CN117124009A - Steel construction gallows welding process auxiliary assembly - Google Patents
Steel construction gallows welding process auxiliary assembly Download PDFInfo
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- CN117124009A CN117124009A CN202311398869.1A CN202311398869A CN117124009A CN 117124009 A CN117124009 A CN 117124009A CN 202311398869 A CN202311398869 A CN 202311398869A CN 117124009 A CN117124009 A CN 117124009A
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- 238000003466 welding Methods 0.000 title claims abstract description 151
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 96
- 239000010959 steel Substances 0.000 title claims abstract description 96
- 238000000034 method Methods 0.000 title claims description 14
- 238000010276 construction Methods 0.000 title claims description 4
- 230000007246 mechanism Effects 0.000 claims abstract description 114
- 238000012545 processing Methods 0.000 claims abstract description 20
- 230000001360 synchronised effect Effects 0.000 claims description 52
- 230000008602 contraction Effects 0.000 claims description 29
- 230000002457 bidirectional effect Effects 0.000 claims description 17
- 238000009434 installation Methods 0.000 claims description 16
- 230000005540 biological transmission Effects 0.000 claims description 9
- 238000001179 sorption measurement Methods 0.000 claims description 6
- 238000004891 communication Methods 0.000 claims 1
- 238000010521 absorption reaction Methods 0.000 description 2
- 210000001503 joint Anatomy 0.000 description 2
- 230000001105 regulatory effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005389 magnetism Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/053—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work aligning cylindrical work; Clamping devices therefor
- B23K37/0533—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work aligning cylindrical work; Clamping devices therefor external pipe alignment clamps
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Abstract
The application relates to the technical field of steel member processing, in particular to a steel structure hanging bracket welding processing auxiliary device, which comprises a continuous welding table for quickly assisting in assembling a welding frame, wherein the continuous welding table comprises two symmetrically arranged shrinkage placing tables, a plurality of placing ends are arranged on each shrinkage placing table, a movable ball screw sliding table is horizontally arranged at the side of each shrinkage placing table, a movable end of each movable ball screw sliding table is provided with a rotation adjusting mechanism, an adjusting end of each rotation adjusting mechanism is provided with an expansion adjusting mechanism, the expansion ends of the expansion adjusting mechanisms are provided with a plurality of limiting clamping brackets, and the extending ends of the expansion adjusting mechanisms are provided with movable guide heads.
Description
Technical Field
The application relates to the technical field of steel member processing, in particular to auxiliary equipment for welding and processing a steel structure hanging bracket.
Background
The steel structure hanging bracket is a passive support, has higher tensile strength and compressive strength, has good toughness performance, higher supporting force, large support strength and reusable structure, has contractibility, stable and reliable bearing capacity, and is convenient to construct and small in maintenance.
Chinese patent CN113385873B discloses a steel structure hanger welding process auxiliary equipment, including workstation, main link mechanism and auxiliary link mechanism, the upper end of workstation be provided with main link mechanism, the upper end of main link mechanism is provided with auxiliary link mechanism, this application adopts multidirectional supplementary design theory to carry out steel structure hanger welding process assistance, the main link mechanism of setting can realize the adjustment of hanger frame's height dimension according to the processing requirement, the auxiliary link mechanism of setting can play the effect of direction spacing and auxiliary connection to the welding between support steel and the round steel, and then improved the whole welded speed of gallows and the quality of welding shaping, auxiliary link mechanism still can realize the installation angle adjustment between support steel and the round steel simultaneously, thereby improve the degree of consistency that the gallows wholly supported the atress, and then improve the quality of gallows.
Above-mentioned technical scheme is though can assistance-localization real-time round steel and supporting steel, but lets in the location in-process need place the supporting steel through the manual work and welds the assigned position, can't satisfy continuous welded demand, leads to welding efficiency low, extravagant manpower simultaneously.
Disclosure of Invention
Aiming at the problems existing in the prior art, the welding processing auxiliary equipment for the steel structure hanging bracket is provided, and can effectively and continuously weld through a continuous welding table, so that the welding efficiency is improved, and meanwhile, the labor is saved.
In order to solve the problems in the prior art, the application provides a welding processing auxiliary device for a steel structure hanging bracket, which comprises a continuous welding table for quickly assisting in assembling a welding frame, wherein the continuous welding table comprises two symmetrically arranged shrinkage placing tables, a plurality of placing ends are arranged on each shrinkage placing table, a movable ball screw sliding table is horizontally arranged at the side of each shrinkage placing table, a movable end of the movable ball screw sliding table is provided with a rotation adjusting mechanism, an adjusting end of the rotation adjusting mechanism is provided with an expansion adjusting mechanism, expansion ends of the expansion adjusting mechanisms are provided with a plurality of limiting clamping brackets, and extension ends of the expansion adjusting mechanisms are provided with movable guide heads.
Preferably, the shrinkage placing table comprises a fixed mounting plate which is vertically arranged, a plurality of first limiting sliding rails are arranged on the fixed mounting plate, a synchronous shrinkage mechanism is arranged on the fixed mounting plate, a plurality of centering clamping mechanisms are arranged at the shrinkage end of the synchronous shrinkage mechanism, and the centering clamping mechanisms are uniformly distributed at equal intervals.
Preferably, the synchronous contraction mechanism comprises a plurality of contraction sliding blocks arranged in the first limiting sliding rail, the contraction sliding blocks are provided with connecting shafts, the synchronous contraction mechanism further comprises a synchronous contraction disk arranged on the fixed mounting plate, a plurality of first contraction inclined rails are arranged on the synchronous contraction disk and are in conflict with the connecting shafts, the synchronous contraction disk is provided with a driven gear ring, the side of the synchronous contraction disk is provided with a first rotary driver, and the output end of the first rotary driver is provided with a driving gear.
Preferably, the centering clamping mechanism comprises a bidirectional ball screw sliding table arranged on the shrinkage sliding block, the bidirectional ball screw sliding table is horizontally arranged, and the shrinkage end of the bidirectional ball screw sliding table is symmetrically provided with a plurality of inclined clamping blocks.
Preferably, the rotation adjusting mechanism comprises a fixed mounting frame arranged on the movable ball screw sliding table, a rotation mounting shaft is arranged on the fixed mounting frame, a plurality of limit mounting grooves are formed in the rotation mounting shaft, a second rotary driver is further arranged on the fixed mounting frame, and the output end of the second rotary driver is in transmission connection with the fixed mounting frame.
Preferably, the expansion adjustment mechanism comprises a bidirectional adjusting screw rod arranged inside a rotation installation shaft, a third rotary driver is further arranged inside the rotation installation shaft, the output end of the third rotary driver is in transmission connection with the bidirectional adjusting screw rod, the expansion adjustment mechanism further comprises a plurality of synchronous adjustment blocks arranged inside a limit installation groove, a plurality of connecting rods are arranged on the outer sides of the synchronous adjustment blocks, a plurality of expansion push plates are arranged on the connecting rods, a plurality of installation slide rails are arranged on the expansion push plates, a plurality of friction teeth are further arranged on the expansion push plates, a plurality of limit guide mechanisms are further arranged between the expansion push plates and the rotation installation shaft, each limit guide mechanism comprises a limit connecting sleeve arranged on the rotation installation shaft, a limit connecting column is arranged inside each limit connecting sleeve, and the limit connecting columns are connected with the expansion push plates.
Preferably, the limiting clamping support comprises a fixed clamping base arranged on the expansion push plate, and an adsorption clamping seat is further arranged on the fixed clamping base.
Preferably, the fixed clamping base comprises a sliding mounting plate arranged in the mounting sliding rail, two sides of the sliding mounting plate are respectively provided with a telescopic clamping block, a plurality of fixed clamping teeth are arranged on the telescopic clamping blocks, a first threaded hole is formed in the axial center position of each telescopic clamping block, an adjusting bolt is further arranged on the sliding mounting plate, and the adjusting bolt is connected with the first threaded hole of each telescopic clamping block.
Preferably, the absorption clamping seat comprises an adjusting base arranged on the sliding mounting plate, a plurality of adjusting clamping grooves are formed in the adjusting base, a second threaded hole is formed in the axis position of the adjusting base, an installing clamping sleeve is further arranged on the adjusting base, a plurality of positioning clamping teeth are arranged in the installing clamping sleeve and are matched with the adjusting clamping grooves, a connecting hole is formed in the axis position of the installing clamping sleeve, a limiting clamping tool is arranged at the top of the installing clamping sleeve, anti-slip strips are distributed in the limiting clamping tool, and a magnetic attraction block is arranged at the bottom of the limiting clamping tool.
Preferably, the movable guiding head comprises a fixed mounting head mounted at the extending end of the rotary mounting shaft, a plurality of second limiting sliding rails are arranged on the fixed mounting head, a plurality of telescopic frames are mounted in the second limiting sliding rails, sliding shafts are arranged on the telescopic frames, contact supporting wheels are further mounted on the telescopic frames, synchronous shrinkage wheels are further mounted on the fixed mounting head, a plurality of second shrinkage inclined rails are arranged on the synchronous shrinkage wheels and are in contact with the sliding shafts, butt joint columns are arranged at the axle center positions of the synchronous shrinkage wheels, and a fourth rotary driver is further mounted on the fixed mounting head and is in transmission connection with the synchronous shrinkage wheels.
