CN117066881A - Air conditioner terminal assembly device and air conditioner terminal assembly method thereof - Google Patents
Air conditioner terminal assembly device and air conditioner terminal assembly method thereof Download PDFInfo
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- CN117066881A CN117066881A CN202311079057.0A CN202311079057A CN117066881A CN 117066881 A CN117066881 A CN 117066881A CN 202311079057 A CN202311079057 A CN 202311079057A CN 117066881 A CN117066881 A CN 117066881A
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- 238000000034 method Methods 0.000 title claims description 24
- 238000001179 sorption measurement Methods 0.000 claims abstract description 25
- 238000004080 punching Methods 0.000 claims abstract description 7
- 238000007599 discharging Methods 0.000 claims description 29
- 230000003287 optical effect Effects 0.000 claims description 9
- 238000010521 absorption reaction Methods 0.000 claims 1
- 230000005389 magnetism Effects 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 238000004378 air conditioning Methods 0.000 description 8
- 230000005611 electricity Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
- B23P21/004—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
- B23P21/006—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed the conveying means comprising a rotating table
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Abstract
The invention discloses an air conditioner terminal assembly device, which comprises a workbench and is characterized in that: the rotary device is characterized in that a rotary device used for placing the air conditioner terminal and driving the air conditioner terminal to rotate is arranged in the middle of the top of the workbench, a first feeding device and a second feeding device used for accurately feeding and detecting feeding for the air conditioner terminal in a magnetic adsorption mode are arranged on the workbench on one side of the rotary device, a third feeding device is arranged on the workbench on the other side of the rotary device, and a plurality of screws on the air conditioner terminal can be processed simultaneously, and a screw driving mechanism with a universal joint is connected on the workbench on the other side of the rotary device. According to the invention, the screw punching processing of the three different positions of the air conditioner terminal on the same production line is realized, the empty material can be detected and prevented during feeding, the processing efficiency and the yield are effectively improved, and the screw punching processing device can be suitable for adjusting and processing products of different types without additional customizing devices.
Description
Technical Field
The invention relates to the technical field of air conditioner part processing devices, in particular to an air conditioner terminal assembly device and an air conditioner terminal assembly method thereof.
Background
In the air conditioner production process, there are many parts such as air conditioner terminals and the like that need to be structurally reinforced by screwing or facilitate subsequent processing.
At present, a common method for processing an air conditioner terminal generally carries out feeding on the air conditioner terminal through a common feeding mechanism and then carries out screwing through an electric batch, but the method can only carry out single feeding and screwing at each time, the condition that a plurality of positions are required to carry out screwing on the same air conditioner terminal needs repeated feeding and processing through the electric batch, the steps are troublesome and the processing efficiency is slow, if the screws are screwed simultaneously, the situation that the positions between the screws are too close easily occurs, the batch heads cannot simultaneously correspond to the screws with the similar positions due to the volume of the electric batch, the simultaneous processing cannot be carried out, the positions of the electric batch and the batch heads are inconvenient to arrange, the cost is high when the air conditioner terminal is customized, the air conditioner terminal is required to be customized independently, the electric batch is also required to be customized synchronously, the conventional common feeding device is generally not provided with a detection device, the condition that empty discharge is likely to occur during feeding, and the finished product rate is influenced to a certain extent.
Therefore, it is necessary to provide an air conditioner terminal assembling device and an air conditioner terminal assembling method thereof, wherein the air conditioner terminal assembling device can detect and feed a plurality of positions of an air conditioner terminal at the same time, can be adjusted according to different product requirements, can be matched with an electric batch, and is simple in steps and convenient to process.
Disclosure of Invention
The invention provides an air conditioner terminal assembly device and an assembly method thereof, which are used for solving the problems in the background technology.
In order to solve the problems, the invention adopts the following technical scheme:
the utility model provides an air conditioner terminal assembly quality, includes workstation, its characterized in that: the rotary device is characterized in that a rotary device used for placing the air conditioner terminal and driving the air conditioner terminal to rotate is arranged in the middle of the top of the workbench, a first feeding device and a second feeding device used for accurately feeding and detecting feeding for the air conditioner terminal in a magnetic adsorption mode are arranged on the workbench on one side of the rotary device, a third feeding device is arranged on the workbench on the other side of the rotary device, and a plurality of screws on the air conditioner terminal can be processed simultaneously, and a screw driving mechanism with a universal joint is connected on the workbench on the other side of the rotary device. The guard rail is arranged around the workbench, the operation opening is formed in the guard rail on the front face of the workbench, and workers sit at the operation opening to process.
