CN117163383B - Ceramic tile corner protector and tape integrated packaging machine and packaging method thereof - Google Patents
Ceramic tile corner protector and tape integrated packaging machine and packaging method thereof Download PDFInfo
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- CN117163383B CN117163383B CN202311246924.5A CN202311246924A CN117163383B CN 117163383 B CN117163383 B CN 117163383B CN 202311246924 A CN202311246924 A CN 202311246924A CN 117163383 B CN117163383 B CN 117163383B
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- 239000000919 ceramic Substances 0.000 title claims abstract description 146
- 238000004806 packaging method and process Methods 0.000 title claims abstract description 55
- 238000000034 method Methods 0.000 title claims abstract description 15
- 230000001012 protector Effects 0.000 title claims abstract description 12
- 230000007306 turnover Effects 0.000 claims abstract description 37
- 238000003860 storage Methods 0.000 claims abstract description 27
- 239000011324 bead Substances 0.000 claims abstract description 10
- 239000011449 brick Substances 0.000 claims description 11
- 238000012856 packing Methods 0.000 claims description 9
- 238000003825 pressing Methods 0.000 claims description 9
- 230000000903 blocking effect Effects 0.000 claims description 8
- 239000000463 material Substances 0.000 claims description 8
- 238000004080 punching Methods 0.000 claims description 2
- 238000012545 processing Methods 0.000 abstract description 8
- 238000010586 diagram Methods 0.000 description 6
- 238000012546 transfer Methods 0.000 description 4
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
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Abstract
The invention relates to the field of ceramic tile packaging equipment, and discloses a ceramic tile corner protector taping integrated packaging machine and a packaging method thereof, wherein the ceramic tile corner protector taping integrated packaging machine comprises a centering mechanism and a packaging mechanism which are sequentially arranged on a rack along the direction of conveying ceramic tiles by a conveying line, the packaging mechanism comprises a taping device and four upper corner wrapping devices, the taping device is arranged perpendicular to the conveying line, the upper corner wrapping devices comprise a storage bin, a first telescopic device and a turnover device, the storage bin is arranged adjacent to the turnover device, the output end of the turnover device is connected with the first telescopic device and can drive the first telescopic device to turn over, and the output end of the first telescopic device is provided with a corner taking head; the ceramic tile corner bead taping integrated packaging machine and the packaging method thereof can enable the taping of the half-cornerite to be directly buckled at the vertex angle position of the upper surface of the ceramic tile and supported by the ceramic tile, so that the ceramic tile does not need to be stacked on paper sheets in advance before being subjected to corner wrapping processing, and the packaging cost and the labor or equipment cost are reduced.
Description
Technical Field
The invention relates to the technical field of ceramic tile packaging equipment, in particular to a ceramic tile corner bead taping integrated packaging machine and a packaging method thereof.
Background
The ceramic tiles need to be stacked and packaged into the brick bags with different specifications for transportation after production and molding, the brick bags need to be subjected to upper wrapping operation in the packaging process, different packaging modes are adopted according to different hardness of the ceramic tiles, the ceramic tiles with smaller hardness need to be packaged by adopting paper sheets and wrapping angles, the ceramic tiles with larger hardness (such as ground stones) can be packaged by adopting the wrapping angles only, wherein the wrapping angles used for packaging are half wrapping angles and full wrapping angles, the full wrapping angles are of the full wrapping angle packaging structure of the traditional ceramic tiles, the full wrapping angles are manually sleeved at the vertex angle positions of the ceramic tiles by staff for feeding, the packaging efficiency is lower, the labor cost is increased, the vertex angle parts of the ceramic tiles need to be completely wrapped, the full wrapping angles adopt the double wrapping edge structure, the height is larger, the stacking and the transportation are inconvenient, the material cost of the ceramic tiles is increased, as shown in fig. 2, the half-wrapping structure of the conventional tile is characterized in that the half-wrapping structure is mainly realized by automatically feeding the half-wrapping structure through a tile upper-wrapping device instead of manual feeding, the existing tile integrated packing machine stores the half-wrapping structure through a bin, the wrapping edge of the half-wrapping structure needs to be placed downwards so as to be stably stacked in the bin, and the tile integrated packing machine directly covers the wrapping structure on the bottom surface of the tile at the position of the top corner after clamping the half-wrapping structure through a clamping hand, so that the tile needs to be stacked on a paper sheet in advance by manual or upper paper sheet equipment before the tile is subjected to upper-wrapping processing, the paper sheet is propped against the wrapping edge of the half-wrapping structure so as to support the half-wrapping structure and prevent the half-wrapping structure from falling from the tile, and the tile integrated packing machine covers a binding belt on the paper sheet through a taping machine so as to prevent the half-wrapping structure from falling from the tile in the transportation process, but the packing cost and the labor or equipment cost are increased, it is therefore necessary to design a new type of tile integrated packing machine to solve the above problems.
