CN117084267A - Automatic sterile biscuit production line and biscuit production process thereof - Google Patents
Automatic sterile biscuit production line and biscuit production process thereof Download PDFInfo
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- CN117084267A CN117084267A CN202311006201.8A CN202311006201A CN117084267A CN 117084267 A CN117084267 A CN 117084267A CN 202311006201 A CN202311006201 A CN 202311006201A CN 117084267 A CN117084267 A CN 117084267A
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- 235000015895 biscuits Nutrition 0.000 title claims abstract description 109
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 44
- 238000003756 stirring Methods 0.000 claims abstract description 62
- 239000002994 raw material Substances 0.000 claims abstract description 31
- 239000000463 material Substances 0.000 claims abstract description 28
- 238000001125 extrusion Methods 0.000 claims abstract description 17
- 238000005520 cutting process Methods 0.000 claims abstract description 13
- 230000005540 biological transmission Effects 0.000 claims description 78
- 229910000831 Steel Inorganic materials 0.000 claims description 41
- 239000010959 steel Substances 0.000 claims description 41
- 238000004806 packaging method and process Methods 0.000 claims description 38
- 238000012856 packing Methods 0.000 claims description 32
- 238000001035 drying Methods 0.000 claims description 29
- 238000007664 blowing Methods 0.000 claims description 28
- 238000010438 heat treatment Methods 0.000 claims description 27
- 238000005096 rolling process Methods 0.000 claims description 19
- 238000007790 scraping Methods 0.000 claims description 15
- 238000004064 recycling Methods 0.000 claims description 14
- 238000007493 shaping process Methods 0.000 claims description 14
- 238000007731 hot pressing Methods 0.000 claims description 12
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 12
- 238000007789 sealing Methods 0.000 claims description 11
- 230000002457 bidirectional effect Effects 0.000 claims description 10
- 238000011084 recovery Methods 0.000 claims description 10
- 241000209094 Oryza Species 0.000 claims description 9
- 235000007164 Oryza sativa Nutrition 0.000 claims description 9
- 235000014510 cooky Nutrition 0.000 claims description 9
- 235000009566 rice Nutrition 0.000 claims description 9
- 230000000712 assembly Effects 0.000 claims description 8
- 238000000429 assembly Methods 0.000 claims description 8
- 238000013461 design Methods 0.000 claims description 8
- 230000000694 effects Effects 0.000 claims description 4
- 238000000465 moulding Methods 0.000 claims description 4
- 238000010030 laminating Methods 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 4
- 235000012054 meals Nutrition 0.000 description 5
- 238000001816 cooling Methods 0.000 description 4
- 210000001503 joint Anatomy 0.000 description 3
- 239000000843 powder Substances 0.000 description 3
- 239000002002 slurry Substances 0.000 description 3
- 244000299461 Theobroma cacao Species 0.000 description 2
- 235000013305 food Nutrition 0.000 description 2
- 241000196324 Embryophyta Species 0.000 description 1
- 244000046052 Phaseolus vulgaris Species 0.000 description 1
- 235000010627 Phaseolus vulgaris Nutrition 0.000 description 1
- 244000061456 Solanum tuberosum Species 0.000 description 1
- 235000002595 Solanum tuberosum Nutrition 0.000 description 1
- 235000009470 Theobroma cacao Nutrition 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 230000001580 bacterial effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 235000013339 cereals Nutrition 0.000 description 1
- 235000019219 chocolate Nutrition 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000010411 cooking Methods 0.000 description 1
- 239000006071 cream Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000011049 filling Methods 0.000 description 1
- 238000005429 filling process Methods 0.000 description 1
- 239000004519 grease Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 235000018102 proteins Nutrition 0.000 description 1
- 102000004169 proteins and genes Human genes 0.000 description 1
- 108090000623 proteins and genes Proteins 0.000 description 1
Classifications
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- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
- A21C11/00—Other machines for forming the dough into its final shape before cooking or baking
-
- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21B—BAKERS' OVENS; MACHINES OR EQUIPMENT FOR BAKING
- A21B3/00—Parts or accessories of ovens
-
- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21B—BAKERS' OVENS; MACHINES OR EQUIPMENT FOR BAKING
- A21B5/00—Baking apparatus for special goods; Other baking apparatus
- A21B5/02—Apparatus for baking hollow articles, waffles, pastry, biscuits, or the like
-
- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
- A21C1/00—Mixing or kneading machines for the preparation of dough
- A21C1/02—Mixing or kneading machines for the preparation of dough with vertically-mounted tools; Machines for whipping or beating
-
- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
- A21C1/00—Mixing or kneading machines for the preparation of dough
- A21C1/14—Structural elements of mixing or kneading machines; Parts; Accessories
-
- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
- A21C1/00—Mixing or kneading machines for the preparation of dough
- A21C1/14—Structural elements of mixing or kneading machines; Parts; Accessories
- A21C1/1405—Tools
-
- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
- A21C11/00—Other machines for forming the dough into its final shape before cooking or baking
- A21C11/10—Other machines for forming the dough into its final shape before cooking or baking combined with cutting apparatus
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Auxiliary Devices For And Details Of Packaging Control (AREA)
Abstract
The invention relates to an automatic production line of sterile biscuits, which comprises a sterile factory building, stirring equipment, extrusion molding equipment, baking equipment and bagging equipment, wherein the stirring equipment, the extrusion molding equipment, the baking equipment and the bagging equipment are sequentially arranged in the sterile factory building. According to the automatic production line of the sterile biscuits, when the automatic production line is used and produced, the bags filled with raw materials are placed below the horizontal driving frame in a conveying manner through the material conveying frame, the bags are grabbed by the aid of the lifter descending matching clamp holder, the horizontal driving frame drives the lifter to drive the bags to move and placed right above the stirrer, the lifter drives the bags to penetrate into the stirrer, the bags are cut through the cutting knife, the bags are broken, the raw materials in the bags fall into the stirrer, and automatic bag disassembly is achieved in the whole process and the bags are not contacted with people. A biscuit production process, comprising the following steps: A. and placing the raw materials in stirring equipment for stirring and conveying. A biscuit production process has high automatic production efficiency.
