CN117087935A - Pitch-changing equipment for metal shell - Google Patents
Pitch-changing equipment for metal shell Download PDFInfo
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- CN117087935A CN117087935A CN202311146036.6A CN202311146036A CN117087935A CN 117087935 A CN117087935 A CN 117087935A CN 202311146036 A CN202311146036 A CN 202311146036A CN 117087935 A CN117087935 A CN 117087935A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/10—Feeding, e.g. conveying, single articles
- B65B35/24—Feeding, e.g. conveying, single articles by endless belts or chains
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/10—Feeding, e.g. conveying, single articles
- B65B35/16—Feeding, e.g. conveying, single articles by grippers
- B65B35/18—Feeding, e.g. conveying, single articles by grippers by suction-operated grippers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
- B65G47/26—Devices influencing the relative position or the attitude of articles during transit by conveyors arranging the articles, e.g. varying spacing between individual articles
- B65G47/28—Devices influencing the relative position or the attitude of articles during transit by conveyors arranging the articles, e.g. varying spacing between individual articles during transit by a single conveyor
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/70—Wind energy
- Y02E10/72—Wind turbines with rotation axis in wind direction
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Abstract
本发明公开了一种金属壳体的变距设备,包括:传送单元,包括第二传送组件和第一传送组件,第二传送组件包括多个第二载具,第一传送组件包括多个第一载具,第二载具和第一载具均能够可分离地固定金属壳体;转移单元,能够可分离地固定金属壳体。本发明提供的一种金属壳体的变距设备,结构简单,成本低,能够应用于金属壳体的长距离传送过程中,并对传送的金属壳体进行变距调整,同时本发明提供的一种金属壳体的变距设备,占地面积小,响应迅速,且在移动金属壳体的过程中能够有效避免金属壳体外观受损,而且便于维护,将其与产线配合能够在两条不同的产线之间快速的转移金属壳体,以使得金属壳体的生产运程顺利进行。
The invention discloses a pitch-changing device with a metal shell, which includes: a transmission unit, including a second transmission component and a first transmission component. The second transmission component includes a plurality of second carriers, and the first transmission component includes a plurality of second carriers. A carrier, the second carrier and the first carrier can detachably fix the metal shell; the transfer unit can detachably fix the metal shell. The invention provides a metal shell pitch-changing device with a simple structure and low cost. It can be used in the process of long-distance transmission of metal shells, and can adjust the distance of the transported metal shells. At the same time, the invention provides A pitch-changing equipment with a metal casing, which occupies a small area, responds quickly, and can effectively avoid damage to the appearance of the metal casing during the movement of the metal casing. It is also easy to maintain. When it is matched with the production line, it can be used on both sides. Rapidly transfer metal casings between different production lines to ensure smooth production of metal casings.
Description
技术领域Technical field
本发明涉及一种移动机构,特别涉及一种金属壳体的变距设备以及具有产品变距设备的生产线,属于移动装置技术领域。The invention relates to a moving mechanism, in particular to a metal shell pitch changing equipment and a production line with product pitch changing equipment, and belongs to the technical field of moving devices.
背景技术Background technique
以新能源汽车的电池壳为例。在汽车动力电池壳生产过程中,由于整条自动化生产线由很多机器组成,每台机器设计的功能不同,就会产生电池壳在整条生产线流通的过程中间距不同,在清洗和打包装框的过程中,电池壳基本上是一个挨着一个,间距很小,这样便于运输和搬运,如果间距很大,会使得包装箱和清洗的篮筐很大,显然是不合理的,并且电池壳生产的速度非常高,甚至每分钟能达到600-800个,如果一次将一个产品放入到包装箱或者清洗的篮筐里面,目前设备很难达到这个速度,所以只有同时抓取多个产品,才能匹配上电池壳的生产速度,但是多个电池壳之间间距如果较大就会导致抓取机构的尺寸非常庞大,灵活性不够,惯量较大,驱动的能量也就较大。因此就需要一种能实现高速长距离变距机构,变距到预期的小间距后会很容易同时将一组电池壳以较小的间距放置到包装箱或者篮筐内。Take the battery case of a new energy vehicle as an example. In the production process of automobile power battery cases, since the entire automated production line is composed of many machines, each machine has a different designed function, which will cause the battery cases to have different spacing during the circulation process of the entire production line. During cleaning and packaging, During the process, the battery cases are basically placed next to each other with a small distance, which facilitates transportation and handling. If the distance is large, the packaging box and cleaning basket will be very large, which is obviously unreasonable, and the production of battery cases The speed is very high, even reaching 600-800 per minute. If one product is put into the packaging box or cleaning basket at a time, it is difficult for the current equipment to reach this speed, so only by grabbing multiple products at the same time can it To match the production speed of battery cases, if the distance between multiple battery cases is large, the size of the grabbing mechanism will be very large, the flexibility will be insufficient, the inertia will be large, and the driving energy will be large. Therefore, there is a need for a mechanism that can achieve high-speed and long-distance distance change. After the distance is changed to the expected small distance, it will be easy to place a group of battery shells into the packaging box or basket at a small distance at the same time.
现有的变距机构有大致以下几种,(1)多个工位机械手,交替从间距较大的输送线上抓取产品放置到间距较小的输送线上,这种方式的缺陷是,对于速度较高的电池壳生产领域来说,需要增加很多机械手,还需要工业相机做视觉引导定位,必然会增加成本,同时机械手还占空间,维护成本也较高;(2)正反牙螺杆旋转变距机构;(3)导向板上加工变距的导槽,通过导向板的移动带动抓取机构沿着导槽移动实现变距的机构,导向板的动力常见的有气缸和电机;(2)和(3)两种机构的缺陷都是只能实现小范围的变距,对于长距离高速的电池壳生产线来说,由于这两种机构都需要往复运动,气缸或者伺服电机的响应速度太慢,不能满足电池壳生产线的速度节拍;(4)变距螺旋杆变距机构,这种机构的原理是使产品沿着变距的螺杆导槽实现变距,这种机构比较简单高效,但是动力电池壳的外观要求很高,表面不能有划痕,因此这种产品沿着螺杆槽滑动的方式也不可采用。There are roughly the following types of existing distance-changing mechanisms. (1) Multiple station manipulators alternately grab products from conveyor lines with larger intervals and place them on conveyor lines with smaller intervals. The disadvantages of this method are: For the high-speed battery case production field, a lot of manipulators need to be added, and industrial cameras are needed for visual guidance and positioning, which will inevitably increase costs. At the same time, the manipulators also take up space and the maintenance cost is also high; (2) Positive and negative thread screws Rotary pitch-changing mechanism; (3) The guide plate is processed with a variable-pitch guide groove, and the movement of the guide plate drives the grabbing mechanism to move along the guide groove to realize the pitch-changing mechanism. Common power sources for the guide plate include cylinders and motors; ( The shortcomings of both mechanisms 2) and (3) are that they can only achieve a small range of pitch change. For long-distance and high-speed battery case production lines, since both mechanisms require reciprocating motion, the response speed of the cylinder or servo motor is Too slow to meet the speed of the battery case production line; (4) Variable pitch screw pitch mechanism. The principle of this mechanism is to make the product change pitch along the pitch-variable screw guide groove. This mechanism is relatively simple and efficient. However, the appearance of the power battery case is very demanding, and there must be no scratches on the surface. Therefore, the method of sliding this product along the screw groove cannot be used.
因此有必要设计一种速度高、变距范围大、不划伤产品的变距机构。Therefore, it is necessary to design a pitch-changing mechanism with high speed, large pitch range, and without scratching the product.
发明内容Contents of the invention
针对现有技术的不足,本发明的目的在于提供一种金属壳体的变距设备,以克服现有技术的不足。In view of the deficiencies of the prior art, the purpose of the present invention is to provide a pitch-changing device with a metal shell to overcome the deficiencies of the prior art.