Preferably, the structure of the first feeding device, the second feeding device and the third feeding device is the same, the first feeding device comprises a vibration disc arranged on a workbench, a discharge end of the vibration disc is connected with a conveying table, a conveying groove is formed in the conveying table, the first feeding device further comprises a discharge table, a discharge groove is formed in the discharge table, the vibration disc is communicated with the discharge groove through the conveying groove, a pushing device for moving materials is arranged in the discharge groove, an optical eye sensor and an adsorption device for transferring the materials to a die are arranged right above the discharge groove, and the material conveying device, the pushing device, the optical eye sensor and the adsorption device are respectively connected with a controller.
Preferably, the pushing device comprises a first cylinder, a pushing rod is connected to the movable end of the first cylinder, the pushing rod is located in the discharging groove, a notch matched with the material in shape is formed in one side, facing the conveying groove, of the pushing rod, the notch corresponds to the discharging end of the conveying groove when the first cylinder does not work, the first cylinder is connected with the controller, the photo eye sensor is mounted on the discharging table, and the sensing end of the photo eye sensor faces the notch position corresponding to the discharging end of the conveying groove. The optical eye sensor detects whether nuts are arranged at the notch positions or not, and the separation groove is prevented from transporting the nuts by air. The gap is used for receiving nuts conveyed out of the conveying groove, and the first air cylinder works to drive the pushing rod to move, so that the gap moves to the position right below the adsorption device.
Preferably, the adsorption device comprises a fixing frame fixed on one side of the conveying table, a first supporting plate is arranged at the upper end of the fixing frame, a second air cylinder is arranged on the first supporting plate, the movable end of the second air cylinder faces the direction of the die, and a telescopic adsorption device is arranged on the movable end of the second air cylinder. The telescopic adsorption device adsorbs the nut, and the cylinder II moves the telescopic adsorption device to the position right above the die from the position right above the notch, and then places the nut on the die. The fixing frame is detachably mounted on the conveying table through bolts, the first supporting plate is detachably connected with the fixing frame through bolts, and the connection position and the connection angle can be adjusted according to the needs of the product model.
Preferably, the rotating device comprises a motor arranged in the workbench, a rotating disc is arranged at the top of the workbench, an output shaft of the motor extends out of the top of the workbench and is connected with the center of the rotating disc, and a circle of die for placing an air conditioner terminal is arranged at the top of the rotating disc by taking the center of the rotating disc as the center of a circle.
Preferably, the telescopic adsorption device comprises a third cylinder fixed on the movable end of the second cylinder, the movable end of the third cylinder is downwards arranged, the movable end of the third cylinder is located right above the notch position of the first cylinder after the first cylinder works when the second cylinder does not work, the movable end of the third cylinder is located right above the die when the movable end of the second cylinder stretches out and works, an electromagnet is arranged at the movable end of the third cylinder, and the second cylinder, the third cylinder and the electromagnet are respectively connected with the controller. The second cylinder is used for horizontally moving the third cylinder, the third cylinder is used for vertically moving the electromagnet, and the nut is adsorbed and lifted or put down through the electromagnet.
Preferably, the screw driving mechanism comprises a jig frame, a cylinder IV is arranged at the top of the jig frame, a fixing device I and a fixing device II are arranged at the movable end of the cylinder IV downwards, the fixing device I is located right above the fixing device II, a plurality of electric batches are adjustably arranged on the fixing device I, a plurality of batch heads are adjustably arranged on the fixing device II, and the top of each batch head is connected with the bottom of the corresponding electric batch through a universal joint. Connect the electricity through the universal joint and criticize the head, the position between the electric batch of arrangement that can be more convenient makes and criticizes between the head and solve more, more conveniently processes the screw that is close to on the terminal, prevents that the electricity from criticizing too big and leading to two of different electricity to criticize the interval between the head and can't satisfy less interval screw and process.
