CN117187058B - Device and method for preparing natural skipjack seasoning through composite enzymolysis - Google Patents
Device and method for preparing natural skipjack seasoning through composite enzymolysis Download PDFInfo
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- CN117187058B CN117187058B CN202311461087.8A CN202311461087A CN117187058B CN 117187058 B CN117187058 B CN 117187058B CN 202311461087 A CN202311461087 A CN 202311461087A CN 117187058 B CN117187058 B CN 117187058B
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- 235000011194 food seasoning agent Nutrition 0.000 title claims abstract description 21
- 239000002131 composite material Substances 0.000 title claims abstract description 16
- 238000000034 method Methods 0.000 title claims abstract description 10
- 241000962514 Alosa chrysochloris Species 0.000 title description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 70
- 238000003756 stirring Methods 0.000 claims abstract description 49
- 238000000354 decomposition reaction Methods 0.000 claims abstract description 27
- 241000269851 Sarda sarda Species 0.000 claims abstract description 22
- 238000010438 heat treatment Methods 0.000 claims abstract description 17
- 239000002994 raw material Substances 0.000 claims abstract description 11
- 230000005540 biological transmission Effects 0.000 claims description 26
- 238000009434 installation Methods 0.000 claims description 23
- 239000007788 liquid Substances 0.000 claims description 14
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims description 12
- 235000017491 Bambusa tulda Nutrition 0.000 claims description 12
- 241001330002 Bambuseae Species 0.000 claims description 12
- 108090000790 Enzymes Proteins 0.000 claims description 12
- 102000004190 Enzymes Human genes 0.000 claims description 12
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims description 12
- 239000011425 bamboo Substances 0.000 claims description 12
- 229940088598 enzyme Drugs 0.000 claims description 12
- 238000002156 mixing Methods 0.000 claims description 8
- 239000004278 EU approved seasoning Substances 0.000 claims description 3
- 108090000526 Papain Proteins 0.000 claims description 3
- 239000004365 Protease Substances 0.000 claims description 3
- 108010007119 flavourzyme Proteins 0.000 claims description 3
- 239000008236 heating water Substances 0.000 claims description 3
- 230000003301 hydrolyzing effect Effects 0.000 claims description 3
- 229940055729 papain Drugs 0.000 claims description 3
- 235000019834 papain Nutrition 0.000 claims description 3
- 238000006243 chemical reaction Methods 0.000 abstract description 16
- 230000029087 digestion Effects 0.000 description 11
- 230000007062 hydrolysis Effects 0.000 description 10
- 238000006460 hydrolysis reaction Methods 0.000 description 10
- 230000007306 turnover Effects 0.000 description 10
- 238000001125 extrusion Methods 0.000 description 4
- 238000007789 sealing Methods 0.000 description 4
- 230000036555 skin type Effects 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 238000004140 cleaning Methods 0.000 description 3
- 238000010411 cooking Methods 0.000 description 3
- 238000003825 pressing Methods 0.000 description 3
- 239000000243 solution Substances 0.000 description 3
- 239000004677 Nylon Substances 0.000 description 1
- 101150114468 TUB1 gene Proteins 0.000 description 1
- 150000001413 amino acids Chemical class 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 235000013409 condiments Nutrition 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000007071 enzymatic hydrolysis Effects 0.000 description 1
- 238000006047 enzymatic hydrolysis reaction Methods 0.000 description 1
- 235000020776 essential amino acid Nutrition 0.000 description 1
- 239000003797 essential amino acid Substances 0.000 description 1
- 238000000855 fermentation Methods 0.000 description 1
- 230000004151 fermentation Effects 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 235000013372 meat Nutrition 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 235000015097 nutrients Nutrition 0.000 description 1
- 235000016709 nutrition Nutrition 0.000 description 1
- 230000035764 nutrition Effects 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- 150000007524 organic acids Chemical class 0.000 description 1
- 235000005985 organic acids Nutrition 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 235000014102 seafood Nutrition 0.000 description 1
- -1 skin types Chemical class 0.000 description 1
- 125000003003 spiro group Chemical group 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Landscapes
- Apparatus Associated With Microorganisms And Enzymes (AREA)
Abstract
The invention discloses a device and a method for preparing natural bonito seasoning through composite enzymolysis, and relates to the technical field of natural bonito seasoning enzymolysis reaction. The water bath comprises a water bath, wherein a heating device and a temperature sensor are arranged in the water bath, an outer support capable of lifting is arranged at the top of the water bath, an outer rotating frame capable of automatically overturning is arranged at the outer side of the outer support, a supporting rod is arranged in the outer rotating frame, two groups of collar frames are arranged at the outer side of the supporting rod, stirring rods are hinged to the outer side of the collar frames in an annular mode, a flexible decomposition tank capable of automatically rotating is arranged at the outer side of the supporting rod, and the flexible decomposition tank is located between the two groups of stirring rods. According to the invention, through the arrangement of the flexible decomposing tank capable of being turned over and the stirring rod, the stirring rod at the inner side stirs the raw materials, the stirring rod at the outer side cleans the used surface, and the device can continuously perform enzymolysis reaction while the reaction is performed.
Description
Technical Field
The invention relates to the technical field of enzymolysis reaction of natural bonito seasonings, in particular to a device and a method for preparing the natural bonito seasonings by composite enzymolysis.