为实现前述发明目的,本发明采用的技术方案包括:In order to achieve the foregoing invention objectives, the technical solutions adopted by the present invention include:
本发明的一个方面提供了一种金属壳体的变距设备,包括:传送单元,包括沿第二方向间隔设置且能够连续运行的第二传送组件和第一传送组件,所述第二传送组件包括多个第二载具,所述第一传送组件包括多个第一载具,所述第二载具和第一载具均能够可分离地固定金属壳体;One aspect of the present invention provides a metal-cased pitch-changing device, including: a transmission unit, including a second transmission component and a first transmission component that are spaced apart along a second direction and capable of continuous operation, the second transmission component Comprising a plurality of second carriers, the first transfer assembly includes a plurality of first carriers, both the second carriers and the first carriers can detachably fix the metal shell;
转移单元,能够可分离地固定金属壳体,并能够驱使金属壳体沿第一方向和第二方向活动,所述第二传送组件和第一传送组件位于所述金属壳体的运动轨迹上;a transfer unit that can detachably fix the metal shell and drive the metal shell to move in the first direction and the second direction, and the second transfer component and the first transfer component are located on the movement trajectory of the metal shell;
且在所述转移单元沿第一方向运动过程中,所述转移单元能够与第一载具上的金属壳体固定,或者,与第二载具上的金属壳体分离;当所述转移单元沿第二方向运动过程中,所述转移单元能够将金属壳体转移至第二载具上。And during the movement of the transfer unit in the first direction, the transfer unit can be fixed to the metal shell on the first carrier, or separated from the metal shell on the second carrier; when the transfer unit During movement in the second direction, the transfer unit can transfer the metal shell to the second carrier.
在一些实施方式中,所述第二传送组件还包括同步带和与所述同步带匹配的同步带轮,所述同步带能够在所述同步带轮的驱使下连续运行,所述第二载具固定设置在所述同步带上;In some embodiments, the second transmission component further includes a synchronous belt and a synchronous pulley matching the synchronous belt. The synchronous belt can run continuously driven by the synchronous pulley. The second carrier The tool is fixedly arranged on the synchronous belt;
所述第一传送组件还包括链条、与所述链条匹配的大链轮以及小链轮,所述链条与所述大链轮、小链轮传动连接,所述大链轮与所述小链轮分别设置在所述链条的两侧,所述链条能够在所述大链轮的驱使下连续运行,所述第一载具固定设置在所述链条上;The first transmission component also includes a chain, a large sprocket and a small sprocket that match the chain. The chain is drivingly connected to the large sprocket and the small sprocket. The large sprocket is connected to the small chain. Wheels are respectively arranged on both sides of the chain, the chain can run continuously driven by the large sprocket, and the first carrier is fixedly arranged on the chain;
相邻所述第一载具之间的第一间距与相邻所述第二载具之间的第二间距不同。The first spacing between adjacent first carriers is different from the second spacing between adjacent second carriers.
在一些实施方式中,所述同步带轮和所述大链轮平行且被设置在同一主轴上,所述第一方向与所述同步带轮和/或大链轮的轴向平行,第二方向与所述同步带轮和/或大链轮的径向平行。In some embodiments, the synchronous pulley and the large sprocket are parallel and arranged on the same main axis, the first direction is parallel to the axial direction of the synchronous pulley and/or the large sprocket, and the second direction is parallel to the axial direction of the synchronous pulley and/or the large sprocket. The direction is parallel to the radial direction of the synchronous pulley and/or the large sprocket.
在一些实施方式中,所述同步带轮和所述大链轮与所述主轴同轴设置,所述同步带轮的直径小于所述大链轮的直径。In some embodiments, the synchronous pulley and the large sprocket are arranged coaxially with the main shaft, and the diameter of the synchronous pulley is smaller than the diameter of the large sprocket.
在一些实施方式中,相邻所述第一载具之间的第一间距大于相邻所述第二载具之间的第二间距。In some embodiments, a first spacing between adjacent first carriers is greater than a second spacing between adjacent second carriers.
在一些实施方式中,第二载具通过磁性吸附或负压吸附的方式固定金属壳体;和/或,第二载具包括磁性吸附机构或负压吸附机构;和/或,所述金属壳体包括能够被磁性吸附的铁磁性结构和/或磁体结构;In some embodiments, the second carrier fixes the metal shell through magnetic adsorption or negative pressure adsorption; and/or the second carrier includes a magnetic adsorption mechanism or a negative pressure adsorption mechanism; and/or the metal shell The body includes a ferromagnetic structure and/or a magnet structure capable of being magnetically adsorbed;
第一载具通过磁性吸附或负压吸附的方式固定金属壳体;和/或,第一载具包括磁性吸附机构或负压吸附机构;和/或,所述金属壳体包括能够被磁性吸附的铁磁性结构和/或磁体结构。The first carrier fixes the metal shell through magnetic adsorption or negative pressure adsorption; and/or, the first carrier includes a magnetic adsorption mechanism or a negative pressure adsorption mechanism; and/or, the metal shell includes a device capable of being magnetically adsorbed. ferromagnetic structure and/or magnet structure.
在一些实施方式中,所述转移单元包括金属壳体固定机构、第一驱动机构和第二驱动机构,所述金属壳体固定机构能够可分离地固定金属壳体,所述第一驱动机构和第二驱动机构与所述金属壳体固定机构传动连接,所述第一驱动机构能够驱使所述金属壳体固定机构沿所述第一方向活动,所述第二驱动机构能够驱使所述金属壳体固定机构沿所述第二方向活动。In some embodiments, the transfer unit includes a metal housing fixing mechanism, a first driving mechanism and a second driving mechanism, the metal housing fixing mechanism can detachably fix the metal housing, the first driving mechanism and The second driving mechanism is drivingly connected to the metal shell fixing mechanism. The first driving mechanism can drive the metal shell fixing mechanism to move in the first direction. The second driving mechanism can drive the metal shell. The body fixing mechanism moves along the second direction.
在一些实施方式中,所述转移单元还包括一转轮,所述金属壳体固定机构与所述转轮活动配合,其中,所述转轮与所述同步带轮、所述大链轮均设置在所述主轴上。In some embodiments, the transfer unit further includes a runner, and the metal shell fixing mechanism movably cooperates with the runner, wherein the runner, the synchronous pulley, and the large sprocket are both set on the spindle.
在一些实施方式中,所述转轮上具有沿第二方向设置的导轨,所述第一驱动机构活动设置在所述导轨上,且能够在所述第二驱动机构的驱使下沿所述导轨活动。In some embodiments, the runner has a guide rail disposed along the second direction, the first driving mechanism is movably disposed on the guide rail, and can be driven along the guide rail by the second driving mechanism. Activity.
在一些实施方式中,所述第二驱动机构包括凸轮驱动机构,所述凸轮驱动机构包括凸轮以及与凸轮配合的凸轮随动器,所述凸轮随动器还与所述金属壳体固定机构或第二驱动机构固定连接,凸轮和转轮中的一者能够绕自身轴线运动,而使所述凸轮随动器与凸轮之间产生相对运动,从而使所述金属壳体固定机构能够沿所述导轨活动。In some embodiments, the second driving mechanism includes a cam driving mechanism, the cam driving mechanism includes a cam and a cam follower that cooperates with the cam, and the cam follower is also connected with the metal housing fixing mechanism or The second driving mechanism is fixedly connected, and one of the cam and the runner can move around its own axis, causing relative movement between the cam follower and the cam, so that the metal shell fixing mechanism can move along the Rail activity.
