CN117166315A - Asphalt mixture regenerating unit based on microwave heating technique - Google Patents
Asphalt mixture regenerating unit based on microwave heating technique Download PDFInfo
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Abstract
本发明涉及一种基于微波加热技术的沥青混合料再生装置,包括分离箱、设置在分离箱顶端的箱盖、设置在分离箱底部的微波发生器以及设置在分离箱底部的支撑架,分离箱内固定设置有过滤网,过滤网呈圆筒状,分离箱上设置有驱动组件,驱动组件上设置有两组分离组件,分离组件上方设置有导向组件,其下方设置有吹气组件,本发明采用微波加热技术将沥青混合料进行加热,并通过过滤网和分离组件在导向组件和吹气组件的配合下对沥青和骨料进行分离,提高了分离的效率,同时提高了回收利用率。
The invention relates to an asphalt mixture regeneration device based on microwave heating technology, which includes a separation box, a box cover provided at the top of the separation box, a microwave generator provided at the bottom of the separation box, and a support frame provided at the bottom of the separation box. The separation box A filter is fixed inside, and the filter is cylindrical. A driving assembly is provided on the separation box. Two sets of separation assemblies are provided on the driving assembly. A guide assembly is provided above the separation assembly, and a blowing assembly is provided below it. According to the present invention Microwave heating technology is used to heat the asphalt mixture, and the asphalt and aggregate are separated through the filter and separation assembly with the cooperation of the guide assembly and the air blowing assembly, which improves the separation efficiency and the recycling rate.
Description
技术领域Technical field
本发明涉及废旧沥青混合料再生技术领域,更具体的说是一种基于微波加热技术的沥青混合料再生装置。The invention relates to the technical field of waste asphalt mixture regeneration, and more specifically to an asphalt mixture regeneration device based on microwave heating technology.
背景技术Background technique
沥青混合料再生技术是将旧沥青与部分新集料、新沥青适量配合,在再生剂和其他外加剂的作用下重新拌合成再生沥青混合料,现有的沥青与骨料的分离通常采用加热炉对沥青混合料进行加热,沥青混合料在加热炉内呈静止状态,沥青混合料受热不均匀,导致沥青和骨料分离效果差,因此,一种沥青和骨料分离效果好的沥青混合料再生装置是至关重要的。Asphalt mixture regeneration technology is to mix old asphalt with some new aggregates and new asphalt in an appropriate amount, and then remix it into a recycled asphalt mixture under the action of regenerant and other additives. The existing asphalt and aggregate are usually separated by heating. The furnace heats the asphalt mixture, and the asphalt mixture is in a static state in the heating furnace. The asphalt mixture is heated unevenly, resulting in poor separation of asphalt and aggregates. Therefore, an asphalt mixture with good separation effect of asphalt and aggregates Regeneration devices are crucial.
目前,公开号为CN111364319A的中国专利,其公开了一种基于微波技术的振动离心式沥青骨料再生装置及方法,包括箱盖、箱底光滑板和箱体下部固定的支撑架,支撑架放置在光滑矩形滑动槽内,箱体内设置有圆柱形过滤网,过滤网内设有转轴、与转轴连接的多级骨料筛和光滑板,骨料筛之间和光滑板之间通过不同支柱连接,转轴底部和支撑架底部装有微波感应器,箱体侧壁与过滤网之间分布有圆柱形薄筒,箱体底部侧壁设置有出口,但是其仅通过单一的旋转多级骨料筛产生的离心力对废旧沥青进行分离,存在分离不完全的问题,降低了废旧沥青的回收率和再生利用率,并且分离效率较低。Currently, the Chinese patent with the publication number CN111364319A discloses a vibrating centrifugal asphalt aggregate regeneration device and method based on microwave technology, including a box cover, a smooth plate at the bottom of the box and a fixed support frame at the bottom of the box. The support frame is placed on In the smooth rectangular sliding trough, there is a cylindrical filter in the box. The filter is equipped with a rotating shaft, a multi-stage aggregate screen and a smooth plate connected to the rotating shaft. The aggregate screen and the smooth plate are connected through different pillars. The bottom of the rotating shaft A microwave sensor is installed at the bottom of the support frame. There are cylindrical thin tubes distributed between the side wall of the box and the filter. There is an outlet on the side wall of the bottom of the box, but it only passes through the centrifugal force generated by a single rotating multi-stage aggregate screen. The separation of waste asphalt has the problem of incomplete separation, which reduces the recovery and regeneration rate of waste asphalt, and the separation efficiency is low.
发明内容Contents of the invention
本发明的目的是针对现有技术的不足之处,提供一种基于微波加热技术的沥青混合料再生装置,该装置采用微波加热技术将沥青混合料进行加热,并通过过滤网和分离组件在导向组件和吹气组件的配合下对沥青和骨料进行分离,提高了分离的效率,同时提高了回收利用率。The purpose of the present invention is to address the shortcomings of the existing technology and provide an asphalt mixture regeneration device based on microwave heating technology. The device uses microwave heating technology to heat the asphalt mixture, and guides the asphalt mixture through a filter screen and a separation component. The asphalt and aggregate are separated by the cooperation of the component and the air blowing component, which improves the separation efficiency and improves the recycling rate.