Background
The natural seafood seasoning product is rich in nutrition. The natural aquatic product is taken as a raw material, contains rich amino acids, skin types, organic acids and the like, wherein the natural aquatic product comprises a plurality of essential amino acids for human bodies, the skin types (such as two skin types and three skin types) and the like are easier to be absorbed by the human bodies, the effective utilization of nutrient substances by the human bodies is improved, and when the natural bonito seasoning is prepared, complex enzyme is required to be added into the cooking liquid of the bonito meat to carry out high-temperature reaction to obtain enzymolysis liquid.
The utility model provides a device is prepared in compound enzymolysis of natural bonito condiment, includes outer barrel, the inside of outer barrel is equipped with the reaction tube, a heating cavity has been formed between outer barrel and the reaction tube, the top of outer barrel is equipped with sealed lid, first motor is installed at the top of sealed lid, the below of first motor is equipped with the (mixing) shaft that stretches into inside the reaction tube, be equipped with the external screw thread on the outer wall of (mixing) shaft, two threaded sleeves have been cup jointed on the (mixing) shaft, the top and the bottom of every threaded sleeve all are equipped with the lock nut with (mixing) shaft looks spiro union, be equipped with the puddler on the lateral wall of (mixing) shaft, the bottom of outer barrel is equipped with the discharge mouth, the bottom of reaction tube is equipped with out the hopper, and the discharge hopper extends to the inside of discharge mouth, the top symmetry of sealed lid is equipped with first flange, the top of every first flange is equipped with the second flange, carry out fixed connection through a plurality of double-screw bolt and nut between first flange and the second flange, the second flange is equipped with temperature sensor and heater, the temperature sensor is equipped with temperature sensor and heater, heater tube installs on the top heater, heater tube top is equipped with the heater.
Compared with the prior art, the patent has the following technical problems in the actual use process:
this patent can add cooking liquor and complex enzyme in proper order to the reaction section of thick bamboo in through the feed inlet, drive the puddler through starting first motor and stir it and work, can be to heating cavity internal injection water through opening the valve on the inlet tube, through starting the terminal box, utilize the heating pipe to heat heating cavity internal water, thereby can realize the fermentation reaction of cooking liquor and complex enzyme, discharge the zymolysis liquid through the outlet pipe after the reaction, it can continue to use after the reaction section of thick bamboo is clean to need after the discharge, continuous enzymolysis inefficiency, simultaneously, liquid discharge efficiency is effective through the outlet pipe, be difficult to quick with all zymolysis liquid discharges, partial zymolysis liquid still can react a period in the reaction section of thick bamboo, result in the enzymolysis quality in the same liquid inconsistent.
Disclosure of Invention
The invention aims at: the invention provides a device and a method for preparing natural bonito seasoning by composite enzymolysis, which aims to solve the problems of low continuous enzymolysis efficiency and inconsistent enzymolysis quality.
The invention adopts the following technical scheme for realizing the purposes:
the device for preparing the natural bonito seasoning through composite enzymolysis comprises a water bath, wherein a heating device and a temperature sensor are arranged in the water bath, and a drain pipe is arranged at the bottom of the water bath;
the top of the water bath cylinder is provided with an outer support capable of lifting, the outer side of the outer support is provided with an outer rotating frame capable of automatically overturning, a supporting rod is arranged in the outer rotating frame, two groups of collar frames are arranged on the outer side of the supporting rod, stirring rods are annularly hinged to the outer side of the collar frames, a flexible decomposition tank capable of automatically rotating is arranged on the outer side of the supporting rod, the flexible decomposition tank can be overturned, and the flexible decomposition tank is positioned between the two groups of stirring rods;
the inside of outer revolving rack is provided with the interior drive frame that can slide from top to bottom, interior drive frame is rectangular design, the drive mouth has been seted up to one side that interior drive frame is close to the flexible system jar that solves, the top and the below of drive mouth all are provided with the lantern ring, two sets of the lantern ring cup joints respectively in the outside of two sets of puddlers.
Further, a chassis is arranged at the bottom of the flexible decomposing tank, and a rotary toothed ring is arranged on the outer side of the chassis;
the inside of the outer rotating frame is provided with a rotating shaft capable of automatically rotating, the bottom of the rotating shaft is provided with a rotating wheel, and the rotating wheel is meshed with the rotating toothed ring.
Further, a driving motor is arranged at the top of one side, far away from the water bath, of the outer support, a driving wheel is rotatably arranged at the top of one side, close to the water bath, of the outer support, the driving wheel is fixedly connected with the output end of the driving motor, a transmission disc is rotatably arranged at one side, close to the water bath, of the outer support, the transmission disc is meshed with the driving wheel, and a transmission toothed ring is arranged at the outer side of the transmission disc;
the top of outer revolving rack rotates and installs the pivot, the one end that the pivot is close to the outer support is provided with the drive wheel, the drive wheel meshes in the inboard of transmission ring gear, the other end of pivot is provided with driving bevel gear, the top of rotation axis is provided with driven bevel gear, driving bevel gear with driven bevel gear meshes mutually.
Further, the outside of outer support rotates and installs driven pulleys, driven pulleys with outer revolving frame fixed connection, install the driving pulley on driving motor's the output shaft, the driving pulley with driven pulleys passes through the drive belt transmission and is connected, the drive belt elasticity is adjustable.