与现有技术相比,本发明的优点包括:Compared with the existing technology, the advantages of the present invention include:
1)本发明提供的一种金属壳体的变距设备结构简单,成本低,能够应用于金属壳体的长距离传送过程中,并对传送的金属壳体进行变距调整;1) The invention provides a metal casing pitch-changing device with a simple structure and low cost. It can be used in the process of long-distance transmission of metal casings, and can adjust the distance of the transmitted metal casings;
2)本发明提供的一种金属壳体的变距设备,占地面积小,响应迅速,且在移动金属壳体的过程中能够有效避免金属壳体外观受损,而且便于维护,将其与产线配合能够在两条不同的产线之间快速的转移金属壳体,以使得金属壳体的生产运程顺利进行。2) The invention provides a metal casing pitch-changing device that occupies a small area, responds quickly, can effectively avoid damage to the appearance of the metal casing during the movement of the metal casing, and is easy to maintain. It can be combined with the metal casing. Production line coordination can quickly transfer metal casings between two different production lines, so that the production of metal casings can proceed smoothly.
附图说明Description of the drawings
图1是本发明一典型实施案例中提供的一种金属壳体的变距设备的结构示意图;Figure 1 is a schematic structural diagram of a metal-cased pitch-changing device provided in a typical implementation case of the present invention;
图2是图1中的B处放大示意图;Figure 2 is an enlarged schematic diagram of B in Figure 1;
图3是本发明一典型实施案例中提供的一种金属壳体的变距设备的侧视图;Figure 3 is a side view of a metal-cased pitch-changing device provided in a typical implementation of the present invention;
图4是图3中的D处放大示意图;Figure 4 is an enlarged schematic diagram of D in Figure 3;
图5是图3中的C向视图;Figure 5 is a view of direction C in Figure 3;
图6是本发明一典型实施案例中提供的转移单元的结构示意图;Figure 6 is a schematic structural diagram of a transfer unit provided in a typical implementation case of the present invention;
图7是图6中的A向视图;Figure 7 is a view in direction A in Figure 6;
附图标记说明:Explanation of reference symbols:
1、传送单元;1. Transmission unit;
11、第二传送组件;111、第二载具;112、同步带;113、同步带轮;11. Second transmission component; 111. Second carrier; 112. Synchronous belt; 113. Synchronous pulley;
12、第一传送组件;121、第一载具;122、链条;123、大链轮;124、小链轮(124);12. The first transmission component; 121. The first carrier; 122. Chain; 123. Large sprocket; 124. Small sprocket (124);
2、转移单元;2. Transfer unit;
21、金属壳体固定机构;21. Metal shell fixing mechanism;
22、第一驱动机构;22. The first driving mechanism;
23、第二驱动机构;231、凸轮;232、凸轮随动器;233、第一同步轮;234、同步带;235、第二同步轮;236、链条;237、第一齿轮;238、第二齿轮;23. Second driving mechanism; 231. Cam; 232. Cam follower; 233. First synchronous wheel; 234. Timing belt; 235. Second synchronous wheel; 236. Chain; 237. First gear; 238. No. two gears;
24、转轮;24. Wheel;
25、导轨;25. Guide rail;
26、安装架;26. Installation rack;
3、主轴。3. Spindle.
具体实施方式Detailed ways
鉴于现有技术中的不足,本案发明人经长期研究和大量实践,得以提出本发明的技术方案。如下将对该技术方案、其实施过程及原理等作进一步的解释说明。In view of the deficiencies in the prior art, the inventor of this case was able to propose the technical solution of the present invention after long-term research and extensive practice. The technical solution, its implementation process and principles will be further explained below.
如下将结合附图图1-图7以及具体实施案例对该技术方案、其实施过程及原理等作进一步的解释说明,除非特别说明的之外,本发明实施例中所采用的气缸、机械阀等均为本领域技术人员已知的元器件,其均可以通过市购获得,在此不对其具体的结构和型号进行限定。The technical solution, its implementation process and principles will be further explained below with reference to Figures 1 to 7 of the accompanying drawings and specific implementation examples. Unless otherwise specified, the cylinders and mechanical valves used in the embodiments of the present invention etc. are all components known to those skilled in the art and can be purchased commercially, and their specific structures and models are not limited here.
实施例1Example 1
请参阅图1-图5,为本实施例中提供的一种金属壳体的变距设备,此处金属壳体可以为电池壳,包括:Please refer to Figures 1 to 5, which is a pitch-changing device with a metal shell provided in this embodiment. The metal shell here can be a battery shell, including:
传送单元1,包括沿第二方向间隔设置且能够连续运行的第二传送组件11和第一传送组件12,所述第二传送组件11包括多个第二载具111,所述第一传送组件12包括多个第一载具121,所述第二载具111和第一载具121均能够可分离地固定金属壳体;The conveying unit 1 includes a second conveying component 11 and a first conveying component 12 that are spaced apart along the second direction and capable of continuous operation. The second conveying component 11 includes a plurality of second carriers 111. The first conveying component 12 includes a plurality of first carriers 121, both the second carrier 111 and the first carrier 121 can detachably fix the metal shell;
转移单元2,能够可分离地固定金属壳体,并能够驱使金属壳体沿第一方向和第二方向活动,所述第二传送组件11和第一传送组件12位于所述金属壳体的运动轨迹上;The transfer unit 2 can detachably fix the metal shell and drive the metal shell to move in the first direction and the second direction. The second transfer component 11 and the first transfer component 12 are located in the movement of the metal shell. on track;
且在所述转移单元2沿第一方向运动过程中,所述转移单元2能够与第一载具121上的金属壳体固定,或者,与第二载具111上的金属壳体分离;当所述转移单元2沿第二方向运动过程中,所述转移单元2能够将金属壳体转移至第二载具111上。And during the movement of the transfer unit 2 in the first direction, the transfer unit 2 can be fixed to the metal shell on the first carrier 121, or separated from the metal shell on the second carrier 111; when During the movement of the transfer unit 2 in the second direction, the transfer unit 2 can transfer the metal shell to the second carrier 111 .
可理解的,所述转移单元2能够在第二工位和第一工位之间转移所述金属壳体,所述第二载具111和第一载具121承载所述金属壳体时,所述转移单元2能够沿第一方向运动并与处于第一工位的第一载具121上的金属壳体固定,进而约束或携带金属壳体一起沿第二方向运动,将其移动至处于第二工位的第二载具111上后,所述转移单元2沿第一方向运动而与所述金属壳体分离,进而转移单元2自第二工位返回至第一工位,并再次重复上述操作步骤。在所述转移单元2工作过程中,所述传送单元1中的第一传送组件12能够连续运行用以不断将金属壳体承载至指定位置,所述第二传送组件11能够将放置在第二载具111上的金属壳体不断的连续运送而出。以此往复的不断将第一传送组件12上承载的金属壳体转移至第二传送组件11上,从而将对金属壳体进行转移。将本设备应用于生产时,能够将处于第一载具121上的电池壳转移至第二载具111上,可以实现两个连续运行的传送组件之间的电池壳的转移工作。It can be understood that the transfer unit 2 can transfer the metal shell between the second work station and the first work station. When the second carrier 111 and the first carrier 121 carry the metal shell, The transfer unit 2 can move in the first direction and be fixed to the metal shell on the first carrier 121 at the first station, thereby constraining or carrying the metal shell to move in the second direction, and move it to the first station. After being mounted on the second carrier 111 of the second station, the transfer unit 2 moves in the first direction to separate from the metal shell, and then the transfer unit 2 returns from the second station to the first station, and again Repeat the above steps. During the operation of the transfer unit 2, the first transfer component 12 in the transfer unit 1 can run continuously to continuously carry the metal shell to a designated position, and the second transfer component 11 can transfer the metal shell placed in the second The metal shells on the carrier 111 are continuously transported out. In this way, the metal shell carried on the first transmission component 12 is continuously transferred to the second transmission component 11, thereby transferring the metal shell. When this equipment is used in production, the battery case on the first carrier 121 can be transferred to the second carrier 111, and the transfer of the battery case between two continuously running transfer assemblies can be realized.
更具体的,所述第二传送组件11还包括同步带112和与所述同步带112匹配的同步带轮113,所述同步带112能够在所述同步带轮113的驱使下连续运行,所述第二载具111固定设置在所述同步带112上;More specifically, the second transmission component 11 also includes a synchronous belt 112 and a synchronous pulley 113 matching the synchronous belt 112. The synchronous belt 112 can run continuously driven by the synchronous pulley 113, so The second carrier 111 is fixedly installed on the synchronous belt 112;
所述第一传送组件12还包括链条122、与所述链条122匹配的大链轮123以及小链轮124,所述链条122与所述大链轮123、小链轮124134传动连接,所述大链轮123与所述小链轮124分别设置在所述链条122的两侧,所述链条122能够在所述大链轮123的驱使下连续运行,所述第一载具121固定设置在所述链条122上;The first transmission component 12 also includes a chain 122, a large sprocket 123 and a small sprocket 124 that match the chain 122. The chain 122 is drivingly connected to the large sprocket 123 and the small sprocket 124134. The large sprocket 123 and the small sprocket 124 are respectively arranged on both sides of the chain 122. The chain 122 can run continuously driven by the large sprocket 123. The first carrier 121 is fixedly arranged on On the chain 122;
相邻所述第一载具121之间的第一间距与相邻所述第二载具111之间的第二间距不同。可理解的,在大链轮123的驱使下能够使得同步带112以及链条122连续的传动运行,进而不断的使得其上设置的第二载具111和第一载具121传送至第二工位或第一工位处,所述转移单元2能够将金属壳体自处于第一工位的第一载具121将金属壳体转移至第二工位的第二载具111上,所述金属壳体在第一传送组件12上的排布间距与在第二传送组件11上的排布间距不同,因而将金属壳体自第一载具121转移至第二载具111上,能够实现金属壳体排布间距的调整与转换。The first spacing between adjacent first carriers 121 is different from the second spacing between adjacent second carriers 111 . It can be understood that driven by the large sprocket 123, the synchronous belt 112 and the chain 122 can be continuously driven, thereby continuously transmitting the second carrier 111 and the first carrier 121 set thereon to the second work station. Or at the first work station, the transfer unit 2 can transfer the metal shell from the first carrier 121 at the first work station to the second carrier 111 at the second work station. The arrangement spacing of the shells on the first conveying component 12 is different from the arrangement spacing on the second conveying component 11. Therefore, the metal shell is transferred from the first carrier 121 to the second carrier 111, which can realize metallurgy. Adjustment and conversion of shell arrangement spacing.
所述第一传送组件12还包括一小链轮124,所述小链轮124能够与所述链条122传动连接,所述链条122能够小链轮124的传动下改变传动轨迹,使得所述金属壳体传动至指定位置。The first transmission component 12 also includes a small sprocket 124. The small sprocket 124 can be drivingly connected to the chain 122. The chain 122 can change the transmission trajectory under the driving of the small sprocket 124, so that the metal The housing is driven to the designated position.
具体的,所述小链轮124的数量至少为两个,两个所述小链轮124能够与所述链条122传动连接,并且两个所述小链轮124能够将二者之间的所述链条122限制为与所述大链轮123始终贴合传动。使得所述金属壳体传动至指定位置,以使得所述转移单元2与此处链条122上的第一载具121的金属壳体固定,以便于金属壳体的转移。Specifically, the number of the small sprockets 124 is at least two, the two small sprockets 124 can be drivingly connected to the chain 122, and the two small sprockets 124 can connect all the links between the two. The chain 122 is limited to always adhere to the large sprocket 123 for transmission. The metal shell is driven to a designated position, so that the transfer unit 2 is fixed to the metal shell of the first carrier 121 on the chain 122 to facilitate the transfer of the metal shell.
更进一步地,所述同步带轮113和所述大链轮123平行且被设置在同一主轴3上,所述第一方向与所述同步带轮113和/或大链轮123的轴向平行,第二方向与所述同步带轮113和/或大链轮123的径向平行。Furthermore, the synchronous pulley 113 and the large sprocket 123 are parallel and arranged on the same main shaft 3 , and the first direction is parallel to the axial direction of the synchronous pulley 113 and/or the large sprocket 123 , the second direction is parallel to the radial direction of the synchronous pulley 113 and/or the large sprocket 123 .
更进一步地,所述同步带轮113和所述大链轮123与所述主轴3同轴设置,所述同步带轮113的直径小于所述大链轮123的直径。请参阅图5,所述同步带轮113与所述大链轮123为同轴转动,因此二者转动时的角速度相同,根据线速度公式:线速度=角速度×半径,可知,所述同步带轮113的线速度小于所述大链轮123的线速度,因此可将所述转移单元2配置为在第二工位和第一工位之间做类直线运动,以使得转移单元2的运动轨迹更加简洁,相应更加迅速。所述同步带轮113和所述大链轮123可以与所述主轴3配合固定,以使得所述主轴3转动时,所述同步带轮113和所述大链轮123能够同步进行转动。在本实施中一种金属壳体的变距设备能够实现金属壳体的变距排布工作,且在此工作区域实现电池的快速搬运以及排列时,本设备不仅占用空间小,且通过主轴3沿一指定方向持续转动就能够实现传送单元1之间快速响应,将其应用于生产时,可以提高此工序的工作效率。Furthermore, the synchronous pulley 113 and the large sprocket 123 are coaxially arranged with the main shaft 3 , and the diameter of the synchronous pulley 113 is smaller than the diameter of the large sprocket 123 . Please refer to Figure 5. The synchronous pulley 113 and the large sprocket 123 rotate coaxially, so the angular speed when they rotate is the same. According to the linear speed formula: linear speed = angular speed × radius, it can be seen that the synchronous belt The linear speed of the wheel 113 is smaller than the linear speed of the large sprocket 123, so the transfer unit 2 can be configured to make a quasi-linear motion between the second work station and the first work station, so that the movement of the transfer unit 2 The trajectory is simpler and the response is faster. The synchronous pulley 113 and the large sprocket 123 can be fixed with the main shaft 3 so that when the main shaft 3 rotates, the synchronous pulley 113 and the large sprocket 123 can rotate synchronously. In this implementation, a metal casing variable pitch equipment can realize the variable pitch arrangement of metal casings, and when realizing rapid transportation and arrangement of batteries in this working area, this equipment not only occupies a small space, but also passes the main shaft 3 Continuous rotation in a specified direction can achieve rapid response between the transfer units 1. When applied to production, the work efficiency of this process can be improved.
更具体的,相邻所述第一载具121之间的第一间距大于相邻所述第二载具111之间的第二间距。所述第二载具111或第一载具121上能够承载金属壳体,若相邻的两个第二载具111和/或所述第一载具121上均承载有金属壳体,那么在链条122上相邻两个金属壳体之间的第一间距要大于同步带112上相邻两个金属壳体之间的第二间距,以此能够实现将金属壳体自大间距排布调整至小间距排布。More specifically, the first distance between adjacent first carriers 121 is greater than the second distance between adjacent second carriers 111 . The second carrier 111 or the first carrier 121 can carry a metal shell. If the two adjacent second carriers 111 and/or the first carrier 121 both carry metal shells, then The first spacing between two adjacent metal shells on the chain 122 is greater than the second spacing between two adjacent metal shells on the synchronous belt 112, so that the metal shells can be arranged with a large spacing. Adjust to a small spacing arrangement.
实施例2Example 2
请参阅图2-图7,为本实施例中提供的一种金属壳体的变距设备,其结构与实施例1基本类似,区别在于,所述转移单元2包括金属壳体固定机构21、第一驱动机构22和第二驱动机构23,所述金属壳体固定机构21能够可分离地固定金属壳体,所述第一驱动机构22和第二驱动机构23与所述金属壳体固定机构21传动连接,所述第一驱动机构22能够驱使所述金属壳体固定机构21沿所述第一方向活动,所述第二驱动机构23能够驱使所述金属壳体固定机构21沿所述第二方向活动。可理解的,当所述金属壳体固定机构21行进至第一工位时,所述金属壳体固定机构21能够固定一金属壳体,进而受第一驱动机构22和/或第二驱动结构驱使而沿第一方向运动和/或第二方向运动使金属壳体与第一载具121脱离,进而金属壳体固定机构21受第二驱动机构23驱使而沿第二方向活动,即从第一工位活动活动至第二工位,从而将金属壳体移动至第二工位。Please refer to FIGS. 2 to 7 , which is a metal shell pitch-changing device provided in this embodiment. Its structure is basically similar to that of Embodiment 1. The difference is that the transfer unit 2 includes a metal shell fixing mechanism 21, The first driving mechanism 22 and the second driving mechanism 23. The metal shell fixing mechanism 21 can detachably fix the metal shell. The first driving mechanism 22 and the second driving mechanism 23 are connected with the metal shell fixing mechanism. 21 transmission connection, the first driving mechanism 22 can drive the metal shell fixing mechanism 21 to move along the first direction, and the second driving mechanism 23 can drive the metal shell fixing mechanism 21 to move along the first direction. Two-way activity. It can be understood that when the metal shell fixing mechanism 21 travels to the first station, the metal shell fixing mechanism 21 can fix a metal shell and is further driven by the first driving mechanism 22 and/or the second driving structure. The metal shell is driven to move in the first direction and/or the second direction to separate from the first carrier 121, and then the metal shell fixing mechanism 21 is driven by the second driving mechanism 23 to move in the second direction, that is, from the second driving mechanism 23 to move in the second direction. One station moves to the second station, thereby moving the metal shell to the second station.
更具体的,所述转移单元2还包括一转轮24,所述金属壳体固定机构21与所述转轮24活动配合,其中,所述转轮24与所述同步带轮113、所述大链轮123均设置在所述主轴3上。所述转轮24与所述同步带轮113、所述大链轮123均与所述主轴3同轴设置。More specifically, the transfer unit 2 also includes a runner 24, and the metal shell fixing mechanism 21 movably cooperates with the runner 24, wherein the runner 24 is connected with the synchronous pulley 113 and the synchronous pulley 113. Large sprockets 123 are arranged on the main shaft 3 . The runner 24 , the synchronous pulley 113 , and the large sprocket 123 are all coaxially arranged with the main shaft 3 .
更进一步地,所述转轮24上具有沿第二方向设置的导轨25,所述第一驱动机构22活动设置在所述导轨25上,且能够在所述第二驱动机构23的驱使下沿所述导轨25活动。所述导轨25为将所述转移单元2限制于一直线运动轨迹上,并避免转移单元2在工作过程中脱离其往复行进的轨迹,且所述导轨25还可依据实际使用情况进行排列布置,如图7所示等间距排列,从而避免各转移单元2在工作过程中发生碰撞。Furthermore, the runner 24 has a guide rail 25 arranged along the second direction. The first driving mechanism 22 is movably provided on the guide rail 25 and can be driven along the second driving mechanism 23 . The guide rail 25 is movable. The guide rails 25 limit the transfer unit 2 to a linear motion trajectory and prevent the transfer unit 2 from deviating from its reciprocating trajectory during operation, and the guide rails 25 can also be arranged according to actual usage conditions. As shown in Figure 7, they are arranged at equal intervals to avoid collision of each transfer unit 2 during work.
实施例3Example 3
请参阅图4-图7,为本实施例中提供的一种金属壳体的变距设备,其结构与实施例2基本类似,区别在于,所述第二驱动机构23包括凸轮驱动机构,所述凸轮驱动机构包括凸轮231以及与凸轮231配合的凸轮随动器232,所述凸轮随动器232还与所述金属壳体固定机构21或第二驱动机构23固定连接,凸轮231和转轮24中的一者能够绕自身轴线运动,而使所述凸轮随动器232与凸轮231之间产生相对运动,从而使所述金属壳体固定机构21能够沿所述导轨25活动。所述凸轮231可理解为具有一非圆形轨道槽,所述凸轮随动器232与所述非圆形轨道配合滑动。Please refer to Figures 4 to 7, which is a metal-cased pitch-changing device provided in this embodiment. Its structure is basically similar to that of Embodiment 2. The difference is that the second driving mechanism 23 includes a cam driving mechanism, so The cam driving mechanism includes a cam 231 and a cam follower 232 that cooperates with the cam 231. The cam follower 232 is also fixedly connected with the metal shell fixing mechanism 21 or the second driving mechanism 23. The cam 231 and the rotating wheel One of the cams 24 can move around its own axis, causing relative movement between the cam follower 232 and the cam 231 , so that the metal shell fixing mechanism 21 can move along the guide rail 25 . The cam 231 can be understood as having a non-circular track groove, and the cam follower 232 slides in cooperation with the non-circular track.
更具体的,所述凸轮驱动机构还包括第一传动组件和第二传动组件,所述第一传动组件包括第一同步轮233以及与所述第一同步轮233传动连接的同步带234,所述凸轮随动器232能够被固定设置在所述同步带234上;所述第二传动组件包括第二同步轮235以及与所述第二同步轮235传动连接的链条236,所述金属壳体固定机构21能够被固定设置在所述链条236上;所述第一同步轮233与第二同步轮235传动连接。More specifically, the cam driving mechanism also includes a first transmission component and a second transmission component. The first transmission component includes a first synchronization wheel 233 and a timing belt 234 that is drivingly connected to the first synchronization wheel 233, so The cam follower 232 can be fixedly arranged on the synchronous belt 234; the second transmission component includes a second synchronous wheel 235 and a chain 236 drivingly connected to the second synchronous wheel 235. The metal shell The fixing mechanism 21 can be fixedly arranged on the chain 236; the first synchronizing wheel 233 is drivingly connected to the second synchronizing wheel 235.
可理解的,当所述凸轮随动器232沿所述非圆形轨道槽滑动时,所述凸轮随动器232实际表现为沿所述转轮24的周向方向运动并随所述非圆形轨道槽的形状而靠近主轴3或远离主轴3方向滑动。当凸轮随动器232向靠近主轴3方向运动时,所述同步带234将如图4所示沿顺时针方向传动,而所述第一同步轮233与所述第二同步轮235传动连接,因此传动所述链条236进行逆时针传动,所述链条236固定设置的转移单元2可以向远离主轴3方向运动,即从第一工位运动至第以工位;当凸轮随动器232向远离主轴3方向运动时,所述同步带234将如图4所示沿逆时针方向传动,所述链条236进行顺时针传动,所述转移单元2向靠近主轴3方向运动,即可以从第二工位运动至第一工位。在本实施例中,一种金属壳体的变距设备,占用面积较小,且转轮24受一驱动单元驱使而朝一指定方向转动,伴随转轮24的转动,凸轮随动器232沿非圆形轨道槽滑动,所述转移单元2在第二工位和第一工位之间做往复运动,不断的将金属壳体自大间距摆放转移至小间距的摆放,相应迅速。It can be understood that when the cam follower 232 slides along the non-circular track groove, the cam follower 232 actually moves in the circumferential direction of the runner 24 and follows the non-circular track groove. According to the shape of the track groove, it slides in the direction close to the spindle 3 or away from the spindle 3. When the cam follower 232 moves toward the main shaft 3, the synchronous belt 234 will be driven in the clockwise direction as shown in Figure 4, and the first synchronous wheel 233 is drivingly connected to the second synchronous wheel 235. Therefore, the chain 236 is driven counterclockwise, and the transfer unit 2 fixedly arranged by the chain 236 can move in a direction away from the main shaft 3, that is, from the first station to the second station; when the cam follower 232 moves away from the spindle 3, When the main shaft 3 moves in the direction, the synchronous belt 234 will drive in the counterclockwise direction as shown in Figure 4, the chain 236 will drive in the clockwise direction, and the transfer unit 2 will move in the direction closer to the main shaft 3, that is, it can move from the second workstation to the main shaft 3. move to the first station. In this embodiment, a pitch-changing device with a metal shell occupies a small area, and the runner 24 is driven by a driving unit to rotate in a specified direction. As the runner 24 rotates, the cam follower 232 moves along a non-linear direction. The circular track groove slides, and the transfer unit 2 reciprocates between the second station and the first station, constantly transferring the metal shells from large spacing to small spacing, and the response is rapid.
进一步地,所述第一同步轮233同轴设置有一第一齿轮237,所述第二同步轮235同轴设置有一第二齿轮238,所述第一齿轮237与第二齿轮238啮合传动连接。所述第一齿轮237的转动半径大于所述第二齿轮238的转动半径。可理解的,所述第一齿轮237与第二齿轮238啮合而带动第二齿轮238转动,当二者啮合转动时,所述第一齿轮237的角速度小于所述第二齿轮238的角速度。当所述第一齿轮237转动时,所述第二随动器的运动速度大于转移单元2的运动速度,从而实现转移单元2的快速运动以及快速相应。Further, the first synchronizing wheel 233 is provided with a first gear 237 coaxially, and the second synchronizing wheel 235 is provided with a second gear 238 coaxially. The first gear 237 is meshed and connected with the second gear 238 in transmission. The rotation radius of the first gear 237 is larger than the rotation radius of the second gear 238 . It can be understood that the first gear 237 meshes with the second gear 238 to drive the second gear 238 to rotate. When the two mesh and rotate, the angular speed of the first gear 237 is smaller than the angular speed of the second gear 238. When the first gear 237 rotates, the movement speed of the second follower is greater than the movement speed of the transfer unit 2, thereby achieving rapid movement and rapid response of the transfer unit 2.
更进一步地,所述一种金属壳体的变距设备还包括安装架26,所述安装架26设置在所述转轮24上,所述安装架26至少用于活动设置所述第一同步轮233和第二同步轮235。更具体的,所述传动单元还包括辅助轮组,所述辅助轮组可以设置在所述转轮24和/或所述安装架26上,请参阅图4,用以改变所述第一传送带和/或所述第二传送带的铺设方向,减少传送带与其他部件之间摩擦的同时,合理布置所述传送带的占用空间,减小本一种金属壳体的变距设备的占用空间。Furthermore, the metal-cased pitch-changing device further includes a mounting bracket 26, which is disposed on the runner 24. The mounting bracket 26 is at least used to movablely set the first synchronizer. wheel 233 and the second synchronization wheel 235. More specifically, the transmission unit also includes an auxiliary wheel set, which can be disposed on the runner 24 and/or the mounting bracket 26, see Figure 4, to change the first conveyor belt. And/or the laying direction of the second conveyor belt can reduce the friction between the conveyor belt and other components while reasonably arranging the occupied space of the conveyor belt and reducing the occupied space of the metal-cased pitch variable equipment.
更进一步地,还可如图5所示,可以在所述第二传送组件11和/或所述第一传送组件12中设置导向轮,以使得所述第一传送组件12输送金属壳体的方向与第二传送组件11输出金属壳体的方向一致,从而本金属壳体的变距设备可以设置为一侧输入长间距排布的金属壳体,另一侧输出段间距排布的金属壳体,避免产线传送的混乱。Furthermore, as shown in FIG. 5 , guide wheels can be provided in the second conveying assembly 11 and/or the first conveying assembly 12 so that the first conveying assembly 12 conveys the metal shell. The direction is consistent with the direction in which the second transmission component 11 outputs metal shells. Therefore, the pitch changing device of this metal shell can be configured to input metal shells arranged at long intervals on one side and output metal shells arranged at segment intervals on the other side. body to avoid confusion in production line transmission.
进一步地,所述非圆形轨道槽为凸轮状的环形轨道槽。所述凸轮随动器232与所述环形轨道槽滑动配合而滑动。可理解的,所述凸轮状的环形轨道槽具有一类圆形轨道槽以及一凸出于类圆形轨道槽的曲线形轨道槽。当所述凸轮随动器232在曲线行轨道槽滑动配合时,所述转移单元2能够从第一工位运动至第二工位再返回第一工位;当所述凸轮随动器232与类圆形轨道槽滑动配合时,所述转移单元2能够保持在第二工位或第一工位。通过设定相应规格的凸轮状轨道槽,实现对转移单元2运动距离以及停留/保持在第二工位或第一工位时间的调整。Further, the non-circular track groove is a cam-shaped annular track groove. The cam follower 232 is slidably engaged with the annular track groove. It can be understood that the cam-shaped annular track groove has a circular track groove and a curved track groove protruding from the circular track groove. When the cam follower 232 slides and fits in the curved track groove, the transfer unit 2 can move from the first station to the second station and then back to the first station; when the cam follower 232 and When the quasi-circular track groove is slidably fitted, the transfer unit 2 can be maintained at the second station or the first station. By setting the cam-shaped track grooves of corresponding specifications, the movement distance of the transfer unit 2 and the time of staying/maintaining at the second station or the first station can be adjusted.
优选的,所述凸轮的轴线与所述转轮24的轴线平行设置。Preferably, the axis of the cam is parallel to the axis of the wheel 24 .
更优选的,所述凸轮231、转轮24、所述同步带轮113、所述大链轮123均与所述主轴3设置,所述凸轮231可与所述主轴3转动配合,所述转轮24、所述同步带轮113、所述大链轮123是固定的,且能够随主轴3同步转动。在一第三驱动机构驱使所述主轴3转动时,所述凸轮随动器232能够沿所述凸轮231的凸轮状环形轨道槽滑动,以此带动金属壳体固定机构21沿第二方向运动、传送单元1传送金属壳体,在第一驱动机构22的驱使下,使所述金属壳体固定机构21还能沿第一方向运动而与所述金属壳体固定或分离,在此部件的相互配合下实现对金属壳体排布的变距处理,简化部件之间的传动关系,通过较少的驱动单元实现金属壳体间距排布距离的改变,以此缩小本设备的占地面积,节约使用成本。More preferably, the cam 231, the runner 24, the synchronous pulley 113, and the large sprocket 123 are all arranged with the main shaft 3, and the cam 231 can rotate with the main shaft 3. The wheel 24 , the synchronous pulley 113 and the large sprocket 123 are fixed and can rotate synchronously with the main shaft 3 . When a third driving mechanism drives the main shaft 3 to rotate, the cam follower 232 can slide along the cam-shaped annular track groove of the cam 231, thereby driving the metal shell fixing mechanism 21 to move in the second direction. The transfer unit 1 transfers the metal shell. Driven by the first driving mechanism 22, the metal shell fixing mechanism 21 can also move in the first direction to be fixed or separated from the metal shell. Here, the components interact with each other. With the cooperation, the distance of the metal casing arrangement can be changed, the transmission relationship between components can be simplified, and the spacing and arrangement distance of the metal casing can be changed through fewer drive units, thereby reducing the equipment's footprint and saving money. The cost.
