CN117162134B - Production and carrying manipulator for concrete blocks - Google Patents

Production and carrying manipulator for concrete blocks Download PDF

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CN117162134B
CN117162134B CN202311454559.7A CN202311454559A CN117162134B CN 117162134 B CN117162134 B CN 117162134B CN 202311454559 A CN202311454559 A CN 202311454559A CN 117162134 B CN117162134 B CN 117162134B
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guide
grabbing
fixed
splint
merging
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CN117162134A (en
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宋继元
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Xuzhou Yitian Environmental Protection Co ltd
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Suining Taining Building Materials Co ltd
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Abstract

The invention relates to the technical field of carrying mechanical equipment, and particularly provides a carrying manipulator for producing concrete blocks; the device comprises a main frame, wherein the main frame comprises a main beam, two guide sleeves with equal number and even number are vertically fixed at the bottom end of the main beam, and a plurality of guide sleeves in each column are uniformly distributed; the main frame is provided with a block combining mechanism for intensively combining a plurality of concrete blocks and a grabbing mechanism for integrally grabbing and carrying the combined blocks; the manipulator for producing and carrying the concrete blocks solves the problem that manual assistance is needed in actual carrying operation, and the design of a plurality of groups of grabbing structures greatly improves the stability, safety and reliability in the grabbing process.

Description

一种混凝土砌块生产搬运机械手A concrete block production and handling robot

技术领域Technical field

本发明涉及搬运机械设备技术领域,具体提出了一种混凝土砌块生产搬运机械手。The invention relates to the technical field of handling machinery and equipment, and specifically proposes a concrete block production and handling robot.

背景技术Background technique

混凝土砌块是利用混凝土、工业废料等经混合硬化制成的一种人造块状建筑材料,可按照所需规格尺寸和形状进行批量化生产,通常具有易成型、耐高温、隔音好及易施工等诸多优点。Concrete block is an artificial block-shaped building material made by mixing and hardening concrete, industrial waste, etc. It can be mass-produced according to the required specifications, sizes and shapes. It usually has the characteristics of easy molding, high temperature resistance, good sound insulation and easy construction. and many other advantages.

混凝土砌块的外形结构多种多样,如图8所示的混凝土砌块为一种常见的空心混凝土砌块,俗称空心砖;在砌块的实际生产过程中,均是一组多个批量成型,且一组多个砌块一般需要放置在成型托板上,以便于在未定型前整体搬运至晒干区进行晒干定型。成型的砌块是彼此分开放置在成型托板上,当完成晒干固化定型后,砌块会粘在成型托板上,因此在对砌块进行搬运前或者搬运过程中,往往需要通过人工手动脱离成型托板,以避免成型托板随砌块搬运被带起,另外,为了便于多个砌块的整体抓取搬运,往往需要人工将分离状态的砌块进行手动并合,因此在对砌块进行搬运前需要较多的人工参与,比较费时费力。Concrete blocks have various shapes and structures. The concrete block shown in Figure 8 is a common hollow concrete block, commonly known as hollow bricks. In the actual production process of the blocks, they are formed in batches of multiple batches. And a group of multiple blocks generally needs to be placed on a forming pallet so that they can be transported to the drying area for drying and shaping before being finalized. The formed blocks are placed separately on the forming pallet. After drying and curing, the blocks will stick to the forming pallet. Therefore, manual work is often required before or during the transportation of the blocks. Detach the forming pallet to prevent the forming pallet from being picked up along with the blocks. In addition, in order to facilitate the overall grabbing and handling of multiple blocks, it is often necessary to manually merge the separated blocks manually. Before moving the blocks, more manual participation is required, which is more time-consuming and labor-intensive.

发明内容Contents of the invention

为了解决上述问题,本发明提供了一种混凝土砌块生产搬运机械手,用于解决上述背景技术中提到的问题。In order to solve the above problems, the present invention provides a concrete block production and handling robot to solve the problems mentioned in the above background art.

为了实现上述目的,本发明采用以下技术方案来实现:一种混凝土砌块生产搬运机械手,包括主机架,所述主机架包括主横梁,所述主横梁底端竖直固定有两列数量相等且均为偶数个的导套,每列中多个所述导套呈均匀分布;所述主机架上装配有用于多个混凝土砌块集中合并的砌块并合机构以及用于将多个并合后的砌块整体抓取搬运的抓取机构。In order to achieve the above object, the present invention adopts the following technical solution: a concrete block production and handling robot, including a main frame, the main frame including a main beam, and the bottom end of the main beam is vertically fixed with two rows of equal numbers and There are an even number of guide bushes, and a plurality of the guide bushes in each column are evenly distributed; the main frame is equipped with a block merging mechanism for centralized merging of multiple concrete blocks and a block merging mechanism for merging multiple concrete blocks. The grabbing mechanism is used to grab and transport the final blocks as a whole.

所述砌块并合机构包括升降驱动设置的升降框,每个所述导套中竖直滑动配合安装有触压组件,所有的所述触压组件均固定在升降框上用于共同压紧砌块成型托板,所述升降框上固定有两个并合夹板组件,两个所述并合夹板组件在单列导套分布方向上镜像相对设置,所述并合夹板组件包括沿设定轨道移动的并合夹板;当所述触压组件随升降框下降时,两个并合夹板同步下降,且同步相向靠近移动。The block merging mechanism includes a lifting frame with a lifting drive. Each of the guide sleeves is installed with a vertical sliding assembly, and all the contact components are fixed on the lifting frame for common compression. The block forming pallet has two merging splint assemblies fixed on the lifting frame. The two merging splint assemblies are arranged oppositely in mirror images in the distribution direction of the single-row guide bushes. The merging splint assemblies include components along the set track. Moving merging splints; when the contact pressure component descends with the lifting frame, the two merging splints descend synchronously and move closer to each other synchronously.