Further, an adjusting screw is rotatably arranged on the outer side of the outer support, an adjusting wheel frame is connected with the outer side of the adjusting screw in a threaded mode, an adjusting belt wheel is rotatably arranged on the outer side of the adjusting wheel frame, and the adjusting belt wheel can be in contact with the transmission belt.
Further, the rope hole is formed in the outer rotating frame, a pull rope is arranged on the outer side of the inner driving frame, a counterweight sliding block is connected to the outer side of the outer rotating frame in a sliding mode, the pull rope penetrates through the rope hole and is fixedly connected with the counterweight sliding block, a tension spring is arranged between the inner driving frame and the outer rotating frame and used for driving the inner driving frame to be away from the rope hole.
Further, a perforation is formed in the top of the opening end of the outer rotating frame, a mounting groove is formed in the top of the perforation, and a mounting hole is formed in the bottom of the outer rotating frame;
the top of bracing piece is provided with the installation arch, the bottom of bracing piece is provided with the installation screw thread head, the bracing piece can pass perforation and mounting hole, and the installation arch can peg graft in the mounting groove.
Further, two groups of first external threads and two groups of second external threads are formed on the outer side of the support rod, the two groups of first external threads and the two groups of second external threads are symmetrically distributed about the center of the support rod, and the first external threads and the second external threads are relatively close to the center of the support rod;
the outside of bracing piece has cup jointed sealed preforming, sealed preforming can seal and press on the flexible system jar of separating, the outside threaded connection of first external screw thread has first installation nut, sealed preforming is located between first installation nut and the flexible system jar of separating, the support section of thick bamboo has been cup jointed in the outside of bracing piece, the support section of thick bamboo is located between first installation nut and the lantern ring frame, the outside threaded connection of second external screw thread has the second installation nut, the lantern ring frame is located between second installation nut and the support section of thick bamboo.
Further, a lifting cylinder is arranged on the outer side of the water bathtub, and the outer support is arranged on the telescopic end of the lifting cylinder.
A method for preparing natural skipjack seasoning by composite enzymolysis comprises the following steps:
s1, proportioning: mixing papain and flavourzyme according to the proportion of 1:1, wherein the enzyme concentration is 2600IU/g, adding mixed enzyme and water into a flexible decomposition tank, wherein the ratio of the mixed enzyme to the water is 1:4, and then adding 500g of bonito flesh;
s2, decomposition: the starting device is used for heating water in the water bathtub to 60 ℃ through the heating device and the temperature sensor, heating raw materials in the flexible decomposing tank in a water bath manner, and hydrolyzing the raw materials for 2 hours;
s3, pouring: and (3) lifting the flexible decomposing tank away from the water bathtub, pouring the decomposing liquid into an external collecting tank, turning over the flexible decomposing tank, and then placing the flexible decomposing tank into the water bathtub to directly carry out enzymolysis for the next time according to the steps S1 and S2.
The beneficial effects of the invention are as follows:
according to the invention, through the arrangement of the flexible decomposing tank capable of being turned over, the flexible decomposing tank is turned over after liquid discharge, the raw materials are reacted in one clean surface, the used surface is soaked in the water bath tank, meanwhile, the flexible decomposing tank is controlled to rotate, the flexible decomposing tank rotates relative to two groups of stirring rods, the stirring rods on the inner side stir the raw materials, the stirring rods on the outer side clean the used surface, the reaction is carried out while the device can continuously carry out enzymolysis reaction, and the shutdown cleaning is not needed.
According to the invention, the two groups of stirring rods arranged on the two sides of the flexible decomposing tank are used for controlling the inner driving frame to move up and down, the inner driving frame drives the two groups of stirring rods to swing simultaneously through the lantern ring, the stirring rods push the flexible decomposing tank to turn over, the two groups of stirring rods always support the flexible decomposing tank while turning over, the turning over effect is good, the stirring rods not only can play roles of stirring and cleaning, but also can play roles of turning over, and the structure is compact.
According to the invention, the outer support is controlled to ascend, the outer support drives the flexible decomposing tank to ascend through the outer rotating frame and the supporting rod, when the flexible decomposing tank is far away from the water bathtub, the outer rotating frame is controlled to rotate, the outer rotating frame drives the flexible decomposing tank to overturn and topple over, liquid discharge can be rapidly completed, and the quality of enzymolysis liquid is consistent.
Drawings
FIG. 1 is a schematic overall view of the present invention;
FIG. 2 is a schematic view of the internal structure of the present invention at a first viewing angle;
FIG. 3 is a schematic view of a second view of the internal structure of the present invention;
FIG. 4 is an enlarged schematic view of portion A of FIG. 3 in accordance with the present invention;
FIG. 5 is a schematic view of the mounting of the outer turret and support bar of the present invention;
FIG. 6 is a schematic view of the flexible decomposition tank and support rod installation of the present invention;
FIG. 7 is a schematic view of an outer turret of the present invention;
FIG. 8 is a schematic view of a support pole of the present invention;
FIG. 9 is a schematic view of the collar frame installation of the present invention;
fig. 10 is a schematic view of a flexible solution tank of the present invention.