Preferably, the first fixing device comprises a second supporting plate, a plurality of first sliding grooves are formed in the second supporting plate, first sliding blocks are adjustably mounted on the first sliding grooves, and the electric screwdriver is fixedly mounted with the sliding blocks through screws. The position of the electric batch is adjusted by adjusting the position of the first sliding block on the first sliding groove.
Preferably, the second fixing device comprises a third supporting plate, a plurality of second sliding grooves are formed in the third supporting plate, second sliding blocks are adjustably mounted on the second sliding grooves, sleeves are fixedly mounted on the second sliding blocks, and heads of the electric batch penetrate through the sleeves and face to molds on the lower rotating disc. The position of the sleeve is adjusted by adjusting the position of the second sliding block in the second sliding groove. The position of the batch head is limited by the sleeve, so that the batch head can rotate in the sleeve to process the air conditioner terminal below while the batch head can change along with the position of the sleeve.
Preferably, 2 connecting rods are arranged between the second supporting plate and the third supporting plate. Is used for fixing the second support plate and the third support plate.
Preferably, the jig frame comprises a mounting frame, a fixing plate is arranged at the top of the mounting frame, the fourth air cylinder is arranged on the fixing plate, and the movable end of the fourth air cylinder downwards penetrates through the second supporting plate and is fixedly connected with the third supporting plate. When the cylinder four works, the support plate two and the support plate three can be driven to lift simultaneously.
An air conditioner terminal assembling method based on the assembling device comprises the following steps:
s1, a worker places an air conditioner terminal on a rotating device, and starts the rotating device to drive the air conditioner terminal to rotate;
s2, respectively placing different materials in the first feeding device, the second feeding device and the third feeding device, respectively feeding the air-conditioning terminal at three positions on the air-conditioning terminal when the air-conditioning terminal sequentially passes through the first feeding device, the second feeding device and the third feeding device, and detecting the materials while feeding so as to prevent the condition of no empty materials;
s3, continuously rotating and moving the air conditioner terminal to the position right below the screw driving mechanism through the rotating device after the feeding is completed, and simultaneously performing screw driving processing on three positions of the air conditioner terminal through the screw driving mechanism;
s4, after the air conditioner terminal is processed through screwing, returning to the feeding position of the original worker again, and taking down the processed air conditioner terminal and replacing the unprocessed air conditioner terminal by the worker to repeat processing.
The step S2 and the step S3 are that a die moves to the lower part of a feeding device through a rotary disc, nuts enter a conveying groove through vibration of a vibration disc, enter a discharging groove through the conveying groove, an optical eye sensor detects whether nuts exist at the notch or not when the nuts are conveyed to the notch, if the nuts do not exist, the vibration disc continues to work to convey the nuts, if the nuts do not exist, a vibration disc stops working a first cylinder to push a push rod forwards, the notch moves to the right lower part of an electromagnet, the third cylinder moves down the electromagnet to adsorb the nuts in the notch, then the third cylinder resets and lifts the nuts through the electromagnet, the second cylinder moves the third cylinder and the electromagnet to the right upper part of the die, the third cylinder works again to drive the electromagnet to move down, the electromagnet stops adsorbing the nuts to be placed on products of the die, then the first cylinder, the second cylinder resets a lamp belt to feed the next air-conditioning terminal, and the feeding device are sequentially operated by the rotary disc, and the feeding device is repeatedly operated above the second and the third feeding device, and the nuts are repeatedly placed at the corresponding positions;
the air conditioner terminal passes through the third feeding device and then goes below the screw driving mechanism, an electric screwdriver is started, the electric screwdriver works to drive the screwdriver head to rotate through the universal joint so as to assemble screws below the electric screwdriver, the screwdriver head can rotate in the sleeve during the period, and the sleeve plays a role in limiting the screwdriver head;
the electric screwdriver is characterized in that the required screwdriver heads can be replaced when different products are replaced, the electric screwdriver and the screwdriver heads are installed corresponding to the quantity according to the requirements of the products, the position of the first sliding block in the first sliding groove and the position of the second sliding block in the second sliding groove are adjusted according to the screw positions of the products, meanwhile, the movable end of the air cylinder is adjusted, and then the heights of the electric screwdriver and the screwdriver heads are adjusted.
Compared with the prior art, the invention has the following beneficial effects:
according to the invention, the plurality of electric batches and the corresponding batch heads are respectively arranged on the first fixing device and the second fixing device, the electric batches and the batch heads are connected through the universal joint, so that the effect of assembling a plurality of screws simultaneously is achieved, and meanwhile, the universal joint can more conveniently arrange the positions among the electric batches, so that the electric batches are matched with air conditioner terminals of different types for processing, the effect of reducing the movable space among the batch heads is achieved, the screws of unequal distances are convenient to process, and flexible processing is realized;
the first feeding device, the second feeding device and the third feeding device realize feeding to three different positions of the air conditioner terminal on the same production line simultaneously, the steps of repeated feeding are reduced, the first feeding device, the second feeding device and the third feeding device are all provided with photo-eye sensors for detecting feeding in real time, the empty condition is prevented from occurring, the processing efficiency is improved, the yield is improved, the universal joint is arranged to connect the electric batch with the batch head, the distance between the batch heads can be more approximate, and the batch head can be conveniently matched and adjusted to be processed according to different product models.
The air conditioner terminal assembling method based on the assembling device forms multiple ports, and terminals of screws at different positions are simultaneously and rapidly processed, so that intelligent mechanical assembly is realized.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present invention;
FIG. 2 is a top view of the present invention;
FIG. 3 is a schematic view of a feeding device according to the present invention;
FIG. 4 is a schematic diagram of the adsorption apparatus according to the present invention;
FIG. 5 is a schematic view of a screw driving mechanism according to the present invention;
FIG. 6 is an enlarged view of a gimbal portion of the present invention;
the device comprises a workbench, a protective fence, a 12 operation port, a 2 rotating device, a 21 rotating disc, a 22 die, a 23 motor, a 31 feeding device I, a 32 feeding device II, a 33 feeding device III, a 311 vibration disc, a 312 conveying table, a 313 conveying groove, a 314 discharging table, a 315 discharging groove, a 316 cylinder I, a 317 pushing rod, a 318 notch, a 319 eye sensor, a 320 telescopic adsorption device, a 321 fixing rod, a 322 supporting plate I, a 323 cylinder II, a 324 cylinder III, a 325 electromagnet, a 4 screw driving mechanism, a 41 jig frame, a 421 mounting rack, a 422 fixing plate, a 423 connecting rod, a 42 cylinder IV, a 43 fixing device I, a 431 supporting plate II, a 432 sliding groove I, a 433 sliding block I, a 44 fixing device II, a 441 supporting plate III, a 442 sliding groove II, a 443 sliding block II, a 444 sleeve, a 45 electric batch, a 46 batch head and a 47 universal joint.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1 to 6, an air conditioner terminal assembling device includes a workbench 1, and is characterized in that: the rotary device is characterized in that a rotary device 2 used for placing an air conditioner terminal and driving the air conditioner terminal to rotate is arranged in the middle of the top of the workbench 1, a first feeding device 31, a second feeding device 32 and a third feeding device 33 which are used for accurately feeding and detecting feeding of the air conditioner terminal in a magnetic adsorption mode are arranged on the workbench 1 on one side of the rotary device 2, and a screw driving mechanism 4 which can simultaneously process a plurality of screws on the air conditioner terminal and is connected through a universal joint is arranged on the workbench 1 on the other side of the rotary device 2. Guard rails 11 are arranged around the workbench 1, an operation opening 12 is formed in the guard rails 11 on the front face of the workbench 1, and workers sit at the operation opening 12 to process.
The structure of the first feeding device 31, the second feeding device 32 and the third feeding device 33 is the same, the first feeding device 31 comprises a vibration disc 311 arranged on a workbench 1, a discharge end of the vibration disc 311 is connected with a conveying table 312, a conveying groove 313 is formed in the conveying table 312, the first feeding device further comprises a discharging table 314, a discharging groove 315 is formed in the discharging table 314, the vibration disc 311 is communicated with the discharging groove 315 through the conveying groove 313, a pushing device for moving materials is arranged in the discharging groove 315, an optical eye sensor 319 and an adsorption device for transferring the materials to a die 22 are arranged right above the discharging groove 315, and the material conveying device, the pushing device, the optical eye sensor 319 and the adsorption device are respectively connected with a controller.
The pushing device comprises a first cylinder 316, a pushing rod 317 is connected to the movable end of the first cylinder 316, the pushing rod 317 is located in the discharging groove 315, a notch 318 matching with the material is arranged on one side of the pushing rod 317 facing the conveying groove 313, the notch 318 corresponds to the discharging end of the conveying groove 313 when the first cylinder 316 does not work, the first cylinder 316 is connected with the controller, the photo eye sensor 319 is mounted on the discharging table 314, and the sensing end of the photo eye sensor 319 faces the notch 318 corresponding to the discharging end of the conveying groove 313. The photo eye sensor 319 detects whether a nut is present at the notch 318 position, preventing the separation groove from air transporting the nut. The notch 318 receives the nut delivered from the delivery slot 313, and the first cylinder 316 operates to drive the push rod 317 to move so that the notch 318 moves directly under the suction device.
The adsorption device comprises a fixing frame fixed on one side of the conveying table 312, a first supporting plate 322 is arranged at the upper end of the fixing frame, a second air cylinder 323 is arranged on the first supporting plate 322, the movable end of the second air cylinder 323 faces the direction of the die 22, and the movable end of the second air cylinder 323 is provided with a telescopic adsorption device 320. The telescopic adsorption device 320 adsorbs the nuts, and the second cylinder 323 moves the telescopic adsorption device 320 from right above the notch 318 to right above the die 22, so that the nuts are placed on the products on the die 22. The mount passes through bolt demountable installation on carrying platform 312, and the backup pad is first 322 and the mount can be dismantled through the bolt and be connected, can adjust hookup location and angle of connection according to the product model needs.
The rotating device 2 comprises a motor 23 arranged in the workbench 1, a rotating disc 21 is arranged at the top of the workbench 1, an output shaft of the motor 23 extends out of the top of the workbench 1 and is connected with the center of the rotating disc 21, and a circle of die 22 for placing an air conditioner terminal is arranged at the top of the rotating disc 21 by taking the center of the rotating disc 21 as the center of a circle.
The telescopic adsorption device 320 comprises a third cylinder 324 fixed on the movable end of a second cylinder 323, the movable end of the third cylinder 324 is downwards arranged, the movable end of the third cylinder 324 is located right above the notch 318 position after the first cylinder 316 works when the second cylinder 323 does not work, the movable end of the third cylinder 324 is located right above the die 22 when the movable end of the second cylinder 323 stretches out and works, an electromagnet 325 is arranged at the movable end of the third cylinder 324, and the second cylinder 323, the third cylinder 324 and the electromagnet 325 are respectively connected with a controller. The second cylinder 323 is used for horizontally moving the third cylinder 324, the third cylinder 324 is used for vertically moving the electromagnet 325, and the nut is lifted or put down by the electromagnet 325.
The screw driving mechanism 4 comprises a jig frame 41, a fourth air cylinder 42 is arranged at the top of the jig frame 41, a first fixing device 43 and a second fixing device 44 are arranged at the movable end of the fourth air cylinder 42 downwards, the first fixing device 43 is located right above the second fixing device 44, a plurality of electric batches 45 are adjustably arranged on the first fixing device 43, a plurality of batch heads 46 are adjustably arranged on the second fixing device 44, and the top of each batch head 46 is connected with the bottom of the corresponding electric batch 45 through a universal joint 47. Connect electric batch 45 and batch head 46 through universal joint 47, can be more convenient arrange the electric batch 45 between the position, reach the movable space that reduces between the batch head 46, more conveniently process the screw that is close to on the terminal, can realize simultaneously that the terminal of inequality distance processes, realize nimble processing, can prevent that electric batch 45 is too big to lead to two batches of intervals between the head 46 of different electric batches 45 can't satisfy less interval screw and process.