本发明的技术解决措施如下:The technical solutions of the present invention are as follows:
一种基于微波加热技术的沥青混合料再生装置,包括分离箱、设置在分离箱顶端的箱盖、设置在分离箱底部的微波发生器以及设置在分离箱底部的支撑架,所述分离箱内固定设置有过滤网,所述过滤网呈圆筒状,所述分离箱上设置有驱动组件,所述驱动组件上设置有两组分离组件,所述分离组件上方设置有导向组件,其下方设置有吹气组件,所述微波发生器用于将分离箱内的沥青混合料进行加热,所述导向组件用于将分离组件上的沥青混合料进行分散,所述驱动组件用于驱动分离组件转动并在过滤网的配合下将沥青和骨料进行分离,所述吹气组件用于加快沥青和骨料之间的分离速度。An asphalt mixture regeneration device based on microwave heating technology, including a separation box, a box cover provided at the top of the separation box, a microwave generator provided at the bottom of the separation box, and a support frame provided at the bottom of the separation box, inside the separation box A filter is fixedly provided, and the filter is cylindrical. A driving assembly is provided on the separation box. Two sets of separation assemblies are provided on the driving assembly. A guide assembly is provided above the separation assembly, and a guide assembly is provided below it. There is a blowing component, the microwave generator is used to heat the asphalt mixture in the separation box, the guide component is used to disperse the asphalt mixture on the separation component, and the driving component is used to drive the separation component to rotate and The asphalt and aggregate are separated with the cooperation of the filter screen, and the air blowing component is used to speed up the separation speed between the asphalt and the aggregate.
作为一种优选,所述驱动组件包括固定设置在所述支撑架上的电机、固定连接在电机输出轴上的第一同步轮、转动设置在所述分离箱内的转轴以及固定设置在转轴上的第二同步轮,所述第一同步轮和第二同步轮之间通过第一同步带传动连接,所述转轴为中空结构。Preferably, the driving assembly includes a motor fixedly arranged on the support frame, a first synchronization wheel fixedly connected to the motor output shaft, a rotating shaft rotatably arranged in the separation box, and a rotating shaft fixedly arranged on the rotating shaft. The second synchronous wheel, the first synchronous wheel and the second synchronous wheel are connected through a first synchronous belt, and the rotating shaft is a hollow structure.
作为一种优选,所述分离组件包括固定设置在所述转轴上的筛分板和开设在筛分板上的筛分孔,位于所述转轴上方的筛分板上的筛分孔孔径大于位于所述转轴下方的筛分板上的筛分孔孔径,两个所述筛分板呈线性阵列分布。Preferably, the separation assembly includes a screening plate fixedly arranged on the rotating shaft and a screening hole opened on the screening plate. The aperture of the screening hole on the screening plate located above the rotating shaft is larger than that on the rotating shaft. The aperture of the screening holes on the screening plate below the rotating shaft, and the two screening plates are distributed in a linear array.
作为一种优选,所述导向组件包括通过支撑杆固定设置在所述过滤网内的分散板、开设在分散板中部的落料口、开设在分散板底部的吹气孔、固定设置在分散板中部的若干个第一空心杆、固定设置在第一空心杆端部的第一固定环以及固定设置在分散板一侧的导向板,所述第一固定环套设在所述转轴上,所述分散板顶部为斜面结构,所述分散板和导向板均为中空结构,所述第一固定环的内部与所述转轴的内部相连通。Preferably, the guide assembly includes a dispersion plate fixedly provided in the filter screen through a support rod, a blanking opening provided in the middle of the dispersion plate, an air blowing hole provided in the bottom of the dispersion plate, and a dispersion plate fixedly provided in the middle of the dispersion plate. A plurality of first hollow rods, a first fixed ring fixedly provided at the end of the first hollow rod, and a guide plate fixedly provided on one side of the dispersion plate, the first fixed ring is sleeved on the rotating shaft, and the The top of the dispersion plate is a bevel structure, the dispersion plate and the guide plate are both hollow structures, and the inside of the first fixed ring is connected with the inside of the rotating shaft.
作为一种优选,所述吹气组件包括固定设置在所述过滤网内侧壁上的固定座、固定设置在固定座上的若干个第一吹气嘴、固定设置在固定座上的第二空心杆以及固定设置在第二空心杆上的第二固定环,所述第二固定环套设在所述转轴上,所述第二固定环的内部与所述转轴的内部相连通。Preferably, the air blowing assembly includes a fixed base fixedly provided on the inner wall of the filter, a plurality of first air blowing nozzles fixedly provided on the fixed base, and a second hollow second blowing nozzle fixedly provided on the fixed base. rod and a second fixed ring fixedly provided on the second hollow rod, the second fixed ring is sleeved on the rotating shaft, and the inside of the second fixed ring is connected with the inside of the rotating shaft.
作为一种优选,所述分离箱底部固定设置有出料板,所述出料板在分离箱内倾斜设置,所述过滤网的顶部与所述分离箱的内壁顶部固定连接,其底部通过固定杆与出料板的顶部固定连接。Preferably, the bottom of the separation box is fixed with a discharge plate, the discharge plate is tilted in the separation box, the top of the filter is fixedly connected to the top of the inner wall of the separation box, and its bottom is fixed by The rod is fixedly connected to the top of the discharge plate.
作为一种优选,所述分离箱一侧设置有沥青出口,所述沥青出口处设置有过滤板,所述沥青出口与所述出料板相对应。Preferably, an asphalt outlet is provided on one side of the separation box, a filter plate is provided at the asphalt outlet, and the asphalt outlet corresponds to the discharge plate.
作为一种优选,所述分离箱的侧壁上开设有两个骨料出口,所述骨料出口与所述过滤网的外侧壁之间固定连接有骨料出料管,所述骨料出料管与所述导向板相对应,两个所述骨料出口呈线性阵列分布。Preferably, two aggregate outlets are provided on the side wall of the separation box, and an aggregate outlet pipe is fixedly connected between the aggregate outlet and the outer wall of the filter screen. The material tube corresponds to the guide plate, and the two aggregate outlets are distributed in a linear array.
作为一种优选,所述支撑架上固定设置有固定套,所述固定套套设在所述转轴上,所述支撑架上固定设置有气泵,所述气泵的输出端与固定套之间固定连接有气管,所述固定套的内部与所述转轴的内部相连通。Preferably, a fixed sleeve is fixed on the support frame, and the fixed sleeve is set on the rotating shaft. An air pump is fixed on the support frame, and the output end of the air pump is fixedly connected to the fixed sleeve. There is a trachea, and the inside of the fixed sleeve is connected with the inside of the rotating shaft.
作为又一种优选,所述导向板上固定设置有若干个第二吹气嘴。As another preference, a plurality of second air blowing nozzles are fixedly provided on the guide plate.
本发明的有益效果在于:The beneficial effects of the present invention are:
本发明设置有微波发生器、过滤网、驱动组件和分离组件,将沥青混合料放进分离箱内,沥青混合料落在筛分板上,通过微波发生器将分离箱内进行加热,使得沥青在加热过程中逐渐由固态变成液态,当温度达到设定的温度后电机启动带动转轴转动,从而使得转轴带动筛分板转动,在离心力的作用下沥青和骨料分离,沥青穿过过滤网被甩到分离箱的内壁上,并且由于沥青自身重力其可以落在出料板上,从而达到沥青和骨料分离的效果,并且通过筛分板带动沥青混合料转动,使得沥青混合料受热均匀,分离效果好,此外,通过设置两个孔径大小不同的筛分板对骨料进行一级筛分和二级筛分,避免在对沥青进行收集时沥青中仍含有骨料,影响沥青回收利用率。The invention is equipped with a microwave generator, a filter screen, a driving component and a separation component. The asphalt mixture is put into the separation box, and the asphalt mixture falls on the screening plate. The microwave generator heats the separation box, so that the asphalt mixture During the heating process, it gradually changes from solid to liquid. When the temperature reaches the set temperature, the motor starts to drive the rotating shaft to rotate, so that the rotating shaft drives the screening plate to rotate. Under the action of centrifugal force, the asphalt and aggregate are separated, and the asphalt passes through the filter screen. It is thrown to the inner wall of the separation box, and due to the gravity of the asphalt itself, it can fall on the discharge plate, thereby achieving the effect of separating asphalt and aggregate, and the asphalt mixture is driven by the screening plate to rotate, so that the asphalt mixture is heated evenly , the separation effect is good. In addition, by setting up two screening plates with different hole sizes, the aggregates are screened in the first level and the second level to avoid that the asphalt still contains aggregates when collecting the asphalt, which affects the recycling of asphalt. Rate.
本发明还设置有导向组件和吹气组件,当沥青混合料位于筛分板上时,在分散板的作用下可以将沥青混合料平铺在筛分板上,使得沥青混合料受热更加均匀,沥青和骨料分离效果更好,气泵启动将气体输送至转轴内,使得吹气孔向沥青混合料吹气,将沥青吹离骨料,沥青穿过筛分板落至出料板上,提高了沥青与骨料分离的速度,提高了分离的效率。The invention is also provided with a guide assembly and a blowing assembly. When the asphalt mixture is located on the screening plate, the asphalt mixture can be spread flat on the screening plate under the action of the dispersing plate, so that the asphalt mixture is heated more evenly. The separation effect between asphalt and aggregate is better. The air pump is started to transport the gas into the rotating shaft, so that the blowing hole blows air into the asphalt mixture, blowing the asphalt away from the aggregate. The asphalt passes through the screening plate and falls to the discharge plate, which improves the efficiency of the separation. The speed of separation of asphalt and aggregate improves the separation efficiency.
本发明还设置有吹气组件,当筛分板带动沥青混合料转动至第一吹气嘴上方时,第一吹气嘴向筛分板上的沥青混合料向上吹气,使得沥青混合料沿着导向板平铺在过滤网的内侧壁上,再通过第二吹气嘴向沥青混合料吹气将骨料上的沥青吹向分离箱的内壁,骨料则在第二吹气嘴的吹动下和导向板的导向作用下进入骨料出料管并从骨料出口排出,此方式使得沥青能够快速的与骨料进行分离,进一步提高了分离的效率。The invention is also provided with an air blowing assembly. When the screening plate drives the asphalt mixture to rotate above the first blowing nozzle, the first blowing nozzle blows air upward to the asphalt mixture on the screening plate, so that the asphalt mixture moves along the The guide plate is laid flat on the inner wall of the filter screen, and then the asphalt mixture is blown through the second blowing nozzle to blow the asphalt on the aggregate to the inner wall of the separation box, and the aggregate is blown by the second blowing nozzle. It enters the aggregate discharge pipe under the guidance of the movement and the guide plate and is discharged from the aggregate outlet. This method enables the asphalt to be quickly separated from the aggregate, further improving the separation efficiency.
综上所述,本发明具有沥青和骨料分离效果好、分离效率高等优点,适合废旧沥青混合料再生技术领域。To sum up, the present invention has the advantages of good separation effect and high separation efficiency between asphalt and aggregate, and is suitable for the technical field of waste asphalt mixture regeneration.
附图说明Description of drawings
下面结合附图对本发明做进一步的说明:The present invention will be further described below in conjunction with the accompanying drawings:
图1为该基于微波加热技术的沥青混合料再生装置的结构示意图;Figure 1 is a schematic structural diagram of an asphalt mixture regeneration device based on microwave heating technology;
图2为分离组件、导向组件和吹气组件的结构示意图;Figure 2 is a schematic structural diagram of the separation component, guide component and air blowing component;
图3为分离箱内部结构示意图;Figure 3 is a schematic diagram of the internal structure of the separation box;
图4为图3的A处放大示意图;Figure 4 is an enlarged schematic diagram of point A in Figure 3;
图5为沥青分离后从沥青出口排出时的状态示意图;Figure 5 is a schematic diagram of the state when the asphalt is separated and discharged from the asphalt outlet;
图6为骨料分离后从骨料出口排出时的状态示意图。Figure 6 is a schematic diagram of the state when the aggregate is separated and discharged from the aggregate outlet.
附图标记:1-分离箱;11-箱盖;12-支撑架;13-沥青出口;14-过滤板;15-骨料出口;16-骨料出料管;17-固定套;2-微波发生器;3-过滤网;31-固定杆;4-驱动组件;41-电机;42-第一同步轮;43-转轴;44-第二同步轮;45-同步带;5-分离组件;51-筛分板;52-筛分孔;6-导向组件;61-支撑杆;62-分散板;63-落料口;64-吹气孔;65-第一空气杆;66-第一固定环;67-导向板;68-第二吹气嘴;7-吹气组件;71-固定座;72-第一吹气嘴;73-第二空心杆;74-第二固定环;8-出料板;9-气泵;91-气管。Reference signs: 1-separation box; 11-box cover; 12-support frame; 13-asphalt outlet; 14-filter plate; 15-aggregate outlet; 16-aggregate discharge pipe; 17-fixed sleeve; 2- Microwave generator; 3-filter; 31-fixed rod; 4-drive component; 41-motor; 42-first synchronous wheel; 43-rotating shaft; 44-second synchronous wheel; 45-synchronous belt; 5-separation component ;51-Screening plate; 52-Screening hole; 6-Guide component; 61-Support rod; 62-Dispersion plate; 63-Blanking port; 64-Blow hole; 65-First air rod; 66-First Fixed ring; 67-guide plate; 68-second blowing nozzle; 7-blowing component; 71-fixing seat; 72-first blowing nozzle; 73-second hollow rod; 74-second fixing ring; 8 -Discharge plate; 9-Air pump; 91-Trache.
具体实施方式Detailed ways
下面结合附图对本发明实施例中的技术方案进行清楚、完整地说明。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings.
实施例一Embodiment 1
下面详细描述本发明的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,旨在用于解释本发明,而不能理解为对本发明的限制。Embodiments of the present invention are described in detail below, examples of which are illustrated in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements with the same or similar functions. The embodiments described below with reference to the drawings are exemplary and are intended to explain the present invention and are not to be construed as limiting the present invention.
如图1至图6所示,一种基于微波加热技术的沥青混合料再生装置,包括分离箱1、设置在分离箱1顶端的箱盖11、设置在分离箱1底部的微波发生器2以及设置在分离箱1底部的支撑架12,分离箱1内固定设置有过滤网3,过滤网3呈圆筒状,分离箱1上设置有驱动组件4,驱动组件4上设置有两组分离组件5,分离组件5上方设置有导向组件6,其下方设置有吹气组件7,微波发生器2用于将分离箱1内的沥青混合料进行加热,导向组件6用于将分离组件5上的沥青混合料进行分散,驱动组件4用于驱动分离组件5转动并在过滤网3的配合下将沥青和骨料进行分离,吹气组件7用于加快沥青和骨料之间的分离速度。As shown in Figures 1 to 6, an asphalt mixture regeneration device based on microwave heating technology includes a separation box 1, a box cover 11 provided at the top of the separation box 1, a microwave generator 2 provided at the bottom of the separation box 1, and A support frame 12 is provided at the bottom of the separation box 1. A filter 3 is fixedly installed in the separation box 1. The filter 3 is cylindrical. A driving assembly 4 is provided on the separation box 1. Two sets of separation assemblies are provided on the driving assembly 4. 5. A guide component 6 is provided above the separation component 5, and a blowing component 7 is provided below it. The microwave generator 2 is used to heat the asphalt mixture in the separation box 1, and the guide component 6 is used to heat the asphalt mixture on the separation component 5. The asphalt mixture is dispersed. The driving component 4 is used to drive the separation component 5 to rotate and separate the asphalt and aggregate with the cooperation of the filter 3. The air blowing component 7 is used to accelerate the separation speed between the asphalt and the aggregate.
如图1和图2所示,驱动组件4包括固定设置在支撑架12上的电机41、固定连接在电机41输出轴上的第一同步轮42、转动设置在分离箱1内的转轴43以及固定设置在转轴43上的第二同步轮44,第一同步轮42和第二同步轮44之间通过第一同步带45传动连接,转轴43为中空结构,在使用时,将沥青混合料放进分离箱1内,沥青混合料落在筛分板51上,通过微波发生器2将分离箱1内进行加热,使得沥青在加热过程中逐渐由固态变成液态,当温度达到设定的温度后电机41启动带动转轴43转动,从而使得转轴43带动筛分板51转动,在离心力的作用下沥青和骨料分离,沥青穿过过滤网3被甩到分离箱1的内壁上,并且由于沥青自身重力其可以落在出料板8上,从而达到沥青和骨料分离的效果,并且通过筛分板51带动沥青混合料转动,使得沥青混合料受热均匀,分离效果好。As shown in Figures 1 and 2, the driving assembly 4 includes a motor 41 fixedly installed on the support frame 12, a first synchronization wheel 42 fixedly connected to the output shaft of the motor 41, a rotating shaft 43 rotatably installed in the separation box 1 and The second synchronous wheel 44 is fixedly arranged on the rotating shaft 43. The first synchronous wheel 42 and the second synchronous wheel 44 are connected through the first synchronous belt 45. The rotating shaft 43 is a hollow structure. When in use, the asphalt mixture is placed Entering the separation box 1, the asphalt mixture falls on the screening plate 51, and the microwave generator 2 heats the separation box 1, so that the asphalt gradually changes from solid to liquid during the heating process. When the temperature reaches the set temperature The rear motor 41 starts to drive the rotating shaft 43 to rotate, so that the rotating shaft 43 drives the screening plate 51 to rotate, and the asphalt and aggregate are separated under the action of centrifugal force. The asphalt passes through the filter screen 3 and is thrown to the inner wall of the separation box 1, and due to the asphalt It can fall on the discharge plate 8 by its own gravity, thereby achieving the effect of separating asphalt and aggregate, and drives the asphalt mixture to rotate through the screening plate 51, so that the asphalt mixture is heated evenly and the separation effect is good.
如图2所示,分离组件5包括固定设置在转轴43上的筛分板51和开设在筛分板51上的筛分孔52,位于转轴43上方的筛分板51上的筛分孔52孔径大于位于转轴43下方的筛分板51上的筛分孔52孔径,两个筛分板51呈线性阵列分布,通过设置两个孔径大小不同的筛分板51对骨料进行一级筛分和二级筛分,避免在对沥青进行收集时,沥青中仍含有骨料,影响沥青回收利用率。As shown in Figure 2, the separation assembly 5 includes a screening plate 51 fixedly arranged on the rotating shaft 43 and a screening hole 52 opened on the screening plate 51. The screening hole 52 is located on the screening plate 51 above the rotating shaft 43. The aperture is larger than the aperture of the screening holes 52 on the screening plate 51 located below the rotating shaft 43. The two screening plates 51 are distributed in a linear array. The aggregates are screened in the first level by setting two screening plates 51 with different aperture sizes. and secondary screening to avoid that when the asphalt is collected, the asphalt still contains aggregates, which affects the asphalt recycling rate.
如图2所示,导向组件6包括通过支撑杆61固定设置在过滤网3内的分散板62、开设在分散板62中部的落料口63、开设在分散板62底部的吹气孔64、固定设置在分散板62中部的若干个第一空心杆65、固定设置在第一空心杆65端部的第一固定环66以及固定设置在分散板62一侧的导向板67,第一固定环66套设在转轴43上,分散板62顶部为斜面结构,分散板62和导向板67均为中空结构,第一固定环66的内部与转轴43的内部相连通,在使用时,当沥青混合料位于筛分板51上时,气泵9启动将气体输送至转轴43内,使得吹气孔64向沥青混合料吹气,将沥青吹离骨料,沥青穿过筛分板51落至出料板8上,通过设置分散板62使得筛分板51在转动的同时在分散板62的阻挡下,由于离心力的作用沥青混合料会沿着分散板62的底部向筛分板51的外侧移动,同时在第一吹气嘴72的作用下将筛分板51上的沥青混合料向上吹起,使得沥青混合料沿着导向板67平铺在过滤网3的内侧壁上,再通过第二吹气嘴68向沥青混合料吹气将骨料上的沥青吹向分离箱1的内壁,骨料则在第二吹气嘴68的吹动下和导向板67的导向作用下进入骨料出料管16并从骨料出口15排出,此方式使得沥青能够快速的与骨料进行分离,提高了分离的效率,并且在分散板62的作用下可以将沥青混合料平铺在筛分板51上,使得沥青混合料受热更加均匀,沥青和骨料分离效果更好。As shown in Figure 2, the guide assembly 6 includes a dispersion plate 62 fixedly installed in the filter 3 through a support rod 61, a blanking opening 63 opened in the middle of the dispersion plate 62, a blow hole 64 opened in the bottom of the dispersion plate 62, a fixed Several first hollow rods 65 are provided in the middle of the dispersion plate 62, a first fixing ring 66 fixedly disposed at the end of the first hollow rod 65, and a guide plate 67 fixedly disposed on one side of the dispersion plate 62. The first fixing ring 66 It is sleeved on the rotating shaft 43. The top of the dispersing plate 62 has a bevel structure. The dispersing plate 62 and the guide plate 67 are hollow structures. The inside of the first fixed ring 66 is connected with the inside of the rotating shaft 43. When in use, when the asphalt mixture is When it is on the screening plate 51, the air pump 9 starts to transport the gas into the rotating shaft 43, so that the blowing hole 64 blows air into the asphalt mixture, blowing the asphalt away from the aggregate, and the asphalt passes through the screening plate 51 and falls to the discharge plate 8 By arranging the dispersing plate 62, the screening plate 51 is rotated and blocked by the dispersing plate 62. Due to the centrifugal force, the asphalt mixture will move toward the outside of the screening plate 51 along the bottom of the dispersing plate 62. At the same time, Under the action of the first blowing nozzle 72, the asphalt mixture on the screening plate 51 is blown upward, so that the asphalt mixture is spread flatly on the inner wall of the filter screen 3 along the guide plate 67, and then passes through the second blowing nozzle 68 blows air to the asphalt mixture to blow the asphalt on the aggregate to the inner wall of the separation box 1, and the aggregate enters the aggregate discharge pipe 16 under the blowing of the second air blowing nozzle 68 and the guidance of the guide plate 67 And discharged from the aggregate outlet 15, this method enables the asphalt to be quickly separated from the aggregate, improving the separation efficiency, and under the action of the dispersion plate 62, the asphalt mixture can be spread flat on the screening plate 51, so that The asphalt mixture is heated more evenly, and the separation effect between asphalt and aggregate is better.
如图2所示,吹气组件7包括固定设置在过滤网3内侧壁上的固定座71、固定设置在固定座71上的若干个第一吹气嘴72、固定设置在固定座71上的第二空心杆73以及固定设置在第二空心杆73上的第二固定环74,第二固定环74套设在转轴43上,第二固定环74的内部与转轴43的内部相连通,在使用时,当筛分板51带动沥青混合料转动到第一吹气嘴72上方时,第一吹气嘴72向筛分板51上的沥青混合料吹气,完成沥青和骨料的分离。As shown in Figure 2, the air blowing assembly 7 includes a fixed base 71 fixedly provided on the inner wall of the filter 3, a plurality of first air blowing nozzles 72 fixedly provided on the fixed base 71, The second hollow rod 73 and the second fixed ring 74 fixedly arranged on the second hollow rod 73. The second fixed ring 74 is sleeved on the rotating shaft 43. The inside of the second fixed ring 74 is connected with the inside of the rotating shaft 43. During use, when the screening plate 51 drives the asphalt mixture to rotate above the first blowing nozzle 72, the first blowing nozzle 72 blows air to the asphalt mixture on the screening plate 51 to complete the separation of asphalt and aggregate.
如图2所示,分离箱1底部固定设置有出料板8,出料板8在分离箱1内倾斜设置,过滤网3的顶部与分离箱1的内壁顶部固定连接,其底部通过固定杆31与出料板8的顶部固定连接,出料板8向沥青出口13处倾斜,使得沥青更加顺畅的流向沥青出口13处,便于对沥青进行收集。As shown in Figure 2, the bottom of the separation box 1 is fixed with a discharge plate 8. The discharge plate 8 is tilted in the separation box 1. The top of the filter 3 is fixedly connected to the top of the inner wall of the separation box 1, and its bottom is fixed by a fixed rod. 31 is fixedly connected to the top of the discharge plate 8, and the discharge plate 8 is tilted toward the asphalt outlet 13, so that the asphalt flows to the asphalt outlet 13 more smoothly, which facilitates the collection of asphalt.
如图2所示,分离箱1一侧设置有沥青出口13,沥青出口13处设置有过滤板14,沥青出口13与出料板8相对应,通过设置过滤板14将沥青中的细小的骨料进行过滤,使得沥青中不存在其他杂质,提高了沥青的回收利用率。As shown in Figure 2, an asphalt outlet 13 is provided on one side of the separation box 1. A filter plate 14 is provided at the asphalt outlet 13. The asphalt outlet 13 corresponds to the discharge plate 8. The filter plate 14 is provided to remove the fine bones in the asphalt. The material is filtered so that there are no other impurities in the asphalt, which improves the recycling rate of asphalt.
如图2所示,分离箱1的侧壁上开设有两个骨料出口15,骨料出口15与过滤网3的外侧壁之间固定连接有骨料出料管16,骨料出料管16与导向板67相对应,两个骨料出口15呈线性阵列分布,骨料在导向板67的导向作用下进入骨料出料管16内并从骨料出口15排出完成骨料的收集。As shown in Figure 2, two aggregate outlets 15 are provided on the side wall of the separation box 1, and an aggregate discharge pipe 16 is fixedly connected between the aggregate outlet 15 and the outer wall of the filter 3. The aggregate discharge pipe 16 corresponds to the guide plate 67, and the two aggregate outlets 15 are distributed in a linear array. The aggregate enters the aggregate discharge pipe 16 under the guidance of the guide plate 67 and is discharged from the aggregate outlet 15 to complete the collection of aggregates.
如图1所示,支撑架12上固定设置有固定套17,固定套17套设在转轴43上,支撑架12上固定设置有气泵9,气泵9的输出端与固定套17之间固定连接有气管91,固定套17的内部与转轴43的内部相连通,在使用时,通过开启气泵9将气体经气管91和固定套17输送至转轴43内,从而气体通过转轴43进入导向组件6和吹气组件7内。As shown in Figure 1, the support frame 12 is fixed with a fixed sleeve 17. The fixed sleeve 17 is set on the rotating shaft 43. The support frame 12 is fixed with an air pump 9. The output end of the air pump 9 is fixedly connected to the fixed sleeve 17. There is an air pipe 91, and the inside of the fixed sleeve 17 is connected with the inside of the rotating shaft 43. When in use, the air pump 9 is turned on to transport the gas to the rotating shaft 43 through the air pipe 91 and the fixed sleeve 17, so that the gas enters the guide assembly 6 and the rotating shaft 43 through the rotating shaft 43. In the air blowing assembly 7.
实施例二Embodiment 2
如图2所示,其中与实施例一中相同或相应的部件采用与实施例一相应的附图标记,为简便起见,下文仅描述与实施例一的区别点;该实施例二与实施例一的不同之处在于:导向板67上固定设置有若干个第二吹气嘴68,通过设置第二吹气嘴68向导向板67处的骨料进行吹气,将骨料上的沥青彻底与骨料分离,分离效果更好,提高回收利用率。As shown in FIG. 2 , the same or corresponding components as those in Embodiment 1 bear the corresponding reference numbers as in Embodiment 1. For the sake of simplicity, only the differences from Embodiment 1 will be described below; Embodiment 2 is different from Embodiment 1. The difference is that several second blowing nozzles 68 are fixedly provided on the guide plate 67, and the second blowing nozzles 68 are provided to blow air to the aggregate at the guide plate 67 to completely remove the asphalt on the aggregate. Separated from aggregate, the separation effect is better and the recycling rate is improved.
工作过程work process
首先,将沥青混合料放进分离箱1内,沥青混合料落在筛分板51上,通过微波发生器2将分离箱1内进行加热,使得沥青在加热过程中逐渐由固态变成液态,当温度达到设定的温度后电机41启动带动转轴43转动,从而使得转轴43带动筛分板51转动,在离心力的作用下沥青和骨料进行初步分离,沥青穿过过滤网3被甩到分离箱1的内壁上,由于沥青自身重力其可以落在出料板8上,同时气泵9启动将气体输送至转轴43内,从而使得分散板62上的吹气孔64向筛分板51上的沥青混合料吹气,将沥青吹离骨料,沥青穿过筛分板51落至出料板8上,通过设置分散板62使得筛分板51在转动的同时在分散板62的阻挡下,由于离心力的作用沥青混合料会沿着分散板62的底部向筛分板51的外侧移动,当筛分板51带动沥青混合料转动至第一吹气嘴72上方时,第一吹气嘴72向筛分板51上的沥青混合料向上吹气,使得沥青混合料沿着导向板67平铺在过滤网3的内侧壁上,再通过第二吹气嘴68向沥青混合料吹气将骨料上的沥青吹向分离箱1的内壁,骨料则在第二吹气嘴68的吹动下和导向板67的导向作用下进入骨料出料管16并从骨料出口15排出,最终分别完成沥青和骨料的收集,此方式使得沥青能够快速的与骨料进行分离,提高了分离的效率。First, the asphalt mixture is put into the separation box 1, and the asphalt mixture falls on the screening plate 51. The microwave generator 2 is used to heat the separation box 1, so that the asphalt gradually changes from solid to liquid during the heating process. When the temperature reaches the set temperature, the motor 41 starts to drive the rotating shaft 43 to rotate, so that the rotating shaft 43 drives the screening plate 51 to rotate. Under the action of centrifugal force, the asphalt and aggregate are initially separated, and the asphalt passes through the filter 3 and is thrown to the separation. On the inner wall of the box 1, the asphalt can fall on the discharge plate 8 due to its own gravity. At the same time, the air pump 9 is started to transport the gas into the rotating shaft 43, so that the blowing hole 64 on the dispersion plate 62 blows the asphalt on the screening plate 51 The mixture is blown, and the asphalt is blown away from the aggregate. The asphalt passes through the screening plate 51 and falls onto the discharge plate 8. By setting the dispersing plate 62, the screening plate 51 is blocked by the dispersing plate 62 while rotating. Under the action of centrifugal force, the asphalt mixture will move toward the outside of the screening plate 51 along the bottom of the dispersion plate 62. When the screening plate 51 drives the asphalt mixture to rotate above the first blowing nozzle 72, the first blowing nozzle 72 will move toward the outside of the screening plate 51. The asphalt mixture on the screening plate 51 is blown upward, so that the asphalt mixture is laid flat on the inner wall of the filter screen 3 along the guide plate 67, and then the asphalt mixture is blown through the second blowing nozzle 68 to remove the aggregate. The asphalt on the surface is blown to the inner wall of the separation box 1, and the aggregate enters the aggregate discharge pipe 16 under the blowing of the second blowing nozzle 68 and the guiding effect of the guide plate 67 and is discharged from the aggregate outlet 15, and finally respectively Complete the collection of asphalt and aggregate. This method enables the asphalt to be quickly separated from the aggregate, improving the separation efficiency.
在本发明的描述中,需要理解的是,术语“前后”、“左右”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的设备或部件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对发明的限制。In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "front and back", "left and right", etc. are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description. It is not intended to indicate or imply that the equipment or components referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be construed as a limitation on the invention.
当然在本技术方案中,本领域的技术人员应当理解的是,术语“一”应理解为“至少一个”或“一个或多个”,即在一个实施例中,一个元件的数量可以为一个,而在另外的实施例中,该元件的数量可以为多个,术语“一”不能理解为对数量的限制。Of course, in this technical solution, those skilled in the art should understand that the term "a" should be understood as "at least one" or "one or more", that is, in one embodiment, the number of an element may be one , and in other embodiments, the number of the elements may be multiple, and the term "one" cannot be understood as a limitation on the number.
以上结合附图所述的仅是本发明的优选实施方式,但本发明并不限于上述实施方式,应当指出,对于本领域的技术人员来说,在不脱离本发明结构的前提下,还可作出各种变形和改进,这些也应该视为本发明的保护范围,都不会影响本发明实施的效果和实用性。The above descriptions in conjunction with the accompanying drawings are only preferred embodiments of the present invention, but the present invention is not limited to the above-mentioned embodiments. It should be pointed out that for those skilled in the art, without departing from the structure of the present invention, other modifications can be made. Various modifications and improvements may be made, which should also be regarded as the protection scope of the present invention, and will not affect the effect and practicality of the implementation of the present invention.
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| CN212069520U (en) * | 2020-04-16 | 2020-12-04 | 重庆义伦公路建设有限公司 | Waste recovery winnowing device for highway construction |
| CN112275774A (en) * | 2020-10-10 | 2021-01-29 | 山东大学 | A kind of asphalt milling material stirring stripping screening device and working method |
| CN115217014A (en) * | 2022-07-04 | 2022-10-21 | 江西省交通设计研究院有限责任公司 | Road paving waste asphalt separation and recovery device |
| CN116590991A (en) * | 2023-04-20 | 2023-08-15 | 中化学交通建设集团第二工程有限公司 | Microwave heating device for reclaimed asphalt mixture |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN120268773A (en) * | 2025-06-10 | 2025-07-08 | 鄂尔多斯市路泰新材料科技发展有限公司 | Primary separation process and equipment for asphalt pavement reclaimed materials |
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