Description
Technical Field
The invention belongs to the technical field of food production, and particularly relates to an automatic sterile biscuit production line and a biscuit production process thereof.
Background
The biscuit is food which is made by taking cereal powder (and/or beans and potato powder) and the like as main raw materials, adding or not adding sugar, grease and other raw materials, mixing powder (or pulp), molding, baking (or frying and baking) and the like, and adding cream, protein, cocoa, chocolate and the like between products (or on the surface or inside) before or after cooking.
The existing biscuits need to be stirred uniformly by stirring equipment in the production and processing process, when the raw materials are added and stirred, the raw materials need to be manually disassembled and filled in the stirring equipment, and dust of some raw materials is inevitably brought into bacterial contact with the labor in the bag disassembly and filling process, so that adverse effects are caused.
Disclosure of Invention
In view of the defects of the prior art, the technical problem to be solved by the invention is to provide an automatic sterile biscuit production line and a biscuit production process thereof, which can automatically open and stir the bags without manually opening the bags.
In order to solve the technical problems, the invention adopts the following technical scheme: the utility model provides an aseptic biscuit automatic production line, includes aseptic factory building, agitated vessel, extrusion equipment, toasts equipment and bagging apparatus, agitated vessel, extrusion equipment, toasting equipment and bagging apparatus arrange in proper order and set up in aseptic factory building, agitated vessel includes material transmission frame, horizontal drive frame, riser, holder, cutting knife and stirring subassembly, material transmission frame and stirring subassembly all are located the below setting of horizontal drive frame, there is the activity space between material transmission frame and the stirring subassembly, the drive end of horizontal drive frame is in material transmission frame and stirring subassembly round trip movement setting, the riser is installed on the drive end of horizontal drive frame, the holder is installed on the lift end of riser, the cutting knife is installed on the holder to be located between two holding ends of holder.
The clamp holder comprises a bidirectional driving cylinder, two rotators and two clamping jaws, wherein the bidirectional driving cylinder is arranged at the lifting end of the lifter, the two rotators are respectively arranged at the two conveying ends of the bidirectional driving cylinder, the two clamping jaws are respectively arranged at the rotating ends of the two rotators, and the two clamping jaws are oppositely arranged.
The stirring assembly comprises a supporting frame, two swinging machines, a stirring tank, a stirrer and a water adding pipe, wherein the two swinging machines are arranged on the corresponding two sides of the supporting frame, the corresponding two sides of the stirring tank are respectively connected with the output ends of the two swinging machines, the stirrer is arranged in the stirring tank, the water adding pipe is arranged on the supporting frame, and the output end of the water adding pipe is arranged towards the tank opening of the stirring tank.
The extrusion equipment includes the mounting bracket, accepts groove, rolling wheel subassembly, biscuit conveyer belt, design wheel and recovery subassembly, accept groove, rolling wheel subassembly, biscuit conveyer belt, design wheel and recovery subassembly and all install in the mounting bracket, install the drive in the mounting bracket and accept the groove along the lifting screw group of installing the high reciprocates of frame, rolling wheel subassembly is installed in the below of accepting the groove to the delivery outlet has been seted up to the bottom of accepting the groove corresponds the position of rolling wheel subassembly, the output of biscuit conveyer belt is located the below setting of rolling wheel subassembly, the design wheel is located the biscuit conveyer belt, and the setting face laminating biscuit conveyer belt of design wheel sets up, recovery subassembly is located the top setting at the biscuit conveyer belt output.
The recycling assembly comprises a recycling conveying belt, a guide wheel set and a back stirrer, wherein the recycling conveying belt is located above the shaping wheel, the input end of the recycling conveying belt is located above the output end of the biscuit conveying belt, the guide wheel set is located at the input position of the recycling conveying belt, the back stirrer is located at the output position of the recycling conveying belt, and the back stirrer is located above the receiving groove.
The baking equipment comprises a baking forming tunnel, a transmission steel belt and a heat conduction component, wherein the transmission steel belt is arranged in the baking forming tunnel, a heating dryer is arranged at the top of the baking forming tunnel, the output end of the heating dryer faces the transmission steel belt, the heat conduction component is arranged on one side of the heating dryer and is connected with the heating end of the heating dryer, and the heat conduction end of the heat conduction component is arranged between two transmission surfaces of the transmission steel belt;
the heat conduction assembly comprises a plurality of heat conduction pipes, the heat conduction pipes are equidistantly arranged on the same side of the heating dryer along the length of the drying forming tunnel, and one ends of the heat conduction pipes penetrate into the drying forming tunnel and are arranged between two transmission surfaces of the transmission steel belt.
