CN117124451A - Domestic ceramic production line and process thereof - Google Patents
Domestic ceramic production line and process thereof Download PDFInfo
- Publication number
- CN117124451A CN117124451A CN202311376353.7A CN202311376353A CN117124451A CN 117124451 A CN117124451 A CN 117124451A CN 202311376353 A CN202311376353 A CN 202311376353A CN 117124451 A CN117124451 A CN 117124451A
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- fixedly connected
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- drying box
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- 239000000919 ceramic Substances 0.000 title claims abstract description 29
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 29
- 238000000034 method Methods 0.000 title claims abstract description 12
- 230000008569 process Effects 0.000 title abstract description 7
- 238000001035 drying Methods 0.000 claims description 79
- 238000002347 injection Methods 0.000 claims description 20
- 239000007924 injection Substances 0.000 claims description 20
- 238000013016 damping Methods 0.000 claims description 15
- 230000006835 compression Effects 0.000 claims description 13
- 238000007906 compression Methods 0.000 claims description 13
- 238000007599 discharging Methods 0.000 claims description 13
- 230000001681 protective effect Effects 0.000 claims description 12
- 230000007246 mechanism Effects 0.000 claims description 9
- 238000012545 processing Methods 0.000 claims description 6
- 230000009467 reduction Effects 0.000 claims description 5
- 230000001360 synchronised effect Effects 0.000 claims description 4
- 230000000630 rising effect Effects 0.000 claims 1
- 238000005336 cracking Methods 0.000 abstract description 8
- 230000002950 deficient Effects 0.000 abstract description 3
- 238000013461 design Methods 0.000 description 6
- 230000002829 reductive effect Effects 0.000 description 4
- PMVSDNDAUGGCCE-TYYBGVCCSA-L Ferrous fumarate Chemical compound [Fe+2].[O-]C(=O)\C=C\C([O-])=O PMVSDNDAUGGCCE-TYYBGVCCSA-L 0.000 description 3
- 230000009471 action Effects 0.000 description 3
- 238000007664 blowing Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 230000007547 defect Effects 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 230000003068 static effect Effects 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000000670 limiting effect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 230000036961 partial effect Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/24—Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
- B28B11/243—Setting, e.g. drying, dehydrating or firing ceramic articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/24—Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
- B28B11/248—Supports for drying
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/60—Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes
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- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Structural Engineering (AREA)
- Drying Of Solid Materials (AREA)
Abstract
The invention relates to the technical field of ceramic production, and particularly discloses a daily ceramic production line and a process thereof. The invention can respectively dry the inside and the outside of the mud blank so as to ensure that each part of the mud blank is uniformly dried, reduce the possibility of cracking, hot cracking and deformation of the mud blank and reduce the defective rate.
Description
Technical Field
The invention belongs to the technical field of ceramic production, and particularly relates to a daily ceramic production line and a daily ceramic production process.
Background
The daily ceramic production line generally adopts a roll forming technology. The roll forming is to utilize the rolling head and the forming die to rotate around the fixed shaft respectively, extend and press the molding pug put in the forming die into a pug, in the whole production process of daily ceramics, the pug needs to be dried, and in the drying process, the pug is conveyed through a belt conveying device so as to enable the pug to move in a drying box, and then hot air is blown to the outside of the pug, so that the drying process of the pug is realized, wherein the interior of the pug is not easy to dry, and the drying of each part is uneven, so that the defects of dry cracking, hot cracking, deformation and the like of the pug are caused.
Disclosure of Invention
Aiming at the situation, in order to overcome the defects of the prior art, the invention provides a domestic ceramic production line and a domestic ceramic production process, which effectively solve the problems of the prior art that the interior of a mud blank is not easy to dry, so that the drying of each part is uneven, and the mud blank is cracked, hot-cracked, deformed and the like.
In order to achieve the above purpose, the present invention provides the following technical solutions: the utility model provides a domestic ceramics production line, the on-line screen storage device comprises a base, the top of base is equipped with the stoving case, the stoving case is bottom open-ended cavity structure, stoving case and base are connected through a plurality of first connecting plates, be equipped with the rotary disk in the stoving case, the rotary disk passes through the bearing with the inner wall of stoving case and is connected, be equipped with annular gas collection box for top open-ended cavity structure in the stoving incasement, annular gas collection box and stoving case's top inner wall pass through rotary support structure and connect, be equipped with the intake pipe with annular gas collection box matched with on the stoving case, annular gas collection box and rotary disk are connected through a plurality of first spliced poles, the top of rotary disk is equipped with a plurality of year thing dishes that are used for supporting mud base, the bottom fixedly connected with first connecting axle of year thing dish, the bottom of first connecting axle is connected through the bearing, the bottom of first connecting axle and rotary disk are connected through a plurality of first fumars, the bottom fixedly connected with of first pipe is located the interior first end of carrying thing dish top, the bottom fixedly connected with a plurality of second pipe of annular gas collection box, the below of second pipe is equipped with side fumar, side fumar and second pipe are equipped with the side fumar, side of side gas jet axle and second connecting piece are equipped with the ring gear, the annular gear is connected through the second connecting piece, the annular gear is connected with the annular gear, the annular ring, the annular gear is connected with the annular gear is connected through the outer side of a vibration damping sleeve, the annular gear is connected with the annular gear is connected through the second connecting fixedly connected with the end, and is connected with the end of the annular gear through the rotary disk through the inside a rotary vibration sleeve, and the drying box is fixedly connected with a feeding and discharging structure matched with the through holes, the drying box is fixedly connected with an objective table positioned at one side of one through hole, and a stop positioning unit matched with the rotating disk is arranged on the drying box.
Preferably, the feeding and discharging structure comprises a fixed plate fixedly mounted on the drying box, a first movable plate and a second movable plate are arranged on the fixed plate, the first movable plate and the fixed plate are connected through a first hydraulic telescopic rod, two supporting plates for supporting mud blanks are fixedly connected to one side of the second movable plate, the bottom of the supporting plates is contacted with the fixed plate, inserting holes are formed in the first movable plate, inserting plates are arranged in the inserting holes, the top of the inserting plates are fixedly connected with the second movable plate, and a lifting unit matched with the supporting plates is arranged on the drying box.
Preferably, the lifting unit comprises a jacking plate arranged in the drying box, the jacking plate is located below the supporting plate, a first supporting plate is arranged below the jacking plate, the first supporting plate is fixedly connected with the inner wall of the drying box, and the first supporting plate is connected with the jacking plate through a second hydraulic telescopic rod.