Disclosure of Invention
In order to solve the technical problems, the invention provides a tile semi-wrap angle feeding device and a packaging method thereof, and aims to realize that the semi-wrap angle is reversely buckled on the upper surface of a tile, so that the packaging cost and the labor or equipment cost are reduced.
The utility model provides an integrative packagine machine of area is beaten to ceramic tile angle bead, includes centering mechanism and packing mechanism that set gradually in the frame along the direction of transfer chain conveying ceramic tile, and centers neatly with ceramic tile on the transfer chain through centering mechanism, packing mechanism includes and beats area ware and four upper corner packer, four upper corner packer symmetry sets up the left and right sides of transfer chain just corresponds four apex angle positions upper surface of ceramic tile, beat area ware with the transfer chain looks perpendicular setting and beat area after the angle is beaten on two apex angles of ceramic tile upper surface front side and two apex angles of ceramic tile upper surface rear side, upper corner packer includes feed bin, first expansion bend and turner, the feed bin sets up with the turner is adjacent, the output of turner with first expansion bend is connected and can drive the upset of first expansion bend, and the output of first expansion bend is provided with gets the cornerite head.
Preferably, the conveying line comprises a first conveyor arranged on the centering mechanism, a second conveyor arranged between the centering mechanism and the tape breaker and a third conveyor arranged behind the tape breaker, wherein the first conveyor comprises a conveying belt and two conveying wheel sets, the two conveying wheel sets are arranged on the frame, and the conveying belt is sleeved with the two conveying wheel sets.
Preferably, the centering mechanism comprises a side centering device, a front centering device and a lifter, wherein the two side centering devices are oppositely arranged on the left side and the right side of the conveying line, the front centering device is arranged above the conveying line, and the lifter is arranged below the conveying line.
Preferably, the jack comprises a jack expansion device and a jack frame, the jack expansion device is fixed on the frame, the output end of the jack expansion device is connected with the jack frame, and two jack rods and jack columns between the two jack rods are arranged on the jack frame.
Preferably, the side centering device comprises a side centering seat, a side telescopic device and a side centering plate, wherein the side centering seat is in sliding connection with the frame, the side telescopic device is fixed on the side centering seat, and the output end of the side telescopic device is connected with the side centering plate.
Preferably, the side centering device further comprises a rear expansion device and a mounting rod, the mounting rod is connected with the output end of the side expansion device, the rear expansion device is fixed at one end of the mounting rod away from the front centering device, the front centering device comprises a supporting rod, a turnover plate and a front expansion device, the supporting rod is in sliding connection with the frame, a vertical rod is arranged on the supporting rod, the front expansion device is hinged with the vertical rod, the turnover plate is hinged with the supporting rod, and the output end of the front expansion device is hinged with the turnover plate.
Preferably, the upper corner fitting device further comprises a sliding frame, the sliding frame is in sliding connection with the frame, the sliding frame is driven to move up and down along the frame through a structure of a motor and a screw rod, a sliding seat is slidably connected to the top surface of the sliding frame, the storage bin is fixed to the sliding seat, a storage groove and a material blocking elastic sheet positioned at a notch of the storage groove are arranged on the storage bin, the turnover device comprises a mounting frame and a second telescopic device, the second telescopic device is fixed to the mounting frame, the output end of the second telescopic device is provided with a rack, the mounting frame is fixed to the top surface of the sliding seat, a gear meshed with the rack is rotatably connected to the mounting frame, the first telescopic device is connected with the gear, and a vacuum chuck is arranged on the corner fitting device.
Preferably, the gear is arranged above the rack, the support wheel arranged below the rack is rotatably connected to the mounting frame, and the rack is moved between the gear and the support wheel.
Preferably, the tape breaker includes longmen support, pressure brick expansion bend, conveyer belt wheel and broken tape ware, the longmen support is fixed in the frame, and presses the brick expansion bend to fix at longmen support middle part, the inboard of longmen support is provided with the passageway that supplies the tie to remove and supplies the fluting that the tie pops out, and longmen support bottom middle part is provided with the opening, conveyer belt wheel and broken tape ware set up open-ended position.