The drying and forming tunnel is internally provided with a residual material collecting assembly for scraping and collecting residual materials on a conveying steel belt, the residual material collecting assembly comprises a scraping plate, a pushing cylinder and a collecting box, the pushing cylinder is arranged in the drying and forming tunnel and is arranged at the bottom of the conveying steel belt, the scraping plate is arranged at the output end of the pushing cylinder, the upper end of the scraping plate is attached to the lower transmission surface of the conveying steel belt, the scraping plate is arranged from high to low in an inclined manner along the collecting box towards the direction of the pushing cylinder, the collecting box is arranged at the outlet of the drying and forming tunnel, the pushing direction of the pushing cylinder is arranged towards the collecting box, a guide plate is arranged at the outlet of the drying and forming tunnel towards the collecting box, and the guide plate is arranged below the conveying steel belt and above the collecting box.
The bagging apparatus includes biscuit transmission subassembly, packing seal assembly and packing area transmission subassembly, biscuit transmission subassembly, packing seal assembly and packing area transmission subassembly arrange in proper order and set up, packing seal assembly is located between biscuit transmission assembly's the output and the output of packing area transmission subassembly, packing seal assembly includes rotation piece and two hot pressing seal assembly, two hot pressing seal assembly sets up on the both ends of rotation piece, the rotation piece is last to encircle self axis of rotation equidistance and is equipped with a plurality of wrapping bag flourishing rice frames, hot pressing seal assembly and the flourishing rice frame one-to-one of wrapping bag heat seal end.
The biscuit conveying assembly comprises a support, a conveying belt and an air blowing assembly, wherein the conveying belt is arranged on the support, the air blowing assembly is arranged at the output part of the conveying belt, the air blowing end faces towards the packaging sealing assembly, a plurality of biscuit pushing assemblies are arranged on the conveying belt at equal intervals along the conveying direction of the conveying belt, the biscuit pushing assemblies comprise fixing plates, pushers and push rods, the fixing plates are vertically arranged on the conveying belt, the pushers are arranged on the fixing plates, the pushing direction of the pushers is perpendicular to the vertical surface of the fixing plates, and the push rods are arranged on the pushing ends of the pushers;
the air blowing assembly comprises two air blowing motors and two air guide pipes, the two air blowing motors are arranged on two corresponding sides of the conveying belt, the two air guide pipes are respectively arranged on the two air blowing motors and are communicated with the air outlet ends of the air blowing motors, and the air guide pipes extend towards the packaging sealing assembly.
A biscuit production process, comprising the following steps:
A. placing the raw materials in stirring equipment for stirring and conveying;
B. the stirred raw materials are conveyed and placed on extrusion molding equipment for rolling molding;
C. drying and shaping by baking equipment;
D. and finally, conveying and placing the materials in bagging equipment for packaging.
Compared with the prior art, the invention has the following beneficial effects:
1. according to the automatic production line of the sterile biscuits, when the automatic production line is used and produced, the bags filled with raw materials are placed below the horizontal driving frame in a conveying manner through the material conveying frame, the bags are grabbed by the aid of the lifter descending matching clamp holder, the horizontal driving frame drives the lifter to drive the bags to move and placed right above the stirring assembly, the lifter drives the bags to penetrate into the stirring assembly, the bags are cut through the cutting knife, the bags are broken, the raw materials in the bags fall into the stirring assembly, and automatic bag disassembly is achieved in the whole process and the bags are not contacted with people.
2. According to the automatic sterile biscuit production line, the stirred raw materials are placed in the receiving groove, the lifting screw rod group drives the receiving groove to ascend together with the rolling wheel component, the raw materials are rolled to be flat through the rolling wheel component and are placed in the biscuit conveying belt for conveying, the biscuit shapes are pressed out of the flat raw materials through rotation of the shaping wheel to be remained on the biscuit conveying belt, the residual uncompressed raw materials are conveyed to the recycling conveying belt through the guide wheel group for conveying and are placed in the back stirrer for re-stirring, meanwhile, the pressed biscuits are conveyed by the biscuit conveying belt to be placed in the baking equipment for baking and shaping, the residual leftover materials are stirred again through the back stirrer and are placed in the receiving groove for next rolling and shaping conveying, and therefore maximum utilization of the raw materials is achieved.
3. According to the automatic production line for the sterile biscuits, when the automatic production line is used for drying and forming, biscuit slurry is extruded on the conveying steel belt, the biscuits are conveyed in the drying and forming tunnel through the conveying steel belt for drying and forming, meanwhile, the heating dryer is started to dry and heat the biscuits on the conveying steel belt, and then the heating dryer is matched with the heat conduction assembly to heat the bottoms of the biscuits on the conveying steel belt, so that double-sided heating is achieved, and heating is more uniform.