Preferably, the stop positioning unit comprises a first fixing frame arranged above the rotary disc, the first fixing frame is fixedly connected with the inner wall of the drying box, a stop plate matched with the first connecting shaft is penetrated on the first fixing frame, the stop plate is connected with the inner wall of the drying box through a compression spring, a movable frame is fixedly connected on the stop plate, a stop block is arranged on one side of the movable frame, the stop block is fixedly connected with one supporting plate, and one side of the stop block, which is close to the second movable plate, is contacted with the movable frame.
Preferably, the different direction damping rotating assembly is including setting up the third connecting axle in the stoving incasement, third connecting axle and ring gear are connected through a plurality of connecting rods, third connecting axle and stoving case pass through the motor and are connected, and the rotary disk is run through to the bottom of third connecting axle, the below of rotary disk is equipped with the protective housing, fixedly connected with second mount in the protective housing, the bottom fixedly connected with fixed column of second mount, the protective housing is run through to the bottom of fixed column, and the top fixed connection of fixed column and base, the outside cover of fixed column is equipped with rotatory cover, the outside fixed cover of rotatory cover is equipped with the first friction disc that is located the protective housing below, and the junction of rotatory cover and protective housing is equipped with the bearing, the outside cover of fixed column is equipped with the second friction disc that is located first friction disc bottom, the bottom fixedly connected with fixed cover of second friction disc, the bottom and the base of fixed cover pass through the bearing and connect, the top of second friction disc and the bottom of first friction disc contacts, rotatory cover and third connecting axle pass through different direction rotary unit and connect through a plurality of support frames, the gyro wheel is connected with to the bottom of rotary disk and fixed cover, and the top that contacts with the gyro wheel on the support frame.
Preferably, the different direction rotary unit is including setting up in the first bevel gear of protection box, and the bottom and the first bevel gear fixed connection of third connecting axle are equipped with the fourth connecting axle in the protection box, and the one end of fourth connecting axle passes through the bearing connection with the inner wall of protection box, and the other end fixedly connected with of fourth connecting axle and the second bevel gear of first bevel gear engaged with, the outside fixed cover of swivel mount is equipped with the third bevel gear that is located first bevel gear below, and second bevel gear and third bevel gear engaged with.
Preferably, the rotary supporting structure comprises an inner ring and an outer ring which are respectively fixedly installed on the inner wall of the top of the drying box, the annular gas collecting box is positioned between the inner ring and the outer ring, and the inner ring and the outer ring are respectively connected with the annular gas collecting box through bearings.
Preferably, the reciprocating swing mechanism comprises a rotating shaft arranged above the second connecting shaft, the rotating shaft penetrates through the third fixing frame, a bearing is arranged at the joint of the rotating shaft and the third fixing frame, a fourth bevel gear is arranged on the outer fixed sleeve of the rotating shaft, a fifth bevel gear meshed with the fourth bevel gear is fixedly connected to the top end of the second connecting shaft, a second connecting plate is fixedly connected to the rotating shaft, a movable column is fixedly connected to the second connecting plate, a rectangular ring is sleeved outside the movable column, the rectangular ring is connected with the side air jet head through the second connecting column, a second supporting plate is fixedly connected to the rectangular ring, a prism penetrates through the second supporting plate, and the bottom end of the prism is fixedly connected with the rotating disk.
Preferably, the speed reduction synchronizing piece comprises a sixth bevel gear fixedly sleeved outside the second connecting shaft, a worm is arranged on one side of the first connecting shaft, a supporting portion is sleeved outside the worm, a bearing is arranged at the joint of the worm and the supporting portion, the bottom of the supporting portion is fixedly connected with the rotating disc, one end, away from the first connecting shaft, of the worm is fixedly connected with a seventh bevel gear meshed with the sixth bevel gear, and a worm wheel meshed with the worm is fixedly sleeved outside the first connecting shaft.
The invention also provides a daily ceramic production process, which adopts the daily ceramic production line and comprises the following steps:
step one: connecting an air inlet pipe with an output end of an external hot air output structure, placing a mud blank to be dried on a carrying disc, respectively driving a rotating disc and a gear ring to rotate through an anisotropic damping rotating assembly, driving an annular gas collecting box to synchronously rotate through a first connecting column by the rotating disc, respectively entering hot air into a first air jet pipe and a second air jet pipe through the air inlet pipe and the annular gas collecting box, blowing the hot air into the mud blank through an inner jet head, and blowing the hot air to the side surface of the mud blank through a hose and a side jet head;
step two: the gear ring rotates and drives the second connecting shaft to rotate through the gear, the second connecting shaft drives the side jet head to swing reciprocally in the vertical direction through the reciprocating swing mechanism so that hot air is blown to different positions in the vertical direction of the mud blank through the side jet head, the second connecting shaft drives the first connecting shaft and the carrying disc to rotate through the speed reduction synchronizing piece so that the mud blank rotates relative to the rotating disc, further hot air is blown to different sides on the mud blank through the side jet head, and the external manipulator places the next mud blank to be dried on the feeding and discharging structure while the rotating disc rotates;
Step three: when the rotary disc rotates to a preset position, the rotary disc is used for limiting the position of the rotary disc through the stop positioning unit, the rotary disc stops rotating, the dried mud blank is positioned between the two through holes, the dried mud blank is moved out of the drying box through one of the through holes through the feeding and discharging structure, the dried mud blank is placed on the objective table, the mud blank needing to be dried is sent into the drying box through the other through hole through the feeding and discharging structure, and the mud blank needing to be dried is placed on the empty carrying disc;
step four: after loading and unloading are finished, the stop positioning unit releases the limit on the position of the rotary disc, the anisotropic damping rotary assembly drives the rotary disc and the gear ring to rotate again, the mud blank in the drying box is dried, meanwhile, the external manipulator places the next mud blank needing drying on the loading and unloading structure again, the external manipulator transfers the mud blank on the object stage after drying to the next processing station, when the rotary disc rotates to a preset position, the third step is executed, and the third step is executed until all mud blanks are dried.