所述抓取机构包括对应装配在每个导套处的抓取组件,设置在两列导套处的抓取组件分布状态相同,且单列中多个抓取组件在列向上等分相对布置;所述主横梁的底端固定有水平滑轨,所述水平滑轨的滑动引导方向沿单列导套的分布方向设置,所述抓取组件沿所述水平滑轨滑动设置;当对多个并合后的砌块进行整体抓取时,两列中相对布置的抓取组件均相向靠近移动完成抓取动作。The grabbing mechanism includes a grabbing component correspondingly assembled at each guide bush. The grabbing components arranged at the two rows of guide bushes are in the same distribution state, and multiple grabbing components in a single row are equally divided and relatively arranged in the column; A horizontal slide rail is fixed at the bottom end of the main crossbeam. The sliding guide direction of the horizontal slide rail is set along the distribution direction of the single-row guide sleeves. The grab assembly is slidably set along the horizontal slide rail; when multiple parallel slide rails are used, When the combined blocks are grasped as a whole, the grasping components arranged oppositely in the two columns move closer to each other to complete the grasping action.

优选的,所述触压组件包括从导套底端竖直滑动安装的滑动杆,所述导套上开设有竖直延伸的行程孔,所述滑动杆上固定有穿过所述行程孔且与升降框固定连接的连接块;所述滑动杆的底端固定有弹力伸缩压紧接触的弹力触压端。Preferably, the contact pressure assembly includes a sliding rod vertically slidingly installed from the bottom end of the guide sleeve. The guide sleeve is provided with a vertically extending travel hole, and the sliding rod is fixed with a sliding rod that passes through the travel hole and The connecting block is fixedly connected to the lifting frame; the bottom end of the sliding rod is fixed with an elastic contact end that is in elastic telescopic contact.

优选的,所述并合夹板组件还包括多个固定在升降框上的水平导柱,所述水平导柱轴向与单列导套分布方向平行设置;所述并合夹板滑动安装在所述水平导柱上,所述主机架上至少固定有一个与所述并合夹板配合设置的引导板,所述引导板上开设有斜导孔,所述斜导孔由上到下倾斜偏向另一侧并合夹板组件设置,所述并合夹板上水平固定有插接在斜导孔中的从动销。Preferably, the merging splint assembly also includes a plurality of horizontal guide posts fixed on the lifting frame, the horizontal guide posts are axially arranged parallel to the distribution direction of the single-row guide sleeves; the merging splint is slidably installed on the horizontal On the guide pillar, the main frame is fixed with at least one guide plate that cooperates with the merging splint. The guide plate is provided with an oblique guide hole, and the oblique guide hole is inclined from top to bottom to the other side. The merging splint assembly is provided with a driven pin inserted into the oblique guide hole and fixed horizontally on the merging splint.

优选的,所述抓取组件包括滑动安装在水平滑轨上的滑块,所述滑块上水平固定有一号导杆、对应位置的导套侧壁上水平固定有至少一个二号导杆,所述一号导杆轴向与二号导杆轴向均沿滑块滑动方向设置,所述一号导杆以及所述二号导杆上共同滑动安装有抓取夹板,所述一号导杆上套设有夹紧弹簧,所述夹紧弹簧两端分别固定在滑块以及抓取夹板上;所述抓取夹板相较对应位置的导套更靠近同列导套中相对布置的中心位置。Preferably, the grab assembly includes a slide block slidably installed on a horizontal slide rail, a No. 1 guide rod is horizontally fixed on the slide block, and at least a No. 2 guide rod is horizontally fixed on the side wall of the guide sleeve at a corresponding position. The axial direction of the No. 1 guide rod and the No. 2 guide rod are both arranged along the sliding direction of the slider. A grabbing splint is slidably installed on the No. 1 guide rod and the No. 2 guide rod. The No. 1 guide rod There is a clamping spring on the rod, and both ends of the clamping spring are fixed on the slider and the grabbing splint respectively; the grabbing splint is closer to the center position of the opposite arrangement in the guide sleeves in the same row than the guide sleeves at the corresponding positions. .

优选的,所述抓取机构还包括竖直固定在主横梁上的执行气缸,所述水平滑轨上方设置有竖直滑动安装在主横梁上的升降梁,所述升降梁的顶端固定在执行气缸的输出端;所述抓取组件还包括铰接在滑块上的连杆,所述连杆铰接在升降梁上。Preferably, the grabbing mechanism also includes an execution cylinder fixed vertically on the main crossbeam, and a lifting beam vertically slidingly installed on the main crossbeam is provided above the horizontal slide rail, and the top end of the lifting beam is fixed on the execution cylinder. The output end of the cylinder; the grabbing assembly also includes a connecting rod hinged on the slider, and the connecting rod is hinged on the lifting beam.

优选的,所述弹力触压端包括固定在滑动杆底端的伸缩套,所述伸缩套底端滑动配合安装有伸缩杆,所述伸缩杆底端水平固定有触压平板,所述伸缩杆上套设有压簧,所述压簧两端分别固定在伸缩套的底端以及触压平板的上端。Preferably, the elastic contact end includes a telescopic sleeve fixed on the bottom end of the sliding rod. The telescopic rod is slidably mounted on the bottom end of the telescopic rod. A contact flat plate is fixed horizontally on the bottom end of the telescopic rod. The telescopic rod has The sleeve is equipped with a compression spring, and the two ends of the compression spring are respectively fixed on the bottom end of the telescopic sleeve and the upper end of the contact pressure plate.

优选的,所述抓取夹板包括由上到下一体成型的滑动部以及夹紧部,所述滑动部滑动安装在一号导杆以及二号导杆上,所述夹紧弹簧一端固定在滑动部上。Preferably, the grabbing splint includes a sliding part and a clamping part formed integrally from top to bottom. The sliding part is slidably installed on the first guide rod and the second guide rod. One end of the clamping spring is fixed on the sliding part. Ministry.

优选的,所述夹紧部底端设置有偏向滑块的折弯段。Preferably, the bottom end of the clamping portion is provided with a bent section biased toward the slider.

优选的,所述夹紧部上用于夹紧的侧壁面做粗糙加工处理。Preferably, the side wall surface used for clamping on the clamping part is roughened.

