;
preferably, the thickness of the metal plate substrate is 1 to 2mm each independently;
preferably, the facestock thicknesses are each independently 0.5 to 10mm.
3. Sound insulation device according to claim 1 or 2, characterized in that the number of pores of the open-cell copper foam is 5-50PPI.
4. A sound-insulating device according to any one of claims 1 to 3, wherein the foamed layers each independently comprise a polyurethane foamed layer;
preferably, the polyurethane foaming layers are made of pressure foaming polyurethane and/or closed cell foaming polyurethane independently;
preferably, the foaming pressure of the pressure foaming polyurethane is more than or equal to 0.1MPa;
preferably, the foam density of the closed-cell foam polyurethane is more than or equal to 35kg/m 3 。
5. A sound insulation device according to any one of claims 1-4, wherein the material of the closed cell metal foam layer comprises closed cell copper foam and/or closed cell aluminum foam;
preferably, the metal sheet substrates each independently comprise a galvanized steel sheet and/or an aluminum sheet;
preferably, the metal plate substrate is provided with micropores;
preferably, the thickness of the micropores is the same as the thickness of the metal plate substrate;
preferably, the area of the micropores is 2% -3% based on the area of the metal plate substrate being 100%.
6. Sound-insulating device according to any one of claims 1 to 5, characterized in that the facestock each independently comprises a foamed silicone rubber sheet and/or a foamed polyethylene sheet;
preferably, the hardness of the foaming silicon rubber plate is more than or equal to 30A;
preferably, the porosity of the foaming silicon rubber plate is less than or equal to 1%;
preferably, the foaming density of the foaming polyethylene plate is more than or equal to 160kg/m 3 ；
Preferably, the thickness of the foamed polyethylene plate is more than or equal to 2mm;
preferably, the porosity of the foamed polyethylene sheet is not less than 0.3%.
7. A method of manufacturing a sound-insulating device according to any one of claims 1 to 6, characterized in that the method comprises the steps of:
and arranging a foaming layer, a closed-cell foam metal layer, a metal plate substrate and a plane material on two sides of the interlayer material to obtain the sound insulation device.
8. The method according to claim 7, wherein the surface material is preformed on the surface of the metal plate substrate by thermal film coating;
preferably, the metal plate base material is adhered to both sides of the interlayer material through a foaming layer.
9. The preparation method according to claim 7 or 8, characterized in that the preparation method comprises the steps of:
(1) Prefabricating the surface material on the surface of a metal plate substrate in a hot film coating mode;
(2) And arranging a closed-cell foam metal layer between the metal plate base material and the foaming layer, and adhering the closed-cell foam metal layer to two sides of the interlayer material through the foaming layer to obtain the sound insulation device.
10. Use of a sound-insulating device according to any one of claims 1-6 in a mechanical installation, a sound-deadening chamber, a subway station or a railway car.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311251445.2A CN117227276A (en) | 2022-12-28 | 2022-12-28 | Sound insulation device and preparation method and application thereof |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211698486.1A CN116001386B (en) | 2022-12-28 | 2022-12-28 | Sound insulation device and preparation method and application thereof |
| CN202311251445.2A CN117227276A (en) | 2022-12-28 | 2022-12-28 | Sound insulation device and preparation method and application thereof |
Related Parent Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202211698486.1A Division CN116001386B (en) | 2022-12-28 | 2022-12-28 | Sound insulation device and preparation method and application thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN117227276A true CN117227276A (en) | 2023-12-15 |
Family
ID=86020457
Family Applications (2)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202311251445.2A Pending CN117227276A (en) | 2022-12-28 | 2022-12-28 | Sound insulation device and preparation method and application thereof |