Compared with the prior art, the application has the following beneficial effects:
the welding steel pipes are firstly placed on symmetrically arranged shrinkage placing tables through hoisting equipment, the shrinkage placing tables horizontally limit and fix the welding steel pipes, the movable guide heads expand and collide with the fixed welding steel pipes, then the movable ball screw sliding table pushes the rotation adjusting mechanism to horizontally move, the movable guide heads are pushed to synchronously move by the horizontal movement of the rotation adjusting mechanism, the movable guide heads can effectively keep the moving stability of the rotation adjusting mechanism, the movable guide heads can butt against the shrinkage placing tables after the movable guide heads move to the designated positions, the rotation adjusting mechanism drives the expansion adjusting mechanism and the limiting clamping support to move to the designated positions, then the welding rods are sequentially and centrally placed on the limiting clamping support, when the bottom welding rods need to be installed, the expansion adjustment mechanism can drive the expansion adjustment mechanism and the limiting clamping support to synchronously rotate, the expansion adjustment mechanism and the limiting clamping support at the bottom are adjusted to the side part, the welding rods are conveniently installed on the limiting clamping support, after the welding rods are installed, the expansion adjustment mechanism drives a plurality of installed welding rods to synchronously expand and move, the welding rods are enabled to move to the gap of the welding steel pipes, the shrinkage placing table is synchronously shrunk, the welding steel pipes on the shrinkage placing table can synchronously collide with the two ends of the plurality of welding rods when being shrunk, the welding ends of the welding rods and the welding steel pipes can be subjected to welding processing through welding equipment or a welding robot after being abutted, the welding rods and the welding steel are fixedly connected to form a steel structure hanging bracket, the welding efficiency can be effectively and continuously welded, and meanwhile, the labor is saved.
Drawings
Fig. 1 is a perspective view of a steel structure hanger.
Fig. 2 is a schematic perspective view showing an operating state of the welding processing auxiliary equipment for the steel structure hanger.
Fig. 3 is a front view showing an operation state of the welding process auxiliary equipment for the steel structure hanger.
Fig. 4 is a schematic perspective view of a retractable stand in a steel structure hanger welding process auxiliary device.
Fig. 5 is a schematic perspective view of a retractable stand in an auxiliary welding processing device for a steel structure hanger.
Fig. 6 is a schematic perspective view of a centering fixture in a steel structure hanger welding process auxiliary device.
Fig. 7 is a schematic perspective view of a part of a welding auxiliary equipment for a steel structure hanger.
Fig. 8 is a plan sectional perspective view of a part of the structure of a welding process auxiliary device for a steel structure hanger.
Fig. 9 is a schematic perspective view of an expansion push plate and a limit clamping bracket in an auxiliary welding processing device for a steel structure hanger.
Fig. 10 is a schematic perspective view of a limiting clamping bracket in an auxiliary welding processing device for a steel structure hanger.
Fig. 11 is an exploded view of an adsorption holder in a steel structure hanger welding process auxiliary device.
Fig. 12 is a perspective view of a moving guide head in a steel structure hanger welding process auxiliary apparatus.
The reference numerals in the figures are:
1-welding a steel pipe; 11-welding a connecting rod; 2-a shrinkage placement table; 21-a fixed mounting plate; 211-a first limit sliding rail; 22-synchronous retraction mechanism; 221-retracting the slider; 222-synchronous shrink disk; 2221—a first retraction ramp; 223-driven ring gear; 224-a first rotary drive; 225-a drive gear; 23-centering clamping mechanism; 231-a bidirectional ball screw sliding table; 232-tilting the clamping block; 3-moving the ball screw slipway; 4-a rotation adjustment mechanism; 41-fixing the mounting frame; 42-rotating the mounting shaft; 43-a second rotary drive; 5-an expansion adjustment mechanism; 51-a bidirectional adjusting screw rod; 52-a third rotary drive; 53-a synchronization adjustment block; 54-expanding push plate; 541-mounting a slide rail; 542-friction teeth; 55-connecting rods; 56-limiting connecting sleeve; 57-limit connecting columns; 6-limiting clamping brackets; 61-fixing the clamping base; 611-sliding mounting plate; 612—telescoping a clamping block; 6121-fixed latch; 613-adjusting bolts; 62-adsorbing a clamping seat; 621-adjusting the base; 6211-adjusting the clamping groove; 622-mounting ferrule; 6221-positioning latches 623-connection holes; 624-limit clamping tool; 625-cleats; 7-moving the guide head; 71-fixing the mounting head; 711-a second limiting slide rail; 72-a telescopic frame; 721-sliding shaft; 73-a contact wheel; 74-synchronous pinch roller; 741-a second shrink ramp; 75-butt-joint columns; 76-fourth rotary drive.
Detailed Description
The application will be further described in detail with reference to the drawings and the detailed description below, in order to further understand the features and technical means of the application and the specific objects and functions achieved.
As shown in fig. 1 to 12:
the utility model provides a steel construction gallows welding process auxiliary assembly, including quick supplementary continuous welding platform of assembling the welding frame, continuous welding platform includes that the shrink of two symmetries settings is placed platform 2, the shrink is placed and is all equipped with the several and is placed the end on the platform 2, the side level that the platform 2 was placed in the shrink is installed and is removed ball screw slip table 3, remove ball screw slip table 3 remove the end and install rotation adjustment mechanism 4, the expansion adjustment mechanism 5 is installed to rotation adjustment mechanism 4's regulation end, the expansion end of expansion adjustment mechanism 5 is all installed the spacing joint support 6 of several, the removal guide head 7 is installed to expansion adjustment mechanism 5's extension end.
When the steel structure hanging frame needs to be welded, a plurality of welding steel pipes 1 are firstly placed on symmetrically arranged shrinkage placing tables 2 through hoisting equipment, the shrinkage placing tables 2 horizontally limit and fix the welding steel pipes 1, a movable guide head 7 expands and collides with the fixed welding steel pipes 1, then a movable ball screw sliding table 3 pushes a rotary adjusting mechanism 4 to horizontally move, the movable guide head 7 is pushed to synchronously move by the horizontal movement of the rotary adjusting mechanism 4, the movable guide head 7 can effectively keep the moving stability of the rotary adjusting mechanism 4, the movable guide head 7 can butt against the shrinkage placing tables 2 after the rotary adjusting mechanism 4 moves to a designated position, a plurality of welding rods 11 are sequentially and centrally placed on the limiting clamping support 6 after the rotary adjusting mechanism 4 drives the expansion adjusting mechanism 5 and the limiting clamping support 6 to move to the designated position, when the bottom welding rod 11 is required to be installed, the rotation adjusting mechanism 4 drives the expansion adjusting mechanism 5 and the limiting clamping support 6 to synchronously rotate, so that the bottom expansion adjusting mechanism 5 and the limiting clamping support 6 are adjusted to the side part, the welding rod 11 is conveniently installed on the limiting clamping support 6, after the welding rod 11 is installed, the expansion adjusting mechanism 5 drives the plurality of installed welding rods 11 to synchronously expand and move, so that the welding rods 11 move to the gap of the welding steel pipe 1, the shrinkage placing table 2 synchronously shrinks, the welding steel pipe 1 on the shrinkage placing table 2 synchronously collides with the two ends of the plurality of welding rods 11 when being shrunk, the welding ends of the welding rods 11 and the welding steel pipe 1 can be welded through welding equipment or a welding robot after being collided, a steel structure hanging bracket is formed after the welding rods 11 and the welding steel are fixedly connected, after the steel structure hanging bracket is installed, the expansion adjusting mechanism 5 drives the limit clamping support 6 to synchronously shrink and move, so that the limit clamping support 6 is separated from the welding rod 11, the moving ball screw sliding table 3 drives the rotation adjusting mechanism 4 to shrink and move to separate from a welding area, and the welded steel structure hanging frame is transported to the area to be treated through the hoisting equipment.
As shown in fig. 3 and 4:
the shrink is placed platform 2 includes the fixed mounting plate 21 of vertical setting, is equipped with the spacing slide rail 211 of several first on the fixed mounting plate 21, installs synchronous shrink mechanism 22 on the fixed mounting plate 21, installs several fixture 23 placed in the middle on synchronous shrink mechanism 22's the shrink end, fixture 23 equidistant evenly distributed placed in the middle.
When a steel structure hanging bracket needs to be welded, a plurality of welding steel pipes 1 are placed into corresponding centering clamping mechanisms 23 through hoisting equipment, the centering clamping mechanisms 23 position and clamp the placed welding steel pipes 1 to be fixed, the welding steel pipes 1 are fixed, after the welding steel pipes 1 are fixed, the moving ball screw sliding table 3 is used for adjusting the rotating adjusting mechanism 4, the moving guide head 7, the expanding adjusting mechanism 5 and the limiting clamping bracket 6 to move to a welding area, the welding rod 11 is sequentially installed on the limiting clamping bracket 6, after the limiting clamping bracket 6 is installed, the expanding adjusting mechanism 5 drives the limiting clamping bracket 6 and the welding rod 11 to synchronously expand and move to a gap of the welding steel pipes 1, and then the synchronous contracting mechanism 22 can drive the centering clamping mechanisms 23 to synchronously contract and move along the first limiting sliding rail 211, so that the welding steel pipes 1 synchronously contract and move, and the outer wall of the welding steel pipes 1 is in contact with the welding rod 11.
As shown in fig. 4 and 5:
the synchronous contraction mechanism 22 comprises a plurality of contraction sliding blocks 221 arranged in the first limiting sliding rail 211, a connecting shaft is arranged on the contraction sliding blocks 221, the synchronous contraction mechanism 22 further comprises a synchronous contraction disc 222 arranged on the fixed mounting plate 21, a plurality of first contraction inclined rails 2221 are arranged on the synchronous contraction disc 222, the first contraction inclined rails 2221 are in conflict with the connecting shaft, a driven gear ring 223 is arranged on the synchronous contraction disc 222, a first rotary driver 224 is arranged at the side of the synchronous contraction disc 222, and a driving gear 225 is arranged at the output end of the first rotary driver 224.
The first rotary driver 224 is preferably a servo motor, when the position of the welded steel pipe 1 needs to be synchronously shrunk and moved, the servo motor adjusts and drives the driving gear 225 to rotate, the driving gear 225 drives the driven gear ring 223 to rotate when rotating, the driven gear ring 223 drives the synchronous shrink disk 222 to rotate when rotating, the synchronous shrink disk 222 drives the connecting shaft of the shrink sliding block 221 to move through the first shrink inclined rail 2221, the connecting shaft drives the shrink sliding block 221 to extend the first limit sliding rail 211 to shrink and move when being pushed, and the shrink sliding block 221 drives the plurality of centering clamping mechanisms 23 to synchronously move when synchronously shrinking and simultaneously drives the welded steel pipe 1 to synchronously shrink and move.
As shown in fig. 4 and 6:
the centering clamping mechanism 23 comprises a bidirectional ball screw sliding table 231 arranged on a shrinkage sliding block 221, the bidirectional ball screw sliding table 231 is horizontally arranged, and a plurality of inclined clamping blocks 232 are symmetrically arranged at the shrinkage end of the bidirectional ball screw sliding table 231.
When the welding steel pipe 1 is required to be clamped and fixed, the welding steel pipe 1 is firstly placed on the two-way ball screw sliding table 231 through lifting equipment, the two-way ball screw sliding table 231 can effectively horizontally place the welding steel pipe 1, after the welding steel pipe 1 is placed, the two-way ball screw sliding table 231 can drive the inclined clamping blocks 232 on the shrinkage ends to synchronously clamp and move, and the inclined surfaces of the inclined clamping blocks 232 can effectively adapt to clamp and fix the welding steel pipes 1 with different sizes, and meanwhile, the centering of the clamping of the welding steel pipe 1 is kept.
As shown in fig. 3, 7 and 8:
the rotation adjusting mechanism 4 comprises a fixed mounting frame 41 mounted on the movable ball screw sliding table 3, a rotation mounting shaft 42 is mounted on the fixed mounting frame 41, a plurality of limit mounting grooves are formed in the rotation mounting shaft 42, a second rotation driver 43 is further mounted on the fixed mounting frame 41, and the output end of the second rotation driver 43 is in transmission connection with the fixed mounting frame 41.
The second rotary driver 43 is preferably a precision turntable, firstly, a plurality of welding steel pipes 1 are placed on the symmetrically-arranged shrinkage placing table 2 through hoisting equipment, the shrinkage placing table 2 horizontally limits and fixes the plurality of welding steel pipes 1, the movable guide head 7 expands and collides with the fixed welding steel pipes 1, then the movable ball screw sliding table 3 pushes the fixed mounting frame 41 to horizontally move, the fixed mounting frame 41 horizontally moves to drive the rotary mounting shaft 42 to synchronously move, the rotary mounting shaft 42 can effectively drive the expansion adjusting mechanism 5 and the limit clamping support 6 to move to a designated position, a plurality of welding rods 11 are sequentially placed on the limit clamping support 6 in a centered manner, when the bottom welding rods 11 are required to be mounted, the precision turntable can drive the rotary mounting shaft 42 to synchronously rotate, and the rotary mounting shaft 42 can drive the expansion adjusting mechanism 5 and the limit clamping support 6 to synchronously rotate, so that the expansion adjusting mechanism 5 and the limit clamping support 6 at the bottom are adjusted to the side part, the welding rods 11 can be conveniently mounted on the limit clamping support 6, and the convenience of mounting can be effectively improved.
As shown in fig. 7 and 8:
the expansion adjusting mechanism 5 comprises a bidirectional adjusting screw rod 51 arranged in the rotary mounting shaft 42, a third rotary driver 52 is further arranged in the rotary mounting shaft 42, the output end of the third rotary driver 52 is in transmission connection with the bidirectional adjusting screw rod 51, the expansion adjusting mechanism 5 further comprises a plurality of synchronous adjusting blocks 53 arranged in a limit mounting groove, a plurality of connecting rods 55 are arranged on the outer sides of the synchronous adjusting blocks 53, a plurality of expansion push plates 54 are arranged on the connecting rods 55, a plurality of mounting sliding rails 541 are arranged on the expansion push plates 54, a plurality of friction teeth 542 are further arranged on the expansion push plates 54, a plurality of limit guiding mechanisms are further arranged between the expansion push plates 54 and the rotary mounting shaft 42, each limit guiding mechanism comprises a limit connecting sleeve 56 arranged on the rotary mounting shaft 42, a limit connecting column 57 is arranged in each limit connecting sleeve 56, and each limit connecting column 57 is connected with the corresponding expansion push plates 54.
The expansion push plate 54 can be limited and stretches out and draws back through spacing spliced pole 57 and spacing spliced pole 57 cooperation, and third rotary actuator 52 is preferably servo motor, when the welding rod 11 is installed spacing joint support 6, when needing synchronous expansion adjustment welding rod 11's position, drive two-way adjustment screw 51 through servo motor and rotate, two-way adjustment screw 51 rotates and can drive synchronous regulating block 53 and carry out synchronous movement, can promote connecting rod 55 when synchronous regulating block 53 moves and remove, can promote expansion push plate 54 and expand the removal when connecting rod 55 moves, can drive spacing joint support 6 and welding rod 11 and carry out synchronous expansion removal when expanding push plate 54 and remove, make welding rod 11 remove appointed welded area.
As shown in fig. 2 and 9:
the limiting clamping support 6 comprises a fixed clamping base 61 arranged on the expansion push plate 54, and an adsorption clamping seat 62 is further arranged on the fixed clamping base 61.
The fixed clamping base 61 of the limiting clamping bracket 6 is used for limiting and clamping the welding rods 11 with different fixed angles by the adsorption clamping seat 62 when being installed on the installation slide rail 541 of the expansion push plate 54.
As shown in fig. 9 and 10:
the fixed clamping base 61 comprises a sliding mounting plate 611 arranged in a mounting slide rail 541, telescopic clamping blocks 612 are arranged on two sides of the sliding mounting plate 611, a plurality of fixed clamping teeth 6121 are arranged on the telescopic clamping blocks 612, a first threaded hole is formed in the axial center position of each telescopic clamping block 612, an adjusting bolt 613 is further arranged on the sliding mounting plate 611, and the adjusting bolts 613 are connected with the first threaded holes of the telescopic clamping blocks 612.
The sliding mounting plate 611 on the fixed clamping base 61 is used for being slidably mounted in the mounting slide rail 541 of the expansion push plate 54, after the sliding mounting plate 611 moves to a designated position, a worker rotates the adjusting bolt 613, when the adjusting bolt 613 rotates, the telescopic clamping block 612 can be driven to limit and shrink, and when the telescopic clamping block 612 shrinks and moves, the fixed clamping teeth 6121 can abut against the friction teeth 542 of the expansion push plate 54, so that the fixed clamping base 61 is positioned and mounted at the designated position, and the welding rod 11 at different positions can be conveniently adapted to be fixed.
As shown in fig. 10 and 11:
the absorption grip slipper 62 is including installing the regulation base 621 on sliding mounting plate 611, be equipped with several regulation draw-in groove 6211 on the regulation base 621, the axle center position of regulation base 621 is equipped with the second screw hole, still install installation cutting ferrule 622 on the regulation base 621, the inside of installation cutting ferrule 622 is equipped with several location latch 6221, location latch 6221 and regulation draw-in groove 6211 assorted, the axle center position of installation cutting ferrule 622 is equipped with connecting hole 623, the top of installation cutting ferrule 622 is equipped with spacing joint utensil 624, the inside of spacing joint utensil 624 is covered with antislip strip 625, the bottom of spacing joint utensil 624 is equipped with the magnetism and inhales the piece.
The adjusting base 621 is fixedly mounted on the fixed clamping base 61, after the fixed clamping base 61 is adjusted, a worker rotates the angle of the installation clamping sleeve 622 to adjust the limiting clamping tool 624, after the angle of the limiting clamping tool 624 is adjusted, the positioning clamping teeth 6221 of the installation clamping sleeve 622 are clamped into the adjusting clamping grooves 6211 of the adjusting base 621, the installation clamping sleeve 622 is positioned and fixed through a re-bolt, when the welding rod 11 needs to be placed in a limiting mode, the centering position of the welding rod 11 is clamped and mounted into the limiting clamping tool 624, the welding rod 11 can be effectively adsorbed and fixed by the magnetic attraction block in the limiting clamping tool 624, the welding rod 11 is enabled to be in contact with the anti-skid strips 625 on the inner wall of the limiting clamping tool 624, the friction force can be effectively increased, and the welding rods 11 with different angles can be effectively adapted and fixed.
As shown in fig. 7 and 12:
the movable guiding head 7 comprises a fixed mounting head 71 mounted at the extending end of a rotary mounting shaft 42, a plurality of second limiting slide rails 711 are arranged on the fixed mounting head 71, a plurality of telescopic frames 72 are mounted in the second limiting slide rails 711, sliding shafts 721 are arranged on the telescopic frames 72, a contact supporting wheel 73 is further mounted on the telescopic frames 72, a synchronous shrinkage wheel 74 is further mounted on the fixed mounting head 71, a plurality of second shrinkage inclined rails 741 are arranged on the synchronous shrinkage wheel 74, the second shrinkage inclined rails 741 are in contact with the sliding shafts 721, a butt joint column 75 is arranged at the axial center position of the synchronous shrinkage wheel 74, a fourth rotary driver 76 is further mounted on the fixed mounting head 71, and the output end of the fourth rotary driver 76 is in transmission connection with the synchronous shrinkage wheel 74.
The fourth rotary driver 76 is preferably a servo motor, when the steel structure hanging bracket is needed to be welded, the plurality of welding steel pipes 1 are firstly placed on the symmetrically arranged shrinkage placing table 2 through the hoisting equipment, the shrinkage placing table 2 is used for horizontally limiting and fixing the plurality of welding steel pipes 1, when the rotation mounting shaft 42 of the rotation adjusting mechanism 4 needs to be in telescopic movement, the servo motor can drive the synchronous shrinkage wheel 74 to synchronously rotate, the synchronous shrinkage wheel 74 can push the sliding shaft 721 of the expansion bracket 72 to move through the second shrinkage inclined rail 741, the expansion bracket 72 can outwards extend and move along the second limiting sliding rail 711, the expansion bracket 72 can drive the abutting wheel 73 to slide and abut against the welding steel pipes 1 when moving, the abutting wheel 73 can be pushed to move along the welding steel pipes 1 when the rotation mounting shaft 42 of the rotation adjusting mechanism 4 moves, the movement guide head 7 can effectively limit and support the rotation mounting shaft 42 of the rotation adjusting mechanism 4, the stability of the movement is effectively ensured, after the rotation mounting shaft 42 of the rotation adjusting mechanism 4 moves to a designated position, the abutting column 75 can abut against the shrinkage placing table 2, and the abutting wheel 73 is simultaneously, and the abutting wheel 73 is separated from the welding 1 when the abutting wheel 73.