上述技术方案具有如下优点或者有益效果:本发明提供了一种混凝土砌块生产搬运机械手,主要针对一组固化定型后的砌块进行整体抓取搬运,可首先通过设置的砌块并合机构对多个砌块进行并合聚拢处理,且同步完成砌块与成型托板之间的自动脱离,避免需要人工手动脱离成型托板以及手动并合砌块的麻烦;在完成砌块并合的基础上,可通过设置的抓取机构对每个砌块进行集中侧夹抓取,解决了实际搬运作业时需要人工辅助参与的麻烦,且多组抓取结构的设计大大提高了抓取过程中的稳定性、安全性和可靠性。The above technical solution has the following advantages or beneficial effects: The present invention provides a concrete block production and transportation robot, which is mainly used for overall grabbing and transportation of a group of solidified blocks. Multiple blocks are merged and gathered, and the automatic separation between the blocks and the forming pallet is completed simultaneously, avoiding the trouble of manually detaching the forming pallet and manually merging the blocks; on the basis of completing the block merging On the top, each block can be grabbed with centralized side clamps through the set grabbing mechanism, which solves the trouble of requiring manual assistance during actual handling operations, and the design of multiple sets of grabbing structures greatly improves the efficiency of the grabbing process. Stability, security and reliability.

附图说明Description of the drawings

通过阅读参照以下附图对非限制性实施例所作的详细描述,本发明及其特征、外形和优点将会变得更加明显。在全部附图中相同的标记指示相同的部分,并未刻意按照比例绘制附图,重点在于示出本发明的主旨。The invention, its features, features and advantages will become more apparent upon reading the detailed description of non-limiting embodiments with reference to the following drawings. Like numerals refer to like parts throughout the drawings, and the drawings are not necessarily to scale, emphasis being placed on illustrating the spirit of the invention.

图1是本发明提供的一种混凝土砌块生产搬运机械手的立体结构示意图。Figure 1 is a schematic three-dimensional structural diagram of a concrete block production and handling robot provided by the present invention.

图2是本发明提供的一种混凝土砌块生产搬运机械手的正视图。Figure 2 is a front view of a concrete block production and handling robot provided by the present invention.

图3是本发明提供的一种混凝土砌块生产搬运机械手的仰视图。Figure 3 is a bottom view of a concrete block production and handling robot provided by the present invention.

图4是图3中A-A的剖视图。FIG. 4 is a cross-sectional view along line A-A in FIG. 3 .

图5是砌块并合机构装配在主机架上的立体结构示意图。Figure 5 is a schematic three-dimensional structural diagram of the block merging mechanism assembled on the main frame.

图6是图5中B处的局部放大图。Figure 6 is a partial enlarged view of position B in Figure 5.

图7是抓取机构的立体结构示意图。Figure 7 is a schematic three-dimensional structural diagram of the grabbing mechanism.

图8是成型砌块放置在成型托板上的状态示意图。Figure 8 is a schematic diagram of the state where the formed blocks are placed on the forming pallet.

图中:1、主机架;11、安装架;12、主横梁;13、导套;131、行程孔;2、砌块并合机构;21、升降气缸;22、升降框;23、触压组件;231、滑动杆;2311、连接块;232、伸缩套;233、伸缩杆;234、触压平板;235、压簧;24、并合夹板组件;241、水平导柱;242、并合夹板;2421、从动销;243、引导板;2431、斜导孔;3、抓取机构;31、执行气缸;32、水平滑轨;33、升降梁;331、竖直导柱;34、抓取组件;341、滑块;342、连杆;343、一号导杆;344、抓取夹板;3441、滑动部;3442、夹紧部;345、夹紧弹簧;346、二号导杆。In the picture: 1. Main frame; 11. Installation frame; 12. Main beam; 13. Guide sleeve; 131. Stroke hole; 2. Block merging mechanism; 21. Lifting cylinder; 22. Lifting frame; 23. Touch pressure Components; 231. Sliding rod; 2311. Connecting block; 232. Telescopic sleeve; 233. Telescopic rod; 234. Touch plate; 235. Compression spring; 24. Combined splint assembly; 241. Horizontal guide post; 242. Combined Plywood; 2421, driven pin; 243, guide plate; 2431, inclined guide hole; 3, grabbing mechanism; 31, execution cylinder; 32, horizontal slide rail; 33, lifting beam; 331, vertical guide column; 34, grab Take the components; 341, slider; 342, connecting rod; 343, No. 1 guide rod; 344, grabbing splint; 3441, sliding part; 3442, clamping part; 345, clamping spring; 346, No. 2 guide rod.

具体实施方式Detailed ways

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present invention.

为了使本技术领域的人员更好地理解本发明方案,下面结合附图和具体实施例对本发明作进一步的详细说明。In order to enable those skilled in the art to better understand the solutions of the present invention, the present invention will be further described in detail below in conjunction with the accompanying drawings and specific examples.

