Efficient tealeaves cleaning machine
Technical Field
The invention belongs to the technical field of tea processing, and particularly relates to a high-efficiency tea cleaning machine.
Background
In the production and processing process of tea, a lot of mud and sand and stones are adhered, cleaning processing is needed, a lot of cleaning devices are also available on the market, most of the tea is put into a cleaning barrel to be cleaned, auxiliary cleaning is carried out through stirring pieces such as stirring leaves, but in the cleaning process, the stirring pieces rotate, and the tea is easy to damage and damage.
Through retrieving, chinese patent document (grant bulletin number CN 210304832U) a tealeaves cleaning machine, which comprises an operation table, the upper surface middle part of operation panel runs through and installs a wash bowl, the top middle part of wash bowl is provided with driving motor, driving motor's motor shaft is connected with the dwang, the puddler is installed to the bottom of dwang, the inside of puddler is provided with the heating tank. According to the invention, the water pump and the second electromagnetic valve are controlled to be opened, water in the water tank can be led into the cleaning barrel through the second through pipe, the driving motor is controlled to work, the stirring rod is driven to rotate through the rotating rod to clean tea leaves, sand and stone in the tea leaves can be filtered and screened through the sieve plate, the third electromagnetic valve is controlled to be opened, sewage and sand and stone can be discharged, the first electromagnetic valve is controlled to be opened, the tea leaves can be washed secondarily through the spray head, the cleaning cleanliness of the tea leaves is improved, the electric heating wire is controlled to work, the stirring rod can be heated, the moisture on the surface of the tea leaves is further dried, and the service efficiency of the device is improved. Although the tea leaves are cleaned by the stirring piece, the stirring piece is easy to damage and damage during the cleaning process.
Disclosure of Invention
The invention aims to provide an efficient tea leaf cleaning machine so as to solve the problems in the background technology.
In order to achieve the above purpose, the present invention provides the following technical solutions: the utility model provides a high-efficient tealeaves cleaning machine, including being used for abluent washing bucket of tealeaves, rectangular channel has been seted up to the side of washing bucket, and rectangular channel's inner wall detachably is connected with the filter frame that has the filter screen, and washing bucket's periphery is provided with the power combination that provides power for washing bucket rotation, and washing bucket's outer turnover is connected with the closing plate with washing bucket rectangular channel adaptation, and the closing plate passes through electromagnetic lock and is connected fixedly with washing bucket, and the side of closing plate bonds and is used for hugging closely the rubber pad of supporting the filter screen;
the periphery of the cleaning barrel is also rotationally connected with a material collecting frame, one side of the material collecting frame is configured to be an inclined plane, the material collecting frame is rotationally connected with a plugging plate through a hinge, the side face of the plugging plate is communicated with a liquid outlet pipe with an electromagnetic valve, and the side face of the liquid outlet pipe is connected with a flange which is communicated with external material receiving equipment.
As the preferred embodiment, the closing plate sets up the inner chamber at gathering the material frame, gathers the material frame and is connected fixedly through hasp and washtub, and the shutoff board is also connected fixedly through hasp and gathers the material frame.
As the preferred embodiment, power combination is including setting up the counter weight board below the washtub, connect the assembly board of the U font of inversion in counter weight board periphery, the both sides of counter weight board all rotate and are connected with two rotation boards, the top of the four corners of counter weight board all is connected with the mounting panel, the top threaded connection of mounting panel has fixed threaded rod, the perforation with fixed threaded rod adaptation has been seted up on the top of rotation board, the round hole that supplies the installation bolt to pass has all been seted up on the top of counter weight board and rotation board.
As a preferred embodiment, both sides of the washing tub are rotatably connected to the assembly plate through two rotating shafts, and the outer circumference of the assembly plate is provided with a front and back motor for providing one of the rotating shafts with efficient washing power.
As the preferred embodiment, the air drum that has thermal-insulated function is installed to the horizontal inner wall of assembly board, and the bellows is all had through hard tube intercommunication to the both sides of air drum, and the both sides of wasing the bucket all communicate has the breather pipe that has the solenoid valve, and the bellows intercommunication has the sleeve pipe with the breather pipe adaptation.
As the preferred implementation scheme, the electric putter is all embedded to install in the both sides of assembly board, and the removal portion of electric putter passes through the connecting block and is connected fixedly with the breather pipe.
As the preferred embodiment, first fan and heating pipe are installed to the inner wall of air drum, and one of them hard tube has two side air pipes through two three-way valve intercommunication, and the side of air drum articulates there is the access door, and the side of access door is embedded installs perspective window, and the thermometer is installed to the side of air drum, and the measuring part setting of thermometer is at the inner chamber of air drum.