The specific working principle is as follows:
when the steel structure hanging frame needs to be welded, a plurality of welding steel pipes 1 are firstly placed on symmetrically arranged shrinkage placing tables 2 through hoisting equipment, the shrinkage placing tables 2 horizontally limit and fix the welding steel pipes 1, a movable guide head 7 expands and collides with the fixed welding steel pipes 1, then a movable ball screw sliding table 3 pushes a rotary adjusting mechanism 4 to horizontally move, the movable guide head 7 is pushed to synchronously move by the horizontal movement of the rotary adjusting mechanism 4, the movable guide head 7 can effectively keep the moving stability of the rotary adjusting mechanism 4, the movable guide head 7 can butt against the shrinkage placing tables 2 after the rotary adjusting mechanism 4 moves to a designated position, a plurality of welding rods 11 are sequentially and centrally placed on the limiting clamping support 6 after the rotary adjusting mechanism 4 drives the expansion adjusting mechanism 5 and the limiting clamping support 6 to move to the designated position, when the bottom welding rod 11 is required to be installed, the rotation adjusting mechanism 4 drives the expansion adjusting mechanism 5 and the limiting clamping support 6 to synchronously rotate, so that the bottom expansion adjusting mechanism 5 and the limiting clamping support 6 are adjusted to the side part, the welding rod 11 is conveniently installed on the limiting clamping support 6, after the welding rod 11 is installed, the expansion adjusting mechanism 5 drives the plurality of installed welding rods 11 to synchronously expand and move, so that the welding rods 11 move to the gap of the welding steel pipe 1, the shrinkage placing table 2 synchronously shrinks, the welding steel pipe 1 on the shrinkage placing table 2 synchronously collides with the two ends of the plurality of welding rods 11 when being shrunk, the welding ends of the welding rods 11 and the welding steel pipe 1 can be welded through welding equipment or a welding robot after being collided, a steel structure hanging bracket is formed after the welding rods 11 and the welding steel are fixedly connected, after the steel structure hanging bracket is installed, the expansion adjusting mechanism 5 drives the limit clamping support 6 to synchronously shrink and move, so that the limit clamping support 6 is separated from the welding rod 11, the moving ball screw sliding table 3 drives the rotation adjusting mechanism 4 to shrink and move to separate from a welding area, and the welded steel structure hanging frame is transported to the area to be treated through the hoisting equipment.
The foregoing examples merely illustrate one or more embodiments of the application, which are described in greater detail and are not to be construed as limiting the scope of the application. It should be noted that it will be apparent to those skilled in the art that several variations and modifications can be made without departing from the spirit of the application, which are all within the scope of the application. Accordingly, the scope of the application should be assessed as that of the appended claims.
Claims (10)
1. The utility model provides a steel construction gallows welding process auxiliary assembly, including quick supplementary continuous welding platform of assembling the welding frame, a serial communication port, continuous welding platform includes that the shrink of two symmetries settings is placed platform (2), shrink is placed and all is equipped with the several and is placed the end on platform (2), the side level of placing platform (2) is installed and is removed ball screw slip table (3), remove the removal end of ball screw slip table (3) and install rotation adjustment mechanism (4), the adjustment end of rotation adjustment mechanism (4) is installed and is expanded adjustment mechanism (5), the expansion end of expansion adjustment mechanism (5) is all installed several spacing joint support (6), the extension end of expansion adjustment mechanism (5) is installed and is removed guide head (7).
2. The auxiliary equipment for welding processing of the steel structure hanging bracket according to claim 1, wherein the shrinkage placing table (2) comprises a fixed mounting plate (21) which is vertically arranged, a plurality of first limit sliding rails (211) are arranged on the fixed mounting plate (21), synchronous shrinkage mechanisms (22) are arranged on the fixed mounting plate (21), a plurality of centering clamping mechanisms (23) are arranged on shrinkage ends of the synchronous shrinkage mechanisms (22), and the centering clamping mechanisms (23) are uniformly distributed at equal intervals.
3. The steel structure hanger welding processing auxiliary equipment according to claim 2, wherein the synchronous contraction mechanism (22) comprises a plurality of contraction sliding blocks (221) installed in the first limiting sliding rail (211), a connecting shaft is arranged on the contraction sliding blocks (221), the synchronous contraction mechanism (22) further comprises a synchronous contraction disc (222) installed on the fixed installation plate (21), a plurality of first contraction inclined rails (2221) are arranged on the synchronous contraction disc (222), the first contraction inclined rails (2221) are in contact with the connecting shaft, a driven gear ring (223) is installed on the synchronous contraction disc (222), a first rotary driver (224) is installed beside the synchronous contraction disc (222), and a driving gear (225) is installed at the output end of the first rotary driver (224).
4. A steel structure hanger welding process auxiliary equipment according to claim 3, characterized in that the centering clamping mechanism (23) comprises a bidirectional ball screw sliding table (231) mounted on the shrinkage slide block (221), the bidirectional ball screw sliding table (231) is horizontally arranged, and the shrinkage end of the bidirectional ball screw sliding table (231) is symmetrically provided with a plurality of inclined clamping blocks (232).
