CN117130075A - Surface protective film and optical laminate - Google Patents
Surface protective film and optical laminate Download PDFInfo
- Publication number
- CN117130075A CN117130075A CN202310598882.5A CN202310598882A CN117130075A CN 117130075 A CN117130075 A CN 117130075A CN 202310598882 A CN202310598882 A CN 202310598882A CN 117130075 A CN117130075 A CN 117130075A
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- China
- Prior art keywords
- substrate
- protective film
- surface protective
- present
- meth
- Prior art date
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- ZQMHJBXHRFJKOT-UHFFFAOYSA-N methyl 2-[(1-methoxy-2-methyl-1-oxopropan-2-yl)diazenyl]-2-methylpropanoate Chemical compound COC(=O)C(C)(C)N=NC(C)(C)C(=O)OC ZQMHJBXHRFJKOT-UHFFFAOYSA-N 0.000 description 1
- LVHBHZANLOWSRM-UHFFFAOYSA-N methylenebutanedioic acid Natural products OC(=O)CC(=C)C(O)=O LVHBHZANLOWSRM-UHFFFAOYSA-N 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- JAYXSROKFZAHRQ-UHFFFAOYSA-N n,n-bis(oxiran-2-ylmethyl)aniline Chemical compound C1OC1CN(C=1C=CC=CC=1)CC1CO1 JAYXSROKFZAHRQ-UHFFFAOYSA-N 0.000 description 1
- OPECTNGATDYLSS-UHFFFAOYSA-N naphthalene-2-sulfonyl chloride Chemical compound C1=CC=CC2=CC(S(=O)(=O)Cl)=CC=C21 OPECTNGATDYLSS-UHFFFAOYSA-N 0.000 description 1
- SLCVBVWXLSEKPL-UHFFFAOYSA-N neopentyl glycol Chemical compound OCC(C)(C)CO SLCVBVWXLSEKPL-UHFFFAOYSA-N 0.000 description 1
- 125000001400 nonyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 125000002347 octyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 239000012766 organic filler Substances 0.000 description 1
- 125000001147 pentyl group Chemical group C(CCCC)* 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 1
- 125000002467 phosphate group Chemical group [H]OP(=O)(O[H])O[*] 0.000 description 1
- 229910052697 platinum Inorganic materials 0.000 description 1
- 230000010287 polarization Effects 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 229920000570 polyether Polymers 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 230000000379 polymerizing effect Effects 0.000 description 1
- 239000004926 polymethyl methacrylate Substances 0.000 description 1
- 229920005862 polyol Polymers 0.000 description 1
- 150000003077 polyols Chemical class 0.000 description 1
- 229920001451 polypropylene glycol Polymers 0.000 description 1
- 150000003097 polyterpenes Chemical class 0.000 description 1
- 229920005749 polyurethane resin Polymers 0.000 description 1
- USHAGKDGDHPEEY-UHFFFAOYSA-L potassium persulfate Chemical compound [K+].[K+].[O-]S(=O)(=O)OOS([O-])(=O)=O USHAGKDGDHPEEY-UHFFFAOYSA-L 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- KCTAWXVAICEBSD-UHFFFAOYSA-N prop-2-enoyloxy prop-2-eneperoxoate Chemical compound C=CC(=O)OOOC(=O)C=C KCTAWXVAICEBSD-UHFFFAOYSA-N 0.000 description 1
- HJWLCRVIBGQPNF-UHFFFAOYSA-N prop-2-enylbenzene Chemical compound C=CCC1=CC=CC=C1 HJWLCRVIBGQPNF-UHFFFAOYSA-N 0.000 description 1
- 125000004368 propenyl group Chemical group C(=CC)* 0.000 description 1
- 150000003254 radicals Chemical class 0.000 description 1
- 239000012966 redox initiator Substances 0.000 description 1
- 238000007763 reverse roll coating Methods 0.000 description 1
- 238000007127 saponification reaction Methods 0.000 description 1
- 125000002914 sec-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 1
- 229910000077 silane Inorganic materials 0.000 description 1
- 235000010378 sodium ascorbate Nutrition 0.000 description 1
- PPASLZSBLFJQEF-RKJRWTFHSA-M sodium ascorbate Substances [Na+].OC[C@@H](O)[C@H]1OC(=O)C(O)=C1[O-] PPASLZSBLFJQEF-RKJRWTFHSA-M 0.000 description 1
- 229960005055 sodium ascorbate Drugs 0.000 description 1
- 235000010267 sodium hydrogen sulphite Nutrition 0.000 description 1
- PPASLZSBLFJQEF-RXSVEWSESA-M sodium-L-ascorbate Chemical compound [Na+].OC[C@H](O)[C@H]1OC(=O)C(O)=C1[O-] PPASLZSBLFJQEF-RXSVEWSESA-M 0.000 description 1
- BWYYYTVSBPRQCN-UHFFFAOYSA-M sodium;ethenesulfonate Chemical compound [Na+].[O-]S(=O)(=O)C=C BWYYYTVSBPRQCN-UHFFFAOYSA-M 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 125000000542 sulfonic acid group Chemical group 0.000 description 1
- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- KHPCPRHQVVSZAH-UHFFFAOYSA-N trans-cinnamyl beta-D-glucopyranoside Natural products OC1C(O)C(O)C(CO)OC1OCC=CC1=CC=CC=C1 KHPCPRHQVVSZAH-UHFFFAOYSA-N 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- JLGLQAWTXXGVEM-UHFFFAOYSA-N triethylene glycol monomethyl ether Chemical compound COCCOCCOCCO JLGLQAWTXXGVEM-UHFFFAOYSA-N 0.000 description 1
- 239000006097 ultraviolet radiation absorber Substances 0.000 description 1
- 125000002948 undecyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- AVWRKZWQTYIKIY-UHFFFAOYSA-N urea-1-carboxylic acid Chemical compound NC(=O)NC(O)=O AVWRKZWQTYIKIY-UHFFFAOYSA-N 0.000 description 1
- 229920001567 vinyl ester resin Polymers 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 230000037303 wrinkles Effects 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
Classifications
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B1/00—Optical elements characterised by the material of which they are made; Optical coatings for optical elements
- G02B1/10—Optical coatings produced by application to, or surface treatment of, optical elements
- G02B1/14—Protective coatings, e.g. hard coatings
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/30—Polarising elements
- G02B5/3025—Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state
- G02B5/3033—Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state in the form of a thin sheet or foil, e.g. Polaroid
- G02B5/3041—Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state in the form of a thin sheet or foil, e.g. Polaroid comprising multiple thin layers, e.g. multilayer stacks
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/30—Polarising elements
- G02B5/3083—Birefringent or phase retarding elements
Landscapes
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Polarising Elements (AREA)
Abstract
The invention provides a surface protection film and an optical laminate, wherein the surface protection film is adhered to an optical member, and the inspection performance of hue/brightness unevenness is excellent even though the surface protection film is arranged. Further, an optical laminate comprising such a surface protective film is provided. The surface protective film according to the embodiment of the present invention is a surface protective film comprising a base material and an adhesive layer, wherein the standard deviation σ of the angle formed by the slow axis of 12 points in the plane and the longitudinal direction (MD direction) SSA Multiplying the front of 12 points in planeCoefficient of variation CV of phase difference SR0 Product sigma of (2) SSA ×CV SR0 Is 0.020 or less.
Description
Technical Field
The present invention relates to a surface protective film. Further, it relates to providing an optical laminate comprising such a surface protective film.
Background
A surface protective film is provided on the surface of an optical device such as a display or an imaging device, an electronic device, a film as a component of such a device, a glass material, or the like for the purpose of surface protection, impact resistance, or the like. As the surface protective film, there are typically: temporarily adhering the film (film used as a processing material) to the device before use, such as temporarily adhering the film to the device before use; a film (film for the purpose of permanent adhesion) that is used in a state of being adhered to the surface of the device as it is also used in the device (for example, see patent document 1).
The surface protective film used as a processing material and the surface protective film for permanent adhesion each have an adhesive layer on a main surface of a film base material, and are bonded to a surface of an adherend to be protected via the adhesive layer (for example, see patent literature 2).
Optical members including polarizing plates, such as liquid crystal display devices, are generally inspected as examples for the purpose of evaluating color/brightness unevenness. However, in the case of performing inspection of color/brightness unevenness of an optical laminate in which a surface protective film is bonded to an optical member including a polarizing plate through a surface protective film, there is a case where proper inspection cannot be performed due to anisotropy or the like of the surface protective film.
Prior art literature
Patent literature
Patent document 1: japanese patent No. 3518677
Patent document 2: japanese patent No. 6249617
Disclosure of Invention
Problems to be solved by the invention
The invention provides a surface protection film comprising: the surface protective film is adhered to an optical member, and is excellent in the inspection of color/brightness unevenness even when the surface protective film is interposed therebetween. Further, an optical laminate comprising such a surface protective film is provided.
Solution for solving the problem
[1]The surface protective film according to the embodiment of the present invention is a surface protective film comprising a base material and an adhesive layer, wherein the standard deviation σ of the angle formed by the slow axis of 12 points in the plane and the longitudinal direction (MD direction) SSA Coefficient of variation CV of front phase difference multiplied by 12 points in plane SR0 Product sigma of (2) SSA ×CV SR0 Is 0.020 or less.
[2] The surface protective film according to [1], wherein the retardation R0 of the substrate on the front surface is at most 2600nm or at least 4100nm.
[3] The surface protective film according to [1] or [2], wherein the material of the base material is polyethylene terephthalate.
[4] The surface protective film according to any one of [1] to [3], wherein the adhesive constituting the adhesive layer is at least 1 selected from the group consisting of an acrylic adhesive, a urethane adhesive and a silicone adhesive.
[5] An optical laminate according to an embodiment of the present invention includes the surface protective film described in any one of [1] to [4] above and an optical member.
[6] The optical laminate according to item [5], wherein the optical member may comprise a polarizing plate.
ADVANTAGEOUS EFFECTS OF INVENTION
According to the present invention, the following surface protective film can be provided: the surface protective film is adhered to an optical member, and is excellent in the inspection of color/brightness unevenness even when the surface protective film is interposed therebetween. Further, an optical laminate including such a surface protective film can be provided.