The ceramic tile corner bead taping integrated packaging machine packaging method adopts the ceramic tile corner bead taping integrated packaging machine, and comprises the following steps:
S1, stacking ceramic tiles on a conveying line, and inputting the ceramic tiles into a centering mechanism along the conveying line, wherein the centering mechanism centers the ceramic tiles in order;
S2, continuously conveying the centered and tidy ceramic tile along a conveying line, taking out a half wrap angle from a storage bin by a first telescopic device of two upper wrap angle devices positioned at the front side of the tape device through a wrap angle taking head when the ceramic tile moves to the position of the tape device, enabling a turner to drive the first telescopic device to turn upwards by 180 degrees, enabling the wrapping edge of the half wrap angle to turn upwards from bottom to top, enabling the first telescopic device to drive the half wrap angle to move to the top angle position at the front side of the upper surface of the ceramic tile, and enabling the wrap angle taking head to reversely buckle the half wrap angle on the upper surface of the ceramic tile;
S3, wrapping angles on two vertex angles on the front side of the upper surface of the ceramic tile by the tape, sleeving the half wrapping angles and the ceramic tile by the tape, continuing conveying the tape-punched ceramic tile along a conveying line, and stopping until the rear side of the upper surface of the ceramic tile moves to the position of the tape-punching device;
S4, taking out a half wrap angle from a storage bin through a wrap angle taking head by using a first telescopic device of the other two upper wrap angle devices positioned at the rear side of the tape breaker, driving the first telescopic device to upwards turn over 180 degrees, enabling the wrapping edge of the half wrap angle to upwards turn over from bottom to top, driving the half wrap angle to move to the top angle position at the rear side of the upper surface of the ceramic tile by using the first telescopic device, and reversely buckling the half wrap angle on the upper surface of the ceramic tile through the wrap angle taking head;
S5, wrapping angles on two vertex angles at the rear side of the upper surface of the ceramic tile by using a tape, and sleeving the half wrap angles and the ceramic tile by using a tape;
s6, outputting the ceramic tiles along the conveying line and finishing the packaging work of the ceramic tiles.
The beneficial effects of the invention are as follows: according to the ceramic tile corner protector and tape integrated packaging machine provided by the invention, the centering mechanism is matched with the packaging mechanism, so that the ceramic tile is centered and conveyed to the position of the tape device, the first telescopic device of the upper corner protector takes out a half corner from the storage bin through the corner taking head, the first telescopic device is driven by the turnover device to turn upwards by 180 degrees, the edge of the half corner is turned upwards from bottom to top, the first telescopic device drives the half corner to move to the top angle position of the upper surface of the ceramic tile, the corner taking head is used for reversely buckling the half corner on the upper surface of the ceramic tile and supporting the half corner and the ceramic tile, and the tape device is used for sleeving the half corner and the ceramic tile through the tape, so that the half corner is prevented from falling from the ceramic tile in the transportation process, the upper corner and the tape processing are sequentially carried out on the top angle of the front side of the upper surface of the ceramic tile and the top angle of the rear side, the use of paper is reduced, and the packaging cost is reduced.
According to the packaging method of the ceramic tile corner protector and tape integrated packaging machine, the first telescopic device is driven by the turner to turn over for 180 degrees, the wrapping edge of the half-wrapping angle can be turned upwards, and then the half-wrapping angle is reversely buckled on the upper surface of the ceramic tile by the first telescopic device and the corner taking head, so that the half-wrapping angle is not required to be supported by paper sheets, the ceramic tile is not required to be stacked on the paper sheets in advance, and the packaging cost and the labor or equipment cost are reduced.
Drawings
FIG. 1 is a schematic diagram of a full wrap angle package for ceramic tiles;
FIG. 2 is a schematic diagram of a traditional package of half-wrap angles of ceramic tiles;
FIG. 3 is a schematic diagram of a half-wrapped corner package of a ceramic tile;
FIG. 4 is a schematic diagram of the structure of the present invention;
FIG. 5 is a front view of the present invention;
FIG. 6 is an enlarged view of part of A in FIG. 4;
FIG. 7 is a schematic diagram of the upper corner wrapping device in the present invention;
Fig. 8 is a partial enlarged view of B in fig. 4.
In the figure: 1 frame, 2 taping device, 3 upper corner device, 4 stock bin, 5 first telescopic device, 6 turner, 7 corner head, 8 first conveyer, 9 second conveyer, 10 third conveyer, 11 fourth conveyer, 12 side centering device, 13 front centering device, 14 jacking device, 15 jacking telescopic device, 16 jacking frame, 17 jacking rod, 18 jacking column, 19 side centering seat, 20 side telescopic device, 21 side centering plate, 22 rear telescopic device, 23 installation rod, 24 supporting rod, 25 turner plate, 26 front telescopic device, 27 vertical rod, 28 sliding frame, 29 sliding seat, 30 baffle spring plate, 31 installation frame, 32 second telescopic device, 33 rack, 34 gear, 35 vacuum chuck, 36 supporting wheel, 37 gantry bracket, 38 brick pressing telescopic device, 39 conveying belt wheel, 40 belt breaker and 41 opening.