Reference numerals: 1. a water bath; 11. a heating device; 12. a temperature sensor; 13. a blow-down pipe; 2. an outer bracket; 21. a lifting cylinder; 22. a driving motor; 23. a driving wheel; 24. a drive plate; 25. a drive ring gear; 26. a driving pulley; 27. adjusting a screw; 28. adjusting the wheel frame; 29. an adjusting belt wheel; 3. an outer rotating frame; 31. a driven pulley; 32. an inner driving frame; 33. a collar; 34. a tension spring; 35. a pull rope; 36. a counterweight slide block; 37. a rotation shaft; 38. a rotating wheel; 39. a driven bevel gear; 310. a rotating shaft; 311. a drive bevel gear; 312. a driving wheel; 313. a mounting groove; 314. a mounting hole; 4. a support rod; 41. mounting the bulge; 42. installing a thread head; 43. a first external thread; 44. a second external thread; 45. sealing and tabletting; 46. a first mounting nut; 47. a support cylinder; 48. a collar frame; 49. a stirring rod; 410. a second mounting nut; 5. a flexible decomposing tank; 51. a chassis; 52. rotating the toothed ring.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention more clear, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention.
An apparatus for preparing natural bonito seasoning by complex enzymatic hydrolysis and a method thereof according to a preferred embodiment of the present invention will be described in detail below.
1-10, a natural bonito seasoning composite enzymolysis preparation device comprises a water bathtub 1, wherein a heating device 11 and a temperature sensor 12 are arranged in the water bathtub 1, and a drain pipe 13 is arranged at the bottom of the water bath tub 1;
the top of the water bathtub 1 is provided with an outer support 2 capable of lifting, the outer side of the outer support 2 is provided with an outer rotating frame 3 capable of automatically overturning, a supporting rod 4 is arranged in the outer rotating frame 3, two groups of collar frames 48 are arranged on the outer side of the supporting rod 4, stirring rods 49 are annularly hinged to the outer side of the collar frames 48, a flexible decomposition tank 5 capable of automatically rotating is arranged on the outer side of the supporting rod 4, the flexible decomposition tank 5 can be overturned, and the flexible decomposition tank 5 is positioned between the two groups of stirring rods 49;
the inside of outer revolving rack 3 is provided with the interior drive frame 32 that can slide from top to bottom, and interior drive frame 32 is the rectangle design, and the drive mouth has been seted up to the one side that interior drive frame 32 is close to flexible system jar 5, and the top and the below of drive mouth all are provided with lantern ring 33, and two sets of lantern rings 33 cup joint respectively in the outside of two sets of puddler 49.
The flexible hydrolysis tank 5 is made of POK plastic, has high impact strength which is 230% higher than that of nylon and PBT, and is excellent in hydrolysis resistance. PA66 generally has high tensile strength but low impact strength and elongation, and POK also has excellent impact strength and elongation at sufficient tensile strength. The POK has extremely high toughness, enough tensile strength and flexural modulus, and is suitable for the device;
when the device is used, raw materials are poured into the flexible hydrolysis tank 5, then the water in the water bath tank 1 is heated to 60 ℃ through controlling the heating device 11 and feeding back by utilizing the temperature sensor 12, then the outer support 2 is controlled to descend, the outer support 2 drives the outer rotary frame 3 to descend, the outer rotary frame 3 drives the support rod 4 to descend, the support rod 4 drives the flexible hydrolysis tank 5 to descend into water, water bath heating is carried out, after two hours of hydrolysis, the outer support 2 is controlled to ascend, the outer support 2 drives the outer rotary frame 3 to ascend, the outer rotary frame 3 drives the support rod 4 to ascend, the support rod 4 drives the flexible hydrolysis tank 5 to ascend, the flexible hydrolysis tank 5 is far away from water in the water bath tank 1, then the outer rotary frame 3 is controlled to rotate, the outer rotary frame 3 drives the support rod 4 to rotate, the support rod 4 drives the flexible hydrolysis tank 5 to incline, and the flexible hydrolysis tank 5 is inclined at one time, so that the enzymolysis degree is prevented from being different due to longer liquid discharging time, and enzymolysis quality is high;
after dumping is completed, the inner driving frame 32 is controlled to slide downwards, the inner driving frame 32 drives the two groups of lantern rings 33 to slide downwards simultaneously, the upper lantern rings 33 push the upper stirring rod 49 to swing downwards, the lower lantern rings are far away from the lower stirring rod 49, at this time, the upper stirring rod 49 drives the flexible digestion tank 5 to turn over, meanwhile, the lower stirring rod 49 can not influence the flexible digestion tank 5 to turn over, the two groups of stirring rods 49 always clamp the flexible digestion tank 5, the stable turn-over is guaranteed, the opening of the flexible digestion tank 5 is downward after the turn-over is completed, at this time, the upper stirring rod 49 is attached to the outer side of the flexible digestion tank 5, the lower stirring rod 49 is attached to the inner side of the flexible digestion tank 5, then the outer rotating frame 3 is controlled to rotate, the outer rotating frame 3 drives the flexible digestion tank 5 through the supporting rod 4, then the outer supporting rod 2 is controlled to descend, the outer rotating frame 3 drives the supporting rod 4 to descend, the supporting rod 4 drives the flexible digestion tank 5 to descend into water, the water is again controlled to cool down, and the water is heated to be discharged from the outer side of the flexible digestion tank 5, and the water is cleaned, and the water is continuously cooled down, and the water is sprayed into the outer surface of the flexible digestion tank 5, and the water is continuously cooled down, and the water is continuously heated by the water is continuously and the water continuously and is discharged from the outer surface of the flexible digestion tank 5.