4. According to the automatic sterile biscuit production line, when packaging is carried out, the biscuit is prevented from being transmitted through the biscuit transmission assembly, meanwhile, the packaging bag is transmitted to the packaging bag rice containing frame of the packaging and sealing assembly through the packaging belt transmission assembly to wait for filling of the biscuits, the biscuit transmission assembly is transmitted to the packaging bag of the packaging bag rice containing frame, then the packaging bag is sealed for the first time through the two hot pressing sealing assemblies, meanwhile, the packaging belt transmission assembly cuts off the packaging bag, the rotating piece rotates to enable packaged biscuits to fall towards one side, and the packaging bag rice containing frame is in butt joint with the output end of the biscuit transmission assembly and the output end of the packaging belt transmission assembly, packaging is continued through the operation, and continuous packaging production is achieved.
5. A biscuit production process has high automatic production efficiency.
Drawings
FIG. 1 is a schematic diagram of an automatic sterile biscuit production line according to the present invention;
FIG. 2 is a schematic structural view of the stirring apparatus of the present invention;
FIG. 3 is a schematic view of the structure of the material conveying rack of the present invention;
FIG. 4 is a schematic view of the structure of the holder of the present invention;
FIG. 5 is a schematic view of the structure of the stirring assembly of the present invention;
FIG. 6 is a schematic view of an extrusion molding apparatus according to the present invention;
FIG. 7 is a schematic view showing the structure of the toasting apparatus of the present invention;
FIG. 8 is a schematic sectional structure of the baking apparatus of the present invention;
FIG. 9 is a schematic view of the structure of the bagging apparatus of the present invention;
FIG. 10 is a schematic view of the package seal assembly of the present invention;
fig. 11 is a schematic structural view of a cookie transport assembly according to the present invention.
The marks in the figure: 1. sterile plant; 2. a stirring device; 21. a material conveying frame; 22. a horizontal driving frame; 23. a lifter; 24. a holder; 241. a bi-directional driving cylinder; 242. a rotator; 243. a clamping jaw; 25. a cutting knife; 26. a stirring assembly; 261. a support frame; 262. a swinging machine; 263. a stirrer; 264. a stirring tank; 265. a water supply pipe; 3. extrusion molding equipment; 31. a mounting frame; 32. a receiving groove; 33. a roller assembly; 34. a biscuit conveyor belt; 35. a shaping wheel; 36. lifting screw rod groups; 37. recovering the conveyer belt; 38. a guide wheel set; 39. a back-stirring device; 4. a baking device; 41. drying and forming a tunnel; 42. a transmission steel belt; 43. a heat conducting component; 44. heating the dryer; 45. a scraper; 46. pushing cylinder; 47. a collection box; 48. a guide plate; 5. bagging equipment; 51. a biscuit transport assembly; 52. packaging and sealing the assembly; 53. a packaging belt transport assembly; 54. a rotating member; 55. hot pressing the sealing assembly; 56. a bracket; 57. a transmission belt; 58. and a blowing assembly.
Detailed Description
In order to make the above features and advantages of the present invention more comprehensible, embodiments accompanied with figures are described in detail below.
As shown in fig. 1-11, this embodiment provides an automatic production line for aseptic biscuits, including aseptic factory building 1, agitated vessel 2, extrusion equipment 3, toasting equipment 4 and bagging equipment 5 arrange in proper order and set up in aseptic factory building 1, agitated vessel 2 includes material transmission frame 21, horizontal drive frame 22, riser 23, holder 24, cutter 25 and stirring subassembly 26, material transmission frame 21 and stirring subassembly 26 all lie in the below setting of horizontal drive frame 22, there is the activity space between material transmission frame 21 and the stirring subassembly 26, the drive end of horizontal drive frame 22 is in material transmission frame 21 and stirring subassembly 26 back and forth movement setting, riser 23 is installed on the drive end of horizontal drive frame 22, holder 24 is installed on the lift end of riser 23, cutter 25 is installed on holder 24, and lie in between two holding ends of holder 24, be equipped with the wobbler that drives cutter swing cutting on the holder 24. When the automatic bag-removing machine is used for production, the bag filled with raw materials is placed under the material conveying frame 21 to be conveyed and placed under the horizontal driving frame 22, the bag is grabbed by the lifter 23 in a descending mode through the matching clamp holder 24, the lifter 23 is driven by the horizontal driving frame 22 to drive the bag to move and placed right above the stirring assembly 26, the bag is driven by the lifter 23 to penetrate deep into the stirring assembly 26, the bag is cut through the cutting knife 25, the raw materials in the bag are broken and fall into the stirring assembly 26, automation is achieved in the whole process, the bag is removed without manual contact, specifically, a bag recovery box is placed in an active space, the cut bag can be directly thrown into the recovery box through the matching of the horizontal driving frame 22, the lifter 23 and the clamp holder 24, the clamp holder 24 comprises a bidirectional driving cylinder 241, two rotators 242 and two clamping jaws 243, the bidirectional driving cylinder 241 is arranged on lifting ends of the lifter 23, the two rotators 242 are respectively arranged on two conveying ends of the bidirectional driving cylinder 241, the two clamping jaws 243 are respectively arranged on rotating ends of the two rotators 242, and the two clamping jaws 243 are oppositely arranged. The two clamping jaws 243 are matched with the bidirectional driving air cylinder 241 to clamp the two corresponding ends of the bag respectively for fixing, and the two clamping jaws 243 are driven by the two rotators 242 to drive the bag to rotate after the bag is cut, so that raw materials in the bag can be well poured out.