Detailed Description
The present invention will be further described with reference to the accompanying drawings and specific embodiments so as to more clearly understand the technical ideas claimed in the present invention.
As shown in fig. 4 to 8, a ceramic tile corner protector taping integrated packaging machine comprises a centering mechanism and a packaging mechanism which are sequentially arranged on a rack 1 along the direction of conveying ceramic tiles by a conveying line, and the ceramic tiles on the conveying line are centered and tidy by the centering mechanism, the packaging mechanism comprises a taping device 2 and four upper corner wrapping devices 3, the four upper corner wrapping devices 3 are symmetrically arranged on the left side and the right side of the conveying line and correspond to the upper corners of the ceramic tiles, the taping device 2 is vertically arranged on the conveying line and taping after the two corners of the front side of the upper surfaces of the ceramic tiles are wrapped and taping after the two corners of the rear side of the upper surfaces of the ceramic tiles are wrapped, the upper corner wrapping devices 3 comprise a storage bin 4, a first telescopic device 5 and a turnover device 6, the storage bin 4 is adjacently arranged with the turnover device 6, the output end of the turnover device 6 is connected with the first telescopic device 5 and can drive the first telescopic device 5 to turn over, and the output end of the first telescopic device 5 is provided with a taping head 7.
The working principle of the ceramic tile corner protector and tape integrated packaging machine is realized by the mutual matching of a centering mechanism and a packaging mechanism, as shown in figures 4 to 8, in the invention, the ceramic tile corner protector and tape integrated packaging machine moves from the centering mechanism to the packaging mechanism to form a conveying direction of a conveying line, the conveying direction of the conveying line is front, the front direction is opposite to the rear direction, ceramic tiles are stacked on the conveying line and are input into the centering mechanism along the conveying line, the centering mechanism centers the ceramic tiles in order, the centered ceramic tiles continue to be conveyed along the conveying line, when the ceramic tiles move to the position of a tape dispenser 2 to stop, the edges of half-wrapping angles are stacked in sequence in a storage bin 4 downwards, a half-wrapping angle is taken out from the storage bin 4 through a corner taking head 7 by a first telescopic device 5 positioned at the front side of the tape dispenser 2, the turnover device 6 drives the first telescopic device 5 to turn upwards by 180 degrees, the edges of the half-wrapping angles are turned upwards from bottom, the first telescopic device 5 drives the half cornerite to move to the vertex angle position of the front side of the upper surface of the ceramic tile, the cornerite taking head 7 reversely buckles the half cornerite on the upper surface of the ceramic tile, the bander 2 is used for covering the half cornerite and the ceramic tile through the strapping after wrapping the two vertex angles of the front side of the upper surface of the ceramic tile, the banded ceramic tile continues to be conveyed along the conveying line, when the rear side of the upper surface of the ceramic tile moves to the position of the bander 2 to stop, the other two upper cornerites 3 positioned at the rear side of the bander 2 repeatedly wrap the two vertex angles of the rear side of the upper surface of the ceramic tile by the steps of the two upper cornerites 3, the bander 2 is used for covering the half cornerite and the ceramic tile through the strapping after wrapping the two vertex angles of the rear side of the upper surface of the ceramic tile, the ceramic tile is output along the conveying line and the half cornerite and the strapping are completed to avoid the half cornerite falling from the ceramic tile in the conveying process, as shown in figure 3, compared with the traditional ceramic tile packaging machine, the ceramic tile corner bead taping integrated packaging machine disclosed by the invention does not need manual work or paper coating equipment to stack ceramic tiles on paper coats in advance and then carry out corner coating processing, so that the use of the paper coats is reduced, and the packaging cost is reduced.
The special structure of the conveyor line comprises a first conveyor 8 arranged in the centering mechanism, a second conveyor 9 arranged between the centering mechanism and the taping device 2 and a third conveyor 10 arranged behind the taping device 2, wherein the first conveyor 8 comprises a conveyor belt and two conveyor wheel sets, the two conveyor wheel sets are arranged on the frame 1, the conveyor belt is sleeved with the two conveyor wheel sets, as shown in fig. 4, the second conveyor 9 and the third conveyor 10 are identical to the first conveyor 8 in structure, so that the first conveyor 8 conveys tiles to the second conveyor 9 in detail, the second conveyor 9 conveys the front side of the upper surface of the tiles to the position of the taping device 2, the second conveyor 9 conveys the tiles to the third conveyor 10 after the taping device 2 carries out upper wrap angles and taping processing on the tiles, the third conveyor 10 conveys the rear side of the upper surface of the tiles to the position of the taping device 2, as shown in fig. 4, the second conveyor 9 and the third conveyor 10 are also arranged on the second conveyor 2 and the fourth conveyor 11 in detail, so that the fourth conveyor 11 can be used as a spare conveyor 11 when the tile is not required to be used for packaging the tile, and the fourth conveyor is also arranged on the other side of the conveyer 11 in the position of the same structure, so that the tile is not required to carry out the tile packaging device.