Further, a lifting cylinder 21 is installed on the outer side of the water bath cylinder 1, and an outer bracket 2 is installed on the telescopic end of the lifting cylinder 21.
In a second embodiment, based on the above embodiment, a rotation structure of the flexible decomposing tank 5 is provided;
as shown in fig. 6 to 10, the bottom of the flexible decomposing tank 5 is provided with a chassis 51, and the outer side of the chassis 51 is provided with a rotary toothed ring 52;
the rotating shaft 37 capable of automatically rotating is arranged in the outer rotating frame 3, the rotating wheel 38 is arranged at the bottom of the rotating shaft 37, and the rotating wheel 38 is meshed with the rotating toothed ring 52.
Through controlling rotation axis 37 rotation, rotation axis 37 drives rotatory wheel 38 rotation, rotatory wheel 38 drives rotatory ring gear 52 and rotates, rotatory ring gear 52 drives chassis 51 and rotates, chassis 51 drives flexible system jar 5 and rotates, through the setting of chassis 51, not only can restrict the shape after flexible system jar 5 upset of opening, and can guarantee that flexible system jar 5 rotates stably, rotation axis 37 is located between two sets of puddlers 49 simultaneously, can not influence the turn-over, rotation axis 37 after the turn-over, rotatory wheel 38 and rotatory ring gear 52 all overturn to the bottom along with outer revolving rack 3 rotation, in the aquatic transmission, clear away its surperficial adulteration in the lump.
In the third embodiment, on the basis of the above-described embodiment, a rotation shaft 37 driving structure is provided;
as shown in fig. 2-7, a driving motor 22 is arranged at the top of one side of the outer support 2 far away from the water bath 1, a driving wheel 23 is rotatably arranged at the top of one side of the outer support 2 close to the water bath 1, the driving wheel 23 is fixedly connected with the output end of the driving motor 22, a driving disc 24 is rotatably arranged at one side of the outer support 2 close to the water bath 1, the driving disc 24 is meshed with the driving wheel 23, and a driving toothed ring 25 is arranged at the outer side of the driving disc 24;
the top of the outer rotating frame 3 is rotatably provided with a rotating shaft 310, one end of the rotating shaft 310, which is close to the outer bracket 2, is provided with a driving wheel 312, the driving wheel 312 is meshed with the inner side of the driving toothed ring 25, the other end of the rotating shaft 310 is provided with a driving bevel gear 311, the top of the rotating shaft 37 is provided with a driven bevel gear 39, and the driving bevel gear 311 is meshed with the driven bevel gear 39.
By controlling the driving motor 22 to electrify and rotate, the driving motor 22 drives the driving wheel 23 to rotate, the driving wheel 23 drives the driving disc 24 to rotate, the driving disc 24 drives the driving wheel 312 to rotate through the driving toothed ring 25, the driving wheel 312 drives the rotating shaft 310 to rotate, the rotating shaft 310 drives the driving bevel gear 311 to rotate, the driving bevel gear 311 drives the driven bevel gear 39 to rotate, the driven bevel gear 39 drives the rotating shaft 37 to rotate, the rotating shaft 37 drives the rotating wheel 38 to rotate, the rotating wheel 38 drives the rotating toothed ring 52 to rotate, the rotating toothed ring 52 drives the chassis 51 to rotate, the chassis 51 drives the flexible decomposition tank 5 to rotate, and the flexible decomposition tank 5 rotates relative to the stirring rod 49, so that stirring and cleaning are completed;
when the rotary shaft 37, the rotary wheel 38 and the rotary toothed ring 52 are turned to the bottom along with the rotation of the outer rotary frame 3, the center of the transmission toothed ring 25 is coincided with the rotation center of the outer rotary frame 3, the outer rotary frame 3 drives the driving wheel 312 to rotate around the transmission toothed ring 25 through the rotary shaft 310, the driving wheel 312 rotates under the action of the transmission toothed ring 25, the driving wheel 312 drives the rotary shaft 310 to rotate, the rotary shaft 310 drives the driving bevel gear 311 to rotate, the driving bevel gear 311 drives the driven bevel gear 39 to rotate, the driven bevel gear 39 drives the rotary shaft 37 to rotate, the rotary shaft 37 drives the rotary wheel 38 to rotate, the rotary toothed ring 52 drives the chassis 51 to rotate, the chassis 51 drives the flexible decomposition tank 5 to rotate, the flexible decomposition tank 5 rotates relative to the stirring rod 49, the stirring rod 49 always changes the extrusion surface of the flexible decomposition tank 5, the stirring rod 49 is not folded due to the extrusion of the stirring rod 49, the turnover is more stable, meanwhile, the driving motor 22 is far away from the water bathtub 1 and can stably provide driving force for the rotary shaft 37, and the motor 22 can be stably driven after the turnover, and the driving motor 22 is driven without driving water.