如图1、图2、图5和图8所示,一种混凝土砌块生产搬运机械手,主要针对如图8所示放置在成型托板上经过晒干固化定型后的四个混凝土砌块进行整体搬运抓取,继而进行转移集中码垛堆放,因此,该机械手为专用抓取设备;该机械手包括主机架1,主机架1包括主横梁12,主机架1顶端居中焊接有安装架11,整个机械手通过安装架11一端固定在现有的移动装置上,机械手主要执行砌块抓取动作,而移动装置用来执行搬运移动动作,该移动装置可以是现有的机械臂,或者是至少包括水平横向移动、水平纵向移动以及竖直移动的现有的行架移动设备;主横梁12底端竖直焊接有两列数量相等且均为偶数个的导套13,导套13为方形管结构,在本实施例中,每列中包含有四个导套13,且每列中四个导套13呈均匀分布。主机架1上装配有用于四个混凝土砌块集中合并的砌块并合机构2以及用于将四个并合后的砌块整体抓取搬运的抓取机构3。As shown in Figures 1, 2, 5 and 8, a concrete block production and handling robot is mainly used for four concrete blocks placed on the forming pallet after being dried, cured and shaped as shown in Figure 8. The robot is used for overall handling and grabbing, and then for transfer and centralized palletizing. Therefore, the robot is a special grabbing device; the robot includes a main frame 1, which includes a main beam 12, and a mounting bracket 11 welded to the top of the main frame 1. The entire One end of the manipulator is fixed on the existing mobile device through the mounting bracket 11. The manipulator mainly performs block grabbing actions, and the mobile device is used to perform handling and moving actions. The mobile device can be an existing robotic arm, or at least include a horizontal Existing rack moving equipment for lateral movement, horizontal longitudinal movement and vertical movement; two rows of equal and even number of guide bushes 13 are vertically welded to the bottom end of the main beam 12, and the guide bushes 13 are square tube structures. In this embodiment, each row includes four guide bushes 13 , and the four guide bushes 13 in each row are evenly distributed. The main frame 1 is equipped with a block merging mechanism 2 for centralized merging of four concrete blocks and a grabbing mechanism 3 for grabbing and transporting the four merged blocks as a whole.

如图1、图2、图3、图4、图5和图6所示,砌块并合机构2包括两个通过螺栓竖直固定在主横梁12顶端的升降气缸21,两个升降气缸21的输出杆之间通过螺栓固定有方框结构的升降框22,每个导套13中竖直滑动配合安装有触压组件23,所有的触压组件23均固定在升降框22上用于共同压紧砌块成型托板,升降框22上固定有两个并合夹板组件24,两个并合夹板组件24在单列导套13分布方向上镜像相对设置。触压组件23包括从导套13底端竖直滑动安装的滑动杆231,导套13上开设有竖直延伸的行程孔131,滑动杆231上焊接有穿过行程孔131且与升降框22焊接的连接块2311;滑动杆231的底端固定有弹力伸缩压紧接触的弹力触压端。弹力触压端包括焊接在滑动杆231底端的伸缩套232,伸缩套232底端滑动配合安装有伸缩杆233,伸缩杆233底端水平焊接有触压平板234,伸缩杆233上套设有压簧235,压簧235两端分别焊接在伸缩套232的底端以及触压平板234的上端。并合夹板组件24包括两个焊接在升降框22上的水平导柱241,水平导柱241轴向与单列导套13分布方向平行设置;两个水平导柱241之间水平滑动安装有并合夹板242,主横梁12两侧在垂直于水平导柱241方向上对称焊接有引导板243,并合夹板242位于两个引导板243之间,引导板243上开设有斜导孔2431,斜导孔2431由上到下倾斜偏向另一侧并合夹板组件24设置,并合夹板242两侧水平焊接有对应插接在同侧斜导孔2431中的从动销2421。当触压组件23随升降框22下降时,两个并合夹板242同步下降,且同步相向靠近移动。在本实施例中,分布有两列总计为八个触压组件23,八个触压组件23与图8中四个空心砌块的八个空心孔对应设置。As shown in Figure 1, Figure 2, Figure 3, Figure 4, Figure 5 and Figure 6, the block merging mechanism 2 includes two lifting cylinders 21 vertically fixed on the top of the main beam 12 through bolts. The two lifting cylinders 21 A lifting frame 22 with a square frame structure is fixed by bolts between the output rods. A contact pressure component 23 is installed in each guide bush 13 with a vertical sliding fit. All the contact pressure components 23 are fixed on the lifting frame 22 for common use. The blocks are pressed to form a pallet, and two merging plywood assemblies 24 are fixed on the lifting frame 22. The two merging plywood assemblies 24 are arranged opposite each other in mirror images in the distribution direction of the single row guide bushes 13. The contact assembly 23 includes a sliding rod 231 that is vertically slidably installed from the bottom end of the guide sleeve 13. The guide sleeve 13 is provided with a vertically extending travel hole 131. The sliding rod 231 is welded with a sliding rod 231 that passes through the travel hole 131 and is connected to the lifting frame 22. The welded connecting block 2311; the bottom end of the sliding rod 231 is fixed with an elastic contact end for elastic telescopic compression contact. The elastic contact end includes a telescopic sleeve 232 welded to the bottom end of the sliding rod 231. A telescopic rod 233 is installed in a sliding fit at the bottom of the telescopic rod 232. A contact flat plate 234 is welded horizontally to the bottom end of the telescopic rod 233. A pressure plate 234 is welded to the upper end of the telescopic rod 233. The two ends of the spring 235 and the compression spring 235 are respectively welded to the bottom end of the telescopic sleeve 232 and the upper end of the contact pressure plate 234. The merging splint assembly 24 includes two horizontal guide posts 241 welded on the lifting frame 22. The horizontal guide posts 241 are arranged axially parallel to the distribution direction of the single-row guide sleeves 13; The splint 242 has guide plates 243 symmetrically welded on both sides of the main beam 12 in the direction perpendicular to the horizontal guide column 241. The merge splint 242 is located between the two guide plates 243. The guide plate 243 is provided with an inclined guide hole 2431. The hole 2431 is inclined from top to bottom toward the other side of the merging splint assembly 24 . The two sides of the merging splint 242 are horizontally welded with corresponding driven pins 2421 inserted into the oblique guide holes 2431 on the same side. When the contact pressure component 23 descends with the lifting frame 22, the two merging splints 242 descend synchronously and move closer to each other synchronously. In this embodiment, there are two rows of eight contact pressure components 23 distributed in total, and the eight contact pressure components 23 are arranged corresponding to the eight hollow holes of the four hollow blocks in Figure 8 .