As the preferred embodiment, the top of counter weight board can be dismantled and is connected with the spacing box, and the vertical inner wall of spacing box can be dismantled and is connected with the braced frame, and the inner chamber of spacing box is provided with the bottom and has open-ended and connect the magazine, connects the magazine setting on the top of braced frame, connects the top of magazine to be connected with two handles, and the inner wall that connects the magazine is connected with the screen cloth.
As the preferred embodiment, a plurality of heater strips are installed to the horizontal inner wall of spacing box, and a plurality of second fans are all embedded to the both sides of the lower half of spacing box, and the dust screen is installed to the side of second fan.
As a preferred embodiment, the side surface of the cleaning barrel is internally provided with an observation window made of transparent materials.
Compared with the prior art, the invention has the technical effects and advantages that:
this efficient tealeaves cleaning machine, when using, positive and negative motor drive pivot rotates, drives the washing bucket and rotates, and then drives the interior water liquid of washing bucket and tealeaves and drive, realizes the washing to tealeaves, compares in traditional stirring leaf stirring, can guarantee that tealeaves can not harm, and the filter screen of inside setting can not be damaged because of the tight of supporting of rubber pad yet;
when the efficient tea leaf cleaning machine is required to be used for discharging, the flange is communicated with external material receiving equipment, the electromagnetic lock of the sealing plate is opened by remote control, the sealing plate can rotate along with gravity and rotate to a vertical state, and at the moment, water in the cleaning barrel flows into the liquid outlet pipe through the filter screen and the material collecting frame and then flows into the material receiving equipment;
after the liquid leakage is completed, the electric push rod is controlled to extend, so that a sleeve is sleeved on the periphery of a vent pipe, an electromagnetic valve of the vent pipe is opened, a first fan and a heating pipe are opened, hot air is introduced into a cleaning barrel, then tea leaves in the cleaning barrel are dried, in the middle drying period, two three-way valves are converted to a side air pipe to continuously introduce new air, the air is discharged from a rectangular channel, thorough drying is realized, after drying, a lock catch of a material collecting frame is opened, the material collecting frame is turned to the other side, the rectangular channel is exposed, a filter frame is taken down, thus the tea leaves are taken out, if the rest tea leaves are not well treated, the material collecting frame is connected again, the electric push rod is controlled to shrink and reset, a positive and negative motor is started, the cleaning barrel is enabled to rotate back and forth, the state of the tea leaves is changed, then the operation is repeated again, a blocking plate can be opened, and the rest tea leaves are taken out;
according to the efficient tea cleaning machine, all the taken tea leaves are placed in the material receiving box, the second fan and the heating wire are started, the tea leaves on the screen mesh of the material receiving box are dried again, and a worker can manually turn the tea leaves, so that the drying degree is ensured;
this efficient tealeaves cleaning machine not only guarantees the washing of tealeaves, still can not harm tealeaves.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is an enlarged view of the structure of FIG. 1A in accordance with the present invention;
FIG. 3 is a schematic view of a washing tub according to the present invention;
FIG. 4 is a cross-sectional view in the direction B-B of FIG. 3 in accordance with the present invention;
FIG. 5 is a front view of the vent tube and sleeve combination of the present invention;
FIG. 6 is a schematic view of a material collecting frame according to the present invention;
FIG. 7 is a schematic view of a limit case according to the present invention;
FIG. 8 is a schematic view of the structure of the air tub of the present invention;
fig. 9 is a front view of the air tub of the present invention with the access door removed;
fig. 10 is a top view of a weight plate of the present invention.
Reference numerals illustrate:
in the figure: 1. cleaning a barrel; 2. a filter frame; 3. combining power; 4. a sealing plate; 5. an electromagnetic lock; 6. a rubber pad; 7. a material collecting frame; 8. a plugging plate; 9. a liquid outlet pipe; 10. a flange; 11. a limit box; 12. a support frame; 13. a receiving box; 14. a handle; 15. a screen; 16. a heating wire; 17. a second fan;
300. a weight plate; 301. an assembly plate; 302. a rotating plate; 303. a mounting plate; 304. fixing a threaded rod; 305. a rotating shaft; 306. a forward and reverse motor; 307. an air barrel; 308. a hard tube; 309. a bellows; 310. a vent pipe; 311. a sleeve; 312. an electric push rod; 313. a first fan; 314. heating pipes; 315. a lateral air pipe; 316. an access door; 317. a thermometer.
Detailed Description
In the following description, numerous specific details are set forth in order to provide a more thorough understanding of the present invention. It will be apparent, however, to one skilled in the art that the invention may be practiced without one or more of these details. In other instances, well-known features have not been described in detail in order to avoid obscuring the invention.
The connection mode can adopt the prior modes such as bonding, welding, bolting and the like, and is based on the actual requirement.