An embodiment III provides an outer rotating frame 3 overturning structure on the basis of the embodiment;
as shown in fig. 2-4, a driven pulley 31 is rotatably mounted on the outer side of the outer bracket 2, the driven pulley 31 is fixedly connected with the outer rotating frame 3, a driving pulley 26 is mounted on an output shaft of the driving motor 22, the driving pulley 26 is in transmission connection with the driven pulley 31 through a transmission belt, and the tightness of the transmission belt is adjustable.
When the flexible disassembly tank is turned over, the driving motor 22 drives the driving belt pulley 26 to rotate, the driving belt pulley 26 drives the driven belt pulley 31 to rotate, the driven belt pulley 31 drives the outer rotary frame 3 to rotate, the outer rotary frame 3 drives the supporting rod 4 to rotate, the supporting rod 4 drives the flexible disassembly tank 5 to turn over, meanwhile, the outer rotary frame 3 drives the driving wheel 312 to rotate around the transmission toothed ring 25 through the rotating shaft 310, the driving wheel 312 rotates under the action of the transmission toothed ring 25, the driving wheel 312 drives the rotating shaft 310 to rotate, the driving bevel gear 311 drives the driven bevel gear 39 to rotate, the driven bevel gear 39 drives the rotating shaft 37 to rotate, the rotating shaft 37 drives the rotating wheel 38 to rotate, the rotating wheel 38 drives the rotating toothed ring 52 to rotate, the rotating toothed ring 52 drives the chassis 51 to rotate, the chassis 51 drives the flexible disassembly tank 5 to rotate relative to the stirring rod 49, the stirring rod 49 always changes the extrusion surface of the flexible disassembly tank 5, the stirring rod 49 is not folded due to the extrusion of the stirring rod 49, and the turning over is more stable;
when stirring, the driving belt is loosened, and only the driving wheel 23 rotates along with the driving motor 22, so that the driving belt and the driving motor are not mutually influenced.
Further, an adjusting screw 27 is rotatably mounted on the outer side of the outer bracket 2, an adjusting wheel frame 28 is connected to the outer side of the adjusting screw 27 in a threaded manner, an adjusting belt wheel 29 is rotatably mounted on the outer side of the adjusting wheel frame 28, and the adjusting belt wheel 29 can be abutted against the transmission belt.
When stirring, the adjusting screw 27 is rotated, the adjusting screw 27 drives the adjusting wheel frame 28 to move, the adjusting wheel frame 28 drives the adjusting belt wheel 29 to be far away from the transmission belt, and only the driving wheel 23 rotates along with the driving motor 22 at the moment, so that mutual influence is avoided.
In the fourth embodiment, based on the above embodiment, an inner driving frame 32 driving structure is provided;
as shown in fig. 5, a rope hole is formed in the outer rotating frame 3, a pull rope 35 is arranged on the outer side of the inner driving frame 32, a counterweight sliding block 36 is slidably connected on the outer side of the outer rotating frame 3, the pull rope 35 penetrates through the rope hole and is fixedly connected with the counterweight sliding block 36, a tension spring 34 is arranged between the inner driving frame 32 and the outer rotating frame 3, and the tension spring 34 is used for driving the inner driving frame 32 to be far away from the rope hole.
During overturning, the driving motor 22 drives the driving belt pulley 26 to rotate, the driving belt pulley 26 drives the driven belt pulley 31 to rotate, the driven belt pulley 31 drives the outer rotating frame 3 to rotate, the outer rotating frame 3 drives the supporting rod 4 to rotate, the supporting rod 4 drives the flexible decomposing tank 5 to overturn, meanwhile, the outer rotating frame 3 drives the counterweight sliding block 36 to rotate, the counterweight sliding block 36 slides downwards under the action of gravity, the counterweight sliding block 36 loosens the pull rope 35, at the moment, the tension spring 34 drives the inner driving frame 32 to slide, the inner driving frame 32 drives the two groups of lantern rings 33 to slide simultaneously, the upper lantern ring 33 pushes the upper stirring rod 49 to swing downwards, the lower lantern ring is far away from the lower stirring rod 49, at the moment, the upper stirring rod 49 drives the flexible decomposing tank 5 to overturn, meanwhile, the lower stirring rod 49 does not influence the flexible decomposing tank 5 to overturn, the two groups of stirring rods 49 always clamp the flexible decomposing tank 5, the overturning is guaranteed to be stable, the overturning is carried out when the outer rotating frame 3 overturns, and opening adjustment can be completed once, and the overturning efficiency is high, and the structure is compact.
Fifth, on the basis of the above embodiments, a support rod 4 mounting structure is provided;
as shown in fig. 5 to 9, a perforated hole is formed at the top of the open end of the outer turret 3, a mounting groove 313 is formed at the top of the perforated hole, and a mounting hole 314 is formed at the bottom of the outer turret 3;
the top of the support bar 4 is provided with a mounting protrusion 41, the bottom of the support bar 4 is provided with a mounting screw head 42, the support bar 4 can pass through the through hole and the mounting hole 314, and the mounting protrusion 41 can be inserted in the mounting groove 313.
The support rod 4 can be stably mounted on the outer rotating frame 3 by inserting the mounting protrusions 41 on the support rod 4 into the mounting grooves 313, sequentially penetrating the support rod 4 through the through holes and the mounting holes 314, and then connecting the nuts to the mounting screw heads 42 through the screw threads.