Compared with the prior art, the invention has the beneficial effects that:
When in use, the air inlet pipe is connected with the output end of an external hot air output structure, a mud blank to be dried is placed on the carrying disc, the rotating disc and the gear ring are respectively driven to rotate through the different-direction damping rotating assembly, the rotating disc drives the annular gas collecting box to synchronously rotate through the first connecting column, hot air enters the first air injection pipe and the second air injection pipe through the air inlet pipe and the annular gas collecting box respectively, the hot air is blown to the inside of the mud blank through the inner air injection head, the hot air is blown to the side surface of the mud blank through the hose and the side air injection head, the gear ring drives the second connecting shaft to rotate through the gear while the gear ring rotates, the second connecting shaft drives the side air injection head to reciprocate through the reciprocating swinging mechanism so that hot air is blown to different positions on the vertical direction of the mud blank through the side air injection head, the second connecting shaft drives the first connecting shaft and the carrying disc to rotate through the speed reducing synchronizing piece, the rotary disc rotates, the external manipulator places the next mud blank to be dried on the loading and unloading structure while the rotary disc rotates, when the rotary disc rotates to a preset position, the rotary disc stops rotating, the dried mud blank is positioned between two through holes, the dried mud blank is moved out of the drying box through one of the through holes by the loading and unloading structure, the dried mud blank is placed on the object stage, the mud blank to be dried is sent into the drying box through the other through hole by the loading and unloading structure, the dried mud blank is placed on the empty carrying disc, after loading and unloading are finished, the stop positioning unit releases the limitation of the position of the rotary disc, the rotating disc and the gear ring are driven to rotate again by the different-direction damping rotating assembly, the mud blank in the drying box is dried, meanwhile, the next mud blank to be dried is placed on the feeding and discharging structure by the external manipulator, the dried mud blank on the object table is transferred to the next processing station by the external manipulator, when the rotating disc rotates to a preset position and the next mud blank after the drying treatment is positioned between the two through holes, the steps are repeated, the feeding and discharging can be carried out again, the inner jet head and the side jet head synchronously move along with the mud blank, and the drying treatment can be carried out on the inside and the outside of the mud blank respectively, so that all parts of the mud blank are dried uniformly, the possibility of dry cracking, hot cracking and deformation of the mud blank is reduced, and the defective rate is reduced;
The external mechanical arm places the mud blank to be dried on the top of the two supporting plates, at the moment, the stop block is contacted with the movable frame, the compression spring is in a compressed state, the first movable plate and the second movable plate are driven by the first hydraulic telescopic rod to move, the second movable plate drives the supporting plate and the mud blank to synchronously move, the compression spring pushes the stop block and the movable frame to synchronously move along with the stop block and the supporting plate, when the supporting plate moves to a preset position, the compression spring recovers deformation, the movable frame is not clung to the stop block any more, the movable frame does not move along with the stop block any more, when the rotary disc rotates to the preset position, one of the first connecting shaft is contacted with the stop block, the stop block limits the positions of the first connecting shaft and the rotary disc, so that the rotary disc stops rotating, the dried mud blank is positioned between the two through holes, the first movable plate and the second movable plate are continuously driven by the first hydraulic telescopic rod to move, so that the two supporting plates respectively move to two sides of the corresponding carrying tray, the jacking plate is driven by the second hydraulic telescopic rod to move upwards, the supporting plate and the second movable plate are driven by the jacking plate to move upwards, the inserting plate slides relative to the inserting hole, the supporting plate supports the dried mud blank on the carrying tray, the first movable plate and the second movable plate are continuously driven again to move horizontally through the first hydraulic telescopic rod, the supporting plate slides on the top of the jacking plate, the dried mud blank moves out of the drying box through one of the through holes, when the dried mud blank moves to the upper part of the objective table, the mud blank to be dried on the supporting plate moves to the upper part of the empty carrying tray, the jacking plate is driven by the second hydraulic telescopic rod to move downwards, the supporting plate moves downwards along with the jacking plate due to gravity, and the second movable plate and the inserting plate move downwards relative to the first movable plate, the method comprises the steps that dried mud blanks are placed on an objective table, the mud blanks needing to be dried are placed on an empty carrying disc, when a jack-up plate is reset to an initial position, a supporting plate is lowered to an initial height, the supporting plate is not contacted with the dried mud blanks and the mud blanks needing to be dried, a first movable plate and a second movable plate are driven to move reversely through a first hydraulic telescopic rod, a stop block is contacted with the movable frame when the stop block follows the supporting plate to move to a preset position, the stop block pushes the movable frame and the stop plate to move along with continuous movement of the stop block, a compression spring is in a compression state, so that the stop plate is not located on one side of a corresponding first connecting shaft any more, limitation on the positions of the first connecting shaft and the rotating disc is removed, the rotating disc can be rotated again, finally the supporting plate and the second movable plate are reset to the initial position, the next mud blank needing to be dried is placed on the tops of the two supporting plates again by an external manipulator, and the mud blanks located on the objective table after being dried are transferred to a next processing station by the external manipulator;
The third connecting shaft is driven to rotate through the motor, the gear ring can be driven to rotate through the connecting rod, meanwhile, the first bevel gear is driven to rotate through the third connecting shaft by the third connecting shaft, the first bevel gear drives the third bevel gear to rotate in opposite directions through the second bevel gear, the rotating sleeve and the first friction disc are driven to rotate through the third bevel gear, the first friction disc drives the second friction disc to rotate through friction force, the second friction disc can drive the rotating disc to rotate relative to the drying box through the fixing sleeve and the supporting frame, stability of the supporting frame and the rotating disc is improved through the design of the idler wheels, when the stop positioning unit limits the position of the rotating disc, the rotating disc stops rotating, the second friction disc and the fixing sleeve keep static, at the moment, when the first friction disc continuously rotates, the first friction disc cannot drive the second friction disc to rotate again through friction force, in the static process of the rotating disc, the third connecting shaft can still drive the gear ring to rotate through the connecting rod, the object carrying disc can still rotate, and the side air jet head can move reciprocally in the vertical direction, and when the rotating disc is still, hot air can still blow to different positions on other mud blanks in the drying box;
through the design of inner ring, outer loop and bearing to make annular gas collecting tank rotate relative stoving case and connect, when the rotary disk was rotatory, the rotary disk passes through first spliced pole drive annular gas collecting tank and rotates relative stoving case synchrony, when the second connecting axle was rotatory, the second connecting axle drive fifth bevel gear is rotatory, the fifth bevel gear passes through fourth bevel gear drive pivot rotation, the pivot passes through second connecting plate drive movable column and slides in the rectangular ring, the movable column can promote rectangular ring vertical direction reciprocating motion, the rectangular ring passes through the vertical direction reciprocating motion of second spliced pole drive side jet head, through the design of second backup pad and prism, with the steady reciprocating motion of the vertical direction of rectangular ring, when the second connecting axle is rotatory, the sixth bevel gear is rotatory to the second connecting axle drive sixth bevel gear, the worm can pass through worm wheel drive first connecting axle and year thing dish rotation, so that the mud blank that is located year thing dish top rotates.
Drawings
The accompanying drawings are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate the invention and together with the embodiments of the invention, serve to explain the invention.
In the drawings:
FIG. 1 is a schematic diagram of the whole structure of the present invention;
FIG. 2 is a second overall schematic diagram of the present invention;
FIG. 3 is a schematic view of the structure of the inside of the drying box;
FIG. 4 is a schematic view of an anisotropic damping rotary assembly according to the present invention;
FIG. 5 is an enlarged partial schematic view of FIG. 4 at A;
FIG. 6 is a schematic view of the structure of the interior of the protection box;
FIG. 7 is a schematic diagram of a deceleration synchronous member;
FIG. 8 is a schematic structural view of a third fixing frame;
FIG. 9 is a schematic structural view of a fixing plate;
fig. 10 is a schematic view of a first movable plate and a plug board separated from each other;
fig. 11 is a schematic view showing a structure of the stop plate and the first fixing frame detached.
In the figure: 1. a base; 2. a drying box; 3. a first connection plate; 4. a rotating disc; 5. an annular gas collection box; 6. an air inlet pipe; 7. a first connection post; 8. a carrying tray; 9. a mud blank; 10. a first gas lance; 11. an inner jet head; 12. a side jet; 13. a second gas lance; 14. a hose; 15. a first connecting shaft; 16. a second connecting shaft; 17. a gear ring; 18. a gear; 19. a through hole; 20. an objective table; 21. a fixing plate; 22. a first movable plate; 23. a first hydraulic telescoping rod; 24. a second movable plate; 25. a supporting plate; 26. inserting plate; 27. a jack; 28. a stop plate; 29. a first fixing frame; 30. a compression spring; 31. a movable frame; 32. a stopper; 33. jacking up the plate; 34. a first support plate; 35. a second hydraulic telescoping rod; 36. a third connecting shaft; 37. a motor; 38. a connecting rod; 39. a protective box; 40. the second fixing frame; 41. fixing the column; 42. a rotating sleeve; 43. a first friction plate; 44. a fixed sleeve; 45. a second friction plate; 46. a support frame; 47. a roller; 48. a first bevel gear; 49. a fourth connecting shaft; 50. a second bevel gear; 51. a third bevel gear; 52. an inner ring; 53. an outer ring; 54. a third fixing frame; 55. a rotating shaft; 56. a fourth bevel gear; 57. a fifth bevel gear; 58. a second connecting plate; 59. a movable column; 60. a rectangular ring; 61. a second connection post; 62. a second support plate; 63. a prism; 64. a sixth bevel gear; 65. a worm; 66. a support part; 67. a seventh bevel gear; 68. a worm wheel.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and fully with reference to the accompanying drawings, in which it is evident that the embodiments described are only some, but not all embodiments of the invention; all other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Embodiment one: the utility model provides a domestic ceramic production line, the utility model provides a domestic ceramic production line comprises a base 1, the top of base 1 is equipped with stoving case 2, stoving case 2 is bottom open-ended cavity structure, stoving case 2 and base 1 are connected through a plurality of first connecting plates 3, be equipped with rotary disk 4 in the stoving case 2, rotary disk 4 passes through the bearing with the inner wall of stoving case 2 and is connected, be equipped with annular gas-collecting tank 5 in the stoving case 2, annular gas-collecting tank 5 is top open-ended cavity structure, annular gas-collecting tank 5 and the top inner wall of stoving case 2 pass through rotary support structure and connect, be equipped with on the stoving case 2 with annular gas-collecting tank 5 matched with intake pipe 6, annular gas-collecting tank 5 and rotary disk 4 pass through a plurality of first spliced pole 7 and connect, the top of rotary disk 4 is equipped with a plurality of carrier plates 8 that are used for supporting mud base 9, carrier plate 8's bottom fixedly connected with first connecting axle 15, the bottom of first connecting axle 15 and rotary disk 4 pass through the bearing and are connected, the bottom of the annular gas collecting box 5 is fixedly connected with a plurality of first air ejector pipes 10, the bottom end of the first air ejector pipes 10 is fixedly connected with an inner air ejector head 11 positioned above the carrying disc 8, the bottom of the annular gas collecting box 5 is fixedly connected with a plurality of second air ejector pipes 13, a side air ejector head 12 is arranged below the second air ejector pipes 13, the side air ejector heads 12 and the second air ejector pipes 13 are connected through hoses 14, one side of the side air ejector heads 12 is provided with a second connecting shaft 16, a third fixing frame 54 is sleeved outside the second connecting shaft 16, the bottom end of the third fixing frame 54 is fixedly connected with a rotating disc 4, the joint of the second connecting shaft 16 and the third fixing frame 54 is provided with a bearing, the second connecting shaft 16 is connected with the first connecting shaft 15 through a speed reduction synchronizing piece, the second connecting shaft 16 is connected with the side air ejector heads 12 through a reciprocating swing mechanism, a gear ring 17 is arranged in the drying box 2, the bottom end of the second connecting shaft 16 is fixedly connected with a gear 18 meshed with the gear ring 17, the gear ring 17 and the rotary disk 4 are connected through an anisotropic damping rotary assembly, two through holes 19 are formed in the drying box 2, a feeding and discharging structure matched with the through holes 19 is fixedly connected to the drying box 2, an objective table 20 positioned on one side of one of the through holes 19 is fixedly connected to the drying box 2, and a stop positioning unit matched with the rotary disk 4 is arranged on the drying box 2; the inside and the outside of the mud blank 9 can be respectively subjected to drying treatment, so that all parts of the mud blank 9 are uniformly dried, the possibility of cracking, hot cracking and deformation of the mud blank 9 is reduced, and the defective rate is reduced.
Embodiment two: on the basis of the first embodiment, as shown in fig. 1, 3, 9, 10 and 11, the feeding and discharging structure comprises a fixed plate 21 fixedly installed on a drying box 2, a first movable plate 22 and a second movable plate 24 are arranged on the fixed plate 21, the first movable plate 22 and the fixed plate 21 are connected through a first hydraulic telescopic rod 23, two supporting plates 25 for supporting a mud blank 9 are fixedly connected to one side of the second movable plate 24, the bottom of the supporting plate 25 is contacted with the fixed plate 21, a jack 27 is arranged on the first movable plate 22, a plugboard 26 is arranged in the jack 27, the top of the plugboard 26 is fixedly connected with the second movable plate 24, a lifting unit matched with the supporting plate 25 is arranged on the drying box 2, the lifting unit comprises a jacking plate 33 arranged in the drying box 2, the jacking plate 33 is positioned below the supporting plate 25, a first supporting plate 34 is arranged below the jacking plate 33, the first supporting plate 34 is fixedly connected with the inner wall of the drying box 2, the first supporting plate 34 is connected with the jacking plate 33 through a second hydraulic telescopic rod 35, the stop positioning unit comprises a first fixing frame 29 arranged above the rotating disc 4, the first fixing frame 29 is fixedly connected with the inner wall of the drying box 2, a stop plate 28 matched with the first connecting shaft 15 is penetrated on the first fixing frame 29, the stop plate 28 is connected with the inner wall of the drying box 2 through a compression spring 30, a movable frame 31 is fixedly connected on the stop plate 28, a stop block 32 is arranged on one side of the movable frame 31, the stop block 32 is fixedly connected with one of the supporting plates 25, and one side of the stop block 32, which is close to the second movable plate 24, is contacted with the movable frame 31;
The external manipulator places the mud blank 9 to be dried on the top of the two supporting plates 25, at this time, the stop block 32 is contacted with the movable frame 31, the compression spring 30 is in a compressed state, the first movable plate 22 and the second movable plate 24 are driven to move by the first hydraulic telescopic rod 23, the second movable plate 24 drives the supporting plates 25 and the mud blank 9 to synchronously move, the stop plate 28 and the movable frame 31 are driven by the compression spring 30 to synchronously move along with the stop block 32 and the supporting plates 25, when the supporting plates 25 move to a preset position, the compression spring 30 is restored to deform, the movable frame 31 is no longer closely attached to the stop block 32, the movable frame 31 is no longer moved along with the stop block 32, when the rotary disk 4 rotates to the preset position, one of the first connecting shafts 15 is contacted with the stop plate 28, the stop plate 28 limits the positions of the first connecting shafts 15 and the rotary disk 4 so as to stop the rotary disk 4, the dried mud blank 9 is positioned between the two through holes 19, the first movable plate 22 and the second movable plate 24 are continuously driven to move through the first hydraulic telescopic rod 23, so that the two supporting plates 25 are respectively moved to two sides of the corresponding carrying tray 8, the jacking plate 33 is driven to move upwards through the second hydraulic telescopic rod 35, the jacking plate 33 drives the supporting plates 25 and the second movable plate 24 to move upwards, the inserting plate 26 slides relative to the inserting hole 27, the supporting plates 25 lift the dried mud blank 9 positioned on the carrying tray 8, the first movable plate 22 and the second movable plate 24 are continuously driven to move horizontally again through the first hydraulic telescopic rod 23, the supporting plates 25 slide on the tops of the jacking plates 33, the supporting plates 25 move the dried mud blank 9 out of the drying box 2 through one of the through holes 19, when the dried mud blank 9 moves to the upper part of the objective table 20, the mud blank 9 which is positioned on the supporting plate 25 and needs to be dried is moved to the upper part of the empty carrying disc 8, the supporting plate 25 moves downwards along with the supporting plate 33 due to gravity by driving the supporting plate 33 through the second hydraulic telescopic rod 35, the second movable plate 24 and the inserting plate 26 move downwards relative to the first movable plate 22 so that the mud blank 9 which is dried is placed on the objective table 20, the mud blank 9 which needs to be dried is placed on the empty carrying disc 8, when the supporting plate 33 resets to the initial position, the supporting plate 25 is lowered to the initial height, the supporting plate 25 is not contacted with the mud blank 9 which is dried and the mud blank 9 which needs to be dried any more, the first movable plate 22 and the second movable plate 24 are driven to move reversely through the first hydraulic telescopic rod 23, when the stop block 32 moves to the preset position along with the support plate 25, the stop block 32 is in contact with the movable frame 31, along with the continuous movement of the stop block 32, the stop block 32 pushes the movable frame 31 and the stop plate 28 to move, the compression springs 30 are in a compressed state, so that the stop plate 28 is not positioned on one side of the corresponding first connecting shaft 15, the limitation on the positions of the first connecting shaft 15 and the rotating disc 4 is released, the rotating disc 4 can be rotated again, the support plate 25 and the second movable plate 24 are reset to the initial positions finally, the external manipulator is used for placing the next mud blank 9 needing drying on the tops of the two support plates 25 again, and the external manipulator is used for transferring the dried mud blank 9 positioned on the objective table 20 to the next processing station.
Embodiment III: on the basis of the first embodiment, as shown in fig. 4 and 6, the anisotropic damping rotating assembly comprises a third connecting shaft 36 arranged in a drying box 2, the third connecting shaft 36 is connected with a gear ring 17 through a plurality of connecting rods 38, the third connecting shaft 36 is connected with the drying box 2 through a motor 37, the bottom end of the third connecting shaft 36 penetrates through a rotating disc 4, a protecting box 39 is arranged below the rotating disc 4, a second fixing frame 40 is fixedly connected in the protecting box 39, the bottom of the second fixing frame 40 is fixedly connected with a fixing column 41, the bottom end of the fixing column 41 penetrates through the protecting box 39, the bottom end of the fixing column 41 is fixedly connected with the top of a base 1, a rotating sleeve 42 is sleeved outside the fixing column 41, a first friction disc 43 positioned below the protecting box 39 is sleeved outside the rotating sleeve 42, a bearing is arranged at the joint of the rotating sleeve 42 and the protecting box 39, a second friction disc 45 positioned at the bottom of the first friction disc 43 is sleeved outside the fixing column 41, the bottom of the second friction disk 45 is fixedly connected with a fixed sleeve 44, the bottom end of the fixed sleeve 44 is connected with the base 1 through a bearing, the top of the second friction disk 45 is contacted with the bottom of the first friction disk 43, the rotary sleeve 42 is connected with a third connecting shaft 36 through a different-direction rotary unit, the bottom of the rotary disk 4 is connected with the fixed sleeve 44 through a plurality of supporting frames 46, the supporting frames 46 are fixedly connected with rollers 47, the rollers 47 are contacted with the top of the base 1, the different-direction rotary unit comprises a first bevel gear 48 arranged in a protective box 39, the bottom end of the third connecting shaft 36 is fixedly connected with the first bevel gear 48, a fourth connecting shaft 49 is arranged in the protective box 39, one end of the fourth connecting shaft 49 is connected with the inner wall of the protective box 39 through a bearing, the other end of the fourth connecting shaft 49 is fixedly connected with a second bevel gear 50 meshed with the first bevel gear 48, the outer fixed sleeve of the rotary sleeve 42 is provided with a third bevel gear 51 positioned below the first bevel gear 48, and the second bevel gear 50 is meshed with the third bevel gear 51;
The third connecting shaft 36 is driven to rotate by the motor 37, the third connecting shaft 36 can drive the gear ring 17 to rotate by the connecting rod 38, meanwhile, the third connecting shaft 36 drives the first bevel gear 48 to rotate, the first bevel gear 48 drives the third bevel gear 51 to rotate in opposite directions by the second bevel gear 50, the third bevel gear 51 drives the rotating sleeve 42 and the first friction disc 43 to rotate, the first friction disc 43 drives the second friction disc 45 to rotate by friction force, the second friction disc 45 can drive the rotating disc 4 to rotate relative to the drying box 2 by the fixed sleeve 44 and the supporting frame 46, stability of the supporting frame 46 and the rotating disc 4 is improved by the design of the rollers 47, when the stop positioning unit limits the position of the rotating disc 4, the rotating disc 4 stops rotating, the second friction disc 45 and the fixed sleeve 44 keep stationary, at the moment, the first friction disc 43 cannot drive the second friction disc 45 to rotate again by friction force when the first friction disc 43 continuously rotates, the third connecting shaft 36 can still drive the gear ring 17 to rotate by the connecting rod 38 in the process of rotating disc 4, so that the carrier disc 8 can still rotate by itself by the friction force, and still can enable the side rotating disc 12 to move vertically, and the other hot air blowing heads can still blow the hot air in the same direction as the drying box 9 when the side of the drying box is still in the vertical direction.