The first fixing device 43 comprises a second support plate 431, a plurality of first sliding grooves 432 are formed in the second support plate 431, first sliding blocks 433 are adjustably mounted on the first sliding grooves 432, and the electric screwdriver 45 is fixedly mounted with the sliding blocks through screws. The position of the electric batch 45 is adjusted by adjusting the position of the first slider 433 on the first chute 432.
The second fixing device 44 includes a third support plate 441, the third support plate 441 is provided with a plurality of second sliding grooves 442, a second sliding block 443 is adjustably mounted on the second sliding grooves 442, a sleeve 444 is fixedly mounted on the second sliding block 443, and the head of the electric screwdriver 45 passes through the sleeve 444 and faces the die 22 on the lower rotary disc 21. The position of sleeve 444 is adjusted by adjusting the position of second 443 within second slot 442. The position of the batch head 46 is defined by the sleeve 444 such that the batch head 46 can be rotated within the sleeve 444 to machine the underlying air conditioning terminal while the batch head 46 is varied with the position of the sleeve 444.
And 2 connecting rods 423 are arranged between the second supporting plate 431 and the third supporting plate 441. For fixing the second support plate 431 and the third support plate 441.
The jig frame 41 comprises a mounting frame 421, a fixing plate 422 is arranged at the top of the mounting frame 421, a fourth air cylinder 42 is arranged on the fixing plate 422, and the movable end of the fourth air cylinder 42 downwards passes through a second supporting plate 431 and is fixedly connected with a third supporting plate 441. When the fourth air cylinder 42 works, the second support plate 431 and the third support plate 441 can be driven to lift simultaneously.
An assembling method of the air conditioner terminal assembling device comprises the following steps:
s1, a worker places an air conditioner terminal on a rotating device 2, and starts the rotating device 2 to drive the air conditioner terminal to rotate;
s2, different materials can be placed in the first feeding device 31, the second feeding device 32 and the third feeding device 33 respectively, and when the air conditioner terminal passes through the first feeding device 31, the second feeding device 32 and the third feeding device 33 in sequence, the three positions on the air conditioner terminal are respectively fed, and the materials are detected while being fed, so that the situation that no materials are empty is prevented;
s3, continuously moving the air conditioner terminal to the position right below the screw driving mechanism 4 through the rotation device 2 after the feeding is completed, and simultaneously performing screw driving processing on three positions of the air conditioner terminal through the screw driving mechanism 4;
s4, after the air conditioner terminal is processed through screwing, returning to the feeding position of the original worker again, and taking down the processed air conditioner terminal and replacing the unprocessed air conditioner terminal by the worker to repeat processing.
The method comprises the specific steps that a worker is positioned at the operation port 12, an unprocessed air-conditioning terminal is placed on the die 22, the motor 23 is started to drive the rotary disc 21 to rotate, the die 22 moves to the position below the first feeding device 31 through the rotary disc 21, nuts enter the conveying groove 313 through vibration of the vibration disc 311, enter the discharging groove 315 through the conveying groove 313, and the optical eye sensor 319 detects whether nuts exist at the notch 318 when the nuts are conveyed to the notch 318. If the vibration plate 311 does not work continuously, if the vibration plate 311 does not work, the vibration plate 311 stops working, the pushing rod 317 is pushed forward by the first cylinder 316 to enable the notch 318 to move to be right below the electromagnet 325, the electromagnet 325 is moved down by the third cylinder 324 to absorb the nut in the notch 318, then the nut is lifted by the electromagnet 325 after the third cylinder 324 is reset, the third cylinder 324 and the electromagnet 325 are moved to be right above the die 22 by the second cylinder 323, the electromagnet 325 is driven to move down by the third cylinder 324 again, the nut is placed on a product of the die 22 after the electromagnet 325 stops absorbing the nut, then the next air-conditioning terminal is reset by the first cylinder 316, the second cylinder 323 and the third cylinder 324 to feed, then the feeding device 33 is rotated by the rotary disk 21, the air-conditioning terminal is sequentially operated by the second cylinder 32 and the feeding device 33, the second cylinder 32 and the feeding device 33 are repeatedly operated above, and the nut is placed at corresponding positions.