| CN202211698486.1A Active CN116001386B (en) | 2022-12-28 | 2022-12-28 | Sound insulation device and preparation method and application thereof |
Family Applications After (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202211698486.1A Active CN116001386B (en) | 2022-12-28 | 2022-12-28 | Sound insulation device and preparation method and application thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (2) | CN117227276A (en) |
Family Cites Families (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR100322253B1 (en) * | 1998-06-02 | 2002-05-13 | 위성갑 | Panel for honeycomb-foam aluminum soundproof wall |
| JP2007001271A (en) * | 2005-06-27 | 2007-01-11 | Inoac Corp | Lining material and ceiling material for vehicles |
| KR101771773B1 (en) * | 2014-03-10 | 2017-08-28 | (주)엘지하우시스 | Three-layer sandwich composition panel |
| JP2019035821A (en) * | 2017-08-10 | 2019-03-07 | 日東電工株式会社 | Sound insulation material |
| CN209063642U (en) * | 2018-11-02 | 2019-07-05 | 武汉纺织大学 | A kind of composite sound isolating material based on melamine sound-absorbing material |
| JP7383334B2 (en) * | 2019-04-24 | 2023-11-20 | 株式会社イノアックコーポレーション | Sound absorption boards, package trays, luggage boards and sound insulation structures |
| CN112011127A (en) * | 2020-09-10 | 2020-12-01 | 无锡会通轻质材料股份有限公司 | Polypropylene expanded beads with different cell sizes and selectively distributed cells and preparation method thereof |
| CN112406218A (en) * | 2020-11-12 | 2021-02-26 | 西安长峰机电研究所 | Shelter composite foamed aluminum sandwich plate structure |
| CN113593510B (en) * | 2021-07-31 | 2022-03-18 | 吉林大学 | Composite sound absorption and noise reduction structure and preparation method thereof |
-
2022
- 2022-12-28 CN CN202311251445.2A patent/CN117227276A/en active Pending
- 2022-12-28 CN CN202211698486.1A patent/CN116001386B/en active Active
Also Published As
| Publication number | Publication date |
|---|---|
| CN116001386B (en) | 2023-10-27 |
| CN116001386A (en) | 2023-04-25 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN105931629B (en) | A kind of compound sound-absorption structural improving setting low frequency absorption performance | |
| CN109572105B (en) | Marine multilayer composite sound insulation structure | |
| CN106751500A (en) | A kind of material of automobile heat insulation sound panel and preparation method thereof | |
| Liu et al. | Sound absorption of several various nickel foam multilayer structures at aural frequencies sensitive for human ears | |
| CN116001386B (en) | Sound insulation device and preparation method and application thereof | |
| CN110001170A (en) | A kind of flexible foam filled honeycomb damping-constraining sandwich and preparation method thereof | |
| CN112976727A (en) | Broadband noise reduction composite sandwich plate with thin-film acoustic metamaterial as core layer | |
| CN103538534A (en) | Composite damping vibration attenuation sound insulation board | |
| CN210134671U (en) | Light soundproof room | |
| JP4027068B2 (en) | Sound absorbing material | |
| CN105931630B (en) | A kind of compound sound-absorption structural improving metal fiber felt low frequency absorption performance | |
| CN112746707A (en) | Scratch-resistant sound-insulation leather wallboard | |
| CN111489730B (en) | Impedance composite type film silencer | |
| CN210940778U (en) | Layered composite light acoustic material for isolating equipment noise | |
| WO2015109761A1 (en) | Medium-and-low-frequency light-and-thin sound insulation and absorption panel, and composite wallboard thereof | |
| CN202686215U (en) | Composite damping vibration attenuation sound insulation plate | |
| JP2003122370A (en) | Acoustic material | |
| CN214897605U (en) | Resonance structure and silencer composed of same | |
| CN214688329U (en) | Broadband noise reduction composite sandwich plate | |
| CN112049774B (en) | Compressor noise reduction device and method | |
| CN216405162U (en) | Ceramsite sound absorption metal sound barrier unit | |
| CN220790282U (en) | Sound insulation ceiling board | |
| CN218861801U (en) | Shock attenuation composite aluminum veneer | |
| CN209591524U (en) | Full rate baffle | |
| CN112523375B (en) | Modular basalt sound-absorbing composite board |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination |