CN112246601B - Environmental dust removal integrated equipment - Google Patents
Environmental dust removal integrated equipment Download PDFInfo
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- CN112246601B CN112246601B CN202010804768.XA CN202010804768A CN112246601B CN 112246601 B CN112246601 B CN 112246601B CN 202010804768 A CN202010804768 A CN 202010804768A CN 112246601 B CN112246601 B CN 112246601B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/28—Moving screens not otherwise provided for, e.g. swinging, reciprocating, rocking, tilting or wobbling screens
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/46—Constructional details of screens in general; Cleaning or heating of screens
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B15/00—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area
- B08B15/007—Fume suction nozzles arranged on a closed or semi-closed surface, e.g. on a circular, ring-shaped or rectangular surface adjacent the area where fumes are produced
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B32/00—Carbon; Compounds thereof
- C01B32/05—Preparation or purification of carbon not covered by groups C01B32/15, C01B32/20, C01B32/25, C01B32/30
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/10—Process efficiency
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Abstract
本发明提出一种环保除尘式一体化设备,包括依次串联连接的上料部、凉料部、筛分部、第一收集部、第二收集部、水吸收部、气体吸附部,上料部包括储料斗、皮带机、溜槽,凉料部包括滚筒、驱动齿圈、驱动电机、抱箍、转动座,所述抄料板为弧形板,振动筛包括振动床、振动电机、筛板、第一出料口、第二出料口,第一收集部包括第一收集罩和第一收集管道,第二收集部包括第二收集罩、第二收集管道,本发明将上料部、凉料部、筛分部、收集部集成一体,实现自动上料、自动凉料、自动筛分、主动分别吸收沥青烟气和粉尘串联协作,各工序之间自动配合,无需人工操作,替代人工上料、筛分、卸料,以及人工晾晒的操作,大大节约了劳动成本。
The present invention proposes an environment-friendly and dust-removing integrated equipment, which includes a feeding part, a cold material part, a screening part, a first collecting part, a second collecting part, a water absorbing part, a gas absorbing part, and a feeding part connected in series. It includes a storage hopper, a belt conveyor, and a chute. The cooling material section includes a drum, a driving ring gear, a driving motor, a hoop, and a rotating seat. The first discharge port, the second discharge port, the first collecting part includes the first collecting cover and the first collecting pipe, the second collecting part includes the second collecting cover and the second collecting pipe, the present invention combines the feeding part, cooling The material department, screening department, and collection department are integrated to realize automatic feeding, automatic cooling, automatic screening, active absorption of asphalt fume and dust respectively in series and cooperation, automatic cooperation between each process, without manual operation, instead of manual loading Material, screening, unloading, and manual drying operations greatly save labor costs.
Description
技术领域technical field
本发明涉及炭素制品制备技术领域,尤其涉及一种环保除尘式一体化设备。The invention relates to the technical field of carbon product preparation, in particular to an environment-friendly and dust-removing integrated equipment.
背景技术Background technique
炭素制品生产过程中,混捏后的物料需要冷却降温,即凉料,通常采用两种方式,一种是摊开铺洒在平台或地面上,自然降温,这种方式降温速度慢,操作方式落后,占用场地面积大,另一种方式是喷淋水冷却,这会使糊料中水分含量增加,使后续成型时炭块或碳制品的强度或水分含量超标,甚至需要单独的手续去除水分。In the production process of carbon products, the kneaded material needs to be cooled, that is, the cold material, usually in two ways, one is to spread and spread on the platform or the ground, and naturally cool down, this method has a slow cooling speed and a backward operation method , Occupying a large area of the site, another way is to spray water to cool, which will increase the moisture content in the paste, so that the strength or moisture content of the carbon block or carbon product will exceed the standard during subsequent molding, and even require separate procedures to remove the moisture.
专利号为CN201020594564.X和CN202010012362.8的专利中,也是适用于炭素物料的凉料冷却,然而这些设备中采用单体凉料的设备,且采用搅拌凉料原理,即外筒固定不转动,在内部设置搅拌刀齿,由搅拌刀齿搅动物料翻腾凉料,这就存在内部有刀齿接触不到的死角,物料凉料不均匀,且内部容易沉积死角,需要定时清理,且上料、出料采用停机操作,间断式作业,劳动效率较低。Patent Nos. CN201020594564.X and CN202010012362.8 are also suitable for cold material cooling of carbon materials. However, these equipment use single cooling material equipment and adopt the principle of stirring cold material, that is, the outer cylinder is fixed and does not rotate. Stirring blades are installed inside, and the material is stirred by the stirring blades to stir the cold material. There are dead angles inside that the blades cannot touch. The discharge adopts shutdown operation, intermittent operation, and low labor efficiency.
由于混捏后的物料中含有粘性的沥青,粘度较高,容易结块抱团,原有的滚筒翻腾物料时,存在物料结块抱团的问题,使得筛分后物料大粒径较多,被筛分分离出去,小粒径较少,物料利用率较低。且在凉料翻腾过程中,物料中的沥青挥发,形成沥青烟气,容易污染环境。Because the kneaded material contains viscous asphalt, the viscosity is high, and it is easy to agglomerate. When the original drum rolls the material, there is a problem of material agglomeration, which makes the material after sieving have more large particle sizes and is screened. After separation, the small particle size is less, and the material utilization rate is low. Moreover, during the tumbling process of the cold material, the asphalt in the material volatilizes to form asphalt smoke, which is easy to pollute the environment.
发明内容Contents of the invention
有必要提出一种环保除尘式一体化设备。It is necessary to propose an environmental protection dust removal type integrated equipment.
一种环保除尘式一体化设备,包括依次串联连接的上料部、凉料部、筛分部、第一收集部、第二收集部、水吸收部、气体吸附部,所述上料部包括储料斗、皮带机、溜槽,所述储料斗为锥形斗,其顶部敞口,底部位于皮带机上方,且开设下料口,所述皮带机向凉料部传动,皮带机的端部与溜槽的一端搭接,溜槽的另一端延伸至凉料部内部,以将物料送入凉料部,所述凉料部包括滚筒、驱动齿圈、驱动电机、抱箍、转动座,所述滚筒设置于溜槽与筛分部之间,滚筒为中空筒体,还在滚筒内部设置若干抄料板,所述抄料板为弧形板,同一个抄料板的两端不在滚筒的同一个直径内,若干抄料板沿着滚筒的内壁均布,所述抄料板具有尖锐端部,还在滚筒内部设置若干抄料板,所述抄料板为弧形板,同一个抄料板的两端不在滚筒的同一个直径内,若干抄料板沿着滚筒的内壁均布,所述抄料板具有尖锐端部,驱动齿圈环设固定于滚筒的外壁上,驱动电机固定于外部机架上,驱动电机的驱动端与驱动齿圈啮合连接,以带动滚筒转动,两个所述抱箍环设于滚筒外壁上,转动座固定于外部机架上,转动座包括转动轮,转动轮相对于外部机架转动,抱箍与转动轮滚动接触,所述筛分部包括振动筛,振动筛位于滚筒的下方,振动筛包括振动床、振动电机、筛板、第一出料口、第二出料口,振动床为一刚性框架,振动电机设置于振动床的外壁上,筛板设置于振动床的内部,且设置于滚筒的出口端的下方,第一出料口与筛板的筛上面连接,以使大粒径物料沿着第一出料口排出,第二出料口与筛板的筛下面连接,以使小粒径物料沿着第二出料口排出,第一收集部包括第一收集罩和第一收集管道,第一收集罩覆盖罩设于上料部和滚筒的上料开口端,第一收集管道的一端连接第一收集罩,另一端连接气体吸附部,第二收集部包括第二收集罩、第二收集管道,第二收集罩覆盖罩设于筛分部和滚筒的出料开口端,第二收集管道的一端连接第二收集罩,另一端连接水吸收部,所述水吸收部为水罐,气体吸附部内部设置气体吸附介质。An environment-friendly and dust-removing integrated equipment, comprising a feeding part, a cooling material part, a screening part, a first collecting part, a second collecting part, a water absorbing part, and a gas absorbing part connected in series in sequence, and the feeding part includes Storage hopper, belt conveyor, chute, the storage hopper is a conical bucket, its top is open, the bottom is located above the belt conveyor, and a discharge port is set, the belt conveyor is driven to the cold material part, the end of the belt conveyor is connected to the One end of the chute is overlapped, and the other end of the chute extends to the inside of the cooling material part to send the material into the cooling material part. The cooling material part includes a drum, a driving ring gear, a driving motor, a hoop, and a rotating seat. The drum It is installed between the chute and the screening part, the drum is a hollow cylinder, and several copying boards are arranged inside the drum, and the copying boards are arc-shaped boards, and the two ends of the same copying board are not on the same diameter of the drum Inside, a number of copying boards are evenly distributed along the inner wall of the drum. The copying boards have sharp ends, and a number of copying boards are also arranged inside the drum. The copying boards are arc-shaped boards. The two ends are not in the same diameter of the drum, and a number of copying boards are evenly distributed along the inner wall of the drum. The copying boards have sharp ends, the driving gear ring is fixed on the outer wall of the drum, and the driving motor is fixed on the external machine. On the frame, the driving end of the driving motor is meshed with the driving ring gear to drive the drum to rotate. The two hoop rings are arranged on the outer wall of the drum, and the rotating seat is fixed on the outer frame. The rotating seat includes a rotating wheel, and the rotating wheel Relative to the rotation of the external frame, the hoop is in rolling contact with the rotating wheel. The screening part includes a vibrating screen, which is located under the drum. The vibrating screen includes a vibrating bed, a vibrating motor, a sieve plate, a first outlet, a Two outlets, the vibrating bed is a rigid frame, the vibrating motor is set on the outer wall of the vibrating bed, the sieve plate is set inside the vibrating bed, and is set under the outlet end of the drum, the sieve between the first material outlet and the sieve plate The upper part is connected so that the large particle size material is discharged along the first discharge port, the second discharge port is connected with the bottom of the sieve plate so that the small particle size material is discharged along the second discharge port, the first collection part It includes a first collection cover and a first collection pipe. The first collection cover cover is arranged on the feeding part and the feeding opening end of the drum. One end of the first collection pipe is connected to the first collection cover, and the other end is connected to the gas adsorption part. The second collection part includes a second collection cover and a second collection pipe. The second collection cover cover is arranged on the discharge opening end of the screening part and the drum. One end of the second collection pipe is connected to the second collection cover, and the other end is connected to the water absorber. part, the water absorbing part is a water tank, and a gas adsorbing medium is arranged inside the gas absorbing part.
优选的,所述相邻抄料板之间的距离是不等的,相邻抄料板之间的距离从靠近上料部的一端向靠近筛分部的一端逐渐变宽。Preferably, the distances between adjacent copying boards are unequal, and the distance between adjacent copying boards gradually becomes wider from the end close to the feeding part to the end close to the screening part.
优选的,所述若干抄料板的高度不等的,抄料板的高度从靠近上料部的一端向靠近筛分部的一端逐渐变短。Preferably, the heights of the several copying boards are different, and the height of the copying boards gradually becomes shorter from the end close to the feeding part to the end close to the screening part.
优选的,所述筛分部还包括缓冲座,所述缓冲座包括连接杆、拉杆、支座、缓冲弹簧、卡套,所述连接杆的上端与外部机架固定连接,下端连接拉杆的上端,拉杆的下端与支座连接,所述支座固定于振动床的侧壁上,卡套和缓冲弹簧位于支座的下方,且缓冲弹簧的上端与支座固定连接,下端安装在卡套内部,缓冲弹簧的下端穿过缓冲弹簧及支座,且与支座连接。Preferably, the screening part further includes a buffer seat, the buffer seat includes a connecting rod, a pull rod, a support, a buffer spring, and a ferrule, the upper end of the connecting rod is fixedly connected to the external frame, and the lower end is connected to the upper end of the pull rod , the lower end of the pull rod is connected to the support, the support is fixed on the side wall of the vibrating bed, the ferrule and the buffer spring are located below the support, and the upper end of the buffer spring is fixedly connected to the support, and the lower end is installed inside the ferrule , the lower end of the buffer spring passes through the buffer spring and the support, and is connected with the support.
优选的,所述滚筒倾斜设置,倾斜方向为从靠近溜槽一端向靠近筛分部一端向下倾斜,实现物料自动向筛分部移动。Preferably, the drum is arranged inclined, and the direction of inclination is downward from the end close to the chute to the end close to the screening part, so as to realize the automatic movement of materials to the screening part.
优选的,还在第一收集管道外壁上设置保温层。Preferably, an insulation layer is also provided on the outer wall of the first collection pipe.
优选的,所述环保除尘式一体化设备还包括循环回收部,循环回收部包括回收管道、提升机,所述回收管道的一端与振动筛的第一出料口连接,另一端连接提升机的入口,提升机的出口位于储料斗的上方,回收管道为倾斜设置,回收管道与振动筛连接的一端的高度高于与提升机连接的一端的高度。Preferably, the environment-friendly and dust-removing integrated equipment also includes a recycling section, the recycling section includes a recycling pipeline and a hoist, one end of the recycling pipeline is connected to the first outlet of the vibrating screen, and the other end is connected to the outlet of the hoist. The inlet and the outlet of the hoist are located above the storage hopper, and the recovery pipeline is inclined, and the height of the end of the recovery pipeline connected to the vibrating screen is higher than that of the end connected to the hoist.
优选的,所述循环管道包括直线段和柔性段,所述柔性段的一端与提升机的入口连接,另一端与直线段的一端连接,直线段的另一端与振动筛连接。Preferably, the circulation pipeline includes a straight section and a flexible section, one end of the flexible section is connected to the inlet of the elevator, the other end is connected to one end of the straight section, and the other end of the straight section is connected to the vibrating screen.
本发明中,将上料部、凉料部、筛分部、收集部集成一体,实现自动上料、自动凉料、自动筛分、主动分别吸收沥青烟气和粉尘串联协作,各工序之间自动配合,无需人工操作,替代人工上料、筛分、卸料,以及人工晾晒的操作,大大节约了劳动成本。In the present invention, the material feeding part, the cooling material part, the screening part and the collecting part are integrated to realize automatic feeding, automatic cooling material, automatic screening, active absorption of asphalt fume and dust respectively in series, cooperation between each process Automatic matching, no need for manual operation, replacing manual loading, screening, unloading, and manual drying operations, greatly saving labor costs.
附图说明Description of drawings
图1、2为本设备的结构示意图。Figures 1 and 2 are schematic diagrams of the structure of the device.
图3、4为本设备的部分结构示意图。Figures 3 and 4 are partial structural diagrams of the device.
图5为本设备中筛分部的结构示意图。Fig. 5 is a schematic diagram of the structure of the screening part of the equipment.
图6为图3中A处的局部放大图,显示转动座的结构示意图。FIG. 6 is a partially enlarged view of A in FIG. 3 , showing a schematic structural view of the rotating seat.
图7为滚筒沿着轴向的剖视图,以显示内部抄料板的结构。图中R标记表示滚筒的直径。Fig. 7 is a cross-sectional view of the drum along the axial direction to show the structure of the inner copy board. The mark R in the figure represents the diameter of the drum.
图中:储料斗11、皮带机12、溜槽13、滚筒21、抄料板211、驱动齿圈22、驱动电机23、抱箍24、转动座25、转动轮251、振动床31、振动电机32、筛板33、第一出料口34、第二出料口35、缓冲座36、连接杆361、拉杆362、支座363、缓冲弹簧364、卡套365、第一收集罩41、第一收集管道42、第二收集罩51、第二收集管道52、水吸收部61、气体吸附部71、美塔斯布袋除尘器72、回收管道81、直线段811、柔性段812、提升机82。In the figure:
具体实施方式Detailed ways
为了更清楚地说明本发明实施例的技术方案,下面将对实施例中所需要使用的附图作简单的介绍,显而易见地,下面描述中的附图是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following will briefly introduce the accompanying drawings that need to be used in the embodiments. Obviously, the accompanying drawings in the following description are some embodiments of the present invention. Ordinary technicians can also obtain other drawings based on these drawings on the premise of not paying creative work.
参见图1-7,本发明实施例提供了一种环保除尘式一体化设备,包括依次串联连接的上料部、凉料部、筛分部、第一收集部、第二收集部、水吸收部61、气体吸附部71,所述上料部包括储料斗11、皮带机12、溜槽13,所述储料斗11为锥形斗,其顶部敞口,底部位于皮带机12上方,且开设下料口,所述皮带机12向凉料部传动,皮带机12的端部与溜槽13的一端搭接,溜槽13的另一端延伸至凉料部内部,以将物料送入凉料部,所述凉料部包括滚筒21、驱动齿圈22、驱动电机23、抱箍24、转动座25,所述滚筒21设置于溜槽13与筛分部之间,滚筒21为中空筒体,还在滚筒21内部设置若干抄料板211,所述抄料板211为弧形板,同一个抄料板211的两端不在滚筒21的同一个直径内,若干抄料板211沿着滚筒21的内壁均布,所述抄料板211具有尖锐端部,还在滚筒21内部设置若干抄料板211,所述抄料板211为弧形板,同一个抄料板211的两端不在滚筒21的同一个直径内,若干抄料板211沿着滚筒21的内壁均布,所述抄料板211具有尖锐端部,驱动齿圈22环设固定于滚筒21的外壁上,驱动电机23固定于外部机架上,驱动电机23的驱动端与驱动齿圈22啮合连接,以带动滚筒21转动,两个所述抱箍24环设于滚筒21外壁上,转动座25固定于外部机架上,转动座25包括转动轮251,转动轮251相对于外部机架转动,抱箍24与转动轮251滚动接触,所述筛分部包括振动筛,振动筛位于滚筒21的下方,振动筛包括振动床31、振动电机32、筛板33、第一出料口34、第二出料口35,振动床31为一刚性框架,振动电机32设置于振动床31的外壁上,筛板33设置于振动床31的内部,且设置于滚筒21的出口端的下方,第一出料口34与筛板33的筛上面连接,以使大粒径物料沿着第一出料口34排出,第二出料口35与筛板33的筛下面连接,以使小粒径物料沿着第二出料口35排出,第一收集部包括第一收集罩41和第一收集管道42,第一收集罩41覆盖罩设于上料部和滚筒21的上料开口端,第一收集管道42的一端连接第一收集罩41,另一端连接气体吸附部71,第二收集部包括第二收集罩51、第二收集管道52,第二收集罩51覆盖罩设于筛分部和滚筒21的出料开口端,第二收集管道52的一端连接第二收集罩51,另一端连接水吸收部61,所述水吸收部61为水罐,气体吸附部71内部设置气体吸附介质。Referring to Figures 1-7, an embodiment of the present invention provides an environmentally friendly and dust-removing integrated equipment, including a feeding part, a cooling material part, a screening part, a first collecting part, a second collecting part, and a water absorbing part connected in series. Part 61, gas adsorption part 71, the feeding part includes a
本方案中,将上料部、凉料部、筛分部集成一体,实现自动上料、自动凉料、自动筛分串联协作,各工序之间自动配合,无需人工操作,替代人工上料、筛分、卸料,以及人工晾晒的操作,大大节约了劳动成本。In this scheme, the feeding part, cooling material part and screening part are integrated to realize automatic feeding, automatic cooling material and automatic screening in series cooperation, automatic cooperation between each process, without manual operation, instead of manual feeding, Screening, unloading, and manual drying operations greatly save labor costs.
本方案采用皮带机12自动上料,皮带机12速度可控,实现上料速度的可调节可控制,滚筒21长度较长,内部具有较长的行程路径,且滚筒21由驱动电机23带动转动,带动物料在滚筒21内部翻腾,实现凉料,该滚筒21采用自身转动方式,使得物料在滚筒21内部随着滚筒21翻转,物料翻腾量大,翻腾面积大,物料随着滚筒21全部翻转,无死角,无沉积,使得物料凉料均匀一致;振动筛将大粒径和小粒径直接分离,得到粒径较小的筛下物,为下一步成型工序供料。This scheme adopts
抄料板211的设置可以实现对物料的打散作用,物料混捏后粘度较高,容易结块,尤其在滚筒21内部,被滚筒21带动做抛洒运动时,从高处向下摔落时,很容易结块抱团,抄料板211的设置使得物料在接触抄料板211时,被切割打散。The setting of the copying
当然附图只是示意图,为了清楚显示抄料板211的结构形状,实际设备结构中,滚筒21的长度约10-15米,抄料板211的个数上百个,相邻抄料板211之间的距离为10cm-50cm,所有物料都可以和抄料板211接触被打散,打散效果好。Certainly accompanying drawing is only a schematic diagram, in order to clearly show the structural shape of copying
本方案,为设备中可能泄露沥青烟气的地方均设置了收集罩,并通过管道集中收集处理,考虑到滚筒21长度较长,随着物料的凉料,前端刚进入滚筒21的沥青含量高,挥发量大,通过第一收集管道42收集直接打入气体吸附部71,而此时物料湿度高,粉尘含量几乎没有,无需收集粉尘,所以为其只设置第一收集管道42和气体吸附部71;而凉料完毕后,物料温度降低,沥青凝固,无沥青烟气挥发,而随着物料湿度下降,干燥程度在增加,易于产生粉尘,此时为其设置第二收集管道52和水吸收部61,收集粉尘。如此结合物料状态在滚筒21内的逐渐变化,根据滚筒21前端和后端产生的成分不同,在不同位置设置适合的吸收装置,不仅提高吸收效率,而且简化设备结构,设备投资成本也较小。In this plan, collection hoods are set up in the places where asphalt fumes may leak in the equipment, and the asphalt fumes are collected and processed through pipelines. Considering that the length of the
进一步,所述相邻抄料板211之间的距离是不等的,相邻抄料板211之间的距离从靠近上料部的一端向靠近筛分部的一端逐渐变宽。Further, the distances between the adjacent copying
进一步,所述若干抄料板211的高度不等的,抄料板211的高度从靠近上料部的一端向靠近筛分部的一端逐渐变短。Further, the heights of the several copying
由于待凉料、打散的物料是混捏后的物料,含有沥青,物料温度较高,沥青粘度很高,很容易抱团结块,物料首先从上料部进入滚筒21,此时物料沥青含量高,粘性高,很容易结块,所以需要更密、更多的抄料板211来切割物料,保证打散的效果,随着物料从靠近上料部到靠近筛分部的移动,物料温度被降低,被凉凉,沥青被冷却,凝固性变强,粘度降低,结块程度显著降低,所以只需要较少的抄料板211来切割打散。同时,为了使靠近上料部的物料被打散更彻底,靠近上料部的抄料板211的高度较高,另一端较低,增大抄料板211与物料接触的面积,打散效果更好。Because the materials to be cooled and dispersed are kneaded materials containing asphalt, the temperature of the materials is relatively high, the viscosity of the asphalt is very high, and it is easy to clump and agglomerate. The materials first enter the
进一步,所述筛分部还包括缓冲座36,所述缓冲座36包括连接杆361、拉杆362、支座363、缓冲弹簧364、卡套365,所述连接杆361的上端与外部机架固定连接,下端连接拉杆362的上端,拉杆362的下端与支座363连接,所述支座363固定于振动床31的侧壁上,卡套365和缓冲弹簧364位于支座363的下方,且缓冲弹簧364的上端与支座363固定连接,下端安装在卡套365内部,缓冲弹簧364的下端穿过缓冲弹簧364及支座363,且与支座363连接。缓冲座36将振动床31悬挂于外部机架上,通过缓冲弹簧364和支座363使振动床31和外部机架之间柔性连接,避免振动床31的机械损坏。Further, the screening part also includes a buffer seat 36, the buffer seat 36 includes a connecting
进一步,所述滚筒21倾斜设置,倾斜方向为从靠近溜槽13一端向靠近筛分部一端向下倾斜,实现物料自动向筛分部移动。Further, the
进一步,还在第一收集管道42外壁上设置保温层。Further, an insulating layer is also provided on the outer wall of the first collection pipe 42 .
由于沥青烟气在受冷后,迅速凝结,形成粘稠状,很容易粘接到管道内壁上,所以在第一收集管道42外壁上设置保温层,保温层可以为夹套层,内部通入温度较高的导热油或热蒸汽,来保持第一收集管道42内温度较高,保持沥青烟气在流出第一收集管道42之前处于气体状态,避免凝结粘接管道,进而封堵管道。而第二收集管道52则无需设置保温层,由于此处沥青烟气含量比第一收集管道42中的含量1/10还要少,且混合有较多的粉尘,粉尘的气体状态不受温度的影响,所以烟气不会粘接在管道上,且进入水吸收罐内,被水冷却,迅速凝结,沉降在水管底部,被收集。所以本方案将第一收集管道42和第二收集管道52分别设置,并为第一收集管道42设置保温层。Since the bitumen flue gas condenses rapidly after being cooled to form a viscous shape, which is easily bonded to the inner wall of the pipeline, so an insulation layer is provided on the outer wall of the first collection pipeline 42. The insulation layer can be a jacket layer, and the inside is connected Higher temperature heat transfer oil or hot steam to keep the temperature in the first collection pipe 42 higher, keep the asphalt fume in a gas state before flowing out of the first collection pipe 42, avoid condensation and bonding pipes, and then block the pipes. And the second collecting pipeline 52 needn't be provided with insulation layer, because the bitumen fume content is also less than the content 1/10 in the first collecting pipeline 42 here, and is mixed with more dust, the gaseous state of dust is not affected by temperature. Therefore, the flue gas does not stick to the pipe, and enters the water absorption tank, is cooled by water, condenses rapidly, settles at the bottom of the water pipe, and is collected. Therefore, in this solution, the first collection pipe 42 and the second collection pipe 52 are provided separately, and an insulating layer is provided for the first collection pipe 42 .
气体吸附部包括活性炭吸附室和/或除尘器。其中除尘器选用美塔斯布袋除尘器72。该除尘器可以专用于吸附沥青烟气。通过本设备可以将沥青烟气全部吸收并收集,做到沥青烟气无任何排放、无任何泄漏,并且,物料中还可能含有VOC,采用本方案可以对本设备所有泄漏点可能的VOC泄漏全封闭式覆盖,无泄漏或排放机会,完全符合环保要求。The gas adsorption unit includes an activated carbon adsorption chamber and/or a dust collector. Among them, Metas bag filter 72 is selected as the dust collector. The dust collector can be specially used to absorb asphalt fume. This equipment can absorb and collect all the asphalt fume, so that there is no discharge or leakage of asphalt fume, and the material may contain VOC. This scheme can completely seal the possible VOC leakage at all leakage points of the equipment. Type coverage, no leakage or emission opportunities, fully comply with environmental requirements.