The air conditioner terminal passes through the third feeding device 33 and then goes below the screw driving mechanism 4, the electric screwdriver 45 is started, the electric screwdriver 45 works to drive the screwdriver head 46 to rotate through the universal joint 47 to assemble screws below, the screwdriver head 46 can rotate in the sleeve 444 during the period, and the sleeve 444 plays a role in limiting the screwdriver head 46. When different products are replaced, the required batch heads 46 can be replaced, the electric batch 45 and the batch heads 46 are installed relatively to the number according to the requirements of the products, the position of the first slider 433 in the first chute 432 and the position of the second slider 443 in the second chute 442 are adjusted according to the screw positions of the products, and meanwhile the movable end of the air cylinder is adjusted, so that the heights of the electric batch 45 and the batch heads 46 are adjusted.
According to the invention, the screw punching processing of the three different positions of the air conditioner terminal on the same production line is realized, the empty material can be detected and prevented during feeding, the processing efficiency and the yield are effectively improved, and the screw punching processing device can be suitable for adjusting and processing products of different types without additional customizing devices.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present disclosure describes embodiments, not every embodiment is provided with a separate embodiment, and that this description is provided for clarity only, and that the disclosure is not limited to the embodiments described in detail below, and that the embodiments described in the examples may be combined as appropriate to form other embodiments that will be apparent to those skilled in the art.
Claims (10)
1. An air conditioner terminal assembly device, includes workstation (1), its characterized in that: the utility model discloses a screw punching device, including workstation (1), rotary device (2), work bench (1) and at least one screw punching mechanism (4) is equipped with on workstation (1), work bench (1) top intermediate position is equipped with one rotary device (2) that are used for placing the air conditioner terminal and drive the air conditioner terminal rotation, be equipped with on workstation (1) of rotary device (2) one side be used for carrying out accurate material loading and detectable material loading for the air conditioner terminal through the magnetism absorption mode and feedway two (32), feedway three (33), be equipped with on workstation (1) of rotary device (2) opposite side can process a plurality of screws on the air conditioner terminal simultaneously, and universal joint connection formula screw punching mechanism (4).
2. An air conditioner terminal assembling device according to claim 1, wherein: the feeding device is characterized in that the feeding device I (31), the feeding device II (32) and the feeding device III (33) are identical in structure, the feeding device I (31) comprises a vibration disc (311) arranged on a workbench (1), a conveying table (312) is connected to the discharging end of the vibration disc (311), a conveying groove (313) is formed in the conveying table (312), the feeding device also comprises a discharging table (314), a discharging groove (315) is formed in the discharging table (314), the vibration disc (311) is communicated with the discharging groove (315) through the conveying groove (313), a pushing device for moving materials is arranged in the discharging groove (315), an optical eye sensor (319) and an adsorption device for transferring the materials to a die (22) are arranged right above the discharging groove (315), and the material conveying device, the pushing device, the optical eye sensor (319) and the adsorption device are respectively connected with a controller.
3. An air conditioner terminal assembling device according to claim 2, wherein: the pushing device comprises a first cylinder (316), a pushing rod (317) is connected to the movable end of the first cylinder (316), the pushing rod (317) is located in a discharging groove (315), a notch (318) matched with the shape of a material is formed in one side, facing the conveying groove (313), of the pushing rod (317), the notch (318) corresponds to the discharging end of the conveying groove (313) when the first cylinder (316) does not work, the first cylinder (316) is connected with a controller, the photo eye sensor (319) is installed on a discharging table (314), and the sensing end of the photo eye sensor (319) faces the position of the notch (318) corresponding to the discharging end of the conveying groove (313).
4. An air conditioner terminal assembly device according to claim 3, wherein: the adsorption device comprises a fixing frame fixed on one side of the conveying table (312), a first supporting plate (322) is arranged at the upper end of the fixing frame, a second air cylinder (323) is arranged on the first supporting plate (322), the movable end of the second air cylinder (323) faces the direction of the die (22), and the movable end of the second air cylinder (323) is provided with a telescopic adsorption device (320).
5. The air conditioner terminal assembling device according to claim 4, wherein: the rotating device (2) comprises a motor (23) arranged in the workbench (1), a rotating disc (21) is arranged at the top of the workbench (1), an output shaft of the motor (23) extends out of the top of the workbench (1) and is connected with the center of the rotating disc (21), and a circle of die (22) for placing an air conditioner terminal is arranged at the top of the rotating disc (21) by taking the center of the rotating disc (21) as the center of a circle.