当位于成型托板上的砌块晒干固化定型后,便可批量地对已成型的砌块进行搬运码垛;通过机械手对成型托板上的砌块进行抓取搬运时,首先需要将粘合在成型托板上的砌块与成型托板分离,并完成对四个砌块的靠拢并合;以上动作可通过砌块并合机构2完成,具体的,将机械手移动至待抓取搬运的四个砌块上方,随后同步启动两个升降气缸21带动升降框22下降,从而通过升降框22同步带动所有的触压组件23顺着各自的导套13下滑,随着向下滑动,触压平板234将伸向对应砌块的相应空心孔中,随着继续下降,触压平板234在压簧235的弹力作用下将压紧在成型托板上,当触压组件23随着升降框22下降的同时,在两个斜导孔2431的引导下,两个并合夹板242一方面同步下降,另一方面呈相向靠近移动,从而在两个并合夹板242的移动过程中,推动四个砌块完成集中并合,在并合的过程中,触压平板234对成型托板处于压紧状态,使得砌块与成型托板之间完成脱离。因此,通过砌块并合机构2能够在对砌块进行并合聚拢的过程中,同步完成砌块与成型托板之间的脱离,避免了人工脱离成型托板以及人工并合砌块的麻烦,也便于后续进行砌块的抓取。After the blocks on the forming pallet are dried, cured and finalized, the formed blocks can be transported and stacked in batches; when the manipulator is used to grab and transport the blocks on the forming pallet, the adhesive must first be The blocks combined on the forming pallet are separated from the forming pallet, and the four blocks are brought together and merged; the above actions can be completed by the block merging mechanism 2. Specifically, the manipulator is moved to the position to be grasped and transported above the four blocks, and then start the two lifting cylinders 21 synchronously to drive the lifting frame 22 down, thereby synchronously driving all the contact pressure components 23 to slide along their respective guide bushes 13 through the lifting frame 22. As they slide downward, the contact pressure components 23 slide down. The pressing plate 234 will extend into the corresponding hollow hole of the corresponding building block. As it continues to descend, the pressing plate 234 will be pressed against the molding support plate under the elastic force of the compression spring 235. When the touching component 23 follows the lifting frame 22 is lowered, under the guidance of the two inclined guide holes 2431, the two merging splints 242 are lowered synchronously on the one hand, and move closer to each other on the other hand, thereby pushing the four merging splints 242 during the movement of the two merging splints 242. The blocks are integrated together. During the merging process, the pressing plate 234 is in a compressed state against the forming support plate, so that the blocks and the forming support plate are separated from each other. Therefore, the block merging mechanism 2 can simultaneously complete the detachment between the blocks and the forming pallet during the process of merging and gathering the blocks, thereby avoiding the trouble of manually detaching the forming pallet and manually merging the blocks. , which also facilitates subsequent block grabbing.

如图1、图2、图3、图4和图7所示,抓取机构3包括对应装配在每个导套13处的抓取组件34,设置在两列导套13处的抓取组件34分布状态相同,且单列中四个抓取组件34在列向上等分相对布置,具体分布状态可结合图2和图3所示;主横梁12的底端通过两个连接板呈悬挂状焊接有水平滑轨32,水平滑轨32的滑动引导方向沿单列导套13的分布方向设置;主横梁12的顶端通过螺栓竖直固定有执行气缸31,水平滑轨32上方设置有升降梁33,升降梁33的顶端固定在执行气缸31的输出端,升降梁33的顶端竖直焊接有两个竖直导柱331,两个竖直导柱331分布在执行气缸31两侧且滑动安装在主横梁12上;抓取组件34包括滑动安装在水平滑轨32上的滑块341,滑块341上端与升降梁33之间铰接有连杆342,滑块341侧壁上水平焊接有一号导杆343、对应位置的导套13侧壁上水平焊接有两个二号导杆346,一号导杆343轴向与二号导杆346轴向均沿滑块341滑动方向设置,一号导杆343以及二号导杆346上共同滑动安装有抓取夹板344,抓取夹板344包括由上到下一体成型的滑动部3441以及夹紧部3442,滑动部3441滑动安装在一号导杆343以及二号导杆346上,一号导杆343上套设有夹紧弹簧345,夹紧弹簧345两端分别焊接在滑块341以及滑动部3441上;抓取夹板344相较对应位置的导套13更靠近同列导套13中相对布置的中心位置,抓取夹板344与对应位置的导套13之间的对应位置关系具体可见图2所示;在本发明中,两列抓取组件34中位于相对位置的两个抓取组件34构成可抓取单个图8所述双孔空心砌块的组合,总计分为四组,对应抓取四个砌块,执行抓取时,抓取夹板344将伸向对应砌块中对应位置的空心孔中,为了便于伸向空心孔,夹紧部3442底端设置有偏向滑块341的折弯段,另外,为了提高夹紧部3442与空心砌块空心孔内壁的接触摩擦力,夹紧部3442上用于夹紧的侧壁面做粗糙加工处理。当对多个并合后的砌块进行整体抓取时,两列中相对布置的抓取组件34均相向靠近移动完成抓取动作。As shown in Figures 1, 2, 3, 4 and 7, the grabbing mechanism 3 includes a grabbing assembly 34 correspondingly assembled at each guide sleeve 13, and the grabbing assembly is arranged at two rows of guide sleeves 13. 34 are distributed in the same state, and the four grabbing assemblies 34 in a single column are arranged in equal parts and opposite to each other in the column. The specific distribution state can be shown in Figure 2 and Figure 3; the bottom end of the main beam 12 is welded in a hanging shape through two connecting plates. There is a horizontal slide rail 32, and the sliding guide direction of the horizontal slide rail 32 is set along the distribution direction of the single row guide sleeve 13; the top of the main beam 12 is vertically fixed with an execution cylinder 31 through bolts, and a lifting beam 33 is provided above the horizontal slide rail 32. The top of the lifting beam 33 is fixed on the output end of the actuating cylinder 31. Two vertical guide posts 331 are vertically welded to the top of the lifting beam 33. The two vertical guide posts 331 are distributed on both sides of the actuating cylinder 31 and are slidably installed on the main On the cross beam 12; the grab assembly 34 includes a slide block 341 slidably installed on the horizontal slide rail 32. A connecting rod 342 is hinged between the upper end of the slide block 341 and the lifting beam 33. There is a No. 1 guide rod welded horizontally on the side wall of the slide block 341. 343. Two No. 2 guide rods 346 are welded horizontally on the side wall of the guide sleeve 13 at the corresponding position. The axial direction of the No. 1 guide rod 343 and the axial direction of the No. 2 guide rod 346 are both arranged along the sliding direction of the slider 341. The No. 1 guide rod 343 and the No. 2 guide rod 346 are slidably mounted with a grabbing splint 344. The grabbing splint 344 includes a sliding portion 3441 and a clamping portion 3442 that are integrally formed from top to bottom. The sliding portion 3441 is slidably mounted on the No. 1 guide rod 343 and the No. 1 guide rod 343. The No. 2 guide rod 346 and the No. 1 guide rod 343 are provided with a clamping spring 345. Both ends of the clamping spring 345 are welded to the slider 341 and the sliding part 3441 respectively; the gripping splint 344 is compared with the guide sleeve at the corresponding position. 13 is closer to the center position of the opposite arrangement in the guide bushes 13 in the same row. The corresponding positional relationship between the grabbing splint 344 and the guide bushing 13 at the corresponding position can be seen in Figure 2; in the present invention, in the two rows of grabbing assemblies 34 The two grabbing assemblies 34 at opposite positions form a combination that can grab a single double-hole hollow block as shown in Figure 8. They are divided into four groups in total, corresponding to grabbing four blocks. When grabbing, the gripping splint 344 In order to facilitate the extension into the hollow hole at the corresponding position in the corresponding block, the bottom end of the clamping part 3442 is provided with a bent section biased towards the slide block 341. In addition, in order to improve the connection between the clamping part 3442 and the hollow block. Due to the contact friction of the inner wall of the hollow hole, the side wall surface of the clamping part 3442 used for clamping is roughened. When a plurality of merged building blocks are grasped as a whole, the grasping assemblies 34 arranged oppositely in the two columns move closer to each other to complete the grasping action.