Further, the stirring assembly 26 comprises a supporting frame 261, two swinging machines 262, a stirring tank 264, a stirrer 263 and a water adding pipe 265, wherein the two swinging machines 262 are installed on two corresponding sides of the supporting frame 261, the two corresponding sides of the stirring tank 264 are respectively connected with the output ends of the two swinging machines 262, the stirrer 263 is installed in the stirring tank 264, the water adding pipe 265 is installed on the supporting frame 261, and the output end of the water adding pipe 265 is arranged towards the tank opening of the stirring tank 264. The raw materials in the stirring tank 264 thereof are stirred by the stirrer 263, then water is added by the water adding pipe 265, and after the stirring is completed, the stirring tank 264 is driven to swing toward the extrusion molding apparatus 3 by the two swinging machines 262, so that the stirred raw materials in the stirring tank 264 are fed to the extrusion molding apparatus 3 for extrusion molding.
Further, extrusion equipment 3 includes mounting bracket 31, accept groove 32, roller assembly 33, biscuit conveyer belt 34, setting wheel 35 and recovery unit spare are all installed in mounting bracket 31, install the drive in the mounting bracket 31 and accept groove 32 along the lift lead screw group 36 of the high reciprocates of mounting bracket 31, roller assembly 33 installs in the below of accepting groove 32, and the delivery outlet has been seted up to the bottom of accepting groove 32 corresponds the position of roller assembly 33, the output of biscuit conveyer belt 34 is located roller assembly 33's below setting, setting wheel 35 is located biscuit conveyer belt 34, and the setting face laminating biscuit conveyer belt 34 of setting wheel 35 sets up, recovery unit spare is located the top setting of biscuit conveyer belt 34 output department. Specifically, retrieve the subassembly and include retrieving conveyer belt 37, direction wheelset 38 and back-stirring ware 39, retrieve conveyer belt 37 and be located shaping wheel 35 top, and retrieve conveyer belt 37's input and be located the top of biscuit conveyer belt 34's output, direction wheelset 38 is located the input department of retrieving conveyer belt 37, and back-stirring ware 39 is located the output department of retrieving conveyer belt 37, and back-stirring ware 39 is located the top of accepting groove 32, and back-stirring ware 39's below is equipped with the blowing cylinder valve. Through placing the stirred raw materials in the receiving groove 32, the lifting screw rod group 36 drives the receiving groove 32 to ascend together with the rolling wheel assembly 33, then the raw materials are rolled to form a flat shape through the rolling wheel assembly 33 and are placed in the biscuit conveying belt 34 for conveying, then the biscuit shape is pressed out of the flat raw materials through the rotation of the shaping wheel 35 and is left on the biscuit conveying belt 34, the residual unpressed raw materials are conveyed and guided to the recycling conveying belt 37 through the guide wheel group 38 for conveying and are placed in the back stirrer 39 for re-stirring, meanwhile, the pressed biscuits are conveyed and placed in the baking equipment 4 through the biscuit conveying belt 34 for baking and shaping, and the residual leftover materials are stirred again through the back stirrer 39 and are placed in the receiving groove 32 for next rolling and shaping conveying, so that the maximum utilization of the raw materials is realized.
Further, the baking device 4 comprises a baking forming tunnel 41, a transmission steel belt 42 and a heat conducting component 43, wherein the transmission steel belt 42 is installed in the baking forming tunnel 41, a heating dryer 44 is arranged at the top of the baking forming tunnel 41, the output end of the heating dryer 44 faces the transmission steel belt 42, the heat conducting component 43 is installed at one side of the heating dryer 44 and is connected with the heating end of the heating dryer 44, and the heat conducting end of the heat conducting component 43 is arranged between two transmission surfaces of the transmission steel belt 42; the heat conduction assembly 43 includes a plurality of heat conduction pipes which are equidistantly disposed on the same side of the heating dryer 44 along the length of the drying forming tunnel 41, and one end of the heat conduction pipe penetrates into the drying forming tunnel 41 to be built between the two transmission surfaces of the transmission steel belt 42. When the biscuit slurry is dried and formed, the biscuit slurry is extruded on the transmission steel belt 42, the biscuits are conveyed and placed in the drying and forming tunnel 41 through the transmission steel belt 42 for drying and forming, meanwhile, the heating dryer 44 is started to dry and heat the biscuits on the transmission steel belt 42, and then the heating dryer 44 is matched with the heat conduction assembly 43 to heat the bottoms of the biscuits on the transmission steel belt 42, so that double-sided heating is realized, and heating is more uniform.