Further, two sets of first external threads 43 and two sets of second external threads 44 are formed on the outer side of the support rod 4, the two sets of first external threads 43 and the two sets of second external threads 44 are symmetrically distributed about the center of the support rod 4, and the first external threads 43 and the second external threads 44 are relatively close to the center of the support rod 4;
the outside of bracing piece 4 has cup jointed sealed preforming 45, sealed preforming 45 can seal and press on flexible dismantlement jar 5, the outside threaded connection of first external screw thread 43 has first installation nut 46, sealed preforming 45 is located between first installation nut 46 and the flexible dismantlement jar 5, the outside of bracing piece 4 has cup jointed a support section of thick bamboo 47, support section of thick bamboo 47 is located between first installation nut 46 and the lantern ring frame 48, the outside threaded connection of second external screw thread 44 has second installation nut 410, lantern ring frame 48 is located between second installation nut 410 and the support section of thick bamboo 47.
The second mounting nut 410, the collar frame 48, the supporting cylinder 47 and the first mounting nut 46 are sequentially mounted on the upper half part of the supporting rod 4, then the sealing pressing sheet 45 is propped against the first mounting nut 46, the flexible decomposition tank 5 is sleeved on the supporting rod 4 and is propped against the sealing pressing sheet 45, the other side of the flexible decomposition tank 5 is propped against the other side of the flexible decomposition tank by the other group of sealing pressing sheets 45, then the first mounting nut 46, the supporting cylinder 47, the collar frame 48 and the second mounting nut 410 are sequentially mounted on the supporting rod 4, and the specific mounting position of the flexible decomposition tank 5 can be adjusted through the first mounting nut 46 and the second mounting nut 410, so that the flexible decomposition tank is convenient to mount.
In a sixth embodiment, the method for preparing natural bonito seasoning by composite enzymolysis comprises the following steps:
s1, proportioning: mixing papain and flavourzyme according to the ratio of 1:1, wherein the enzyme concentration is 2600IU/g, adding mixed enzyme and water into a flexible decomposition tank 5, wherein the ratio of the mixed enzyme to the water is 1:4, and adding 500g of bonito flesh;
s2, decomposition: the starting device is used for heating water in the water bathtub 1 to 60 ℃ through the heating device 11 and the temperature sensor 12, heating raw materials in the flexible hydrolysis tank 5 in a water bath, and hydrolyzing the raw materials for 2 hours;
s3, pouring: the flexible decomposing tank 5 is lifted away from the water bathtub 1, then the decomposing liquid is poured into an external collecting tank, meanwhile, the flexible decomposing tank 5 is turned over, then the flexible decomposing tank 5 is lowered into the water bathtub 1, and the next enzymolysis is directly carried out according to the steps S1 and S2.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims (6)
1. The device for preparing the natural bonito seasoning through composite enzymolysis comprises a water bathtub (1) and is characterized in that a heating device (11) and a temperature sensor (12) are arranged in the water bath tub (1), and a drain pipe (13) is arranged at the bottom of the water bath tub (1);
the top of the water bath cylinder (1) is provided with an outer support (2) capable of lifting, the outer side of the outer support (2) is provided with an outer rotating frame (3) capable of automatically overturning, a supporting rod (4) is arranged in the outer rotating frame (3), two groups of collar frames (48) are arranged on the outer side of the supporting rod (4), stirring rods (49) are annularly hinged to the outer side of the collar frames (48), an automatic rotating flexible decomposition tank (5) is arranged on the outer side of the supporting rod (4), the flexible decomposition tank (5) can be overturned, and the flexible decomposition tank (5) is positioned between the two groups of stirring rods (49);
an inner driving frame (32) capable of sliding up and down is arranged in the outer rotating frame (3), the inner driving frame (32) is in a rectangular design, a driving opening is formed in one side, close to the flexible decomposing tank (5), of the inner driving frame (32), lantern rings (33) are arranged above and below the driving opening, and two groups of lantern rings (33) are sleeved on the outer sides of two groups of stirring rods (49) respectively;
the bottom of the flexible decomposing tank (5) is provided with a chassis (51), and the outer side of the chassis (51) is provided with a rotary toothed ring (52);
a rotating shaft (37) capable of automatically rotating is arranged in the outer rotating frame (3), a rotating wheel (38) is arranged at the bottom of the rotating shaft (37), and the rotating wheel (38) is meshed with the rotating toothed ring (52);
the water bathtub is characterized in that a driving motor (22) is arranged at the top of one side, far away from the water bathtub (1), of the outer support (2), a driving wheel (23) is rotatably arranged at the top of one side, close to the water bathtub (1), of the outer support (2), the driving wheel (23) is fixedly connected with the output end of the driving motor (22), a transmission disc (24) is rotatably arranged at one side, close to the water bathtub (1), of the outer support (2), the transmission disc (24) is meshed with the driving wheel (23), and a transmission toothed ring (25) is arranged at the outer side of the transmission disc (24);
the outer side of the outer bracket (2) is rotatably provided with a driven belt wheel (31), the driven belt wheel (31) is fixedly connected with the outer rotating frame (3), an output shaft of the driving motor (22) is provided with a driving belt wheel (26), the driving belt wheel (26) is in transmission connection with the driven belt wheel (31) through a transmission belt, and the tightness of the transmission belt is adjustable;
a rotating shaft (310) is rotatably arranged at the top of the outer rotating frame (3), a driving wheel (312) is arranged at one end, close to the outer support (2), of the rotating shaft (310), the driving wheel (312) is meshed with the inner side of the driving toothed ring (25), a driving bevel gear (311) is arranged at the other end of the rotating shaft (310), a driven bevel gear (39) is arranged at the top of the rotating shaft (37), and the driving bevel gear (311) is meshed with the driven bevel gear (39);
rope holes are formed in the outer rotating frame (3), pull ropes (35) are arranged on the outer side of the inner driving frame (32), counterweight sliding blocks (36) are connected to the outer side of the outer rotating frame (3) in a sliding mode, the pull ropes (35) penetrate through the rope holes and are fixedly connected with the counterweight sliding blocks (36), tension springs (34) are arranged between the inner driving frame (32) and the outer rotating frame (3), and the tension springs (34) are used for driving the inner driving frame (32) to be away from the rope holes.