Drawings
Fig. 1 is a schematic cross-sectional view showing one embodiment of the surface protective film of the present invention.
Fig. 2 is a schematic cross-sectional view showing one embodiment of the optical stack of the present invention.
Fig. 3 is a schematic explanatory diagram illustrating an angle between the slow axis and the longitudinal direction (MD direction).
Detailed Description
In the present specification, the term "mass" may be regarded as "weight" which has been conventionally used as a unit of weight, or the term "weight" may be regarded as "mass" which has been conventionally used as a unit of SI-based indicating weight.
In the present specification, the angle in the case of "the angle between the slow axis and the longitudinal direction (MD direction)" means an angle in the counterclockwise direction with reference to the longitudinal direction (MD direction).
In the present specification, the expression "acrylic acid and/or methacrylic acid" means "acrylic acid and/or methacrylic acid", in the case of the expression of "(meth) acrylic acid ester", in the case of the expression of "(meth) allyl", in the case of the expression of "(meth) acrolein", in the case of the expression of "acrolein and/or methacrolein".
Surface protective film
The surface protection film of the embodiment of the present invention includes a base material and an adhesive layer.
The surface protective film according to the embodiment of the present invention may have any appropriate other layer than the base material and the adhesive layer within a range that does not impair the effects of the present invention.
Examples of such other layers include: an easy-to-adhere layer, an easy-to-slip layer, an anti-adhesion layer, an antistatic layer, an anti-reflection layer and an anti-oligomer layer.
In the surface protective film according to the embodiment of the present invention, a release liner may be provided on the surface of the pressure-sensitive adhesive layer opposite to the substrate for the purpose of protecting the pressure-sensitive adhesive layer or the like. The release liner is typically peeled off when the surface protective film according to the embodiment of the present invention is used.
The surface protective film of the embodiment of the present invention may contain any appropriate additive within a range that does not impair the effects of the present invention.
Examples of such additives include: antioxidants, ultraviolet absorbers, light stabilizers, nucleating agents, fillers, pigments, surfactants, antistatic agents.
As shown in fig. 1, one embodiment of the surface protective film of the present invention, a surface protective film 100 is formed of a substrate 10 and an adhesive layer 20.
Standard deviation σ of an angle formed by a slow axis of 12 points in a plane of a surface protective film according to an embodiment of the present invention and a longitudinal direction (MD direction) SSA Coefficient of variation CV of front phase difference multiplied by 12 points in plane SR0 Product sigma of (2) SSA ×CV SR0 The smaller the more preferable, the more preferable is 0.020 or less, and the more preferable is 0.015 or less, further preferably 0.012 or less, particularly preferably 0.010 or less, and most preferably 0.008 or less. By applying the above sigma to a surface protective film SSA ×CV SR0 The effect of the present invention can be further exhibited by adjusting the value of (c) to be within the above range.
Standard deviation σ of an angle formed by a slow axis of 12 points in a plane of a surface protective film according to an embodiment of the present invention and a longitudinal direction (MD direction) SSA The smaller the more preferably 2.00 or less, more preferably 1.50 or less, further preferably 1.00 or less, further preferably 0.90 or less, particularly preferably 0.80 or less, and most preferably 0.75 or less. By applying the above sigma to a surface protective film SSA The effect of the present invention can be further exhibited by adjusting the value of (c) to be within the above range.
Coefficient of variation CV of frontal phase difference of 12 points in plane of surface protection film of the embodiment of the invention SR0 The smaller the more preferable, the more preferable is 0.050 or less, and still more preferable is 0.040 or less, further preferably 0.035 or less, particularly preferably 0.030 or less, and most preferably 0.25 or less. By combining the CV of the surface protecting film SR0 The effect of the present invention can be further exhibited by adjusting the value of (c) to be within the above range.
The front phase difference R0 of the surface protective film according to the embodiment of the present invention is preferably at least 2600nm or at least 2700nm, more preferably at least 2500nm or at least 3400nm, further preferably at least 2400nm or at least 4100nm, further preferably at least 2300nm or at least 4500nm, further preferably at least 2200nm or at least 5000nm, further preferably at least 2100nm or at least 5500nm, particularly preferably at least 2000nm or at least 6000nm, and most preferably at least 1900nm or at least 6000nm. The effect of the present invention can be further exerted by adjusting the in-plane retardation of the surface protective film to be within the above-described range. In the description of the present invention, the definition of the preferable range of the front phase difference R0 is described in stages as a combination of a predetermined value or less or a predetermined value or more such as "R0 is 2600nm or R0 is 2700nm", but the preferable range of the front phase difference R0 is not limited to the described combination, and may be, for example, a combination of a range of "R0 is 1900nm" and a range of "R0 is 4500nm" (R0 is 1900nm or R0 is 4500 nm). In addition, the definition described in stages in a combination of a predetermined value or less or a predetermined value or more, for example, when the definition is "R0.ltoreq.2600 nm or R0.gtoreq.2700 nm", indicates "R0.ltoreq.2600 nm" or "R0.gtoreq.2700 nm" in a literal sense.
In the case where a release liner is provided on the surface of the pressure-sensitive adhesive layer of the surface protective film opposite to the base material in advance, the measurement of the angle between the front retardation R0 and the slow axis of the surface protective film according to the embodiment of the present invention and the longitudinal direction (MD direction) is performed using the value measured for the surface protective film from which the release liner was peeled.
When R0 is not more than 2600nm, the lower limit value of the front retardation R0 of the surface protective film is preferably as small as possible, but it is actually preferably 100nm or more depending on factors such as material selection.
When R0 is not less than 2700nm, the upper limit value of the front retardation R0 of the surface protective film is preferably as large as possible, but it is practically preferably not more than 30000nm depending on factors such as material selection.
Base material
The substrate may be a substrate formed of 1 layer or a substrate formed of a laminated structure of 2 or more layers.
The thickness of the base material may be any suitable thickness within a range that does not impair the effects of the present invention. In order to further exert the effects of the present invention, the thickness of the base material is preferably 5 μm to 1000 μm, more preferably 10 μm to 800 μm, still more preferably 20 μm to 600 μm, particularly preferably 30 μm to 400 μm.
As the substrate, the front phase difference R0 is preferably at least 2600nm or at least 2700nm, more preferably at least 2400nm or at least 3400nm, further preferably at least 2300nm or at least 4100nm, further preferably at least 2200nm or at least 4500nm, further preferably at least 2100nm or at least 5000nm, particularly preferably at least 2000nm or at least 5500nm, and most preferably at least 1900nm or at least 6000nm. By using such a base material, the effects of the present invention can be further exerted. In the description of the present invention, the definition of the preferable range of the front phase difference R0 is described in stages as a combination of a predetermined value or less or a predetermined value or more such as "R0 is 2600nm or R0 is 2700nm", but the preferable range of the front phase difference R0 is not limited to the described combination, and may be, for example, a combination of a range of "R0 is 1900nm" and a range of "R0 is 4500nm" (R0 is 1900nm or R0 is 4500 nm). In addition, the definition described in stages in a combination of a predetermined value or less or a predetermined value or more, for example, when the definition is "R0.ltoreq.2600 nm or R0.gtoreq.2700 nm", indicates "R0.ltoreq.2600 nm" or "R0.gtoreq.2700 nm" in a literal sense.
When R0 is not more than 2600nm, the lower limit value of the front phase difference R0 of the substrate is preferably as small as possible, but it is actually preferably 100nm or more depending on factors such as material selection.
When R0 is not less than 2700nm, the upper limit value of the front phase difference R0 of the substrate is preferably as large as 30000nm or less, depending on factors such as material selection.
As a method for obtaining the base material having the front phase difference R0 within the above range, any suitable method may be employed within a range that does not impair the effects of the present invention. Examples of such a method include: a method for stretching a base material made of plastic; a method using a super-birefringent film; a method of laminating 2 or more layers of a plastic substrate; a method for producing a crystalline PET (polyethylene terephthalate) substrate having a front retardation R0 of at most 2600 nm.
Any suitable material may be used as the material of the base material within a range that does not impair the effects of the present invention. In terms of further exhibiting the effects of the present invention, plastics are preferably used as such materials.
As the plastic, any suitable plastic may be used within a range that does not impair the effects of the present invention. In terms of further exhibiting the effects of the present invention, thermoplastic resins are preferable as such plastics.
Examples of the thermoplastic resin include: polyesters, acrylic resins, polyurethane resins, polycarbonates, cellulose Triacetate (TAC), polyolefins (olefin homopolymers, copolymers of olefins with other monomers), polyamides (nylon), wholly aromatic polyamides (aramid), polyimides (PI), polyvinylchlorides (PVC), polyvinyl acetates, cyclic olefin polymers.
As the thermoplastic resin, polyester is preferable in that the effect of the present invention can be further exerted. Examples of the polyester include: polyethylene terephthalate (PET), polyethylene naphthalate (PEN), polybutylene terephthalate (PBT) are preferable in that the effects of the present invention can be further exerted.
< one preferred embodiment of the substrate A >
One preferred embodiment a of the substrate is a stretched thermoplastic resin substrate. Hereinafter, the thermoplastic resin substrate to be stretched may be simply referred to as "thermoplastic resin substrate", and the stretched thermoplastic resin substrate may be referred to as "stretched thermoplastic resin substrate".
The thickness of the stretched thermoplastic resin substrate according to embodiment a may be any suitable thickness within a range that does not impair the effects of the present invention. In order to further exert the effects of the present invention, the thickness of the stretched thermoplastic resin substrate is preferably 1 μm to 100. Mu.m, more preferably 2 μm to 80. Mu.m, still more preferably 3 μm to 70. Mu.m, particularly preferably 5 μm to 60. Mu.m.
The front phase difference R0 of the stretched thermoplastic resin substrate is preferably not more than 2500nm, more preferably not more than 2100nm, further preferably not more than 1700nm, further preferably not more than 1300nm, further preferably not more than 1000nm, particularly preferably not more than 800nm, most preferably not more than 700nm, of R0. If the frontal phase difference R0 of the stretched thermoplastic resin substrate is within the above range, the effects of the present invention can be further exerted.
The lower limit value of the frontal phase difference R0 of the stretched thermoplastic resin substrate is preferably as small as possible, but is practically preferably 100nm or more depending on factors such as material selection.