实施例4Example 4
请参阅图2,为本实施例中提供的一种金属壳体的变距设备,其结构与实施例3基本相似,区别在于,所述转轮24上设置有多个金属壳体固定机构21以及多个导轨25,每个所述金属壳体固定机构21至少与一导轨25对应设置,所述导轨25沿所述转轮24的周向依次布置。多个所述转移单元2参见上述操作,当所述转轮24转动时,所述转移单元2能够在第二工位和第一工位之间运动,如图2所示,所述转轮24上设置的多个转移单元2能够处于不同状态。可理解的,当一金属壳体固定机构21从第一载具121上固定一金属壳体向第二载具111移动时,转轮24上的又一金属壳体运动至下一第一载具121处,并准备固定其上的金属壳体,所述转轮24上的多个金属壳体固定机构21依次设置,以使得金属壳体能够被连续的放置在同步带112上的第二载具111处。因此可以通过增设金属壳体固定机构21数量以及对金属壳体固定机构21的间距进行排布,以增加本设备的搬运速率,例如可以将所述金属壳体固定机构21设置为等间距排布。提升所述转移单元2的转移速率,以此与金属壳体的生产速度更急匹配,能够快速的将金属壳体从长距排列调整为短距排列。Please refer to Figure 2, which is a metal-cased pitch-changing device provided in this embodiment. Its structure is basically similar to that of Embodiment 3. The difference is that the runner 24 is provided with a plurality of metal-cased fixing mechanisms 21. And a plurality of guide rails 25 , each of the metal shell fixing mechanisms 21 is provided corresponding to at least one guide rail 25 , and the guide rails 25 are sequentially arranged along the circumferential direction of the runner 24 . Referring to the above operation of multiple transfer units 2, when the runner 24 rotates, the transfer units 2 can move between the second station and the first station. As shown in Figure 2, the runner 24 Multiple transfer units 2 provided on 24 can be in different states. It can be understood that when a metal shell fixing mechanism 21 moves from a metal shell fixed on the first carrier 121 to the second carrier 111, another metal shell on the runner 24 moves to the next first carrier. Tool 121, and prepare to fix the metal shell on it. A plurality of metal shell fixing mechanisms 21 on the runner 24 are arranged in sequence, so that the metal shell can be continuously placed on the second step on the timing belt 112. 111 vehicles. Therefore, the handling rate of the equipment can be increased by increasing the number of metal shell fixing mechanisms 21 and arranging the spacing of the metal shell fixing mechanisms 21. For example, the metal shell fixing mechanisms 21 can be arranged at equal intervals. . Increasing the transfer rate of the transfer unit 2 can more closely match the production speed of metal shells, and the metal shells can be quickly adjusted from long-distance arrangement to short-distance arrangement.
本发明提供的一种金属壳体的变距设备能够将金属壳体从间距较大的同步带112抓取并放置到间距较小的链条122上。与常规设置的多个工位机械手实现相比,对机械手的操作速度以及摆放的活动区域的要求都很高,尤其面对金属壳体的生产领域而言,其不仅需要较大数目的机械手,且维护以及空间摆放的成本都会大大增加。与“正反牙螺杆旋转变距机构”以及导槽和导向板配合实现变距相比,二者均无法实现金属壳体长距离传送的需求,且二者需要通过气缸或电机的往复转动实现,对于金属壳体生产速度而言,其工作效率过低。The invention provides a metal shell pitch changing device that can grab the metal shell from the synchronous belt 112 with a larger spacing and place it on the chain 122 with a smaller spacing. Compared with the conventional multi-station robot implementation, the requirements for the robot's operating speed and placement of activity areas are very high, especially in the field of metal shell production, which not only requires a larger number of robots , and the cost of maintenance and space placement will be greatly increased. Compared with the "positive and negative thread screw rotation pitch changing mechanism" and the cooperation of the guide groove and the guide plate to achieve pitch change, neither of them can meet the demand for long-distance transmission of the metal shell, and both need to be achieved by the reciprocating rotation of the cylinder or motor. , its working efficiency is too low for the production speed of metal casings.
使用一种金属壳体的变距设备,不仅能够实现金属壳体自长距排列转换为短距离排列,并且能够将短距离排列后的产品继续传输至下道工序,其在应用于金属壳体生产时,能够适配于金属壳体的高速传送工作。Using a metal shell pitch-changing equipment can not only realize the conversion of metal shells from long distance arrangement to short distance arrangement, but also can continue to transfer the short distance arranged products to the next process. It is applied to metal shells. During production, it can be adapted to high-speed transmission of metal casings.
更进一步地,将本发明应用于实际生产中时,第二载具111通过磁性吸附或负压吸附的方式固定金属壳体。即所述第二载具111能够通过负压或者磁性吸附的方式固定金属壳体,并将金属壳体传送至指定位置。Furthermore, when the present invention is applied to actual production, the second carrier 111 fixes the metal shell through magnetic adsorption or negative pressure adsorption. That is, the second carrier 111 can fix the metal shell through negative pressure or magnetic adsorption, and transport the metal shell to a designated position.
具体的,第二载具111包括磁性吸附机构或负压吸附机构。所述第二载具111可通过磁性吸附结构或是负压吸附机构约束固定金属壳体。Specifically, the second carrier 111 includes a magnetic adsorption mechanism or a negative pressure adsorption mechanism. The second carrier 111 can constrain and fix the metal shell through a magnetic adsorption structure or a negative pressure adsorption mechanism.
具体的,所述金属壳体包括能够被磁性吸附的铁磁性结构和/或磁体结构。即所述金属壳体为铁磁性结构,例如所述金属壳体可以由铁质材料制成,所述第二载具111具有磁性吸附机构,所述第二载具111能够通过磁性吸附的方式约束金属壳体。与夹持约束金属壳体相比,能够避免对金属壳体外观造成损伤。Specifically, the metal shell includes a ferromagnetic structure and/or a magnet structure that can be magnetically adsorbed. That is, the metal shell has a ferromagnetic structure. For example, the metal shell can be made of ferrous material. The second carrier 111 has a magnetic adsorption mechanism. The second carrier 111 can be magnetically adsorbed. Restrained metal casing. Compared with clamping and constraining metal shells, damage to the appearance of the metal shell can be avoided.
具体的,第一载具121通过磁性吸附或负压吸附的方式固定金属壳体。即所述第一载具121能够通过负压或者磁性吸附的方式固定金属壳体,并将金属壳体传送至指定位置。Specifically, the first carrier 121 fixes the metal shell through magnetic adsorption or negative pressure adsorption. That is, the first carrier 121 can fix the metal shell through negative pressure or magnetic adsorption, and transport the metal shell to a designated position.
具体的,第一载具121包括磁性吸附机构或负压吸附机构。所述第一载具121可通过磁性吸附结构或是负压吸附机构约束固定金属壳体。Specifically, the first carrier 121 includes a magnetic adsorption mechanism or a negative pressure adsorption mechanism. The first carrier 121 can constrain and fix the metal shell through a magnetic adsorption structure or a negative pressure adsorption mechanism.
具体的,所述金属壳体包括能够被磁性吸附的铁磁性结构和/或磁体结构。即所述金属壳体为铁磁性结构,例如所述金属壳体可以由铁质材料制成,所述第一载具121具有磁性吸附机构,所述第一载具121能够通过磁性吸附的方式约束金属壳体。与夹持约束金属壳体相比,能够避免对金属壳体外观造成损伤。从而使得所述金属壳体能够平稳牢固地约束在所述载具上,在第二载具和第一载具上使用磁性吸附方式能够最大程度地减少对金属壳体外观的损伤,且能够灵活快速的搬运转移金属壳体。Specifically, the metal shell includes a ferromagnetic structure and/or a magnet structure that can be magnetically adsorbed. That is, the metal shell has a ferromagnetic structure. For example, the metal shell can be made of ferrous material. The first carrier 121 has a magnetic adsorption mechanism. The first carrier 121 can be magnetically adsorbed. Restrained metal casing. Compared with clamping and constraining metal shells, damage to the appearance of the metal shell can be avoided. As a result, the metal shell can be stably and firmly constrained on the carrier. The use of magnetic adsorption on the second carrier and the first carrier can minimize damage to the appearance of the metal shell and can be flexible. Quickly transport and transfer metal casings.