进一步,所述环保除尘式一体化设备还包括循环回收部,循环回收部包括回收管道81、提升机82,所述回收管道81的一端与振动筛的第一出料口34连接,另一端连接提升机82的入口,提升机82的出口位于储料斗11的上方,回收管道81为倾斜设置,回收管道81与振动筛连接的一端的高度高于与提升机82连接的一端的高度。Further, the environment-friendly and dust-removing integrated equipment also includes a recycling section, the recycling section includes a recycling pipeline 81 and a hoist 82, one end of the recycling pipeline 81 is connected to the
筛分后的物料被分为沿着第一出料口34排出的大颗粒物料和沿着第一出料口34排出的小颗粒物料,小颗粒物料被送入成型工序压制成型,大颗粒物料被排出另作他用,而本方案中通过回收管道81将大颗粒物料打回至储料斗11,二次利用。且倾斜设置的循环管道利于大颗粒物料由高向低流动,加之其一端与振动筛直接连接,振动筛的振动可以带动循环管道也随着振动,利于物料向低处的流动。本方案实现了不停机、连续回收、循环利用大颗粒物料,采用封闭式输送部,无粉尘外漏,使得大颗粒物料无需单独收集、单独转运,单独处置,而是经过本设备二次循环利用,二次打散、甚至多次打散形成小颗粒物料,沿着第二出料口35排出,被应用到成型工序中,提高物料的使用效率,使得大颗粒物料被100%二次利用,使得混捏后物料100%被应用到成型工序。The screened materials are divided into large particle materials discharged along the
进一步,所述循环管道包括直线段811和柔性段812,所述柔性段812的一端与提升机82的入口连接,另一端与直线段811的一端连接,直线段811的另一端与振动筛连接。柔性段812的设置避免了循环管道与提升机82的刚性连接,避免损坏,同时,与振动筛刚性连接的直线段811,能够充分传递振动筛的振幅至循环管道,带循环管道振动,利于物料流动。Further, the circulation pipeline includes a straight section 811 and a flexible section 812, one end of the flexible section 812 is connected to the entrance of the hoist 82, the other end is connected to one end of the straight section 811, and the other end of the straight section 811 is connected to the vibrating screen . The setting of the flexible section 812 avoids the rigid connection between the circulation pipeline and the elevator 82, and avoids damage. At the same time, the straight section 811 rigidly connected with the vibrating screen can fully transmit the vibration amplitude of the vibrating screen to the circulation pipeline, and the vibration of the circulation pipeline is beneficial to the material flow.
本发明实施例装置中的模块或单元可以根据实际需要进行合并、划分和删减。The modules or units in the device of the embodiment of the present invention can be combined, divided and deleted according to actual needs.
以上所揭露的仅为本专利文件较佳实施例而已,当然不能以此来限定本发明之权利范围,而且在不背离本发明的精神或 基本特征的情况下,能够以其他的具体形式实现本发明。本领域普通技术人员可以理解实现上述实施例的全部或部分流程,并依本发明权利要求所作的等同变化,仍属于发明所涵盖的范围。因此,无论从哪一点来看,均应将 实施例看作是示范性的,而且是非限制性的,本发明的范围由所附权利要求而不是上述说 明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明 内。不应将权利要求中的任何标记视为限制所涉及的权利要求。What is disclosed above is only a preferred embodiment of this patent document, and of course it cannot be used to limit the scope of rights of the present invention, and the present invention can be realized in other specific forms without departing from the spirit or basic characteristics of the present invention. invention. Those of ordinary skill in the art can understand that all or part of the processes for realizing the above embodiments, and equivalent changes made according to the claims of the present invention, still belong to the scope covered by the present invention. Accordingly, the embodiments should be regarded in all points of view as exemplary and not restrictive, the scope of the invention being defined by the appended claims rather than the foregoing description, and it is therefore intended that the scope of the invention be defined by the appended claims rather than by the foregoing description. All changes within the meaning and range of equivalents of the elements are embraced in the present invention. Any sign in a claim should not be construed as limiting the claim concerned.
此外,应当理解,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施例中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。In addition, it should be understood that although this specification is described according to implementation modes, not each implementation mode only contains an independent technical solution, and this description in the specification is only for clarity, and those skilled in the art should take the specification as a whole , the technical solutions in the various embodiments can also be properly combined to form other implementations that can be understood by those skilled in the art.
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Denomination of invention: Environmental protection and dust removal integrated equipment Granted publication date: 20221202 Pledgee: China Construction Bank Corporation Shizuishan Branch Pledgor: NINGXIA WENSHUN NEW CHARCOAL WOOD PRODUCT CO.,LTD. Registration number: Y2024640000015 |
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Denomination of invention: Environmental protection and dust removal integrated equipment Granted publication date: 20221202 Pledgee: Western (Yinchuan) Financing Guarantee Co.,Ltd. Pledgor: NINGXIA WENSHUN NEW CHARCOAL WOOD PRODUCT CO.,LTD. Registration number: Y2025980054742 |