完成砌块的并合操作后,再次启动升降气缸21,并带动升降框22上升,使得两个并合夹板242间距再次打开,同时将触压组件23上升至初始最高位置。随后,便可通过抓取机构3对四个砌块进行整体抓取,具体的,通过与机械手对接的移动装置带动机械手继续下降,使得每个抓取夹板344伸向对应位置的空心孔中,在夹紧弹簧345的弹力作用下,夹紧部3442与空心孔内壁之间处于贴紧状态,随后,通过执行气缸31带动升降梁33上升,从而通过连杆342拉动滑块341顺着水平滑轨32滑动,如图2所示,将使得位于左侧的两组抓取夹板344向右移动,而位于右侧的两组抓取夹板344向左移动,夹紧弹簧345将进一步被压缩,四个砌块在保持并合的状态下,四组抓取组件34对四个砌块的抓取夹紧力向中间集中,并完成侧夹抓取;通过本发明提供的抓取机构3进行抓取时,可与每个砌块进行抓取接触,因此抓取的稳定性和可靠性更高。After completing the merging operation of the blocks, start the lifting cylinder 21 again and drive the lifting frame 22 to rise, so that the distance between the two merging splints 242 is opened again, and the contact assembly 23 is raised to the initial highest position. Then, the four blocks can be grabbed as a whole by the grabbing mechanism 3. Specifically, the moving device connected with the robot arm drives the robot arm to continue to descend, so that each grabbing splint 344 extends into the hollow hole at the corresponding position. Under the elastic force of the clamping spring 345, the clamping part 3442 is in a close state with the inner wall of the hollow hole. Subsequently, the lifting beam 33 is driven to rise through the execution cylinder 31, thereby pulling the slider 341 to slide horizontally through the connecting rod 342. The sliding of the rail 32, as shown in Figure 2, will cause the two sets of grabbing splints 344 on the left to move to the right, while the two sets of grabbing splints 344 on the right will move to the left, and the clamping spring 345 will be further compressed. When the four building blocks are kept in a merged state, the grabbing and clamping force of the four sets of grabbing assemblies 34 on the four building blocks is concentrated toward the middle, and the side clamp grabbing is completed; through the grabbing mechanism 3 provided by the present invention, When grasping, grasping contact can be made with each block, so the stability and reliability of grasping are higher.

一种混凝土砌块生产搬运机械手,主要针对一组固化定型后的砌块进行整体抓取搬运,可首先通过设置的砌块并合机构2对多个砌块进行并合聚拢处理,且同步完成砌块与成型托板之间的自动脱离,避免需要人工手动脱离成型托板以及手动并合砌块的麻烦;在完成砌块并合的基础上,可通过设置的抓取机构3对每个砌块进行集中侧夹抓取,解决了实际搬运作业时需要人工辅助参与的麻烦,且多组抓取结构的设计大大提高了抓取过程中的稳定性、安全性和可靠性。A kind of concrete block production and handling robot is mainly used for overall grabbing and handling of a group of solidified blocks. It can first merge and gather multiple blocks through the set block merging mechanism 2, and complete it simultaneously. The automatic detachment between the blocks and the forming pallet avoids the trouble of manually detaching the forming pallet and manually merging the blocks; on the basis of completing the merging of the blocks, each set of grabbing mechanisms 3 can be used to The blocks are grasped with centralized side clamps, which solves the trouble of requiring manual assistance during actual handling operations, and the design of multiple groups of grasping structures greatly improves the stability, safety and reliability during the grasping process.

在本发明的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“顺时针”、“逆时针”、“轴向”、“径向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "vertical", The orientation or position indicated by "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" etc. Relationships are based on the orientation or positional relationships shown in the drawings, which are only for convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore It should not be construed as a limitation of the present invention.

在本发明的描述中,还需要说明的是,除非另有明确的规定和限定,术语“设置”、“相连”、“安装”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should also be noted that, unless otherwise clearly stated and limited, the terms "setting", "connecting", "installing" and "connecting" should be understood in a broad sense. For example, it can be a fixed connection, It can also be a detachable connection or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be an internal connection between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood on a case-by-case basis.