Embodiment four: on the basis of the first embodiment, as shown in fig. 3, 4, 5, 7 and 8, the rotary supporting structure comprises an inner ring 52 and an outer ring 53 which are respectively and fixedly installed on the inner wall of the top of the drying box 2, the annular gas collecting box 5 is positioned between the inner ring 52 and the outer ring 53, the inner ring 52 and the outer ring 53 are respectively connected with the annular gas collecting box 5 through bearings, the reciprocating swinging mechanism comprises a rotating shaft 55 arranged above the second connecting shaft 16, the rotating shaft 55 penetrates through a third fixing frame 54, bearings are arranged at the connecting position of the rotating shaft 55 and the third fixing frame 54, a fourth bevel gear 56 is fixedly sleeved outside the rotating shaft 55, a fifth bevel gear 57 meshed with the fourth bevel gear 56 is fixedly connected to the top end of the second connecting shaft 16, a second connecting plate 58 is fixedly connected to the rotating shaft 55, a movable column 59 is fixedly connected to the second connecting plate 58, the outside of the movable column 59 is sleeved with a rectangular ring 60, the rectangular ring 60 is connected with the side jet head 12 through a second connecting column 61, a second supporting plate 62 is fixedly connected to the rectangular ring 60, a prism 63 penetrates through the second supporting plate 62, the bottom end of the prism 63 is fixedly connected with the rotating disk 4, the speed reducing synchronous piece comprises a sixth bevel gear 64 fixedly sleeved outside the second connecting shaft 16, one side of the first connecting shaft 15 is provided with a worm 65, the outside of the worm 65 is sleeved with a supporting part 66, the joint of the worm 65 and the supporting part 66 is provided with a bearing, the bottom of the supporting part 66 is fixedly connected with the rotating disk 4, one end of the worm 65 far away from the first connecting shaft 15 is fixedly connected with a seventh bevel gear 67 meshed with the sixth bevel gear 64, and the outside of the first connecting shaft 15 is fixedly sleeved with a worm wheel 68 meshed with the worm 65;
Through the design of inner ring 52, outer loop 53 and bearing, so that annular gas collecting tank 5 rotates and connects with stoving case 2, when rotary disk 4 rotates, rotary disk 4 drives annular gas collecting tank 5 through first spliced pole 7 and rotates with respect to stoving case 2 synchrony, when second spliced pole 16 rotates, second spliced pole 16 drives fifth bevel gear 57 to rotate, fifth bevel gear 57 drives pivot 55 rotation through fourth bevel gear 56, pivot 55 drives movable post 59 through second spliced pole 58 and slides in rectangular ring 60, movable post 59 can promote rectangular ring 60 vertical direction reciprocating motion, rectangular ring 60 drives side jet head 12 vertical direction reciprocating motion through second spliced post 61, through the design of second backup pad 62 and prism 63, so that rectangular ring 60 vertical direction steady reciprocating motion, when second spliced pole 16 rotates, second spliced pole 16 drives sixth bevel gear 64 to rotate, sixth bevel gear 64 drives worm 65 through seventh bevel gear 67, worm 65 can drive first spliced pole 15 and carrier plate 8 rotation through worm wheel 68, so that mud blank 9 that is located carrier plate 8 top autorotation.