As shown in fig. 1 to 10, an efficient tea leaf cleaning machine, including be used for abluent washing bucket 1 of tealeaves, washing bucket 1's size is selected according to actual need, rectangular channel has been seted up to washing bucket 1's side, rectangular channel's inner wall detachable is connected with the filter frame 2 that has the filter screen, washing bucket 1's periphery is provided with the power combination 3 that provides power for washing bucket 1 rotation, washing bucket 1's outer turnover is connected with the closing plate 4 with washing bucket 1's rectangular channel adaptation, closing plate 4 is connected fixedly through electromagnetic lock 5 with washing bucket 1, closing plate 4's side bonding has with be used for hugging closely the rubber pad 6 of supporting the filter screen, rubber pad 6 utilizes elasticity to support the filter screen, guarantee that the filter screen can not damage tealeaves, washing bucket 1's side embedment installs transparent material's observation window, draw in washing bucket 1 from rectangular channel, then install filter frame 2, and close and gather material frame 7 and hasp, then open positive and negative motor 306 drive pivot 305, drive washing bucket 1 and then drive water and drive filter pad 6, and can not damage tealeaves because of setting up the inside of the filter pad that the setting up.
In order to gather liquid and weeping, the periphery of washtub 1 still rotates and is connected with gathers material frame 7, gather one side of material frame 7 and construct to the inclined plane, gather material frame 7 and be connected with shutoff board 8 through the hinge rotation, be convenient for the unloading, the side intercommunication of shutoff board 8 has drain pipe 9 that has the solenoid valve, the side of drain pipe 9 is connected with the flange 10 that is used for with outside receiving equipment intercommunication, interval between flange 10 and the receiver 13 is not in order to the picture, guarantee can not influence the rotation, sealing plate 4 sets up at the inner chamber of gathering material frame 7, gather material frame 7 and be connected fixedly through the hasp with washtub 1, shutoff board 8 also is connected fixedly through hasp and gathers material frame 7, when wasing and accomplish the unloading, with flange 10 and external receiving equipment intercommunication, the electromagnetic lock 5 of closing plate 4 is opened in the remote control, closing plate 4 can rotate along with gravity, rotate to vertical state, the interior water liquid of washtub 1 passes through the filter screen this moment, in the liquid pipe 9 is followed to gathering material frame 7, then flow to receiving equipment.
The power combination 3 is including setting up the counter weight board 300 in washtub 1 below, connect the assembly board 301 of the U font of inversion in counter weight board 300 periphery, the both sides of counter weight board 300 all rotate and be connected with two rotation boards 302, rotation board 302 cooperation counter weight board 300 can guarantee holistic stability, the top of the four corners of counter weight board 300 all is connected with mounting panel 303, the top threaded connection of mounting panel 303 has fixed threaded rod 304, the perforation with fixed threaded rod 304 adaptation has been seted up on the top of rotation board 302, the round hole that supplies the mounting bolt to pass has all been seted up on the top of counter weight board 300 and rotation board 302.
The two sides of the washing tub 1 are rotatably connected with the assembly plate 301 through two rotating shafts 305, and a forward and reverse motor 306 for providing efficient washing power to one of the rotating shafts 305 is installed at the outer circumference of the assembly plate 301.
The air bucket 307 with heat insulation function is installed on the transverse inner wall of the assembly plate 301, the corrugated pipe 309 is communicated with the hard pipe 308 on two sides of the air bucket 307, the vent pipe 310 with the electromagnetic valve is communicated with two sides of the cleaning bucket 1, the sleeve pipe 311 matched with the vent pipe 310 is communicated with the corrugated pipe 309, the electric push rod 312 is installed on two sides of the assembly plate 301 in an embedded mode, the moving part of the electric push rod 312 is fixedly connected with the vent pipe 310 through the connecting block, after liquid leakage is finished, the cleaning bucket 1 is driven to a specified angle, the vent pipe 310 corresponds to the sleeve pipe 311 in position, the electric push rod 312 is controlled to extend, the sleeve pipe 311 is sleeved on the periphery of the vent pipe 310, the electromagnetic valve of the vent pipe 310 is opened, the first fan 313 and the heating pipe 314 are opened, hot air is led into the cleaning bucket 1, then tea leaves in the cleaning bucket 1 are dried, in the drying middle period, two three-way valves are converted to the side air pipes 315, new air is continuously led in, the air is discharged from the rectangular channel, after the drying is thoroughly dried, the lock catch of the material collecting frame 7 is opened, the material collecting frame 7 is turned to the other side, the rectangular channel is exposed, the rectangular channel is removed, the filter frame 2 is well is removed, the tea leaves are repeatedly connected with the sleeve pipe 311, the tea leaves is repeatedly connected with the tea leaves in the position, the position of the left tea leaves, the tea leaves is repeatedly opened, the tea leaves in the state, the tea leaves can be repeatedly opened, and the tea leaves can be repeatedly dried, and the tea leaves in the state, and the state 8 is opened, and the tea leaves can be repeatedly opened, and the tea leaves and the state 8 can be repeatedly and opened.