On the concrete structure of the centering mechanism, the centering mechanism comprises a side centering device 12, a front centering device 13 and a lifter 14, wherein the two side centering devices 12 are oppositely arranged on the left side and the right side of the conveying line, the front centering device 13 is arranged above the conveying line, the lifter 14 is arranged below the conveying line, as shown in fig. 5, the lifter 14 can jack up the ceramic tiles on the conveying line, and the ceramic tiles are aligned by matching the side centering devices 12 with the front centering device 13.
In the concrete structure of the jack 14, the jack 14 comprises a jack-up expansion device 15 and a jack-up frame 16, the jack-up expansion device 15 is fixed on the frame 1, the output end of the jack-up expansion device 15 is connected with the jack-up frame 16, the jacking frame 16 is provided with two jacking rods 17 and a jacking column 18 between the two jacking rods 17, as shown in fig. 5, the jacking telescopic device 15 drives the jacking rods 17 and the jacking column 18 to move upwards, and the jacking rods 17 and the jacking column 18 penetrate through the first conveyor 8 to jack up the ceramic tile.
In the specific structure of the side centering device 12, the side centering device 12 comprises a side centering seat 19, a side telescopic device 20 and a side centering plate 21, the side centering seat 19 is in sliding connection with the frame 1, the side telescopic device 20 is fixed on the side centering seat 19, the output end of the side telescopic device 20 is connected with the side centering plate 21, as shown in fig. 5, the two side centering seats 19 can move along the frame 1 so as to adjust the distance between the two side centering plates 21 to adapt to the processing of ceramic tiles with different specifications, the side telescopic device 20 drives the side centering plate 21 to move, the two side centering plates 21 are matched to align the left side and the right side of the jacked ceramic tile, and a plurality of rollers can be arranged on the side centering plate 21 so as to reduce the friction between the ceramic tile and the side centering plate 21.
Specifically, the side centralizer 12 further includes a rear telescopic device 22 and a mounting rod 23, the mounting rod 23 is connected with the output end of the side telescopic device 20, the rear telescopic device 22 is fixed at one end of the mounting rod 23 far away from the front centralizer 13, the front centralizer 13 includes a supporting rod 24, a turnover plate 25 and a front telescopic device 26, the supporting rod 24 is slidably connected with the frame 1, a vertical rod 27 is arranged on the supporting rod 24, the front telescopic device 26 is hinged with the vertical rod 27, the turnover plate 25 is hinged with the supporting rod 24, the output end of the front telescopic device 26 is hinged with the turnover plate 25, the supporting rod 24 can move along the frame 1 and adjust the position of the turnover plate 25 so as to adapt to tile processing of different specifications, the output end of the rear telescopic device 22 can be provided with a baffle, the rear telescopic device 22 drives the baffle to move, the output end of the front telescopic device 26 stretches out and swings downwards on the vertical rod 27, the front telescopic device 26 drives the turnover plate 25 to swing downwards, the turnover plate 25 is matched with the baffle to enable the front side and the rear side of a tile to be jacked, the turnover plate is aligned with the jacking device 15 and the tile to be reset on the jacking line 17, and the tile is reset on the jacking line 18.