以上对本发明的较佳实施例进行了描述。需要理解的是,本发明并不局限于上述特定实施方式,其中未尽详细描述的设备和结构应该理解为用本领域中的普通方式予以实施;任何熟悉本领域的技术人员,在不脱离本发明技术方案作出许多可能的变动和修饰,或修改为等同变化的等效实施例,这并不影响本发明的实质内容。因此,凡是未脱离本发明技术方案的内容,依据本发明的技术实质对以上实施例所做的任何简单修改、等同变化及修饰,均仍属于本发明技术方案保护的范围内。The preferred embodiments of the present invention have been described above. It should be understood that the present invention is not limited to the above-mentioned specific embodiments, and the equipment and structures not described in detail should be understood to be implemented in ordinary ways in the art; any person familiar with the art will not deviate from the scope of the invention. There are many possible changes and modifications to the technical solution of the invention, or modifications to equivalent embodiments with equivalent changes, which do not affect the essence of the invention. Therefore, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still fall within the protection scope of the technical solution of the present invention.

Claims (6)

1.一种混凝土砌块生产搬运机械手,其特征在于:包括主机架(1),所述主机架(1)包括主横梁(12),所述主横梁(12)底端竖直固定有两列数量相等且均为偶数个的导套(13),每列中多个所述导套(13)呈均匀分布;所述主机架(1)上装配有用于多个混凝土砌块集中合并的砌块并合机构(2)以及用于将多个并合后的砌块整体抓取搬运的抓取机构(3);其中:1. A concrete block production and handling robot, characterized by: including a main frame (1), the main frame (1) including a main beam (12), the bottom end of the main beam (12) is vertically fixed with two There are an equal and even number of guide bushes (13) in the rows, and a plurality of the guide bushes (13) in each row are evenly distributed; the main frame (1) is equipped with a guide for centralized merging of multiple concrete blocks. The block merging mechanism (2) and the grabbing mechanism (3) used to grab and transport multiple merged blocks as a whole; wherein: 所述砌块并合机构(2)包括升降驱动设置的升降框(22),每个所述导套(13)中竖直滑动配合安装有触压组件(23),所有的所述触压组件(23)均固定在升降框(22)上用于共同压紧砌块成型托板,所述升降框(22)上固定有两个并合夹板组件(24),两个所述并合夹板组件(24)在单列导套(13)分布方向上镜像相对设置,所述并合夹板组件(24)包括沿设定轨道移动的并合夹板(242);所述并合夹板组件(24)还包括多个固定在升降框(22)上的水平导柱(241),所述水平导柱(241)轴向与单列导套(13)分布方向平行设置;所述并合夹板(242)滑动安装在所述水平导柱(241)上,所述主机架(1)上至少固定有一个与所述并合夹板(242)配合设置的引导板(243),所述引导板(243)上开设有斜导孔(2431),所述斜导孔(2431)由上到下倾斜偏向另一侧并合夹板组件(24)设置,所述并合夹板(242)上水平固定有插接在斜导孔(2431)中的从动销(2421),当所述触压组件(23)随升降框(22)下降时,两个并合夹板(242)同步下降,且同步相向靠近移动;The block merging mechanism (2) includes a lifting frame (22) equipped with a lifting drive, and a contact component (23) is installed in each guide bush (13) with vertical sliding fit. All the contact components The components (23) are all fixed on the lifting frame (22) for jointly pressing the block forming pallets. Two merging splint components (24) are fixed on the lifting frame (22). The two merging splint components (24) are fixed on the lifting frame (22). The splint assembly (24) is arranged oppositely as a mirror image in the distribution direction of the single row guide bushing (13). The merging splint assembly (24) includes a merging splint (242) that moves along a set track; the merging splint assembly (24) ) also includes a plurality of horizontal guide posts (241) fixed on the lifting frame (22). The horizontal guide posts (241) are arranged axially parallel to the distribution direction of the single-row guide sleeves (13); the merged splint (242) ) is slidably installed on the horizontal guide column (241). At least one guide plate (243) arranged in conjunction with the merging splint (242) is fixed on the main frame (1). The guide plate (243) ) is provided with an oblique guide hole (2431). The oblique guide hole (2431) is inclined from top to bottom toward the other side of the merging splint assembly (24). The merging splint (242) is horizontally fixed with an insert. The driven pin (2421) is connected to the inclined guide hole (2431). When the contact pressure component (23) descends with the lifting frame (22), the two merged splints (242) descend synchronously and move closer to each other synchronously. ; 所述抓取机构(3)包括对应装配在每个导套(13)处的抓取组件(34),设置在两列导套(13)处的抓取组件(34)分布状态相同,且单列中多个抓取组件(34)在列向上等分相对布置;所述主横梁(12)的底端固定有水平滑轨(32),所述水平滑轨(32)的滑动引导方向沿单列导套(13)的分布方向设置,所述抓取组件(34)沿水平滑轨(32)滑动设置;当对多个并合后的砌块进行整体抓取时,两列中相对布置的抓取组件(34)均相向靠近移动完成抓取动作;The grabbing mechanism (3) includes a grabbing component (34) correspondingly assembled at each guide bush (13). The grabbing components (34) provided at the two rows of guide bushes (13) are in the same distribution state, and Multiple grabbing assemblies (34) in a single column are arranged in equal parts and opposite to each other in the column; a horizontal slide rail (32) is fixed at the bottom end of the main beam (12), and the sliding guide direction of the horizontal slide rail (32) is along the The distribution direction of the single row guide sleeves (13) is set, and the grabbing assembly (34) is slidably set along the horizontal slide rail (32); when multiple combined blocks are grabbed as a whole, the two rows are arranged opposite each other. The grabbing components (34) all move closer to each other to complete the grabbing action; 所述抓取组件(34)包括滑动安装在水平滑轨(32)上的滑块(341),所述滑块(341)上水平固定有一号导杆(343)、对应位置的导套(13)侧壁上水平固定有至少一个二号导杆(346),所述一号导杆(343)轴向与二号导杆(346)轴向均沿滑块(341)滑动方向设置,所述一号导杆(343)以及所述二号导杆(346)上共同滑动安装有抓取夹板(344),所述一号导杆(343)上套设有夹紧弹簧(345),所述夹紧弹簧(345)两端分别固定在滑块(341)以及抓取夹板(344)上;所述抓取夹板(344)相较对应位置的导套(13)更靠近同列导套(13)中相对布置的中心位置;The grabbing assembly (34) includes a slide block (341) slidably installed on the horizontal slide rail (32). A No. 1 guide rod (343) and a corresponding guide bush (343) are fixed horizontally on the slide block (341). 