The inner wall of air bucket 307 installs first fan 313 and heating pipe 314, and one of them hard tube 308 has two side air pipes 315 through two three-way valve intercommunication, and the change three-way valve conveniently introduces fresh air, and the side of air bucket 307 articulates has access door 316, and the side of access door 316 is embedded installs the perspective window, and the thermometer 317 is installed to the side of air bucket 307, and the measuring part setting of thermometer 317 is at the inner chamber of air bucket 307.
The top of counter weight board 300 can be dismantled and is connected with spacing box 11, the vertical inner wall of spacing box 11 can be dismantled and is connected with carriage 12, the inner chamber of spacing box 11 is provided with the bottom and has open-ended material receiving box 13, material receiving box 13 sets up on the top of carriage 12, the top of material receiving box 13 is connected with two handles 14, the inner wall of material receiving box 13 is connected with screen cloth 15, a plurality of heater strips 16 are installed to the horizontal inner wall of spacing box 11, a plurality of second fans 17 are all embedded to the both sides of the lower half of spacing box 11, the dust screen is installed to the side of second fans 17, all tealeaves that take out are all put into material receiving box 13, open second fans 17 and heater strips 16, the tealeaves on the screen cloth 15 of butt joint material receiving box is dried again, the staff can manual tealeaves that turns, guarantee the dry degree of tealeaves.
The electromagnetic lock 5, the heating wire 16, the second fan 17, the forward and reverse motor 306, the electric push rod 312, the first fan 313, the heating pipe 314 and the thermometer 317 are all set in the prior art, the working principle, the size and the model are irrelevant to the functions of the present application, so that description is not repeated, the control mode of the present invention is controlled by a controller, the control circuit of the controller can be realized by simple programming of a person skilled in the art, the supply of the power source also belongs to the common general knowledge in the art, and the present invention is mainly used for protecting the mechanical device, so that the present invention does not explain the control mode and the circuit connection in detail.
Principle of operation
According to the efficient tea leaf cleaning machine, tea leaves and cleaning liquid are led into the cleaning barrel 1 from a rectangular channel, then the filtering frame 2 is installed, the sealing plate 4 and the electromagnetic lock 5 are closed, then the material collecting frame 7 and the lock catch are closed, then the positive and negative motor 306 is started, the positive and negative motor 306 drives the rotating shaft 305 to rotate, the cleaning barrel 1 is driven to rotate, water liquid and the tea leaves in the cleaning barrel 1 are driven to drive, the cleaning of the tea leaves is realized, and the filter screen arranged inside can be abutted tightly by the rubber pad 6, so that the tea leaves cannot be damaged;
when the cleaning is completed and the discharging is required, the flange 10 is communicated with external receiving equipment, the electromagnetic lock 5 of the sealing plate 4 is opened by remote control, the sealing plate 4 rotates along with gravity and rotates to a vertical state, and at the moment, water in the cleaning barrel 1 passes through the filter screen, flows into the liquid outlet pipe 9 along the material collecting frame 7 and then flows into the receiving equipment;
after the liquid leakage is finished, the cleaning barrel 1 is driven to a designated angle, the position of the vent pipe 310 corresponds to that of the sleeve 311, the electric push rod 312 is controlled to extend, the sleeve 311 is sleeved on the periphery of the vent pipe 310, the electromagnetic valve of the vent pipe 310 is opened, the first fan 313 and the heating pipe 314 are opened, hot air is led into the cleaning barrel 1, and then the tea leaves in the cleaning barrel 1 are dried, in the middle drying stage, two three-way valves are converted to the side air pipe 315, so that continuous new air introduction is realized, the air is discharged from a rectangular channel, the thorough drying is realized, after drying, the lock catch of the material collecting frame 7 is opened, the material collecting frame 7 is turned over to the other side, the rectangular channel is exposed, the filter frame 2 is taken down, the tea leaves are taken out, if the rest of the tea leaves are not processed well, the material collecting frame 7 is reconnected, the electric push rod 312 is controlled to shrink and reset, the positive and negative motor 306 is started, the cleaning barrel 1 is rotated back and forth, the state of the tea leaves is changed, then the operation is repeated, the plugging plate 8 can be opened, and the rest tea leaves are taken out;
all the tea leaves taken out are placed in the material receiving box 13, the second fan 17 and the heating wire 16 are started, the tea leaves on the screen 15 of the material receiving box are dried again, and a worker can manually turn the tea leaves, so that the dryness of the tea leaves is guaranteed.
It should be noted that relational terms such as one and two are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.