The thermoplastic resin base material preferably has a water absorption rate in a predetermined range in order to further exhibit the effects of the present invention. The water absorption rate of the thermoplastic resin base material is preferably 0.2% or more, more preferably 0.3% or more. The thermoplastic resin base material having such water absorption rate absorbs water during stretching in water, which will be described later, and the water acts as a plasticizer to plasticize. As a result, the tensile stress can be greatly reduced, and the thermoplastic resin substrate can be stretched to a high magnification, and the stretchability of the thermoplastic resin substrate is more excellent than in the case of air stretching, which will be described later. If such a thermoplastic resin substrate is stretched, a substrate having excellent optical characteristics can be formed, and therefore the effects of the present invention can be further exerted. On the other hand, the water absorption rate of the thermoplastic resin base material is preferably 3.0% or less, more preferably 1.0% or less. The thermoplastic resin base material having such water absorption is excellent in dimensional stability, and therefore, the thermoplastic resin base material can be prevented from being stretched to have a poor appearance, and the base material can be prevented from being broken in an underwater stretching step described later. The water absorption was obtained according to JIS K7209.
The thermoplastic resin base material preferably has a glass transition temperature (Tg) in a predetermined range in order to further exhibit the effects of the present invention. The glass transition temperature (Tg) of the thermoplastic resin substrate is preferably 170℃or lower. By using such a thermoplastic resin substrate, excellent stretchability can be exhibited. Further, in view of plasticization of the water-based thermoplastic resin base material and good underwater stretching, the glass transition temperature (Tg) of the thermoplastic resin base material is preferably 120 ℃ or lower. On the other hand, the glass transition temperature (Tg) of the thermoplastic resin substrate is preferably 60℃or higher. By using such a thermoplastic resin base material, it is possible to prevent the thermoplastic resin base material from being deformed (for example, having irregularities, looseness, wrinkles, and the like). The glass transition temperature (Tg) is a value obtained according to JIS K7121.
As a material of the thermoplastic resin base material, in order to further exert the effects of the present invention, a material having water absorption and glass transition temperature of the thermoplastic resin base material in the above-described range is preferable. The water absorption can be adjusted, for example, by introducing modifying groups into the material. The glass transition temperature can be adjusted, for example, by introducing modifying groups into the material, by using a crystalline material, and heating.
As a material of the thermoplastic resin base material, in order to further exhibit the effect of the present invention, a polyethylene terephthalate (PET) resin is preferable, an amorphous (uncrystallized) polyethylene terephthalate (PET) resin is more preferable, and an amorphous (hardly crystallized) polyethylene terephthalate (PET) resin is more preferable. Specific examples of the amorphous polyethylene terephthalate (PET) resin include: further comprising a copolymer of isophthalic acid as a dicarboxylic acid and further comprising cyclohexanedimethanol as a diol.
The thickness (thickness before stretching) of the thermoplastic resin base material is preferably 10 μm to 500 μm, more preferably 20 μm to 400 μm, still more preferably 30 μm to 300 μm, particularly preferably 50 μm to 200 μm, in order to further exert the effect of the present invention.
As for stretching of the thermoplastic resin substrate, in-water stretching (wet stretching) using a water bath as a stretching bath is typical. By using the stretching in water, if the thermoplastic resin base material has the water absorption rate as described above, the water acts as a plasticizer and plasticizes. As a result, the tensile stress can be greatly reduced, and the thermoplastic resin substrate can be stretched to a high magnification, and the stretchability of the thermoplastic resin substrate is more excellent than in the case of air stretching, which will be described later. Therefore, a substrate having excellent optical characteristics can be obtained, and thus the effects of the present invention can be further exerted. Further, by employing in-water stretching, stretching to a high magnification can be performed at a temperature lower than the glass transition temperature of the thermoplastic resin substrate.
The stretching direction of the thermoplastic resin base material is preferably the transverse direction (short side direction) of the long thermoplastic resin base material.
As the stretching method of stretching in water, any suitable method may be employed within a range that does not impair the effect of the present invention. Examples of such stretching methods include: fixed end stretching, free end stretching (for example, a method in which a laminate is uniaxially stretched between rolls having different peripheral speeds). The stretching may be performed in one stage or may be performed in multiple stages. In the case of performing in multiple stages, the stretching magnification (maximum stretching magnification) is a product of stretching magnifications of the respective stages.
As for the stretching temperature (liquid temperature of the stretching bath) of the stretching in water, any suitable temperature may be employed within a range that does not impair the effect of the present invention. In order to further exert the effects of the present invention, it is preferably 30℃or higher, more preferably 40℃to 90℃and still more preferably 45℃to 85℃and particularly preferably 50℃to 80 ℃. If the temperature of the stretching bath is too low, there is a concern that the stretching may not be performed satisfactorily even if plasticization of the water-based thermoplastic resin substrate is considered.
As for the stretching time of stretching in water, any suitable time may be used within a range that does not impair the effect of the present invention. In order to further exert the effects of the present invention, it is preferably 15 seconds to 5 minutes.
The maximum stretching ratio of the stretching in water is preferably 5.0 times or more with respect to the original length of the thermoplastic resin substrate. In the present specification, the "maximum stretch ratio" means a stretch ratio immediately before breaking of the base material, and a stretch ratio at which breaking of the base material is separately confirmed means a value lower than this by 0.2. In addition, regarding the maximum draw ratio, the draw ratio in water is higher than that in the case of drawing by dry drawing alone.
As the stretching of the thermoplastic resin substrate, the above-mentioned in-water stretching and air stretching (dry stretching) may be combined. The air stretching may be performed by any suitable stretching method within a range that does not impair the effects of the present invention. By combining in-water stretching and air stretching, stretching can be performed while suppressing orientation of the thermoplastic resin substrate. As the orientation of the thermoplastic resin substrate increases, the tensile strength increases, and it is difficult to stably stretch the thermoplastic resin substrate or the thermoplastic resin substrate breaks. Accordingly, by stretching while suppressing the orientation of the thermoplastic resin base material, it is possible to stretch to a higher magnification. As a result, a substrate having more excellent optical characteristics can be obtained, and therefore the effects of the present invention can be further exerted.
The stretching method of the air stretching may be fixed-end stretching or free-end stretching (for example, a method of stretching a laminate unidirectionally by passing the laminate between rolls having different circumferential speeds) as in the case of the above-described underwater stretching. The stretching may be performed in one stage or may be performed in multiple stages. In the case of performing in multiple stages, the stretching magnification is the product of the stretching magnifications of the respective stages. The stretching direction is preferably substantially the same as the stretching direction of the above-described in-water stretching.
As for the stretching temperature of the air stretching, any suitable temperature may be employed within a range that does not impair the effect of the present invention. In order to further exert the effect of the present invention, the stretching temperature in the air stretching is preferably 95 to 150 ℃.
As for the stretching time of the air stretching, any suitable time may be employed within a range that does not impair the effect of the present invention. In order to further exert the effects of the present invention, the stretching time in air stretching is preferably 15 seconds to 5 minutes.
The stretching ratio of the air stretching may be any suitable ratio within a range that does not impair the effect of the present invention. In order to further exert the effects of the present invention, the stretching ratio in air stretching is preferably 3.5 times or less.
The maximum stretching ratio when combining air stretching and underwater stretching is preferably 5.0 times or more, more preferably 5.5 times or more, and even more preferably 6.0 times or more, relative to the original length of the thermoplastic resin substrate.
As the stretched thermoplastic resin substrate according to one preferred embodiment a of the substrate, for example, a stretched thermoplastic resin substrate described in japanese patent application laid-open No. 2012-73580 can be used.
< one preferred embodiment of the substrate B >
One preferred embodiment B of the substrate is a super-birefringent film substrate.
The thickness of the super-birefringent film base material according to embodiment B may be any appropriate thickness within a range that does not impair the effects of the present invention. In order to further exert the effects of the present invention, the thickness of the super-birefringent film base material is preferably 10 μm to 500. Mu.m, more preferably 15 μm to 300. Mu.m, still more preferably 25 μm to 200. Mu.m, particularly preferably 30 μm to 100. Mu.m.
The front side retardation R0 of the super-birefringent film substrate is preferably not less than 4000nm, more preferably not less than 5000nm, further preferably not less than 6000nm, further preferably not less than 6500nm, further preferably not less than 7000nm, particularly preferably not less than 7500nm, and most preferably not less than 8000nm. If the front surface retardation R0 of the super-birefringent film substrate is within the above range, the effects of the present invention can be further exerted.
The upper limit value of the front retardation R0 of the super-birefringent film substrate is preferably as large as possible, but is practically preferably 30000nm or less depending on factors such as material selection.
Any suitable plastic may be used as the material of the super-birefringent film base material within a range that does not impair the effects of the present invention. In terms of further exhibiting the effects of the present invention, thermoplastic resins are preferable as such plastics.
Examples of the thermoplastic resin include: polyesters, acrylic resins, urethane resins, polycarbonates, cellulose Triacetate (TAC), polyolefins (olefin homopolymers, copolymers of olefins with other monomers), polyamides (nylon), wholly aromatic polyamides (aramid), polyimides (PI), polyvinylchlorides (PVC), polyvinyl acetates, cyclic olefin polymers.
As the thermoplastic resin, polyester is preferable in that the effect of the present invention can be further exerted. Examples of the polyester include: polyethylene terephthalate (PET), polyethylene naphthalate (PEN), polybutylene terephthalate (PBT) are preferable in that the effects of the present invention can be further exerted.
The super-birefringent film substrate may be a stretched substrate.
< one preferred embodiment of the substrate C >
A preferred embodiment C of the substrate is a laminate of 2 or more layers of a substrate made of plastic. Hereinafter, a substrate made of plastic may be referred to as a "plastic substrate".
As the thickness of the laminate of embodiment C, any suitable thickness may be used within a range that does not impair the effects of the present invention. In order to further exert the effects of the present invention, the thickness of the laminate according to embodiment C is preferably 50 μm to 1000. Mu.m, more preferably 100 μm to 800. Mu.m, still more preferably 150 μm to 700. Mu.m, particularly preferably 200 μm to 600. Mu.m.
The number of layers of the laminate of embodiment C is 2 or more as described above, and is preferably 2 to 20 layers, more preferably 2 to 15 layers, still more preferably 2 to 12 layers, and particularly preferably 2 to 10 layers, in order to further exhibit the effects of the present invention.