On the concrete structure of the upper corner wrapping device 3, the upper corner wrapping device 3 further comprises a sliding frame 28, the sliding frame 28 is in sliding connection with the frame 1, the sliding frame 28 can be driven to move up and down along the frame 1 through a structure matched with a motor and a screw rod, a sliding seat 29 is connected to the top surface of the sliding frame 28 in a sliding manner, the storage bin 4 is fixed on the sliding seat 29, a storage groove and a material blocking elastic sheet 30 positioned at a groove opening of the storage groove are arranged on the storage bin 4, the turner 6 comprises a mounting frame 31 and a second telescopic device 32, the second telescopic device 32 is fixed on the mounting frame 31, a rack 33 is arranged at the output end of the second telescopic device 32, the mounting frame 31 is fixed on the top surface of the sliding seat 29, a gear 34 meshed with the rack 33 is connected to the mounting frame 31 in a rotating manner, the first telescopic device 5 is connected with the gear 34, a vacuum chuck 35 is arranged on the corner wrapping head 7, as shown in fig. 7, the structure of the motor and the screw is that the output end of the motor is connected with the screw, the screw is in threaded connection with the sliding frame, and is a common stepping structure, therefore, the sliding frame 28 can move up and down along the frame 1, the sliding seat 29 can move along the sliding frame 28, the position of the upper corner wrapping device 3 can be changed, and the processing of ceramic tiles with different specifications is applicable, the material blocking elastic sheet 30 is used for blocking the half corner in the storage tank from falling from the storage tank 4, the corner taking head 7 adsorbs one half corner through the vacuum chuck 35, the second telescopic device 32 drives the corner taking head 7 to move, the half corner adsorbed by the vacuum chuck 35 is propped against the two material blocking elastic sheets 30, the material blocking elastic sheets 30 elastically deform to enable the half corner to be pulled out from between the two material blocking elastic sheets 30, then the second telescopic device 32 drives the rack 33 to move, the rack 33 drives the gear 34 to rotate, and the gear 34 rotates and drives the first telescopic device 5 to turn over 180 degrees upwards, and then the wrapping edge of the half wrap angle is turned over upwards, and then the first telescopic device 5 drives the wrapping angle taking head 7 to move towards the top surface of the upper surface of the ceramic tile, and the wrapping angle taking head 7 loosens the half wrap angle to enable the wrapping edge of the half wrap angle to be buckled on the upper surface of the ceramic tile, so that the upper wrap angle work is completed, further, the gear 34 is arranged above the rack 33, the support wheel 36 positioned below the rack 33 is rotationally connected on the mounting frame 31, and the rack 33 is enabled to move between the gear 34 and the support wheel 36, as shown in fig. 7, the position deviation of the rack 33 can be avoided when the support wheel 36 and the gear 34 limit rack 33 move, and the meshing of the rack 33 and the gear 34 is guaranteed.
On the concrete structure of the tape breaker 2, the tape breaker 2 includes a gantry bracket 37, a brick pressing telescopic device 38, a conveying belt wheel 39 and a tape breaker 40, the gantry bracket 37 is fixed on the frame 1, the brick pressing telescopic device 38 is fixed in the middle of the gantry bracket 37, a channel for moving the tape and a slot for ejecting the tape are arranged on the inner side of the gantry bracket 37, an opening 41 is arranged in the middle of the bottom of the gantry bracket 37, the conveying belt wheel 39 and the tape breaker 40 are arranged at the position of the opening 41, as shown in fig. 8, the channel and the slot are not shown in the channel and slot diagrams, the jacking telescopic device 15, the side telescopic device 20, the rear telescopic device 22, the front telescopic device 26, the first telescopic device 5, the second telescopic device 32 and the brick pressing telescopic device 38 all adopt telescopic cylinders, a pressing plate can be arranged at the output end of the brick pressing telescopic device 38, when the ceramic tile is positioned below the gantry bracket 37, the pressing plate is driven by the seat telescopic device to move downwards and press the ceramic tile, after the ceramic tile is wrapped with a wrap angle, the conveying belt wheel 39 drives the tape to be input into the channel and the slot, the channel and the tape breaker is broken from the gantry bracket 37 to form a circle around the gantry bracket 37, and the tape is wrapped with the whole bundle ring from the gantry bracket 37, and the tile is wrapped with the slit by the whole bundle ring, and the tape is broken from the gantry bracket 37.
The packaging method of the ceramic tile corner bead taping integrated packaging machine adopts the ceramic tile corner bead taping integrated packaging machine and comprises the following steps:
S1, stacking ceramic tiles on a conveying line, and inputting the ceramic tiles into a centering mechanism along the conveying line, wherein the centering mechanism centers the ceramic tiles in order;
s2, continuously conveying the centered and tidy ceramic tile along a conveying line, when the ceramic tile moves to the position of the tape breaker 2 to stop, taking out a half-wrap angle from a storage bin 4 through a wrap angle taking head 7 by a first telescopic device 5 of two upper wrap angle devices 3 positioned at the front side of the tape breaker 2, driving the first telescopic device 5 to turn over 180 degrees upwards by a turner 6, turning over the wrapping edge of the half-wrap angle from bottom to top, driving the half-wrap angle by the first telescopic device 5 to move to the vertex angle position at the front side of the upper surface of the ceramic tile, and reversely buckling the half-wrap angle on the upper surface of the ceramic tile by the wrap angle taking head 7;
S3, wrapping angles on two vertex angles of the front side of the upper surface of the ceramic tile by the tape breaker 2, sleeving the semi-wrapped angles and the ceramic tile by the tape, continuously conveying the tape-broken ceramic tile along a conveying line, and stopping until the rear side of the upper surface of the ceramic tile moves to the position of the tape breaker 2;
s4, the first retractors 5 of the other two upper corner wrapping machines 3 positioned at the rear side of the taping machine 2 take out a half corner from the storage bin 4 through the corner wrapping heads 7, the turners 6 drive the first retractors 5 to turn over 180 degrees upwards, the edges of the half corner are turned over from bottom to top, the first retractors 5 drive the half corner to move to the top angle position at the rear side of the upper surface of the ceramic tile, and the corner wrapping heads 7 are used for reversely buckling the half corner on the upper surface of the ceramic tile;
s5, wrapping angles on two vertex angles at the rear side of the upper surface of the ceramic tile by using the tape-binding device 2, and then sleeving the half-wrapping angles and the ceramic tile by using the tape-binding device;
s6, outputting the ceramic tiles along the conveying line and finishing the packaging work of the ceramic tiles.