实施例5Example 5
请参阅图1-图3所示,本实施例中提供的一种金属壳体的变距设备,其结构与实施例4基本类似,区别在于,所述金属壳体固定机构21为气缸,所述金属壳体固定机构21能够通过与所述金属壳体插接的方式约束所述金属壳体。请参阅图1-图3,可理解的,当所述气缸运动至第一工位时,所述气缸的活塞杆能够被一第一驱动单元驱使而伸出,伸出的活塞杆与所述金属壳体插接。气缸自第一工位向第二工位运动,当所述气缸运动至第一工位时,所述第一载具121约束所述金属壳体,所述气缸的活塞杆能够被第一驱动单元驱使而收回,所述金属壳体留存于第一载具121上,第一传送组件12将所述第一载具121以及其上金属壳体传送而出;所述气缸自第二工位运动至第一工位,并重复上述操作。以此将第二传送组件11上的金属壳体逐一移动至第传送组件上,与所述与常见的机械抓取方式相比,简单高效,并实现在两个传送组件之间的移动金属壳体,且占用面积小,相应迅速,能够应用于长距离输送环境中。且由于一般的厂商对金属壳体的外观要求较高,在本发明中,所述气缸可以与金属壳体的内壁插接从而搬运或移动金属壳体,避免了金属壳体外观划伤的可能,高效、快速的实现金属壳体的移动。Referring to Figures 1 to 3, this embodiment provides a metal shell pitch-changing device whose structure is basically similar to that of Embodiment 4. The difference is that the metal shell fixing mechanism 21 is a cylinder, so The metal shell fixing mechanism 21 can constrain the metal shell by being plugged into the metal shell. Referring to Figures 1-3, it can be understood that when the cylinder moves to the first station, the piston rod of the cylinder can be driven by a first drive unit to extend, and the extended piston rod is in contact with the first station. Metal shell plug-in. The cylinder moves from the first station to the second station. When the cylinder moves to the first station, the first carrier 121 constrains the metal shell, and the piston rod of the cylinder can be driven by the first The unit is driven to retract, and the metal shell remains on the first carrier 121. The first transmission component 12 transports the first carrier 121 and the metal shell thereon out; the cylinder moves from the second station Move to the first station and repeat the above operation. In this way, the metal shells on the second transmission component 11 are moved to the first transmission component one by one. Compared with the common mechanical grabbing method mentioned above, it is simple and efficient, and realizes the movement of the metal shells between the two transmission components. It is compact, occupies a small area, responds quickly, and can be used in long-distance transportation environments. And because general manufacturers have high requirements for the appearance of metal casings, in the present invention, the cylinder can be plugged into the inner wall of the metal casing to transport or move the metal casing, avoiding the possibility of scratches on the appearance of the metal casing. , realize the movement of metal shell efficiently and quickly.
更进一步地,所述第一驱动单元为机械阀,所述机械阀可以与所述主轴3传动连接,当所述气缸运动至第一工位时,所述主轴3转动而驱使所述机械阀的阀杆伸出,使压缩空气进入到所述气缸尾部的进气口,从而使所述气缸的活塞杆伸出,使活塞杆与金属壳体进行插接固定,将金属壳体自第一载具上取下。当所述气缸运动至第二工位时,所述机械阀的阀杆切换至另一方向,并使压缩空气进入到气缸前端的进气口,从而使所述气缸的活塞杆收回,使活塞杆与金属壳体分离,将金属壳体留存于第二载具上,使金属壳体由长间距排布转换为短间距排布。Furthermore, the first driving unit is a mechanical valve. The mechanical valve can be transmission connected with the main shaft 3. When the cylinder moves to the first station, the main shaft 3 rotates to drive the mechanical valve. The valve stem extends, allowing the compressed air to enter the air inlet at the rear of the cylinder, thereby extending the piston rod of the cylinder, plugging and fixing the piston rod with the metal shell, and moving the metal shell from the first Remove from the vehicle. When the cylinder moves to the second station, the valve stem of the mechanical valve switches to the other direction and allows compressed air to enter the air inlet at the front end of the cylinder, thereby retracting the piston rod of the cylinder and causing the piston to The rod is separated from the metal shell, and the metal shell is retained on the second carrier, so that the metal shell is converted from a long-spacing arrangement to a short-spacing arrangement.
实施例6Example 6
请参阅图1所示,本实施例中还提供一种具有变距设备的输送产线,其结构与实施例5基本类似,区别在于,其包括上述实施例1或实施例4中所述的金属壳体变距设备,以及第一产线和第二产线,第二传送组件11至少用于将第一产线的金属壳体输送至第一工位处,所述第一传送组件12至少用于将第二工位处的金属壳体输出至第二产线。所述第一产线能够承接并将金属壳体传送至第二传送组件11上,所述第二传送组件11将第一产线上的金属壳体取下并传送至如图5所示位置,使所述第一载具携金属壳体处于第三第四按通过转移单元2将金属壳体搬运至第一传送组件12上,所述第一传送组件12将金属壳体输出至第二产线,并通过第二产线输送至下道工序中。即能够实现两条产线之间金属壳体间距排布的转换,在汽车动力金属壳体生产过程中,由于整条自动化生产线由很多机器组成,每台机器设计的功能不同,就会产生金属壳体在整条生产线流通的过程中间距不同,并且金属壳体生产的速度非常高,甚至每分钟能达到600-800个,在不同的产线之间设置一种具有变距设备的输送产线,以形成具有变距设备的输送产线,不仅能够实现金属壳体的长距离运输,且相应迅速,能够快速的将金属壳体进行变距调整。Please refer to Figure 1. This embodiment also provides a conveying production line with variable distance equipment. Its structure is basically similar to that of Embodiment 5. The difference is that it includes the components described in Embodiment 1 or 4 above. Metal shell pitch changing equipment, as well as a first production line and a second production line, the second conveying assembly 11 is at least used to convey the metal shells of the first production line to the first work station, the first conveying assembly 12 It is at least used to output the metal shell at the second work station to the second production line. The first production line can accept and transfer the metal shells to the second transfer assembly 11. The second transfer assembly 11 removes the metal shells on the first production line and transfers them to the position shown in Figure 5 , the first carrier carrying the metal shell is in the third and fourth press, and the metal shell is transported to the first transmission assembly 12 through the transfer unit 2, and the first transmission assembly 12 outputs the metal shell to the second production line and transported to the next process through the second production line. That is to say, it can realize the conversion of the spacing arrangement of metal casings between two production lines. In the production process of automobile power metal casings, since the entire automated production line is composed of many machines, and each machine has different designed functions, metal casings will be produced. The spacing of shells is different during the circulation process of the entire production line, and the production speed of metal shells is very high, even reaching 600-800 per minute. A conveyor with variable distance equipment is set up between different production lines. Line to form a conveying production line with variable distance equipment, which not only enables long-distance transportation of metal casings, but also responds quickly and can quickly adjust the distance of the metal casings.
本发明实施例1-5中提供的一种金属壳体的变距设备,以及实施例6中提供的一种具有变距设备的输送产线,不仅能够用于对金属壳体进行输送转移还能够应用于其他工件或是物料的输送转移工作,诸如应用于搬运转移柱状电池壳、易拉罐体、立方体形状电池壳以及其他形状的工件或物料。并且具体的,所述第一载具以及第二载具上可设置有与所述工件外形轮廓对应的放置槽,可以依据实际需要,对这一放置槽的形状、大小进行调整,用以使得本发明提供的一种金属壳体的变距设备的变距转移工作达到最佳工作效果。The pitch-changing equipment for metal casings provided in Embodiments 1-5 of the present invention, and the conveying production line with the pitch-changing equipment provided in Embodiment 6, can not only be used to convey and transfer metal casings but also It can be used to transport and transfer other workpieces or materials, such as cylindrical battery cases, cans, cube-shaped battery cases and other shaped workpieces or materials. And specifically, the first carrier and the second carrier can be provided with placement slots corresponding to the outline of the workpiece, and the shape and size of the placement slots can be adjusted according to actual needs to make The invention provides a metal-cased pitch-changing device whose pitch-changing transfer work achieves the best working effect.
应当理解,上述实施例仅为说明本发明的技术构思及特点,其目的在于让熟悉此项技术的人士能够了解本发明的内容并据以实施,并不能以此限制本发明的保护范围。凡根据本发明精神实质所作的等效变化或修饰,都应涵盖在本发明的保护范围之内。It should be understood that the above embodiments are only to illustrate the technical concepts and characteristics of the present invention. Their purpose is to enable those familiar with the technology to understand the content of the present invention and implement it accordingly, and cannot limit the scope of protection of the present invention. All equivalent changes or modifications made based on the spirit and essence of the present invention should be included in the protection scope of the present invention.
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CN203062990U (en) * | 2012-10-18 | 2013-07-17 | 台州迈格机械模具有限公司 | Feeding mechanical arm |
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