The front phase difference R0 of the laminate of embodiment C is preferably not less than 2500nm, more preferably not less than 3000nm, further preferably not less than 3500nm, further preferably not less than 4000nm, further preferably not less than 4500nm, particularly preferably not less than 5000nm, and most preferably not less than 5500nm. By using such a base material, the effects of the present invention can be further exerted. The plurality of plastic substrates to be laminated may be all different types (different materials), or may be at least 2 sheets of the same type (same materials).
The upper limit value of the front phase difference R0 of the laminate of embodiment C is preferably as large as possible, but is actually preferably 30000nm or less depending on factors such as material selection.
As a material of the plastic base material that can be used in embodiment C, any suitable plastic may be used within a range that does not impair the effects of the present invention. In terms of further exhibiting the effects of the present invention, thermoplastic resins are preferable as such plastics.
Examples of the thermoplastic resin include: polyesters, acrylic resins, urethane resins, polycarbonates, cellulose Triacetate (TAC), polyolefins (olefin homopolymers, copolymers of olefins with other monomers), polyamides (nylon), wholly aromatic polyamides (aramid), polyimides (PI), polyvinylchlorides (PVC), polyvinyl acetates, cyclic olefin polymers.
As the thermoplastic resin, polyester is preferable in that the effect of the present invention can be further exerted. Examples of the polyester include polyethylene terephthalate (PET), polyethylene naphthalate (PEN), and polybutylene terephthalate (PBT), and polyethylene terephthalate (PET) is preferable in that the effect of the present invention can be further exerted.
As the plastic substrate that can be used in embodiment C, the stretched thermoplastic resin substrate of embodiment a can be used, and the super-birefringent film substrate of embodiment B can be used.
< one preferred embodiment of the substrate D >
A preferred embodiment D of the substrate is a crystalline PET (polyethylene terephthalate) substrate having a frontal retardation R0 of at most 2600 nm.
The thickness of the crystalline PET base material of embodiment D may be any suitable thickness within a range that does not impair the effects of the present invention. In order to further exert the effects of the present invention, the thickness of the crystalline PET substrate is preferably 10 μm to 500. Mu.m, more preferably 15 μm to 300. Mu.m, still more preferably 25 μm to 200. Mu.m, particularly preferably 30 μm to 100. Mu.m, and most preferably 30 μm to 50. Mu.m.
The front phase difference R0 of the crystalline PET substrate of embodiment D is, as described above, not more than 2600nm, preferably not more than 2500nm, more preferably not more than 2400nm, still more preferably not more than 2300nm, particularly preferably not more than 2100nm, and most preferably not more than 1900nm, R0. If the front retardation R0 of the crystalline PET substrate is within the above range, the effects of the present invention can be further exhibited.
The lower limit value of the front retardation R0 of the crystalline PET substrate of embodiment D is preferably smaller, but is actually preferably 100nm or more, more preferably 500nm or more, still more preferably 800nm or more, particularly preferably 1000nm or more, and most preferably 1200nm or more, depending on factors such as material selection.
The crystalline PET substrate may be a stretched substrate.
As the crystalline PET base material, in order to further exhibit the effect of the present invention, the ratio (TD/MD) of the tensile strength in the width direction (TD direction) to the tensile strength in the length direction (MD direction) is preferably 1.2 to 3.3. The tensile strength is as described later, and is in accordance with JIS C2151: 2019, stretching a measurement object at a speed of 200mm/min by using a tensile tester, wherein the measurement object has a strength (unit: MPa) when cutting (breaking) occurs.
Adhesive layer
The adhesive layer may be formed of 1 layer or may be formed of a laminated structure of 2 or more layers.
The thickness of the pressure-sensitive adhesive layer is preferably 0.5 μm to 150 μm, more preferably 1 μm to 100 μm, still more preferably 2 μm to 80 μm, still more preferably 3 μm to 50 μm, still more preferably 5 μm to 30 μm, still more preferably 7 μm to 27 μm, particularly preferably 9 μm to 25 μm, and most preferably 11 μm to 23 μm, in order to further exert the effects of the present invention.
The adhesive constituting the adhesive layer is preferably at least 1 selected from the group consisting of an acrylic adhesive, a urethane adhesive, and a silicone adhesive.
The adhesive layer is more preferably composed of an acrylic adhesive.
The acrylic adhesive is formed from an acrylic adhesive composition.
The acrylic adhesive may be defined as such as a substance formed from the acrylic adhesive composition. This is because the acrylic adhesive is an acrylic adhesive composition, and the acrylic adhesive is formed by causing a crosslinking reaction or the like by heating, ultraviolet irradiation or the like, and therefore the acrylic adhesive cannot be directly determined according to its structure, and further, since there are cases where it is not possible and practical ("cases where it is impossible and impractical"), the acrylic adhesive is determined by specifying "a substance formed from the acrylic adhesive composition" as "a substance" appropriately.
The acrylic pressure-sensitive adhesive preferably has a peel force of 0.01N/25mm or more, more preferably 0.03N/25mm or more, still more preferably 0.05N/25mm or more, particularly preferably 0.07N/25mm or more, with respect to the acrylic sheet at a tensile speed of 300 mm/min and a peel angle of 180 degrees in an environment having a relative humidity of 50% at 23 ℃. The upper limit value of the peeling force may be different depending on the application of the surface protective film according to the present invention, and the preferable range thereof may be different. Typically, in the case of permanent adhesion application (surface protection film for permanent adhesion), the upper limit is not higher, and in the case of re-peeling application (surface protection film for use as a processing material, for example), the upper limit is preferably 5N/25mm or less, more preferably 3N/25mm or less, and still more preferably 1N/25mm or less.
The adhesive layer may be formed by any suitable method. Examples of such a method include: a method of forming an adhesive layer on a substrate by applying an adhesive composition for forming an adhesive constituting the adhesive layer on an arbitrary appropriate substrate, heating and drying as needed, and curing as needed; and a method in which an adhesive composition for forming an adhesive constituting the adhesive layer is applied onto a film such as an arbitrary appropriate release liner, and is heated and dried as needed, and is cured as needed, an adhesive layer is formed on the film, and an arbitrary appropriate substrate is bonded onto the adhesive layer to transfer the adhesive layer, thereby forming an adhesive layer on the substrate.
As means for applying the acrylic pressure-sensitive adhesive composition, any suitable means may be employed within a range that does not impair the effects of the present invention. Examples of such coating means include: roll coating, gravure roll coating, reverse roll coating, roll lick coating, dip roll coating, bar coating, roll brush coating, spray coating, doctor blade coating, air knife coating, comma coating, direct coating, die coating.
The acrylic pressure-sensitive adhesive composition may be heated and dried by any suitable means within a range that does not impair the effects of the present invention. Examples of such heating and drying means include: for example to 60-180 ℃; for example, the aging treatment is performed at a temperature of the order of room temperature.
As for the curing of the acrylic adhesive composition, any suitable means may be employed within a range that does not impair the effects of the present invention. Examples of such curing means include: heat, ultraviolet radiation, laser radiation, alpha radiation, beta radiation, gamma radiation, X-ray radiation, electron beam radiation.
The acrylic adhesive composition preferably contains an acrylic polymer and a crosslinking agent in order to further exert the effects of the present invention.
Acrylic polymers are substances which may be referred to as so-called base polymers in the field of acrylic adhesives. The number of acrylic polymers may be 1 or 2 or more.
The content of the acrylic polymer in the acrylic adhesive composition is preferably 60 to 99.9% by weight, more preferably 65 to 99.9% by weight, still more preferably 70 to 99.9% by weight, particularly preferably 75 to 99.9% by weight, and most preferably 80 to 99.9% by weight, based on the solid matter.
Any suitable acrylic polymer may be used as the acrylic polymer within a range that does not impair the effects of the present invention.
The weight average molecular weight of the acrylic polymer is preferably 30 to 250 tens of thousands, more preferably 35 to 200 tens of thousands, still more preferably 40 to 180 tens of thousands, particularly preferably 50 to 150 tens of thousands, in order to further exert the effect of the present invention.
The acrylic polymer is preferably an acrylic polymer obtained by polymerizing a composition (M) containing the following components: an alkyl (meth) acrylate having 4 to 12 carbon atoms in the alkyl group of the alkyl ester moiety (component a), and at least 1 member selected from the group consisting of (meth) acrylic acid esters having an OH group and (meth) acrylic acid (component b). The number of components a and b may be 1 or 2 or more, independently of each other.
Examples of the alkyl (meth) acrylate having 4 to 12 carbon atoms as the alkyl group of the alkyl ester moiety include: n-butyl (meth) acrylate, isobutyl (meth) acrylate, sec-butyl (meth) acrylate, tert-butyl (meth) acrylate, pentyl (meth) acrylate, hexyl (meth) acrylate, heptyl (meth) acrylate, octyl (meth) acrylate, 2-ethylhexyl (meth) acrylate, isooctyl (meth) acrylate, nonyl (meth) acrylate, isononyl (meth) acrylate, decyl (meth) acrylate, isodecyl (meth) acrylate, undecyl (meth) acrylate, dodecyl (meth) acrylate, and the like. Among these, n-butyl (meth) acrylate and 2-ethylhexyl (meth) acrylate are preferable, and n-butyl acrylate and 2-ethylhexyl acrylate are more preferable, in view of further exerting the effects of the present invention.
Examples of the (meth) acrylate having an OH group include: hydroxyethyl (meth) acrylate, hydroxypropyl (meth) acrylate, hydroxybutyl (meth) acrylate, and the like, and (meth) acrylate having an OH group. Among these, hydroxyethyl (meth) acrylate is preferable, and hydroxyethyl acrylate is more preferable, in that the effect of the present invention can be further exerted.
The (meth) acrylic acid is preferably acrylic acid in view of further exhibiting the effects of the present invention.