The turner 6 drives the first telescopic device 5 to turn 180 degrees, the wrapping edge of the half wrap angle is turned upwards, the first telescopic device 5 and the wrapping head 7 are used for reversely buckling the half wrap angle on the upper surface of the ceramic tile, the ceramic tile is not required to be supported by paper, the ceramic tile is not required to be stacked on the paper, the tape-binding device 2 is used for binding the half wrap angle and the ceramic tile, so that the half wrap angle falls off from the ceramic tile in the ceramic tile transportation process, the integral packaging work of the half wrap angle, the tape-binding and the ceramic tile is completed, and the packaging cost and the labor or equipment cost are reduced.
The foregoing description is only specific embodiments of the present invention, and not intended to limit the scope of the invention, and all equivalent structures or equivalent processes using the descriptions and the drawings of the present invention or directly or indirectly applied to other related technical fields are included in the scope of the present invention.
Claims (3)
1. A ceramic tile corner protector is beaten and is taken an integrative packagine machine which characterized in that: comprises a centering mechanism and a packing mechanism which are sequentially arranged on a frame along the direction of conveying tiles by a conveying line, and the tiles on the conveying line are centered in order through the centering mechanism, wherein the centering mechanism comprises a side centering device, a front centering device and a jacking device, the two side centering devices are oppositely arranged on the left side and the right side of the conveying line, the front centering device is arranged above the conveying line, the jacking device is arranged below the conveying line, the jacking device comprises a jacking telescopic device and a jacking frame, the jacking telescopic device is fixed on the frame, the output end of the jacking telescopic device is connected with the jacking frame, two jacking rods and jacking columns between the two jacking rods are arranged on the jacking frame, the side centering device comprises a side centering seat, a side telescopic device and a side centering plate, the side centering seat is in sliding connection with the frame, the side telescopic device is fixed on the side centering seat, the output end of the side telescopic device is connected with the side centering plate, the side centering device further comprises a rear telescopic device and a mounting rod, the mounting rod is connected with the output end of the side telescopic device, the rear telescopic device is fixed at one end of the mounting rod far away from the front centering device, the front centering device comprises a supporting rod, a turnover plate and a front telescopic device, the supporting rod is in sliding connection with the frame, a vertical rod is arranged on the supporting rod, the front telescopic device is hinged with the vertical rod, the turnover plate is hinged with the supporting rod, the output end of the front telescopic device is hinged with the turnover plate, the packing mechanism comprises a tape breaker and four upper corner wrapping devices, the tape breaker comprises a gantry bracket, a brick pressing telescopic device, a conveying belt wheel and a tape breaker, the gantry bracket is fixed on the frame, the brick pressing telescopic device is fixed at the middle part of the gantry bracket, the inner side of the gantry bracket is provided with a channel for moving the strapping and a slot for popping up the strapping, the middle part of the bottom of the gantry bracket is provided with an opening, the conveying belt wheels and the strapping breaker are arranged at the position of the opening, four upper corner wrapping devices are symmetrically arranged at the left side and the right side of the conveying line and correspond to the upper corners of the upper surface of the ceramic tile, the strapping devices are vertically arranged with the conveying line and are used for strapping after the upper corners of two corners of the front side of the upper surface of the ceramic tile and are used for strapping after the upper corners of the two corners of the rear side of the upper surface of the ceramic tile, the upper corner wrapping devices comprise a feed bin, a first telescopic device and a turnover device, the feed bin is adjacent to the turnover device, the output end of the turnover device is connected with the first telescopic device and can drive the first telescopic device to turn over, and the output end of the first telescopic device is provided with a wrapping head, the upper corner wrapping device further comprises a sliding frame, the sliding frame is in sliding connection with the frame, the sliding frame is driven to move up and down along the frame through a structure of a motor and a screw rod, a sliding seat is slidably connected to the top surface of the sliding frame, the storage bin is fixed on the sliding seat, a storage groove and a material blocking elastic sheet positioned at a notch of the storage groove are arranged on the storage bin, the turnover device comprises a mounting frame and a second telescopic device, the second telescopic device is fixed on the mounting frame, the output end of the second telescopic device is provided with a rack, the mounting frame is fixed on the top surface of the sliding seat, a gear meshed with the rack is rotationally connected to the mounting frame, the first telescopic device is connected with the gear, a vacuum sucker is arranged on the corner wrapping head, the gear is arranged above the rack, a supporting wheel positioned below the rack is rotationally connected to the mounting frame, and the rack is moved between the gear and the support wheel.
