CN202966748U - Cyclic grabbing mechanism - Google Patents
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- CN202966748U CN202966748U CN 201220700933 CN201220700933U CN202966748U CN 202966748 U CN202966748 U CN 202966748U CN 201220700933 CN201220700933 CN 201220700933 CN 201220700933 U CN201220700933 U CN 201220700933U CN 202966748 U CN202966748 U CN 202966748U
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Abstract
Description
技术领域technical field
本实用新型涉及包装机械自动生产线上的自动输送装置,具体是一种循环抓取机构,适用于同时抓取多个物件并顺次在固定位置放置工件的流水作业生产线上。The utility model relates to an automatic conveying device on an automatic production line of a packaging machine, in particular to a circular grabbing mechanism, which is suitable for a flow-water production line that grabs multiple objects at the same time and sequentially places workpieces at fixed positions.
背景技术Background technique
在包装机械自动生产线领域,往往需要包装机上料部分能够同时抓取多个待包装的物件,且能够顺次将这些物件按相同的时间间隔一个一个送入包装机入口处,同时,必须保证间隔的时间较短。In the field of automatic production lines of packaging machinery, it is often required that the feeding part of the packaging machine can grab multiple items to be packaged at the same time, and can sequentially send these items to the entrance of the packaging machine one by one at the same time interval. At the same time, the interval must be guaranteed The time is shorter.
目前,为满足上述要求,现有技术中往往是通过PLC控制电机运动,带动多个抓取机械手在直线导轨上运动来实现的。上述抓取机构由于抓取的过程不能和放置过程同步进行,往往效率不高,需要降低包装机的包装速度。当单次抓取的物件数量较大时,往往直线导轨的长度太长,导致整个生产线的长度过长,无法满足设计要求,而且,这种抓取机构和方式对控制的要求较高,使得整个抓取机构结构和控制复杂。At present, in order to meet the above requirements, in the prior art, PLC controls the movement of motors to drive multiple grasping manipulators to move on linear guide rails. The above-mentioned grasping mechanism is often inefficient because the grasping process cannot be carried out synchronously with the placement process, and the packaging speed of the packaging machine needs to be reduced. When the number of objects to be grasped at a time is large, the length of the linear guide rail is often too long, resulting in the length of the entire production line being too long to meet the design requirements. Moreover, this grasping mechanism and method have high requirements for control, making The structure and control of the whole grasping mechanism are complicated.
实用新型内容Utility model content
本实用新型的目的在于避免现有技术中的不足之处,提供一种体积小、生产高效、结构简单且便于维护的多进单出循环抓取机构。The purpose of the utility model is to avoid the deficiencies in the prior art, and provide a multi-inlet and single-out circular grasping mechanism with small volume, high production efficiency, simple structure and easy maintenance.
为实现上述目的,本实用新型采用的技术方案如下:In order to achieve the above object, the technical scheme adopted by the utility model is as follows:
一种循环抓取机构,设置在生产线上,用于实现物件在生产线上的抓取和放置的同步循环执行,其特征在于,该机构包括:导轨,其呈封闭的环形,设置在生产线的进料区和出料区之间;多个滑轨小车,其设置在导轨上,可在该导轨移动,实现各滑轨小车在循环进料区和出料区间移动;多个机械手,其可加紧或松开,以用于抓取物件或将物件松开,其中每个机械手固定在一个滑块小车上;各机械手在对应的滑轨小车的带动下沿导轨移动,依次将进料区的物件加紧后搬运到出料区放置,实现自动化搬运。A cycle grabbing mechanism, which is set on a production line, is used to realize the synchronous cycle execution of grabbing and placing objects on the production line, and is characterized in that the mechanism includes: a guide rail, which is in the form of a closed ring, and is set Between the material area and the discharge area; multiple slide trolleys, which are set on the guide rail, can move on the guide rail to realize the movement of each slide trolley in the circular feed area and discharge area; multiple manipulators, which can be tightened or loosen to grab or loosen objects, where each manipulator is fixed on a slider trolley; each manipulator moves along the guide rail under the drive of the corresponding slide rail trolley, and sequentially removes the objects in the feeding area After tightening, it is transported to the discharge area and placed to realize automatic handling.
进一步优选地,所述各滑轨小车在导轨上的运动通过链传动、皮带传动或齿轮传动机构的带动实现。Further preferably, the movement of each slide trolley on the guide rail is realized by being driven by a chain drive, a belt drive or a gear drive mechanism.
进一步优选地,所述链传动机构包括传动链、步进电机和链轮,该传动链呈与导轨相近的环状,各滑轨小车固定设置在该传动链上,所述步进电机驱动链轮转动,即可带动传动链运动,从而驱动各滑轨小车在导轨上移动。Further preferably, the chain transmission mechanism includes a transmission chain, a stepping motor and a sprocket, the transmission chain is in a ring shape close to the guide rail, each slide rail trolley is fixedly arranged on the transmission chain, and the stepping motor drives the chain The rotation of the wheel can drive the transmission chain to move, thereby driving each slide rail trolley to move on the guide rail.
进一步优选地,所述轨道小车包括前轮,后轮,前轮座,链板连接件,车身及后轮座,其中,前轮座和后轮座分别设置在车身前后两端,所述前轮和后轮分别对应设置在所述前轮座和后轮座上,所述导轨可接在前轮和后轮之间,所述链板连接件固定设置在前轮座或后轮座上,其用于与传动链固接。Further preferably, the track trolley includes front wheels, rear wheels, front wheel bases, chain plate connectors, vehicle body and rear wheel bases, wherein the front wheel bases and rear wheel bases are respectively arranged at the front and rear ends of the vehicle body, and the front The wheels and the rear wheels are correspondingly arranged on the front wheel base and the rear wheel base respectively, the guide rail can be connected between the front wheel and the rear wheel, and the chain plate connector is fixedly arranged on the front wheel base or the rear wheel base , which is used for fixed connection with the transmission chain.
进一步优选地,所述前轮座和后轮座分别通过连接轴与车身连接,前轮座和后轮座可自由地绕各自的连接轴轴心旋转。Further preferably, the front wheel base and the rear wheel base are respectively connected to the vehicle body through connecting shafts, and the front wheel base and the rear wheel base can freely rotate around the axes of their respective connecting shafts.
进一步优选地,所述前轮和后轮均为一对,分别对称安装于前轮座和后轮座上。Further preferably, the front wheels and the rear wheels are a pair, which are symmetrically installed on the front wheel base and the rear wheel base respectively.
进一步优选地,所述机械手包括基座,推杆,两连杆和两机械臂,其中,所述基座与滑轨小车固连,两连杆一端分别与基座铰接,另一端分别与机械臂的一端铰接,两机械臂的另一端端部铰接,且分别固定设置有一夹片,形成夹爪,推杆一端与两机械臂固定连接,另一端穿过基座后与气缸的作动件连接,气缸推动推杆相对基座来回运动,使推杆推动机械臂相对相对于连杆端部转动,从而使得两机械臂端部的夹片相对打开或闭合,实现机械手的张开或抓紧。Further preferably, the manipulator includes a base, a push rod, two connecting rods and two mechanical arms, wherein the base is fixedly connected to the slide trolley, one end of the two connecting rods is respectively hinged to the base, and the other end is respectively connected to the mechanical One end of the arm is hinged, and the other ends of the two mechanical arms are hinged, and a clip is respectively fixed to form a jaw. One end of the push rod is fixedly connected with the two mechanical arms, and the other end passes through the base and connects with the actuator of the cylinder. Connected, the cylinder pushes the push rod to move back and forth relative to the base, so that the push rod pushes the mechanical arm to rotate relative to the end of the connecting rod, so that the clips at the ends of the two mechanical arms are relatively opened or closed, and the opening or grasping of the manipulator is realized.
进一步优选地,所述基座和推杆的固定端之间设置有弹簧,该弹簧保持拉伸状态,使得两机械臂端部的夹爪保持有一定的预定抓紧力。Further preferably, a spring is provided between the base and the fixed end of the push rod, and the spring is maintained in a stretched state, so that the jaws at the ends of the two mechanical arms maintain a certain predetermined gripping force.
本实用新型将成批量的抓取机械手、轨道小车和运送链有机的联系起来,物件被抓取机械手抓取后,在运送链的带动下运动,到达目的位置后,松开机械手,将工件放下。同时,循环至物件处的机械手抓取物件。从而保证在放置物件的同时抓取物件。通过PLC进行控制,保证各个部分之间的协调,并能对设备状态进行实时监控。The utility model organically connects batches of grasping manipulators, track trolleys and conveying chains. After the objects are grasped by the grasping manipulators, they move under the drive of the conveying chains. After reaching the target position, the manipulators are released and the workpieces are put down. At the same time, the manipulator that circulates to the object grabs the object. In this way, it is guaranteed to grab the object while placing the object. It is controlled by PLC to ensure the coordination between various parts and to monitor the status of the equipment in real time.
本实用新型中的物件呈直线布置,故选择轨道小车运行的轨道为两段直线轨道加两段半圆弧轨道叠加而成,实现成批量的轨道小车在轨道上面循环运行,各轨道小车间等间距,且通过传送链拖动。链轮通过步进电机带动,当小车运行至包装机入口处时,步进电机停止,机械手将物件放下,若此时有足够数量的机械手运行至抓取物件处,则机械手在包装机入口处将物件放下的同时,在物件抓取处,各机械手实现对物件的抓取。The objects in the utility model are arranged in a straight line, so the track that the track trolley runs is selected to be two sections of straight line track plus two sections of semi-circular arc track superimposed to realize batches of track trolleys running circularly on the track, and each track small workshop, etc. spacing, and dragged through the conveyor chain. The sprocket is driven by a stepping motor. When the trolley reaches the entrance of the packaging machine, the stepping motor stops, and the manipulator puts down the objects. While putting down the object, at the object grabbing place, each manipulator realizes the grabbing of the object.
本实用新型为保证轨道小车能在两段直线轨道加两段半圆弧轨道叠加而成的导轨上面平滑的运行,且小车不脱离轨道,小车的前后车轮必须在车身平面自由旋转,且车轮将轨道卡住。在小车上选择适当的位置,使小车与运送链固定。In order to ensure that the track trolley can run smoothly on the guide rail formed by superimposing two sections of linear track and two sections of semi-circular arc track, and the trolley does not detach from the track, the front and rear wheels of the trolley must rotate freely on the plane of the body, and the wheels will The track is stuck. Select an appropriate position on the trolley to fix the trolley and the delivery chain.
本实用新型的机械手固定于轨道小车上,由于机械手在轨道上循环运动,故机械手不宜选用固定于其结构上的动力源。机械手采用四杆机构,由弹簧产生初始抓紧力。当机械手需要松开时,利用外部气缸输出动力,推动机械手杆件,使机械手手臂张开。The manipulator of the present utility model is fixed on the track dolly, because the manipulator circulates on the track, so the manipulator should not select a power source fixed on its structure. The manipulator adopts a four-bar mechanism, and the initial gripping force is generated by a spring. When the manipulator needs to be released, the external cylinder is used to output power to push the manipulator rod to open the manipulator arm.
本本实用新型实现了在生产线上同时抓取多个物件,顺次在固定位置放置工件的流水作业,且占用空间小、批量处理工件高效、机构简单且便于维护。The utility model realizes the flow operation of grabbing a plurality of objects at the same time on the production line and placing workpieces in fixed positions in sequence, and has small space occupation, efficient batch processing of workpieces, simple mechanism and convenient maintenance.
附图说明Description of drawings
图1为本实用新型实施例的带有六个机械手的抓取机构的结构示意图;Fig. 1 is the structural representation of the grasping mechanism that has six manipulators of the utility model embodiment;
图2为本实用新型实施例的的轨道小车结构示意图;Fig. 2 is the structural representation of the track trolley of the utility model embodiment;
图3为本实用新型实施例的的抓取机械手的结构示意图。Fig. 3 is a structural schematic diagram of the grasping manipulator according to the embodiment of the present invention.
具体实施方式Detailed ways
下面结合附图和具体实施例对本实用新型作进一步详细描述。下述实施例仅是解释性的,并不构成对本实用新型的限定,凡是在不脱离本实用新型技术方案的实质精神下所作的修改或变型,都属于本实用新型的保护范围。Below in conjunction with accompanying drawing and specific embodiment the utility model is described in further detail. The following examples are only explanatory and do not constitute a limitation to the utility model. Any modification or variation made without departing from the spirit of the technical solution of the utility model belongs to the protection scope of the utility model.
如图1所示,本实施例的多进单出循环抓取机构包括抓取机械手11、19、110、111、112、113,导轨12,与机械手对应的六个滑轨小车13,进料气缸14,出料气缸15,步进电机16,链轮17和双侧弯板传动链18。为描述方便,本实施例中是以带有六个机械手的单循环抓取机构为例进行说明,但是机械手及相应的滑轨小车的数量并不限定于此,其可跟据实际需要进行调整。As shown in Figure 1, the multi-input and single-out cycle grabbing mechanism of the present embodiment includes
如图1所示,导轨12呈环形,沿生产线的进料区和出料区布置,各滑轨小车13设置在导轨12上,可在该导轨12移动,各滑轨小车13在导轨12上循环移动,依次分别经过进料区夹取物料再移动到出料区放开物料。As shown in Figure 1, the
各滑轨小车13在导轨12上的运动通过一链传动机构带动实现。该链传动机构包括传动链18、步进电机16和链轮17,其中链轮17为两个,分别为主动链轮和从动链轮,传动链18呈与导轨12相似的环状,优选设置在导轨12内圈,各滑轨小车13固定设置在传动链18上,步进电机16驱动链轮17转动,即可带动各滑轨小车13在导轨12上移动。The motion of each
本实施例中采用的传动机构为链传动机构,但也可采用其他传动机构来带动滑轨小车13,如皮带传动机构、齿轮传动机构等等。The transmission mechanism adopted in this embodiment is a chain transmission mechanism, but other transmission mechanisms can also be used to drive the
如图2所示,轨道小车13包括前轮21、22,后轮28、29,前轮座23,链板连接件24,车身25,连接轴26、27及后轮座20。轨道12被卡在四个轮子中间,保证小车不会脱离轨道12。前轮21、22通过螺孔对称安装于前轮座23上,后轮28、29通过螺孔对称安装于后轮座20上,为确保小车在轨道12上运动时不会卡死,将前轮座23和后轮座20分别通过连接轴26、27与车身25连接,且前轮座23和后轮座20可以自由的绕各自的连接轴轴心旋转。链板连接件24设置在前轮座23或后轮座20上,并固定连接,以用于与传动链18固接。前轮座23内螺孔的轴线在前轮21、22的中心轴线形成的平面内,确保双侧弯板传动链18不会让小车卡住。As shown in Figure 2, the
如图3所示,抓取机械手包括基座31,推杆32,连杆33、37,机械臂34、36,弹簧35。基座31与滑轨小车13固连,连杆33、37一端分别与基座31铰接,另一端分别与机械臂34、36的一端铰接,两机械臂34、36的另一端端部分别固定设置夹爪。推杆32一端与两机械臂34、36固定连接,另一端穿过基座31后与气缸14或15的作动件连接。两连杆33、37和两机械臂34、36形成对称布置的结构,与推杆32一起形成类似的曲柄滑块机构。As shown in FIG. 3 , the grasping manipulator includes a
弹簧35两端分别与基座31和推杆32的固定端连接。弹簧35保持拉伸状态,保证机械臂34、36合拢并有一定的抓紧力。气缸14推动推杆32相对基座31来回运动,使推杆32推动机械臂34、36相对相对于连杆33、37端部转动,从而使得机械臂34、36端部的夹爪相对打开或闭合,实现机械手的张开或抓紧。Both ends of the
工作时,步进电机16带动链轮17旋转,使传动链18运动,带动滑轨小车13在轨道12上运动。抓取机械手112及抓取机械手113所在位置为抓取物件区,此时进料气缸14通气,推动抓取机械手112及抓取机械手113内的连杆,抓取机械手112及抓取机械手113抓取物件,同时抓取机械手110处出料气缸15通气,使抓取机械手110将物件松开放置。待抓取及放置物件同时完成后,步进电机16旋转,带动各机械手在导轨12上运动,使抓取机械手19运动至图中抓取机械手110所处位置,完成抓取机械手19内物件放置。只有当抓取物件区有两个没有抓取物件的机械手时,进料气缸14才动作,使抓取物件区机械手抓取物件。多进单出循环抓取机构依此顺序循环取物件及放置物件,实现抓取多个物件。During work, the stepping
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Cited By (4)
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CN103057748A (en) * | 2012-12-17 | 2013-04-24 | 华中科技大学 | Circulating capturing mechanism |
CN105728331A (en) * | 2016-03-23 | 2016-07-06 | 山东道先为智能科技有限公司 | Full-automatic material detecting and sorting system and material detecting and sorting method |
CN107892028A (en) * | 2017-10-12 | 2018-04-10 | 湖南千山制药机械股份有限公司 | Medicine bottle bottle conveying device is used in granular preparation allotment |
CN108097827A (en) * | 2017-12-27 | 2018-06-01 | 广东顶固集创家居股份有限公司 | A kind of automatic charging device |
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2012
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CN103057748A (en) * | 2012-12-17 | 2013-04-24 | 华中科技大学 | Circulating capturing mechanism |
CN103057748B (en) * | 2012-12-17 | 2015-07-01 | 华中科技大学 | Circulating capturing mechanism |
CN105728331A (en) * | 2016-03-23 | 2016-07-06 | 山东道先为智能科技有限公司 | Full-automatic material detecting and sorting system and material detecting and sorting method |
CN107892028A (en) * | 2017-10-12 | 2018-04-10 | 湖南千山制药机械股份有限公司 | Medicine bottle bottle conveying device is used in granular preparation allotment |
CN107892028B (en) * | 2017-10-12 | 2019-10-01 | 湖南千山制药机械股份有限公司 | Granular preparation allotment medicine bottle bottle conveying device |
CN108097827A (en) * | 2017-12-27 | 2018-06-01 | 广东顶固集创家居股份有限公司 | A kind of automatic charging device |
CN108097827B (en) * | 2017-12-27 | 2023-06-30 | 广东顶固集创家居股份有限公司 | Automatic feeding device |
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