Further, a residue collecting assembly for scraping and collecting residues on the conveying steel belt 42 is arranged in the drying forming tunnel 41, the residue collecting assembly comprises a scraping plate 45, a pushing cylinder 46 and a collecting box 47, the pushing cylinder 46 is arranged in the drying forming tunnel 41 and is arranged at the bottom of the conveying steel belt 42, the scraping plate 45 is arranged at the output end of the pushing cylinder 46, the upper end of the scraping plate 45 is attached to the lower transmission surface of the conveying steel belt 42, the scraping plate 45 is obliquely arranged from high to low along the collecting box 47 towards the pushing cylinder 46, the collecting box 47 is arranged at the outlet of the drying forming tunnel 41, the pushing direction of the pushing cylinder 46 is arranged towards the collecting box 47, a guide plate 48 is arranged at the outlet of the drying forming tunnel 41 towards the collecting box 47, and the guide plate 48 is arranged below the conveying steel belt 42 and above the collecting box 47. The lower conveying surface of the conveying steel belt 42 is attached to the scraper 45 to move through the conveying steel belt 42, the sticky remnants of the conveying steel belt 42 are scraped and dropped onto the bottom of the drying forming tunnel 41 through the scraper 45, when drying is completed, the scraper 45 is driven to move towards the collecting box 47 through the pushing cylinder 46, the scraper 45 pushes the dropped remnants to move towards the collecting box 47, so that the remnants are pushed into the collecting box 47 to be collected, cleaning of the conveying steel belt 42 is achieved, the remnants are recycled as feed, and the remnants are stably pushed into the collecting box 47 through the guide plate 48.
Further, the biscuit reposition of redundant personnel subassembly is installed to stoving shaping tunnel 41's output department, and the biscuit reposition of redundant personnel subassembly includes cooling tunnel, stacks workstation and two transmission ways, stacks the workstation and is located cooling tunnel's output department, and two transmission ways are located in the cooling tunnel side by side, are equipped with the flow distribution plate between two transmission ways, and the input department that the transmission was said is located the output department of transmission steel band 42, and the output department that the transmission was said is said and is set up with stacking the workstation butt joint, stacks the workstation and is equipped with the space between two transmission ways, and the input of bagging apparatus 5 is located this space. The biscuits are cooled by the cooling tunnel, then the biscuits are divided into two paths by two conveying paths and are conveyed and placed on a stacking workbench, and the biscuits are manually stacked and placed at the input position of the bagging equipment 5 for conveying and packaging.
Further, bagging apparatus 5 includes including biscuit transport assembly 51, packing seal assembly 52 and packing area transport assembly 53, biscuit transport assembly 51, packing seal assembly 52 and packing area transport assembly 53 arrange in proper order and set up, packing seal assembly 52 is located between the output of biscuit transport assembly 51 and the output of packing area transport assembly 53, packing seal assembly 52 includes rotor 54 and two hot pressing seal assembly 55, two hot pressing seal assembly 55 set up on the both ends of rotor 54, the equidistance is equipped with a plurality of wrapping bag flourishing rice frames around self axis of rotation on the rotor 54, hot pressing seal assembly 55 and the heat-seal end of wrapping bag flourishing rice frames one-to-one. When packing, prevent through with the biscuit to transmit subassembly 51, simultaneously packing takes the subassembly 53 to transmit the wrapping bag to place packing seal assembly 52 on packing bag flourishing meal frame wait to pack the biscuit, the packing bag that packing bag flourishing meal frame was placed in to the subassembly 51 transmission is transmitted to the biscuit, then carry out first sealed through two hot pressing seal assembly 55, packing takes the subassembly 53 to cut off the wrapping bag simultaneously, the rotation piece 54 rotates and makes the biscuit that packs drop towards one side, and have empty packing bag flourishing meal frame and the output of biscuit subassembly 51 and the output butt joint of packing takes the subassembly 53, continue the packing with above-mentioned operation, realize continuous packaging production.
Further, the biscuit conveying assembly 51 comprises a bracket 56, a conveying belt 57 and an air blowing assembly 58, the conveying belt 57 is arranged on the bracket 56, the air blowing assembly 58 is arranged at the output part of the conveying belt 57, the air blowing end faces to the package sealing assembly 52, the conveying belt 57 is provided with a plurality of biscuit pushing assemblies at equal intervals along the conveying direction of the conveying belt 57, the biscuit pushing assemblies comprise fixing plates, pushers and push rods, the fixing plates are vertically arranged on the conveying belt 57, the pushers are arranged on the fixing plates, the pushing direction of the pushers is vertical to the vertical surface of the fixing plates, and the push rods are arranged on the pushing ends of the pushers; the biscuits are conveyed and pushed by the conveyor 57 in combination with a plurality of biscuit pushing assemblies, and the air blowing assembly 58 blows air into the packaging bag when packaging, so that the packaging bag is kept in a opened state, and the biscuits are conveniently put into the bag. The air blowing unit 58 includes two air blowing motors and two air ducts, the two air blowing motors are disposed on the two sides of the conveyor belt 57, the two air ducts are respectively mounted on the two air blowing motors and are communicated with the air outlet ends of the air blowing motors, and the air ducts extend toward the package sealing unit 52. The two blowing motors are matched with the two air ducts to blow air into the packaging bag.
Further, the biscuit pushing assembly includes a fixing plate vertically installed on the conveyor belt 57, a pusher installed on the fixing plate, and a pushing direction of the pusher vertically disposed with a vertical surface of the fixing plate, and a push rod installed on a pushing end of the pusher. When the conveying belt 57 completely conveys the biscuits into the packaging bag on the packaging bag meal containing frame, the pushing rod is driven to extend through the pusher, so that the biscuits are pushed into the packaging bag again, and inconvenient sealing at two sides of the packaging bag is prevented.