2. The integrated tile corner bead taping packaging machine of claim 1, wherein: the conveyor line comprises a first conveyor arranged on the centering mechanism, a second conveyor arranged between the centering mechanism and the tape breaker and a third conveyor arranged behind the tape breaker, wherein the first conveyor comprises a conveyor belt and two conveyor wheel sets, the two conveyor wheel sets are arranged on the frame, and the conveyor belt is sleeved with the two conveyor wheel sets.
3. The packaging method of the ceramic tile corner bead taping integrated packaging machine is characterized by comprising the following steps of: an integral ceramic tile corner protector taping packaging machine as claimed in any one of claims 1 to 2, comprising the steps of:
S1, stacking ceramic tiles on a conveying line, and inputting the ceramic tiles into a centering mechanism along the conveying line, wherein the centering mechanism centers the ceramic tiles in order;
S2, continuously conveying the centered and tidy ceramic tile along a conveying line, taking out a half wrap angle from a storage bin by a first telescopic device of two upper wrap angle devices positioned at the front side of the tape device through a wrap angle taking head when the ceramic tile moves to the position of the tape device, enabling a turner to drive the first telescopic device to turn upwards by 180 degrees, enabling the wrapping edge of the half wrap angle to turn upwards from bottom to top, enabling the first telescopic device to drive the half wrap angle to move to the top angle position at the front side of the upper surface of the ceramic tile, and enabling the wrap angle taking head to reversely buckle the half wrap angle on the upper surface of the ceramic tile;
S3, wrapping angles on two vertex angles on the front side of the upper surface of the ceramic tile by the tape, sleeving the half wrapping angles and the ceramic tile by the tape, continuing conveying the tape-punched ceramic tile along a conveying line, and stopping until the rear side of the upper surface of the ceramic tile moves to the position of the tape-punching device;
S4, taking out a half wrap angle from a storage bin through a wrap angle taking head by using a first telescopic device of the other two upper wrap angle devices positioned at the rear side of the tape breaker, driving the first telescopic device to upwards turn over 180 degrees, enabling the wrapping edge of the half wrap angle to upwards turn over from bottom to top, driving the half wrap angle to move to the top angle position at the rear side of the upper surface of the ceramic tile by using the first telescopic device, and reversely buckling the half wrap angle on the upper surface of the ceramic tile through the wrap angle taking head;
S5, wrapping angles on two vertex angles at the rear side of the upper surface of the ceramic tile by using a tape, and sleeving the half wrap angles and the ceramic tile by using a tape;
s6, outputting the ceramic tiles along the conveying line and finishing the packaging work of the ceramic tiles.
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| CN202311246924.5A CN117163383B (en) | 2023-09-26 | 2023-09-26 | Ceramic tile corner protector and tape integrated packaging machine and packaging method thereof |
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| CN202311246924.5A CN117163383B (en) | 2023-09-26 | 2023-09-26 | Ceramic tile corner protector and tape integrated packaging machine and packaging method thereof |
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| CN117163383A CN117163383A (en) | 2023-12-05 |
| CN117163383B true CN117163383B (en) | 2024-05-17 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN118306621B (en) * | 2024-06-07 | 2024-08-02 | 佛山市纳川自动化科技有限公司 | Super high-speed ceramic packaging machine |
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| US6615565B2 (en) * | 2000-10-11 | 2003-09-09 | Boral Australian Gypsum Limited | Apparatus for packing boards |
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| JPH05213434A (en) * | 1992-02-06 | 1993-08-24 | Inax Corp | Inversion device for tile |
| CN211309111U (en) * | 2019-11-23 | 2020-08-21 | 佛山市金博特机械有限公司 | Packing production line suitable for large plates of various specifications |
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| CN117163383A (en) | 2023-12-05 |
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