6. An air conditioner terminal assembly device as defined in claim 5, wherein: the telescopic adsorption device (320) comprises a cylinder III (324) fixed on the movable end of a cylinder II (323), the movable end of the cylinder III (324) is downwards arranged, the movable end of the cylinder III (324) is located right above a notch (318) position after the cylinder I (316) works when the cylinder II (323) does not work, the movable end of the cylinder III (324) is located right above a die (22) when the movable end of the cylinder II (323) stretches out and works, an electromagnet (325) is arranged at the movable end of the cylinder III (324), and the cylinder II (323), the cylinder III (324) and the electromagnet (325) are respectively connected with a controller.
7. An air conditioner terminal assembling apparatus according to any one of claims 1 to 6, wherein: the screw driving mechanism (4) comprises a jig frame (41), a cylinder IV (42) is arranged at the top of the jig frame (41), a fixing device I (43) and a fixing device II (44) are arranged at the movable end of the cylinder IV (42) downwards, the fixing device I (43) is located right above the fixing device II (44), a plurality of electric batches (45) are adjustably arranged on the fixing device I (43), a plurality of batch heads (46) are adjustably arranged on the fixing device II (44), and the tops of the batch heads (46) are connected with the bottoms of the corresponding electric batches (45) through universal joints (47).
8. The air conditioner terminal assembly device according to claim 7, wherein: the first fixing device (43) comprises a second supporting plate (431), a plurality of first sliding grooves (432) are formed in the second supporting plate (431), first sliding blocks (433) are adjustably mounted on the first sliding grooves (432), and the electric screwdriver (45) is fixedly mounted with the sliding blocks through screws.
9. The air conditioner terminal assembly device according to claim 8, wherein: the second fixing device (44) comprises a third supporting plate (441), a plurality of second sliding grooves (442) are formed in the third supporting plate (441), second sliding blocks (443) are adjustably arranged on the second sliding grooves (442), sleeves (444) are fixedly arranged on the second sliding blocks (443), and heads of the electric batch (45) penetrate through the sleeves (444) to face to a die (22) on the lower rotating disc (21). The position of the sleeve (444) is adjusted by adjusting the position of the second sliding block (443) in the second sliding groove (442).
10. An air conditioner terminal assembling method based on the assembling device according to any one of claims 1 to 9, characterized by comprising the steps of:
s1, a worker places an air conditioner terminal on a rotating device (2), and starts the rotating device (2) to drive the air conditioner terminal to rotate;
s2, different materials can be placed in the first feeding device (31), the second feeding device (32) and the third feeding device (33), and when the air conditioner terminals pass through the first feeding device (31), the second feeding device (32) and the third feeding device (33) in sequence, the three positions on the air conditioner terminals are respectively fed, and the materials are detected while being fed, so that the situation that no materials are empty is prevented;
s3, continuously rotating and moving the air conditioner terminal to the position right below the screw driving mechanism (4) through the rotating device (2) after the feeding is finished, and simultaneously performing screw driving processing on three positions of the air conditioner terminal through the screw driving mechanism (4);
s4, after the air conditioner terminal is processed through screwing, returning to the feeding position of the original worker again, and taking down the processed air conditioner terminal and replacing the unprocessed air conditioner terminal by the worker to repeat processing.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311079057.0A CN117066881A (en) | 2023-08-25 | 2023-08-25 | Air conditioner terminal assembly device and air conditioner terminal assembly method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311079057.0A CN117066881A (en) | 2023-08-25 | 2023-08-25 | Air conditioner terminal assembly device and air conditioner terminal assembly method thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN117066881A true CN117066881A (en) | 2023-11-17 |
Family
ID=88719247
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202311079057.0A Pending CN117066881A (en) | 2023-08-25 | 2023-08-25 | Air conditioner terminal assembly device and air conditioner terminal assembly method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN117066881A (en) |
-
2023
- 2023-08-25 CN CN202311079057.0A patent/CN117066881A/en active Pending
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