The composition (M) may contain a copolymerizable monomer other than the a component and the b component. The number of copolymerizable monomers may be 1 or 2 or more. Examples of such copolymerizable monomers include: carboxylic group-containing monomers (but excluding (meth) acrylic acid) such as itaconic acid, maleic acid, fumaric acid, crotonic acid, isocrotonic acid, anhydrides thereof (e.g., anhydride group-containing monomers such as maleic anhydride, itaconic anhydride) and the like; amide group-containing monomers such as (meth) acrylamide, N-dimethyl (meth) acrylamide, N-hydroxymethyl (meth) acrylamide, N-methoxymethyl (meth) acrylamide, N-butoxymethyl (meth) acrylamide, and N-hydroxyethyl (meth) acrylamide; amino group-containing monomers such as aminoethyl (meth) acrylate, dimethylaminoethyl (meth) acrylate, and t-butylaminoethyl (meth) acrylate; epoxy group-containing monomers such as glycidyl (meth) acrylate and methyl glycidyl (meth) acrylate; cyano-containing monomers such as acrylonitrile and methacrylonitrile; heterocyclic vinyl monomers such as N-vinyl-2-pyrrolidone, (meth) acryloylmorpholine, N-vinylpiperidone, N-vinylpiperazine, N-vinylpyrrole, N-vinylimidazole, vinylpyridine, and vinyloxazole; sulfonic acid group-containing monomers such as sodium vinylsulfonate; phosphate group-containing monomers such as 2-hydroxyethyl acryloyl phosphate; imide group-containing monomers such as cyclohexylmaleimide and isopropylmaleimide; isocyanate group-containing monomers such as 2-methacryloxyethyl isocyanate; (meth) acrylic esters having an alicyclic hydrocarbon group such as cyclopentyl (meth) acrylate, cyclohexyl (meth) acrylate, and isobornyl (meth) acrylate; (meth) acrylic esters having an aromatic hydrocarbon group such as phenyl (meth) acrylate, phenoxyethyl (meth) acrylate, benzyl (meth) acrylate, and the like; vinyl esters such as vinyl acetate and vinyl propionate; aromatic vinyl compounds such as styrene and vinyl toluene; olefins such as ethylene, butadiene, isoprene and isobutylene, and dienes; vinyl ethers such as vinyl alkyl ether; vinyl chloride; etc.
As the copolymerizable monomer, a polyfunctional monomer may be used. The polyfunctional monomer is a monomer having 2 or more ethylenically unsaturated groups in 1 molecule. As the ethylenically unsaturated group, any suitable ethylenically unsaturated group may be used within a range that does not impair the effects of the present invention. Examples of such an ethylenically unsaturated group include: radical polymerizable functional groups such as vinyl, propenyl, isopropenyl, vinyl ether (ethyleneoxy), and allyl ether (allyloxy). Examples of the polyfunctional monomer include: hexanediol di (meth) acrylate, butanediol di (meth) acrylate, (poly) ethylene glycol di (meth) acrylate, (poly) propylene glycol di (meth) acrylate, neopentyl glycol di (meth) acrylate, pentaerythritol tri (meth) acrylate, dipentaerythritol hexa (meth) acrylate, trimethylolpropane tri (meth) acrylate, tetramethylolmethane tri (meth) acrylate, allyl (meth) acrylate, vinyl (meth) acrylate, divinylbenzene, epoxy acrylate, polyester acrylate, urethane acrylate, and the like. The number of such polyfunctional monomers may be 1 or 2 or more.
As the copolymerizable monomer, alkoxyalkyl (meth) acrylate may also be used. Examples of the alkoxyalkyl (meth) acrylate include: 2-methoxyethyl (meth) acrylate, 2-ethoxyethyl (meth) acrylate, methoxytriethylene glycol (meth) acrylate, 3-methoxypropyl (meth) acrylate, 3-ethoxypropyl (meth) acrylate, 4-methoxybutyl (meth) acrylate, 4-ethoxybutyl (meth) acrylate, and the like. The alkoxyalkyl (meth) acrylate may be 1 or 2 or more.
The content of the alkyl (meth) acrylate (component a) having 4 to 12 carbon atoms in the alkyl ester moiety is preferably 30% by weight or more, more preferably 35% by weight to 99% by weight, still more preferably 40% by weight to 98% by weight, and particularly preferably 50% by weight to 95% by weight, based on the total amount of the monomer components (100% by weight) constituting the acrylic polymer, in order to further exhibit the effects of the present invention.
The content of at least 1 (component b) selected from the group consisting of (meth) acrylic acid esters having OH groups and (meth) acrylic acid is preferably 1% by weight or more, more preferably 1% by weight to 30% by weight, still more preferably 2% by weight to 20% by weight, and particularly preferably 3% by weight to 10% by weight, relative to the total amount of monomer components (100% by weight) constituting the acrylic polymer, in order to further exert the effects of the present invention.
The composition (M) may contain any appropriate other component within a range that does not impair the effects of the present invention. Examples of such other components include: polymerization initiator, chain transfer agent, solvent, etc. The content of these other components may be any suitable content within a range that does not impair the effects of the present invention.
The polymerization initiator may be a thermal polymerization initiator, a photopolymerization initiator (photoinitiator), or the like depending on the kind of polymerization reaction. The polymerization initiator may be 1 or 2 or more.
The thermal polymerization initiator is preferably used when the acrylic polymer is obtained by solution polymerization. Examples of such a thermal polymerization initiator include: 2,2 '-Azobisisobutyronitrile (AIBN), 2' -azobis-2-methylbutyronitrile, dimethyl 2,2 '-azobis (2-methylpropionate), 4' -azobis-4-cyanovaleric acid, azobisisovaleronitrile 2,2 '-azobis (2-amidinopropane) dihydrochloride, 2' -azobis [2- (5-methyl-2-imidazolin-2-yl) propane ] dihydrochloride, 2 '-azobis (2-methylpropionamidine) disulfate, 2' -azobis (N, azo initiators such as N '-dimethylene isobutyl amidine) and 2,2' -azobis [ N- (2-carboxyethyl) -2-methylpropionamidine ] hydrate (VA-057, manufactured by Wako pure chemical industries, ltd.); peroxide-based initiators such as potassium persulfate, persulfates such as ammonium persulfate, bis (2-ethylhexyl) peroxydicarbonate, bis (4-t-butylcyclohexyl) peroxydicarbonate, di-sec-butyl peroxydicarbonate, t-butyl peroxyneodecanoate, t-hexyl peroxypivalate, t-butyl peroxypivalate, dilauroyl peroxide, di-n-octanoyl peroxide, 1, 3-tetramethylbutyl peroxide, bis (4-methylbenzoyl) peroxide, dibenzoyl peroxide, t-butyl peroxyisobutyrate, 1-di (t-hexylperoxy) cyclohexane, t-butyl hydroperoxide, and hydrogen peroxide; redox initiators obtained by combining a peroxide with a reducing agent, such as a combination of persulfate and sodium bisulfite and a combination of peroxide and sodium ascorbate; substituted ethane initiators such as phenyl-substituted ethane; an aromatic carbonyl compound.
The photopolymerization initiator can be preferably used when an acrylic polymer is obtained by active energy ray polymerization. Examples of the photopolymerization initiator include: benzoin ether photopolymerization initiator, acetophenone photopolymerization initiator, α -ketol photopolymerization initiator, aromatic sulfonyl chloride photopolymerization initiator, photoactive oxime photopolymerization initiator, benzoin photopolymerization initiator, benzil photopolymerization initiator, benzophenone photopolymerization initiator, ketal photopolymerization initiator, and thioxanthone photopolymerization initiator.
Examples of the benzoin ether photopolymerization initiator include: benzoin methyl ether, benzoin ethyl ether, benzoin propyl ether, benzoin isopropyl ether, benzoin isobutyl ether, 2-dimethoxy-1, 2-diphenylethan-1-one, anisoin methyl ether, and the like. Examples of the acetophenone photopolymerization initiator include: 2, 2-diethoxyacetophenone, 2-dimethoxy-2-phenylacetophenone, 1-hydroxycyclohexyl phenyl ketone, 4-phenoxydichloroacetophenone, 4- (tert-butyl) dichloroacetophenone. Examples of the α -ketol photopolymerization initiator include: 2-methyl-2-hydroxy propiophenone, 1- [4- (2-hydroxyethyl) phenyl ] -2-methylpropan-1-one. Examples of the aromatic sulfonyl chloride photopolymerization initiator include: 2-naphthalenesulfonyl chloride. Examples of the photoactive oxime-based photopolymerization initiator include: 1-phenyl-1, 1-propanedione-2- (O-ethoxycarbonyl) -oxime. Examples of the benzoin photopolymerization initiator include: benzoin. Examples of the benzil photopolymerization initiator include: benzil. Examples of the benzophenone-based photopolymerization initiator include: benzophenone, benzoyl benzoic acid, 3' -dimethyl-4-methoxybenzophenone, polyvinylbenzophenone, α -hydroxycyclohexyl phenyl ketone. Examples of the ketal photopolymerization initiator include: benzil dimethyl ketal. Examples of the thioxanthone photopolymerization initiator include: thioxanthone, 2-chlorothioxanthone, 2-methylthioxanthone, 2, 4-dimethylthioxanthone, isopropylthioxanthone, 2, 4-diisopropylthioxanthone, dodecylthioxanthone.
The amount of the polymerization initiator may be set to any suitable amount within a range that does not impair the effects of the present invention.
The acrylic adhesive composition may include a crosslinking agent. The use of the crosslinking agent can improve the cohesive force of the acrylic pressure-sensitive adhesive, and can further exert the effects of the present invention. The number of the crosslinking agents may be 1 or 2 or more.
Examples of the crosslinking agent include: the crosslinking agent such as isocyanate-based crosslinking agent, epoxy-based crosslinking agent, silicone-based crosslinking agent, oxazoline-based crosslinking agent, aziridine-based crosslinking agent, silane-based crosslinking agent, alkyl etherified melamine-based crosslinking agent, metal chelate-based crosslinking agent, and peroxide is preferably at least 1 (component c) selected from the group consisting of isocyanate-based crosslinking agent, epoxy-based crosslinking agent, and peroxide in order to further exert the effects of the present invention.
The isocyanate-based crosslinking agent may be a compound having 2 or more isocyanate groups (including an isocyanate-reactive polar group in which an isocyanate group is temporarily protected by a blocking agent, a multimerization agent, or the like) in 1 molecule. Examples of the isocyanate-based crosslinking agent include: aromatic isocyanates such as toluene diisocyanate and xylene diisocyanate; alicyclic isocyanates such as isophorone diisocyanate; aliphatic isocyanates such as hexamethylene diisocyanate.
Examples of the isocyanate-based crosslinking agent include: lower aliphatic polyisocyanates such as butylene diisocyanate and hexamethylene diisocyanate; alicyclic isocyanates such as cyclopentylene diisocyanate, cyclohexylene diisocyanate and isophorone diisocyanate; aromatic diisocyanates such as 2, 4-toluene diisocyanate, 4' -diphenylmethane diisocyanate, xylylene diisocyanate, polymethylene polyphenyl isocyanate, and the like; isocyanate adducts such as trimethylolpropane/toluene diisocyanate trimer adducts (for example, trade name Coronate L manufactured by Tosoh corporation), trimethylolpropane/hexamethylene diisocyanate trimer adducts (for example, trade name: coronate HL manufactured by Tosoh corporation), and isocyanurate bodies of hexamethylene diisocyanate (for example, trade name: coronate HX manufactured by Tosoh corporation); trimethylolpropane adducts of xylylene diisocyanate (e.g., manufactured by Mitsui chemical Co., ltd., trade name: TAKENATE D N), trimethylolpropane adducts of xylylene diisocyanate (e.g., manufactured by Mitsui chemical Co., ltd., trade name: TAKENATE D N), trimethylolpropane adducts of isophorone diisocyanate (e.g., manufactured by Mitsui chemical Co., ltd., trade name: TAKENATE D N), trimethylolpropane adducts of hexamethylene diisocyanate (e.g., manufactured by Mitsui chemical Co., ltd., trade name: TAKENATE D N), trimethylolpropane adducts of toluene diisocyanate (e.g., manufactured by Mitsui chemical Co., ltd., trade name: TAKENATE D101E); polyether polyisocyanates, polyester polyisocyanates, and their adducts with various polyols; polyfunctional polyisocyanates using isocyanurate linkages, biuret linkages, allophanate linkages, and the like. Among these, aromatic isocyanates and alicyclic isocyanates are preferable in terms of balance between deformability and cohesive force.
As the epoxy-based crosslinking agent, a polyfunctional epoxy compound having 2 or more epoxy groups in 1 molecule can be used. Examples of the epoxy-based crosslinking agent include: n, N, N ', N' -tetraglycidyl m-xylylenediamine, diglycidyl aniline, 1, 3-bis (N, N-diglycidyl aminomethyl) cyclohexane, 1, 6-hexanediol diglycidyl ether, neopentyl glycol diglycidyl ether, ethylene glycol diglycidyl ether, propylene glycol diglycidyl ether, polyethylene glycol diglycidyl ether, polypropylene glycol diglycidyl ether, sorbitol polyglycidyl ether, glycerol polyglycidyl ether, pentaerythritol polyglycidyl ether, sorbitol polyglycidyl ether, trimethylolpropane polyglycidyl ether, adipic acid diglycidyl ester, phthalic acid diglycidyl ester, triglycidyl tris (2-hydroxyethyl) isocyanurate, resorcinol diglycidyl ether, bisphenol-S-diglycidyl ether, epoxy resins having 2 or more epoxy groups in the molecule. Examples of the commercial products of the epoxy crosslinking agent include: trade names "tetra d C", "tetra d X" manufactured by mitsubishi gas chemical company.
Examples of the peroxide include: dibenzoyl peroxide, dicumyl peroxide, di-t-butyl peroxide, di-t-butylperoxy-3, 5-trimethylcyclohexane, t-butylhydroperoxide, t-butylcumene peroxide, 2, 5-dimethyl-2, 5-di (t-butylperoxy) hexyne-3, 2, 5-dimethyl-2, 5-di (benzoyl peroxy) hexane, 2, 5-dimethyl-2, 5-mono (t-butylperoxy) -hexane, alpha' -bis (t-butylperoxy m-isopropyl) benzene, di (2-ethylhexyl) peroxydicarbonate, di (4-t-butylcyclohexyl) peroxydicarbonate, di-sec-butyl peroxydicarbonate, t-butyl peroxyneodecanoate, t-hexyl peroxypivalate, t-butyl peroxypivalate, dilauroyl peroxide, di-n-octanoyl peroxide, 1, 3-tetramethylbutyl peroxy2-methylbenzoyl), isobutyl peroxyisobutyrate, 1-di-t-hexyl peroxycyclohexyl, 5-t-butylcyclohexyl peroxypivalate, amyl peroxypivalate, 1-t-butylcyclohexyl peroxypivalate, amyl peroxypivalate. Examples of the commercial products of the peroxide include: the trade name "NYPER BMT" series and "NYPER BW" series manufactured by Japanese fat and oil Co., ltd.
As for the content of the crosslinking agent in the acrylic adhesive composition, any suitable content may be employed within a range that does not impair the effects of the present invention. For example, the content is preferably 0.01 to 20 parts by weight, more preferably 0.01 to 18 parts by weight, still more preferably 0.01 to 15 parts by weight, and particularly preferably 0.05 to 10 parts by weight, based on the solid content (100 parts by weight) of the acrylic polymer, in order to further exhibit the effect of the present invention.
The acrylic adhesive composition may contain any appropriate other component within a range that does not impair the effects of the present invention. Examples of such other components include: the polymer component other than the acrylic polymer, a crosslinking accelerator, a crosslinking catalyst, a silane coupling agent, an adhesion-imparting resin (rosin derivative, polyterpene resin, petroleum resin, oil-soluble phenol, etc.), an anti-aging agent, an inorganic filler, an organic filler, a metal powder, a colorant (pigment, dye, etc.), a foil, an ultraviolet absorber, an antioxidant, a light stabilizer, a nucleating agent, a chain transfer agent, a plasticizer, a softener, a surfactant, an antistatic agent, a conductive agent, a stabilizer, a surface lubricant, a leveling agent, an anticorrosive agent, a heat stabilizer, a polymerization inhibitor, a lubricant, a solvent, a catalyst, etc.
Optical laminate
The optical laminate of the embodiment of the present invention includes the surface protective film of the embodiment of the present invention and an optical member.
Fig. 2 shows an embodiment of an optical laminate according to the present invention, wherein an optical laminate 1000 includes a surface protection film 100 and an optical member 200, and the surface protection film 100 includes a base material 10 and an adhesive layer 20.
The optical laminate according to the embodiment of the present invention may include any other layer as appropriate as long as it includes the surface protective film and the optical member, within a range that does not impair the effects of the present invention.
Examples of the other layer include: glass, display, imaging device, lens, (semi-) mirror.
The total thickness of the optical stack according to the embodiments of the present invention may be any appropriate thickness depending on the kind of optical member. Typically, the total thickness of the optical layered body according to the embodiment of the present invention is preferably 10 μm to 1000 μm, more preferably 25 μm to 800 μm, still more preferably 30 μm to 800 μm, still more preferably 40 μm to 700 μm, still more preferably 40 μm to 600 μm, particularly preferably 50 μm to 500 μm, and most preferably 100 μm to 500 μm.
The optical member preferably has a polarizing plate. The optical member may include any other suitable member as long as it has a polarizing plate within a range that does not impair the effects of the present invention.
Examples of the other members include: an adhesive layer, and a brightness enhancement film.
The thickness of the optical member may be any suitable thickness depending on the kind thereof. Typically, the thickness of the optical member is preferably 10 μm to 1000 μm, more preferably 30 μm to 800 μm, still more preferably 50 μm to 700 μm, particularly preferably 100 μm to 600 μm, and most preferably 100 μm to 500 μm.
Hereinafter, the present invention will be specifically described with reference to examples, but the present invention is not limited to these examples at all. The test and evaluation methods in examples and the like are as follows. When the content is described as "part", it means "part by weight" unless otherwise specified, and when the content is described as "%", it means "% by weight" unless otherwise specified.
< measurement of tensile Strength of substrate >
According to JIS C2151:2019, stretching the substrate to be measured at a speed of 200mm/min in the width direction (TD direction) or the length direction (MD direction) by using a tensile tester (product name "Autograph" manufactured by Shimadzu corporation), and measuring the strength (unit: MPa) when the substrate to be measured is cut (broken).
< measurement of the angle between the front phase difference and the slow axis and the longitudinal direction (MD direction) >)
The base material obtained in each production example or the surface protective film obtained in each example and each comparative example was cut to a size of 210mm×300mm, the release liner was peeled off from the adhesive layer of the surface protective film, and the front phase difference and the angle formed by the slow axis and the longitudinal direction (MD direction) were measured at 12 points (intersection points of X [ mm ] = 25,150,275, Y [ mm ] = 15,75,135,195) in the plane at a measurement wavelength of 590nm in an environment of 23 ℃ and 50% relative humidity using a polarization/retardation measurement system (AxoScan, multi-order retardation, manufactured by Axometrics), and the average value of these 12 points was obtained. The angle between the slow axis and the longitudinal direction (MD direction) means: as shown in fig. 3, an angle θ formed between the slow axis and the longitudinal direction (MD direction) in the counterclockwise direction when the longitudinal direction (MD direction) is 0 ° is set based on the longitudinal direction (MD direction).
< iridescence (rainbow unevenness) >)
The release liner was peeled off from the surface protective film, and the pressure-sensitive adhesive layer of the surface protective film was bonded to the polarizing plate (a) so that the angle of the slow axis of the base material of the surface protective film to the absorption axis of the polarizing plate (a) (trade name "SEG1423DU" manufactured by the japanese electric Co., ltd.) was 90 ° or less, that is, the axis offset was 0 °,15 °, 30 °, 45 °.
Next, another polarizing plate (b) (trade name "SEG1423DU" manufactured by the corporation of eastern electric, inc.) was disposed on the substrate side of the surface protective film so as to be orthogonal to the polarizing plate attached to the surface protective film.
The degree of occurrence of rainbow unevenness between the polar angle of 0 ° to 85 ° and the azimuth angle of 0 ° to 360 ° was evaluated by visually passing light from the lower side of the polarizing plate (b).
And (3) the following materials: no iridescence was observed at any polar angle or azimuth angle.
And (2) the following steps: a small amount of iridescent spots were confirmed at a specific polar angle and azimuth angle.
Delta: slightly stronger iridescence was confirmed.
X: strong iridescence was confirmed.