Further, the packaging belt conveying assembly 53 comprises a mounting frame 31, a packaging bag conveying wheel, a conveying roller set, a guide frame, a cutting head and two air suction pieces, wherein the packaging bag conveying wheel, the conveying roller set, the guide frame, the cutting head and the two air suction pieces are all mounted on the mounting frame 31, the conveying roller set is arranged between the packaging bag conveying wheel and the input part of the guide frame, the cutting head is arranged at the output part of the guide frame, and the two air suction pieces are respectively arranged below and above the guide frame. Specifically, the transmission roller group comprises two transmission rollers, the two transmission rollers are mutually jointed and arranged, and the packaging bag is positioned between the two transmission rollers. When carrying out the wrapping bag transmission, carry out the wrapping bag transmission through wrapping bag transmission wheel cooperation transmission roller train and leading truck, inhale from top to bottom through two air-aspiration pieces and form the suction and make the wrapping bag open, then the transmission is arranged in the wrapping bag and is flourishing meal frame, after sealed accomplishing, cuts off the wrapping bag through the cutting head, carries out the transmission wrapping bag next time.
Further, a collecting box 47 is also installed at one side of the packing seal assembly 52. The packaged biscuits are collected by a collection box 47 and then transported and packaged.
A biscuit production process, comprising the following steps:
A. the raw materials are placed in a stirring device 2 for stirring and conveying;
B. the stirred raw materials are conveyed and placed on extrusion molding equipment 3 for rolling molding;
C. drying and shaping by a baking device 4;
D. finally, the materials are conveyed and placed in bagging equipment 5 for packaging.
The automatic production efficiency is high.
While the basic principles and main features of the invention and advantages of the invention have been shown and described, it will be understood by those skilled in the art that the present invention is not limited by the foregoing embodiments, which are described in the foregoing description merely illustrate the principles of the invention, and various changes and modifications may be made therein without departing from the spirit and scope of the invention as defined in the appended claims and their equivalents.
Claims (10)
1. An aseptic biscuit automatic production line which is characterized in that: including aseptic factory building, agitated vessel, extrusion equipment, toasting equipment and bagging apparatus arrange in proper order and set up in aseptic factory building, agitated vessel includes material transmission frame, horizontal drive frame, riser, holder, cutting knife and stirring subassembly, material transmission frame and stirring subassembly all are located the below setting of horizontal drive frame, have the activity space between material transmission frame and the stirring subassembly, the drive end of horizontal drive frame is in material transmission frame and the setting of round trip movement between the stirring subassembly, the riser is installed on the drive end of horizontal drive frame, the holder is installed on the lift end of riser, the cutting knife is installed on the holder to be located between two holding ends of holder.
2. An automatic aseptic cookie production line according to claim 1, wherein: the clamp holder comprises a bidirectional driving cylinder, two rotators and two clamping jaws, wherein the bidirectional driving cylinder is arranged at the lifting end of the lifter, the two rotators are respectively arranged at the two conveying ends of the bidirectional driving cylinder, the two clamping jaws are respectively arranged at the rotating ends of the two rotators, and the two clamping jaws are oppositely arranged.
3. An automatic aseptic cookie production line according to claim 1, wherein: the stirring assembly comprises a supporting frame, two swinging machines, a stirring tank, a stirrer and a water adding pipe, wherein the two swinging machines are arranged on the corresponding two sides of the supporting frame, the corresponding two sides of the stirring tank are respectively connected with the output ends of the two swinging machines, the stirrer is arranged in the stirring tank, the water adding pipe is arranged on the supporting frame, and the output end of the water adding pipe is arranged towards the tank opening of the stirring tank.
4. An automatic aseptic cookie production line according to claim 1, wherein: the extrusion equipment includes the mounting bracket, accepts groove, rolling wheel subassembly, biscuit conveyer belt, design wheel and recovery subassembly, accept groove, rolling wheel subassembly, biscuit conveyer belt, design wheel and recovery subassembly and all install in the mounting bracket, install the drive in the mounting bracket and accept the groove along the lifting screw group of installing the high reciprocates of frame, rolling wheel subassembly is installed in the below of accepting the groove to the delivery outlet has been seted up to the bottom of accepting the groove corresponds the position of rolling wheel subassembly, the output of biscuit conveyer belt is located the below setting of rolling wheel subassembly, the design wheel is located the biscuit conveyer belt, and the setting face laminating biscuit conveyer belt of design wheel sets up, recovery subassembly is located the top setting at the biscuit conveyer belt output.
5. An automatic aseptic cookie manufacturing line according to claim 4, wherein: the recycling assembly comprises a recycling conveying belt, a guide wheel set and a back stirrer, wherein the recycling conveying belt is located above the shaping wheel, the input end of the recycling conveying belt is located above the output end of the biscuit conveying belt, the guide wheel set is located at the input position of the recycling conveying belt, the back stirrer is located at the output position of the recycling conveying belt, and the back stirrer is located above the receiving groove.