The domestic ceramic production process adopts the domestic ceramic production line and comprises the following steps:
step one: the air inlet pipe 6 is connected with the output end of an external hot air output structure, a mud blank 9 to be dried is placed on the carrying disc 8, the rotating disc 4 and the gear ring 17 are respectively driven to rotate through the anisotropic damping rotating assembly, the rotating disc 4 drives the annular gas collecting box 5 to synchronously rotate through the first connecting column 7, hot air enters the first air injection pipe 10 and the second air injection pipe 13 through the air inlet pipe 6 and the annular gas collecting box 5 respectively, the hot air is blown into the mud blank 9 through the inner air injection head 11, and the hot air is blown to the side surface of the mud blank 9 through the hose 14 and the side air injection head 12;
Step two: the gear ring 17 rotates, the gear ring 17 drives the second connecting shaft 16 to rotate through the gear 18, the second connecting shaft 16 drives the side jet head 12 to swing reciprocally in the vertical direction through the reciprocating swing mechanism, so that hot air is blown to different positions in the vertical direction of the mud blank 9 through the side jet head 12, the second connecting shaft 16 drives the first connecting shaft 15 and the carrying disc 8 to rotate through the speed reducing synchronous piece, so that the mud blank 9 rotates relative to the rotating disc 4, further, hot air is blown to different sides on the mud blank 9 through the side jet head 12, and the external manipulator places the next mud blank 9 to be dried on the feeding and discharging structure while the rotating disc 4 rotates;
step three: when the rotary disc 4 rotates to a preset position, the rotary disc 4 stops rotating, the dried mud blanks 9 are positioned between the two through holes 19, the dried mud blanks 9 are removed from the drying box 2 through one of the through holes 19 through a loading and unloading structure, the dried mud blanks 9 are placed on the objective table 20, the mud blanks 9 needing to be dried are sent into the drying box 2 through the other through hole 19 through the loading and unloading structure, and the mud blanks 9 needing to be dried are placed on the empty carrying disc 8;
Step four: after loading and unloading are finished, the stop positioning unit releases the limit on the position of the rotary disc 4, the anisotropic damping rotary assembly drives the rotary disc 4 and the gear ring 17 to rotate again, the mud blank 9 positioned in the drying box 2 is dried, meanwhile, the external manipulator places the next mud blank 9 needing drying on the loading and unloading structure again, the external manipulator transfers the dried mud blank 9 positioned on the objective table 20 to the next processing station, when the rotary disc 4 rotates to the preset position, the third step is executed, and the third step is executed until all the mud blanks 9 are dried.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (10)
1. The utility model provides a domestic ceramics production line, includes base (1), its characterized in that: the utility model discloses a drying box, a drying box (2) is arranged above a base (1), the drying box (2) is of a cavity structure with an opening at the bottom end, the drying box (2) and the base (1) are connected through a plurality of first connecting plates (3), a rotary disk (4) is arranged in the drying box (2), the rotary disk (4) is connected with the inner wall of the drying box (2) through a bearing, an annular gas collecting box (5) is arranged in the drying box (2), the annular gas collecting box (5) and the inner wall at the top of the drying box (2) are of a cavity structure with an opening at the top end, an air inlet pipe (6) matched with the annular gas collecting box (5) is arranged on the drying box (2), the annular gas collecting box (5) and the rotary disk (4) are connected through a plurality of first connecting columns (7), a plurality of carrier disks (8) for supporting mud blanks (9) are arranged above the rotary disk (4), the bottom of the carrier disks (8) is fixedly connected with first connecting shafts (15), the bottom ends of the first connecting shafts (15) are connected with the rotary disk (4) through bearings, the top inner walls of the annular gas collecting box (5) are connected with the air injection pipes (10) through the bearing structures, the bottom ends of the annular gas collecting boxes (5) are fixedly connected with first air injection pipes (10) on the first air injection pipes (10), the bottom of the annular gas collection box (5) is fixedly connected with a plurality of second air injection pipes (13), the side air injection heads (12) are arranged below the second air injection pipes (13), the side air injection heads (12) and the second air injection pipes (13) are connected through hoses (14), one side of each side air injection head (12) is provided with a second connecting shaft (16), a third fixing frame (54) is sleeved outside each second connecting shaft (16), the bottom end of each third fixing frame (54) is fixedly connected with a rotary disk (4), a bearing is arranged at the joint of each second connecting shaft (16) and each third fixing frame (54), the second connecting shafts (16) and each first connecting shaft (15) are connected through a speed reduction synchronizing piece, each second connecting shaft (16) and each side air injection head (12) are connected through a reciprocating swing mechanism, a gear ring (17) is arranged in each drying box (2), the bottom end of each second connecting shaft (16) is fixedly connected with a gear (18) meshed with each gear ring (17), each gear ring (17) and each rotary disk (4) are connected through a different-direction damping rotary assembly, two through holes (19) are formed in each drying box (2), two through holes (19) are fixedly connected with one drying box (19) and are fixedly connected with an objective table (19) on one side of the drying boxes (2), the drying box (2) is provided with a stop positioning unit matched with the rotary disk (4).
2. The domestic ceramic production line according to claim 1, wherein: the utility model provides a go up unloading structure includes fixed mounting fixed plate (21) on stoving case (2), be equipped with first fly leaf (22) and second fly leaf (24) on fixed plate (21), first fly leaf (22) are connected through first hydraulic telescoping rod (23) with fixed plate (21), two layer boards (25) that are used for supporting mud base (9) of one side fixedly connected with of second fly leaf (24), and the bottom of layer board (25) contacts with fixed plate (21), jack (27) have been seted up on first fly leaf (22), be equipped with picture peg (26) in jack (27), the top and the second fly leaf (24) fixed connection of picture peg (26), be equipped with on stoving case (2) with layer board (25) matched with rising unit.
3. The domestic ceramic production line according to claim 2, wherein: the lifting unit comprises a jacking plate (33) arranged in the drying box (2), the jacking plate (33) is located below the supporting plate (25), a first supporting plate (34) is arranged below the jacking plate (33), the first supporting plate (34) is fixedly connected with the inner wall of the drying box (2), and the first supporting plate (34) is connected with the jacking plate (33) through a second hydraulic telescopic rod (35).
4. The domestic ceramic production line according to claim 2, wherein: the stop positioning unit comprises a first fixing frame (29) arranged above the rotary disc (4), the first fixing frame (29) is fixedly connected with the inner wall of the drying box (2), a stop plate (28) matched with the first connecting shaft (15) is penetrated through the first fixing frame (29), the stop plate (28) is connected with the inner wall of the drying box (2) through a compression spring (30), a movable frame (31) is fixedly connected to the stop plate (28), a stop block (32) is arranged on one side of the movable frame (31), the stop block (32) is fixedly connected with one supporting plate (25), and one side, close to the second movable plate (24), of the stop block (32) is contacted with the movable frame (31).
5. The domestic ceramic production line according to claim 1, wherein: the different-direction damping rotating assembly comprises a third connecting shaft (36) arranged in a drying box (2), the third connecting shaft (36) is connected with a gear ring (17) through a plurality of connecting rods (38), the third connecting shaft (36) is connected with the drying box (2) through a motor (37), the bottom end of the third connecting shaft (36) penetrates through a rotating disc (4), a protecting box (39) is arranged below the rotating disc (4), a second fixing frame (40) is fixedly connected in the protecting box (39), a fixing column (41) is fixedly connected to the bottom of the second fixing frame (40), the bottom end of the fixing column (41) penetrates through the protecting box (39), the bottom end of the fixing column (41) is fixedly connected with the top of a base (1), a rotating sleeve (42) is sleeved outside the fixing column (41), a first friction disc (43) arranged below the rotating sleeve (42) is fixedly sleeved outside the protecting box (39), a bearing is arranged at the connecting position of the rotating sleeve (42) and the protecting box (39), a second friction disc (45) arranged at the bottom of the first friction disc (43) is fixedly connected with the bottom of the base (44) through the bearing (44), the top of second friction disc (45) contacts with the bottom of first friction disc (43), and swivel mount (42) and third connecting axle (36) are connected through different direction rotary unit, and the bottom of rotary disk (4) is connected through a plurality of support frames (46) with fixed cover (44), fixedly connected with gyro wheel (47) on support frame (46), and gyro wheel (47) contacts with the top of base (1).