5. The steel structure hanger welding processing auxiliary equipment according to claim 4, wherein the rotation adjusting mechanism (4) comprises a fixed mounting frame (41) mounted on the movable ball screw sliding table (3), a rotation mounting shaft (42) is mounted on the fixed mounting frame (41), a plurality of limit mounting grooves are formed in the rotation mounting shaft (42), a second rotation driver (43) is further mounted on the fixed mounting frame (41), and the output end of the second rotation driver (43) is in transmission connection with the fixed mounting frame (41).
6. The steel structure hanger welding processing auxiliary equipment according to claim 5, wherein the expansion adjusting mechanism (5) comprises a bidirectional adjusting screw rod (51) arranged in the rotary mounting shaft (42), a third rotary driver (52) is further arranged in the rotary mounting shaft (42), an output end of the third rotary driver (52) is in transmission connection with the bidirectional adjusting screw rod (51), the expansion adjusting mechanism (5) further comprises a plurality of synchronous adjusting blocks (53) arranged in a limit mounting groove, a plurality of connecting rods (55) are arranged on the outer side of the synchronous adjusting blocks (53), a plurality of expansion pushing plates (54) are arranged on the connecting rods (55), a plurality of mounting sliding rails (541) are arranged on the expansion pushing plates (54), a plurality of friction teeth (542) are further arranged on the expansion pushing plates (54), a plurality of limit guide mechanisms are further arranged between the expansion pushing plates (54) and the rotary mounting shaft (42), each limit guide mechanism comprises a limit connecting sleeve (56) arranged on the rotary mounting shaft (42), and limit connecting columns (57) are arranged in the limit connecting sleeves (56) and connected with the expansion pushing plates (54).
7. The auxiliary welding processing device for the steel structure hanging bracket according to claim 6, wherein the limiting clamping support (6) comprises a fixed clamping base (61) arranged on the expansion push plate (54), and an adsorption clamping seat (62) is further arranged on the fixed clamping base (61).
8. The welding processing auxiliary equipment for the steel structure hanging bracket according to claim 7, wherein the fixed clamping base (61) comprises a sliding mounting plate (611) mounted in a mounting sliding rail (541), telescopic clamping blocks (612) are arranged on two sides of the sliding mounting plate (611), a plurality of fixed clamping teeth (6121) are arranged on the telescopic clamping blocks (612), a first threaded hole is formed in the axial center position of each telescopic clamping block (612), an adjusting bolt (613) is further mounted on the sliding mounting plate (611), and the adjusting bolt (613) is connected with the first threaded hole of each telescopic clamping block (612).
9. The steel structure hanger welding processing auxiliary equipment according to claim 8, wherein the adsorption clamping seat (62) comprises an adjusting base (621) arranged on the sliding mounting plate (611), a plurality of adjusting clamping grooves (6211) are formed in the adjusting base (621), a second threaded hole is formed in the axis position of the adjusting base (621), an installing clamping sleeve (622) is further arranged on the adjusting base (621), a plurality of positioning clamping teeth (6221) are arranged in the installing clamping sleeve (622), the positioning clamping teeth (6221) are matched with the adjusting clamping grooves (6211), a connecting hole (623) is formed in the axis position of the installing clamping sleeve (622), a limiting clamping tool (624) is arranged at the top of the installing clamping sleeve (622), anti-slip strips (625) are distributed in the inside of the limiting clamping tool (624), and magnetic blocks are arranged at the bottom of the limiting clamping tool (624).
10. The steel structure hanger welding processing auxiliary equipment according to claim 9, wherein the movable guide head (7) comprises a fixed mounting head (71) mounted at the extending end of the rotary mounting shaft (42), a plurality of second limiting slide rails (711) are arranged on the fixed mounting head (71), a plurality of telescopic frames (72) are mounted in the second limiting slide rails (711), sliding shafts (721) are arranged on the telescopic frames (72), abutting wheels (73) are further mounted on the telescopic frames (72), synchronous shrink wheels (74) are further mounted on the fixed mounting head (71), a plurality of second shrink inclined rails (741) are arranged on the synchronous shrink wheels (74), the second shrink inclined rails (741) are in contact with the sliding shafts (721), a butt column (75) is arranged at the axle center position of the synchronous shrink wheels (74), a fourth rotary driver (76) is further mounted on the fixed mounting head (71), and the output end of the fourth rotary driver (76) is in transmission connection with the synchronous shrink wheels (74).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311398869.1A CN117124009B (en) | 2023-10-26 | 2023-10-26 | Steel construction gallows welding process auxiliary assembly |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311398869.1A CN117124009B (en) | 2023-10-26 | 2023-10-26 | Steel construction gallows welding process auxiliary assembly |
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| CN117124009B CN117124009B (en) | 2024-01-26 |
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| CN202311398869.1A Active CN117124009B (en) | 2023-10-26 | 2023-10-26 | Steel construction gallows welding process auxiliary assembly |
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|---|---|
| CN117124009B (en) | 2024-01-26 |
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