2. The device for preparing natural bonito seasonings by composite enzymolysis according to claim 1, wherein an adjusting screw (27) is rotatably installed at the outer side of the outer bracket (2), an adjusting wheel frame (28) is connected with the outer side of the adjusting screw (27) in a threaded manner, an adjusting belt wheel (29) is rotatably installed at the outer side of the adjusting wheel frame (28), and the adjusting belt wheel (29) can be abutted against a transmission belt.
3. The device for preparing natural bonito seasoning by composite enzymolysis according to claim 1, wherein the top of the open end of the outer rotating frame (3) is provided with a perforation, the top of the perforation is provided with a mounting groove (313), and the bottom of the outer rotating frame (3) is provided with a mounting hole (314);
the top of bracing piece (4) is provided with installation arch (41), the bottom of bracing piece (4) is provided with installation screw thread head (42), bracing piece (4) can pass perforation and mounting hole (314), and installation arch (41) can peg graft in mounting groove (313).
4. The device for preparing the natural bonito seasoning by composite enzymolysis according to claim 1, wherein two groups of first external threads (43) and two groups of second external threads (44) are formed on the outer side of the supporting rod (4), the two groups of first external threads (43) and the two groups of second external threads (44) are symmetrically distributed about the center of the supporting rod (4), and the first external threads (43) and the second external threads (44) are relatively close to the center of the supporting rod (4);
the outside of bracing piece (4) has cup jointed sealed preforming (45), sealed preforming (45) can seal and press on flexible dismantlement jar (5), the outside threaded connection of first external screw thread (43) has first installation nut (46), sealed preforming (45) are located between first installation nut (46) and the flexible dismantlement jar (5), support section of thick bamboo (47) have been cup jointed in the outside of bracing piece (4), support section of thick bamboo (47) are located between first installation nut (46) and lantern ring frame (48), the outside threaded connection of second external screw thread (44) has second installation nut (410), lantern ring frame (48) are located between second installation nut (410) and the support section of thick bamboo (47).
5. The device for preparing natural bonito seasoning by composite enzymolysis according to claim 1, wherein the lifting cylinder (21) is installed at the outer side of the water bath cylinder (1), and the outer bracket (2) is installed at the telescopic end of the lifting cylinder (21).
6. A method for preparing natural bonito seasoning by composite enzymolysis, which adopts the device for preparing natural bonito seasoning by composite enzymolysis according to any one of claims 1-5, and is characterized by comprising the following steps:
s1, proportioning: mixing papain and flavourzyme according to the proportion of 1:1, wherein the enzyme concentration is 2600IU/g, adding mixed enzyme and water into a flexible decomposing tank (5), wherein the ratio of the mixed enzyme to the water is 1:4, and adding 500g of bonito flesh;
s2, decomposition: the starting device is used for heating water in the water bath cylinder (1) to 60 ℃ through the heating device (11) and the temperature sensor (12), heating the raw materials in the flexible decomposing tank (5) in a water bath, and hydrolyzing the raw materials for 2 hours;
s3, pouring: the flexible decomposing tank (5) is lifted away from the water bathtub (1), then decomposing liquid is poured into an external collecting tank, meanwhile the flexible decomposing tank (5) is turned over, then the flexible decomposing tank (5) is placed into the water bath tank (1), and next enzymolysis is directly carried out according to the steps S1 and S2.
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| CN202311461087.8A CN117187058B (en) | 2023-11-06 | 2023-11-06 | Device and method for preparing natural skipjack seasoning through composite enzymolysis |
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| CN202311461087.8A CN117187058B (en) | 2023-11-06 | 2023-11-06 | Device and method for preparing natural skipjack seasoning through composite enzymolysis |
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| CN205760901U (en) * | 2016-05-11 | 2016-12-07 | 区文勇 | A kind of mixer |
| WO2019052006A1 (en) * | 2017-09-12 | 2019-03-21 | 黄志坚 | Fully-automated portable stirrer connecting mechanism |
| CN211199200U (en) * | 2019-11-14 | 2020-08-07 | 苏州新世纪检测技术服务有限公司 | Multifunctional carrier for turning oscillator |
| CN216303859U (en) * | 2021-10-09 | 2022-04-15 | 漳浦丰滋雅食品有限公司 | Device is prepared in compound enzymolysis of natural skipjack seasoning |
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