13) At least one No. 2 guide rod (346) is fixed horizontally on the side wall. The axial direction of the No. 1 guide rod (343) and the axial direction of the No. 2 guide rod (346) are both arranged along the sliding direction of the slider (341). The No. 1 guide rod (343) and the No. 2 guide rod (346) are slidably mounted with a grabbing splint (344), and the No. 1 guide rod (343) is provided with a clamping spring (345). , both ends of the clamping spring (345) are fixed on the slider (341) and the grabbing splint (344) respectively; the grabbing splint (344) is closer to the guide bush (13) in the same row than the corresponding guide bush (13). The center position of the relative arrangement in the set (13); 所述抓取机构(3)还包括竖直固定在主横梁(12)上的执行气缸(31),所述水平滑轨(32)上方设置有竖直滑动安装在主横梁(12)上的升降梁(33),所述升降梁(33)的顶端固定在执行气缸(31)的输出端;所述抓取组件(34)还包括铰接在滑块(341)上的连杆(342),所述连杆(342)铰接在升降梁(33)上。The grabbing mechanism (3) also includes an execution cylinder (31) fixed vertically on the main crossbeam (12), and a vertical slide mounted on the main crossbeam (12) is provided above the horizontal slide rail (32). Lifting beam (33), the top end of the lifting beam (33) is fixed on the output end of the execution cylinder (31); the grabbing assembly (34) also includes a connecting rod (342) hinged on the slider (341) , the connecting rod (342) is hinged on the lifting beam (33). 2.根据权利要求1所述的一种混凝土砌块生产搬运机械手,其特征在于:所述触压组件(23)包括从导套(13)底端竖直滑动安装的滑动杆(231),所述导套(13)上开设有竖直延伸的行程孔(131),所述滑动杆(231)上固定有穿过所述行程孔(131)且与升降框(22)固定连接的连接块(2311);所述滑动杆(231)的底端固定有弹力伸缩压紧接触的弹力触压端。2. A concrete block production and transportation robot according to claim 1, characterized in that: the contact pressure component (23) includes a sliding rod (231) installed vertically from the bottom end of the guide sleeve (13), The guide bush (13) is provided with a vertically extending travel hole (131), and the sliding rod (231) is fixed with a connection that passes through the travel hole (131) and is fixedly connected to the lifting frame (22). Block (2311); the bottom end of the sliding rod (231) is fixed with an elastic contact end that is elastically telescopic and compresses the contact. 3.根据权利要求2所述的一种混凝土砌块生产搬运机械手,其特征在于:所述弹力触压端包括固定在滑动杆(231)底端的伸缩套(232),所述伸缩套(232)底端滑动配合安装有伸缩杆(233),所述伸缩杆(233)底端水平固定有触压平板(234),所述伸缩杆(233)上套设有压簧(235),所述压簧(235)两端分别固定在伸缩套(232)的底端以及触压平板(234)的上端。3. A concrete block production and transportation robot according to claim 2, characterized in that: the elastic contact end includes a telescopic sleeve (232) fixed at the bottom end of the sliding rod (231), and the telescopic sleeve (232) ) A telescopic rod (233) is installed with a sliding fit at the bottom end. A contact pressure plate (234) is horizontally fixed at the bottom end of the telescopic rod (233). A compression spring (235) is set on the telescopic rod (233), so The two ends of the compression spring (235) are respectively fixed on the bottom end of the telescopic sleeve (232) and the upper end of the contact plate (234). 4.根据权利要求1所述的一种混凝土砌块生产搬运机械手,其特征在于:所述抓取夹板(344)包括由上到下一体成型的滑动部(3441)以及夹紧部(3442),所述滑动部(3441)滑动安装在一号导杆(343)以及二号导杆(346)上,所述夹紧弹簧(345)一端固定在滑动部(3441)上。4. A concrete block production and transportation robot according to claim 1, characterized in that: the grabbing splint (344) includes a sliding part (3441) and a clamping part (3442) integrally formed from top to bottom. , the sliding part (3441) is slidably installed on the first guide rod (343) and the second guide rod (346), and one end of the clamping spring (345) is fixed on the sliding part (3441). 5.根据权利要求4所述的一种混凝土砌块生产搬运机械手,其特征在于:所述夹紧部(3442)底端设置有偏向滑块(341)的折弯段。5. A concrete block production and transportation robot according to claim 4, characterized in that: the bottom end of the clamping part (3442) is provided with a bending section biased toward the slider (341). 6.根据权利要求4所述的一种混凝土砌块生产搬运机械手,其特征在于:所述夹紧部(3442)上用于夹紧的侧壁面做粗糙加工处理。6. A concrete block production and transportation robot according to claim 4, characterized in that: the side wall surface used for clamping on the clamping part (3442) is roughened.
CN202311454559.7A 2023-11-03 2023-11-03 Production and carrying manipulator for concrete blocks Active CN117162134B (en)

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CN215755273U (en) * 2021-09-14 2022-02-08 袁秀成 Movable brick stacking machine
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* Cited by examiner, † Cited by third party
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GB1374885A (en) * 1972-10-05 1974-11-20 Forrest Paschal Machinery Co Apparatus for gripping a column of bricks
CN203112152U (en) * 2012-12-29 2013-08-07 福建省卓越鸿昌建材装备股份有限公司 Clamping board device
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