< measurement of hue/brightness >
A polarizing plate (trade name "SEG1423DU", manufactured by Nidong electric Co., ltd.) was cut into a size of 180mm X250 mm, and the resultant was bonded to a brightness enhancement film (3M Japan Products Co, ltd., manufactured by APF-V3) so that the absorption axis of the polarizing plate was aligned with the reflection axis of the brightness enhancement film, thereby producing a polarizing plate with a brightness enhancement film. The release liner is peeled off from the surface protective film, and the adhesive layer of the surface protective film is bonded to the luminance enhancement film side of the polarizing plate with the luminance enhancement film so that the axis shift amount is 0 DEG, 15 DEG, 30 DEG, or 45 DEG, which is an angle of 90 DEG or less of the slow axis of the base material of the surface protective film and the absorption axis of the polarizing plate with the luminance enhancement film.
A surface protective film, a polarizing plate with a brightness enhancement film, and a measuring device were sequentially provided on a backlight, and a 2D spectroradiometer (TOPCON TECHNOHOUSE CORPORATION, "SR-5000HS", XYZ mode was used) was used to measure hue/brightness by setting the distance between a sample and a detection camera to 590 mm. In addition, the measurement of the polarizing plate with the brightness enhancement film, to which the surface protection film was not attached, was also performed separately.
The following backlights were used as the backlights: is (prism sheet/diffusion plate/light guide plate [ edge type LED)]/reflective plate) is used, and the average in-plane luminance Y is 9500cd/m 2 ~10000cd/m 2 The backlight has W (chromaticity coordinate x=0.28 to 0.31, chromaticity coordinate y=0.27 to 0.32), RGB R (631 nm) (chromaticity coordinate x=0.62 to 0.72, chromaticity coordinate y=0.22 to 0.32), G (535 nm) (chromaticity coordinate x=0.18 to 0.26, chromaticity coordinate y=0.62 to 0.78), B (450 nm) (chromaticity coordinate x=0.08 to 0.18, chromaticity coordinate y=0.01 to 0.12).
<Standard deviation sigma of angle formed by slow axis of 12 points in plane and length direction (MD direction) SSA >
According to passing through the above<Measurement of the front phase difference and the angle between the slow axis and the longitudinal direction (MD)>The standard deviation σ is obtained by measuring the angle between the slow axis of the 12 points in the plane and the longitudinal direction (MD direction) as described in the above SSA 。
<Coefficient of variation CV of front phase difference of 12 points in plane SR0 >
According to passing through the above<Measurement of the front phase difference and the angle between the slow axis and the longitudinal direction (MD)>The positive phase difference of 12 points in the plane obtained by the measurement described in the above was used to determine the coefficient of variation CV SR0 。
< RGB standard deviation >
The RGB standard deviation was calculated from (1) RGB data of the polarizing plate with the brightness enhancement film alone and (2) RGB data of the polarizing plate with the surface protection film+the brightness enhancement film obtained in the above < measurement of hue/brightness >.
At the time of calculation, the following evaluation was performed. First, when the difference between (1) and (2) is calculated, since there is a portion where the surface protective film is not bonded to the polarizing plate due to the axial displacement, X in the sample plane is used: 0px to 910px (200 mm), Y: x in 0 px-730 px (160 mm): 200px to 800px, Y: values of 100px to 600 px. Then, the standard deviation of each of RGB is calculated, and finally, the sum of the standard deviations of RGB is taken, thereby calculating the standard deviation of RGB.
<Dispersion entropy S CD >
According to the above<Measurement of hue/brightness>The obtained (1) data of RGB of a polarizing plate with a brightness enhancement film alone and (2) data of RGB of a surface protective film+a polarizing plate with a brightness enhancement film, and the dispersion entropy S was calculated CD 。
At the time of calculation, the following evaluation was performed. First, when the difference between (1) and (2) is calculated, since there is a portion where the surface protective film is not attached to the polarizing plate with the brightness enhancement film due to the axial displacement, X in the sample plane is used: 0px to 900px, Y: x in 0 px-700 px: 200px to 800px, Y: values of 100px to 600 px.
Then, as described below, the dispersion entropy S is defined CD And calculated.
S CD =S RCD +S GCD +S BCD
The case of R is as follows.
S RCD =k B lnW
k B : boltzmann constant
N R : x is as follows: 200px to 800px, Y: the sum of the values obtained by adding 255 to the difference between the above (1) and the above (2) for R in the range of 100 px-600 px (due to the difference between the above (1) and the above (2) for R in the range of 200 px-800 px, Y:100 px-600 px)In the range of-255 to 255, 255 is added as a positive number processing and is processed as a value of 0 to 510. )
N Rn : sum of values obtained by adding 255 to the value of the difference between the above (1) and the above (2) of R in a frame divided by 10px×10px
W: n in each frame R1 ,N R2 ,…,N Rn Number of cases of (2)
W=N R !/(N R1 !,N R2 !,…,N Rn !)
Further, since the calculation is complicated, the approximation is performed using the stirling formula, and the calculation is performed according to the following formula.
[ mathematics 1]
G. B is also performed in the same manner as R, and the dispersion entropy S is calculated CD 。
"Dispersion entropy S" in the table CD "and" RGB standard deviation/S CD In the column, "a×10" is represented by "aEb" (a and b are numerical values) b ”。
< evaluation of peel force against acrylic plate >
The surface protective films obtained in each example and each comparative example were cut to a size of 25mm in width and 100mm in length, the release liner was peeled off from the adhesive layer, and roll-press bonding was performed on an acrylic sheet (manufactured by Mitsubishi chemical corporation, "ACRYLITE", thickness: 2mm, width: 70mm, length: 100 mm) at a pressure of 0.25MPa and a feed rate of 0.3 m/min. After the sample was allowed to stand at 23℃for 30 minutes in an environment of 50% relative humidity, a peel test was performed at a peel angle of 180℃and a tensile speed of 300 mm/min in the environment, and the peel force against the acrylic plate was measured.
Production example 1
< polymerization of acrylic Polymer 1 >
In a reaction vessel equipped with a thermometer, a stirrer, a condenser and a nitrogen inlet tube, 96.2 parts by mass of 2-ethylhexyl acrylate (2 EHA), 3.8 parts by mass of hydroxyethyl acrylate (HEA) and 0.2 parts by mass of 2,2' -Azobisisobutyronitrile (AIBN) as a polymerization initiator were added together with 150 parts by mass of ethyl acetate, and nitrogen was introduced into the reaction vessel while being slowly stirred at 23℃to replace nitrogen. Then, polymerization was carried out at a temperature of about 65℃for 6 hours to prepare a solution (concentration: 40 mass%) of the acrylic polymer 1. The weight average molecular weight of the acrylic polymer 1 was 54 ten thousand.
< preparation of acrylic adhesive 1 >
Ethyl acetate was added to the solution of acrylic polymer 1 to dilute to a concentration of 20 mass%. To 500 parts by mass (100 parts by mass of solid content) of this solution were added 4 parts by mass of isocyanurate of hexamethylene diisocyanate (made by "CORONATE HX" by eason corporation) as a crosslinking agent and 3 parts by mass of dibutyltin dilaurate (1% by mass ethyl acetate solution) as a crosslinking catalyst (0.03 parts by mass of solid content), and the mixture was stirred to prepare an acrylic adhesive 1.
PREPARATION EXAMPLE 2
< polymerization of acrylic Polymer 2 >
In a reaction vessel equipped with a thermometer, a stirrer, a condenser and a nitrogen gas introduction tube, 95 parts by mass of butyl acrylate and 5 parts by mass of acrylic acid as monomer components, and 0.2 part by mass of AIBN as a polymerization initiator were added together with 186 parts by mass of ethyl acetate, and nitrogen gas was introduced into the reaction vessel while being slowly stirred at 23 ℃ to carry out nitrogen gas substitution. Then, polymerization was carried out at a temperature of about 63℃for 10 hours to prepare a solution (concentration: 35 mass%) of acrylic polymer B. The weight average molecular weight of the acrylic polymer 2 was 50 ten thousand.
< preparation of acrylic adhesive 2 >
Ethyl acetate was added to the solution of acrylic polymer 2 to dilute to a concentration of 20 mass%. To 500 parts by mass (100 parts by mass of solid content) of this solution, 0.075 part by mass of a 4-functional epoxy compound (tetra C manufactured by mitsubishi gas chemical Co., ltd.) was added as a crosslinking agent, and stirred to prepare an acrylic adhesive 2.
PREPARATION EXAMPLE 3
< preparation of substrate (1) >
As a thermoplastic resin base material, an aqueous solution of a polyvinyl alcohol (PVA) resin having a polymerization degree of 2600 and a saponification degree of 99.9% (manufactured by japan chemical industries, ltd., trade name "gossenol (registered trademark) NH-26") was applied to one surface of an amorphous polyethylene terephthalate film (manufactured by mitsubishi chemical control group, trade name "novalcear", thickness 100 μm) having a water absorption of 0.60% and a Tg of 80 ℃ at 60 ℃ and dried to form a PVA-based resin layer having a thickness of 7 μm, thereby forming a laminate.
The laminate was uniaxially stretched to 2 times in the longitudinal direction (longitudinal direction) between rolls having different peripheral speeds in an oven at 120 ℃, then immersed in an insoluble bath at a liquid temperature of 30 ℃ (an aqueous boric acid solution obtained by compounding 4 parts by weight of boric acid with 100 parts by weight of water), then immersed in a dyeing bath at a liquid temperature of 30 ℃ (an aqueous iodine solution obtained by compounding 0.2 parts by weight of iodine with 100 parts by weight of potassium iodide) for 60 seconds, then immersed in a crosslinking bath at a liquid temperature of 30 ℃ (an aqueous boric acid solution obtained by compounding 3 parts by weight of potassium iodide with 3 parts by weight of boric acid with 100 parts by weight of water), then immersed in an aqueous boric acid solution at a liquid temperature of 60 ℃ (an aqueous boric acid solution obtained by compounding 4 parts by weight of potassium iodide with 5 parts by weight of water), and simultaneously uniaxially stretched in the longitudinal direction (longitudinal direction) between rolls having different peripheral speeds. The immersion time in the aqueous boric acid solution was 120 seconds, and stretching was performed until the laminate was immediately before breaking.