6. An automatic aseptic cookie production line according to claim 1, wherein: the baking equipment comprises a baking forming tunnel, a transmission steel belt and a heat conduction component, wherein the transmission steel belt is arranged in the baking forming tunnel, a heating dryer is arranged at the top of the baking forming tunnel, the output end of the heating dryer faces the transmission steel belt, the heat conduction component is arranged on one side of the heating dryer and is connected with the heating end of the heating dryer, and the heat conduction end of the heat conduction component is arranged between two transmission surfaces of the transmission steel belt;
the heat conduction assembly comprises a plurality of heat conduction pipes, the heat conduction pipes are equidistantly arranged on the same side of the heating dryer along the length of the drying forming tunnel, and one ends of the heat conduction pipes penetrate into the drying forming tunnel and are arranged between two transmission surfaces of the transmission steel belt.
7. An automatic aseptic cookie manufacturing line according to claim 6, wherein: the drying and forming tunnel is internally provided with a residual material collecting assembly for scraping and collecting residual materials on a conveying steel belt, the residual material collecting assembly comprises a scraping plate, a pushing cylinder and a collecting box, the pushing cylinder is arranged in the drying and forming tunnel and is arranged at the bottom of the conveying steel belt, the scraping plate is arranged at the output end of the pushing cylinder, the upper end of the scraping plate is attached to the lower transmission surface of the conveying steel belt, the scraping plate is arranged from high to low in an inclined manner along the collecting box towards the direction of the pushing cylinder, the collecting box is arranged at the outlet of the drying and forming tunnel, the pushing direction of the pushing cylinder is arranged towards the collecting box, a guide plate is arranged at the outlet of the drying and forming tunnel towards the collecting box, and the guide plate is arranged below the conveying steel belt and above the collecting box.
8. An automatic aseptic cookie production line according to claim 1, wherein: the bagging apparatus includes biscuit transmission subassembly, packing seal assembly and packing area transmission subassembly, biscuit transmission subassembly, packing seal assembly and packing area transmission subassembly arrange in proper order and set up, packing seal assembly is located between biscuit transmission assembly's the output and the output of packing area transmission subassembly, packing seal assembly includes rotation piece and two hot pressing seal assembly, two hot pressing seal assembly sets up on the both ends of rotation piece, the rotation piece is last to encircle self axis of rotation equidistance and is equipped with a plurality of wrapping bag flourishing rice frames, hot pressing seal assembly and the flourishing rice frame one-to-one of wrapping bag heat seal end.
9. An automatic aseptic cookie manufacturing line according to claim 8, wherein: the biscuit conveying assembly comprises a support, a conveying belt and an air blowing assembly, wherein the conveying belt is arranged on the support, the air blowing assembly is arranged at the output part of the conveying belt, the air blowing end faces towards the packaging sealing assembly, a plurality of biscuit pushing assemblies are arranged on the conveying belt at equal intervals along the conveying direction of the conveying belt, the biscuit pushing assemblies comprise fixing plates, pushers and push rods, the fixing plates are vertically arranged on the conveying belt, the pushers are arranged on the fixing plates, the pushing direction of the pushers is perpendicular to the vertical surface of the fixing plates, and the push rods are arranged on the pushing ends of the pushers;
the air blowing assembly comprises two air blowing motors and two air guide pipes, the two air blowing motors are arranged on two corresponding sides of the conveying belt, the two air guide pipes are respectively arranged on the two air blowing motors and are communicated with the air outlet ends of the air blowing motors, and the air guide pipes extend towards the packaging sealing assembly.
10. Biscuit production process based on an automatic sterile biscuit production line according to any of claims 1 to 9, characterized in that it comprises the following steps:
A. placing the raw materials in stirring equipment for stirring and conveying;
B. the stirred raw materials are conveyed and placed on extrusion molding equipment for rolling molding;
C. drying and shaping by baking equipment;
D. and finally, conveying and placing the materials in bagging equipment for packaging.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311006201.8A CN117084267A (en) | 2023-08-10 | 2023-08-10 | Automatic sterile biscuit production line and biscuit production process thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311006201.8A CN117084267A (en) | 2023-08-10 | 2023-08-10 | Automatic sterile biscuit production line and biscuit production process thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN117084267A true CN117084267A (en) | 2023-11-21 |
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ID=88780862
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202311006201.8A Withdrawn CN117084267A (en) | 2023-08-10 | 2023-08-10 | Automatic sterile biscuit production line and biscuit production process thereof |
Country Status (1)
| Country | Link |
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| CN (1) | CN117084267A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118145115A (en) * | 2024-05-10 | 2024-06-07 | 晋江雪可滋食品有限公司 | Environment-friendly biscuit processing and producing equipment and production process thereof |
-
2023
- 2023-08-10 CN CN202311006201.8A patent/CN117084267A/en not_active Withdrawn
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118145115A (en) * | 2024-05-10 | 2024-06-07 | 晋江雪可滋食品有限公司 | Environment-friendly biscuit processing and producing equipment and production process thereof |
| CN118145115B (en) * | 2024-05-10 | 2024-07-19 | 晋江雪可滋食品有限公司 | Environment-friendly biscuit processing and producing equipment and production process thereof |
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Application publication date: 20231121 |