6. The domestic ceramic production line according to claim 5, wherein: the different direction rotary unit is including setting up first bevel gear (48) in protective housing (39), the bottom and the first bevel gear (48) fixed connection of third connecting axle (36), be equipped with fourth connecting axle (49) in protective housing (39), the one end of fourth connecting axle (49) and the inner wall of protective housing (39) are connected through the bearing, the other end fixedly connected with of fourth connecting axle (49) and first bevel gear (48) engaged with second bevel gear (50), the outside fixed cover of rotating sleeve (42) is equipped with third bevel gear (51) that are located first bevel gear (48) below, and second bevel gear (50) and third bevel gear (51) mesh.
7. The domestic ceramic production line according to claim 1, wherein: the rotary supporting structure comprises an inner ring (52) and an outer ring (53) which are respectively fixedly arranged on the inner wall of the top of the drying box (2), the annular gas collecting box (5) is positioned between the inner ring (52) and the outer ring (53), and the inner ring (52) and the outer ring (53) are respectively connected with the annular gas collecting box (5) through bearings.
8. The domestic ceramic production line according to claim 1, wherein: the reciprocating swing mechanism comprises a rotating shaft (55) arranged above a second connecting shaft (16), the rotating shaft (55) penetrates through a third fixing frame (54), a bearing is arranged at the joint of the rotating shaft (55) and the third fixing frame (54), a fourth bevel gear (56) is fixedly sleeved on the outer portion of the rotating shaft (55), a fifth bevel gear (57) meshed with the fourth bevel gear (56) is fixedly connected to the top end of the second connecting shaft (16), a second connecting plate (58) is fixedly connected to the rotating shaft (55), a movable column (59) is fixedly connected to the second connecting plate (58), a rectangular ring (60) is sleeved on the outer portion of the movable column (59), the rectangular ring (60) is connected with a side air jet head (12) through a second connecting column (61), a second supporting plate (62) is fixedly connected to the rectangular ring (60), a prism (63) is penetrated on the second supporting plate (62), and the bottom end of the prism (63) is fixedly connected with the rotating disk (4).
9. The domestic ceramic production line according to claim 1, wherein: the speed reduction synchronizing piece comprises a sixth bevel gear (64) fixedly sleeved outside the second connecting shaft (16), a worm (65) is arranged on one side of the first connecting shaft (15), a supporting portion (66) is sleeved outside the worm (65), a bearing is arranged at the joint of the worm (65) and the supporting portion (66), the bottom of the supporting portion (66) is fixedly connected with the rotating disc (4), one end of the worm (65) away from the first connecting shaft (15) is fixedly connected with a seventh bevel gear (67) meshed with the sixth bevel gear (64), and a worm wheel (68) meshed with the worm (65) is arranged on the outer fixed sleeve of the first connecting shaft (15).
10. A domestic ceramic production process, which adopts the domestic ceramic production line as defined in claim 1, and is characterized in that: the method comprises the following steps:
step one: the method comprises the steps that an air inlet pipe (6) is connected with an output end of an external hot air output structure, a mud blank (9) to be dried is placed on a carrying disc (8), a rotating disc (4) and a gear ring (17) are respectively driven to rotate through an anisotropic damping rotating assembly, the rotating disc (4) drives an annular gas collecting box (5) to synchronously rotate through a first connecting column (7), hot air enters a first air jet pipe (10) and a second air jet pipe (13) through the air inlet pipe (6) and the annular gas collecting box (5) respectively, the hot air is blown to the inside of the mud blank (9) through an inner air jet head (11), and the hot air is blown to the side face of the mud blank (9) through a hose (14) and a side air jet head (12);
Step two: the gear ring (17) rotates, the gear ring (17) drives the second connecting shaft (16) to rotate through the gear (18), the second connecting shaft (16) drives the side jet head (12) to swing back and forth in the vertical direction through the reciprocating swing mechanism, so that hot air is blown to different positions in the vertical direction of the mud blank (9) through the side jet head (12), the second connecting shaft (16) drives the first connecting shaft (15) and the carrying disc (8) to rotate through the speed reducing synchronous piece, so that the mud blank (9) rotates relative to the rotating disc (4), further, hot air is blown to different sides on the mud blank (9) through the side jet head (12), and an external manipulator places the next mud blank (9) to be dried on a feeding and discharging structure while the rotating disc (4) rotates;
step three: when the rotary disc (4) rotates to a preset position, the rotary disc (4) stops rotating through a stop positioning unit, the dried mud blank (9) is positioned between two through holes (19), the dried mud blank (9) is moved out of the drying box (2) through one of the through holes (19) through a feeding and discharging structure, the dried mud blank (9) is placed on the objective table (20), the mud blank (9) needing to be dried is sent into the drying box (2) through the other through hole (19) through the feeding and discharging structure, and the mud blank (9) needing to be dried is placed on the empty carrying disc (8);
Step four: after loading and unloading are finished, the stop positioning unit releases the limit on the position of the rotary disc (4), the anisotropic damping rotary assembly drives the rotary disc (4) and the gear ring (17) to rotate again, the mud blank (9) in the drying box (2) is dried, meanwhile, the external manipulator places the next mud blank (9) needing drying on the loading and unloading structure again, the external manipulator transfers the dried mud blank (9) on the object stage (20) to the next processing station, and when the rotary disc (4) rotates to the preset position, the third step is executed until all the mud blanks (9) are dried.
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN117536920A (en) * | 2024-01-10 | 2024-02-09 | 辽宁中厨联智能厨房设备有限公司 | Kitchen summer heater with adjustable blowing angle |
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| CN116352859A (en) * | 2023-06-01 | 2023-06-30 | 福建省德化金利丰陶瓷有限公司 | Glazing equipment for daily ceramic production |
| CN219713886U (en) * | 2023-04-24 | 2023-09-19 | 张守瑞 | Celadon jar mud base drying equipment |
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| CN114083666A (en) * | 2021-12-20 | 2022-02-25 | 泉州坤泰机械精工制造有限公司 | Special-shaped ceramic production line |
| CN115229948A (en) * | 2022-06-24 | 2022-10-25 | 龙泉市光武青瓷文化有限公司 | Special-shaped ceramic blank rolling forming process and processing equipment thereof |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117536920A (en) * | 2024-01-10 | 2024-02-09 | 辽宁中厨联智能厨房设备有限公司 | Kitchen summer heater with adjustable blowing angle |
| CN117536920B (en) * | 2024-01-10 | 2024-04-02 | 辽宁中厨联智能厨房设备有限公司 | Kitchen summer heater with adjustable blowing angle |
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| CN117124451B (en) | 2024-02-13 |
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