Then, the laminate was immersed in a washing bath (an aqueous solution obtained by mixing 3 parts by weight of potassium iodide with 100 parts by weight of water), and then dried with warm air at 60 ℃.
Thus, an optical film laminate having a thin polarizing film formed on a thermoplastic resin substrate and having a maximum stretching ratio of 6.5 times was obtained. Here, "maximum stretch ratio" means: the stretching ratio of the laminate before breaking was confirmed separately, and a value lower than the stretching ratio by 0.2 was regarded as the "maximum stretching ratio".
Finally, the thermoplastic resin substrate was taken out as the substrate (1) by peeling from the obtained optical film laminate.
The substrate (1) used had a thickness of 40 μm and a front retardation R0 of 668nm.
PREPARATION EXAMPLE 4
< preparation of substrate (2) >
4 substrates (1) obtained in production example 3 were stacked as substrates (2). The base materials were stacked in such a manner that the slow axis direction of the base materials was as uniform as possible.
The substrate (2) used had a thickness of 242 μm and a front retardation R0 of 2769nm.
PREPARATION EXAMPLE 5
< preparation of substrate (3) >)
6 substrates (1) obtained in production example 3 were stacked as substrates (3). The base materials were stacked in such a manner that the slow axis direction of the base materials was as uniform as possible.
The substrate (3) used had a thickness of 368 μm and a front retardation R0 of 4069nm.
Production example 6
< preparation of substrate (4) >
9 substrates (1) obtained in production example 3 were stacked as substrates (4). The base materials were stacked in such a manner that the slow axis direction of the base materials was as uniform as possible.
The substrate (4) used had a thickness of 557. Mu.m, and a front retardation R0 of 6011nm.
PREPARATION EXAMPLE 7
< preparation of substrate (5) >
Super birefringent polyester film (trade name "cosmosfine SRF", manufactured by eastern corporation, thickness=80 μm) was used as the base material (5).
The front side phase difference R0 of the substrate (5) used was 8369nm.
Production example 8
< preparation of substrate (6) >
Crystalline PET film (trade name "XF60R", thickness=38μm) was used as the base material (6). The ratio (TD/MD) of the tensile strength in the width direction (TD direction) to the tensile strength in the length direction (MD direction) of the base material (6) was 1.38.
As the substrate (6) to be used, 5 substrates (6) having a front phase difference R0 of 1438nm, 1654nm, 1675nm, 1827nm, 1859nm were used by changing the position of cutting from the master roll.
Production example 9
< preparation of substrate (7) >
Polyester film (trade name "diafil MRF38", manufactured by mitsubishi chemical corporation, thickness=38μm) was used as the base material (7).
The front phase difference R0 of the substrate (7) used was 2299nm.
Production example 10
< preparation of substrate (8) >
Polyester film (trade name "T100C38", thickness=38μm, manufactured by mitsubishi chemical corporation) was used as the base material (8).
The front phase difference R0 of the substrate (8) used was 755nm.
PREPARATION EXAMPLE 11
< preparation of coating liquid A >
100 parts by mass of a vinyl-containing addition type silicone (trade name "KS-847T", 30% toluene solution, manufactured by Xinyue chemical Co., ltd.), 3 parts by mass of a platinum catalyst (trade name "CAT-PL-50T", manufactured by Xinyue chemical Co., ltd.), 15000 parts by mass of toluene as a diluting solvent, and 1500 parts by mass of n-hexane were mixed to prepare a coating liquid A (see Japanese patent application laid-open No. 2015-151473).
PREPARATION EXAMPLE 12
< production of Release liner A >
The coating liquid a was applied to one surface of a polyethylene terephthalate (PET) film (trade name "T100C38", manufactured by mitsubishi chemical corporation, thickness=38 μm) having a thickness of 38 μm using a meyer rod, and then heated at 130 ℃ for 1 minute by a hot air dryer to obtain a release liner a. The coating amount of the coating liquid A was 0.1g/m in terms of solid content 2 . The coating liquid A was coated on the PET film Corona treatment of the surface.
Example 1
The acrylic pressure-sensitive adhesive 1 obtained in production example 1 was applied to the surface of a release liner a, and dried to form a pressure-sensitive adhesive layer having a thickness of 10 μm on the release liner. The base material (1) obtained in production example 3 was bonded to the obtained adhesive layer to obtain a release liner-attached surface protective film (1).
The results of the various evaluations are shown in table 1.
Example 2
The acrylic pressure-sensitive adhesive 1 obtained in production example 1 was applied to the surface of a substrate (6) having a front retardation R0 of 1438nm obtained in production example 8, and dried to form a pressure-sensitive adhesive layer having a thickness of 10 μm on the substrate (6). A release liner A is attached to the surface of the obtained adhesive layer on the opposite side of the substrate (6), and a release liner-attached surface protection film (2) is obtained.
The results of the various evaluations are shown in table 1.
Example 3
A release liner-attached surface protective film (3) was obtained in the same manner as in example 2, except that the substrate (6) having a front phase difference R0 of 1438nm obtained in production example 8 was used instead of the substrate (6) having a front phase difference R0 of 1675nm obtained in production example 8.
The results of the various evaluations are shown in table 1.
Example 4
A release liner-attached surface protective film (4) was obtained in the same manner as in example 2, except that the substrate (6) having a front surface retardation R0 of 1438nm obtained in production example 8 was used instead of the substrate (6) having a front surface retardation R0 of 1654nm obtained in production example 8.
The results of the various evaluations are shown in table 1.
Example 5
A release liner-equipped surface protective film (5) was obtained in the same manner as in example 2, except that the substrate (6) having a front phase difference R0 of 1438nm obtained in production example 8 was used instead of the substrate (6) having a front phase difference R0 of 1859nm obtained in production example 8.
The results of the various evaluations are shown in table 1.
Example 6
A release liner-attached surface protective film (6) was obtained in the same manner as in example 2, except that the substrate (6) having a front phase difference R0 of 1438nm obtained in production example 8 was used instead of the substrate (6) having a front phase difference R0 of 1827nm obtained in production example 8.
The results of the various evaluations are shown in table 1.
Example 7
A release liner-attached surface protective film (7) was obtained in the same manner as in example 2, except that the acrylic adhesive 2 obtained in production example 2 was used instead of the acrylic adhesive 1 obtained in production example 1.
The results of the various evaluations are shown in table 1.
Example 8
A release liner-attached surface protective film (8) was obtained in the same manner as in example 1, except that the substrate (7) obtained in production example 9 was used instead of the substrate (1) obtained in production example 3.
The results of the various evaluations are shown in table 1.
Example 9
A release liner-attached surface protective film (9) was obtained in the same manner as in example 1, except that the substrate (2) obtained in production example 4 was used instead of the substrate (1) obtained in production example 3.
The results of the various evaluations are shown in table 1.
Example 10
A release liner-equipped surface protective film (10) was obtained in the same manner as in example 1, except that the substrate (3) obtained in production example 5 was used instead of the substrate (1) obtained in production example 3.
The results of the various evaluations are shown in table 1.
Example 11
A release liner-attached surface protective film (11) was obtained in the same manner as in example 1, except that the substrate (4) obtained in production example 6 was used instead of the substrate (1) obtained in production example 3.
The results of the various evaluations are shown in table 1.
Example 12
A release liner-equipped surface protective film (12) was obtained in the same manner as in example 1, except that the substrate (5) obtained in production example 7 was used instead of the substrate (1) obtained in production example 3.
The results of the various evaluations are shown in table 1.
Example 13
The acrylic pressure-sensitive adhesive 1 obtained in production example 1 was applied to the surface of the base material (5) obtained in production example 7, and dried, whereby a pressure-sensitive adhesive layer having a thickness of 10 μm was formed on the base material (5). A release liner A is attached to the surface of the obtained adhesive layer on the side opposite to the base material (5), and a release liner-attached surface protection film (13) is obtained.
The results of the various evaluations are shown in table 1.
Example 14
A release liner-attached surface protective film (14) was obtained in the same manner as in example 7 except that the substrate (5) obtained in production example 7 was used instead of the substrate (6) obtained in production example 8.
The results of the various evaluations are shown in table 1.
Comparative example 1
A release liner-attached surface protective film (C1) was obtained in the same manner as in example 1, except that the substrate (8) obtained in production example 10 was used instead of the substrate (1) obtained in production example 3.
The results of the various evaluations are shown in table 1.
Comparative example 2
A release liner-attached surface protective film (C2) was obtained in the same manner as in example 2, except that the substrate (8) obtained in production example 10 was used instead of the substrate (6) having a front surface retardation R0 of 1438nm obtained in production example 8.
The results of the various evaluations are shown in table 1.
Comparative example 3
A release liner-attached surface protective film (C3) was obtained in the same manner as in example 7, except that the substrate (8) obtained in production example 10 was used instead of the substrate (6) having a front surface retardation R0 of 1438nm obtained in production example 8.
The results of the various evaluations are shown in table 1.
TABLE 1
Industrial applicability
The surface protective film and the optical laminate of the present invention can be used for any suitable purpose. The surface protective film of the present invention is preferably used in the fields of optical members and electronic members.
Claims (6)
1. A surface-protecting film, which is used for protecting the surface of a substrate,
which is a surface protection film comprising a base material and an adhesive layer,
standard deviation sigma of angle formed by slow axis of 12 points in plane and length direction (MD direction) SSA Coefficient of variation CV of front phase difference multiplied by 12 points in plane SR0 Product sigma of (2) SSA ×CV SR0 Is 0.020 or less.
2. The surface protective film according to claim 1, wherein the front surface retardation R0 of the substrate is R0.ltoreq.2600 nm or R0.ltoreq.4100 nm.
3. The surface protective film according to claim 1, wherein the substrate is polyethylene terephthalate.
4. The surface protective film according to claim 1, wherein the adhesive constituting the adhesive layer is at least 1 selected from the group consisting of an acrylic adhesive, a urethane adhesive, and a silicone adhesive.
5. An optical laminate comprising the surface protective film according to any one of claims 1 to 4 and an optical member.
6. The optical laminate of claim 5, wherein the optical member comprises a polarizing plate.
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JP2023072793A JP2023174542A (en) | 2022-05-25 | 2023-04-26 | Surface protection film and optical laminate |
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