CN117060673A - Vibrating mirror motor with centrally-mounted load - Google Patents
Vibrating mirror motor with centrally-mounted load Download PDFInfo
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- CN117060673A CN117060673A CN202311036328.4A CN202311036328A CN117060673A CN 117060673 A CN117060673 A CN 117060673A CN 202311036328 A CN202311036328 A CN 202311036328A CN 117060673 A CN117060673 A CN 117060673A
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- 230000007246 mechanism Effects 0.000 claims abstract description 27
- 229910000831 Steel Inorganic materials 0.000 claims description 7
- 239000010959 steel Substances 0.000 claims description 7
- 230000002093 peripheral effect Effects 0.000 claims description 3
- 239000007787 solid Substances 0.000 claims description 3
- 238000006073 displacement reaction Methods 0.000 abstract description 8
- 238000005336 cracking Methods 0.000 abstract description 6
- 238000004519 manufacturing process Methods 0.000 description 5
- 239000000463 material Substances 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 239000003292 glue Substances 0.000 description 4
- 230000008859 change Effects 0.000 description 3
- 238000011835 investigation Methods 0.000 description 2
- 230000008439 repair process Effects 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000003384 imaging method Methods 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 238000012946 outsourcing Methods 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
Classifications
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K33/00—Motors with reciprocating, oscillating or vibrating magnet, armature or coil system
- H02K33/18—Motors with reciprocating, oscillating or vibrating magnet, armature or coil system with coil systems moving upon intermittent or reversed energisation thereof by interaction with a fixed field system, e.g. permanent magnets
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K11/00—Structural association of dynamo-electric machines with electric components or with devices for shielding, monitoring or protection
- H02K11/20—Structural association of dynamo-electric machines with electric components or with devices for shielding, monitoring or protection for measuring, monitoring, testing, protecting or switching
- H02K11/21—Devices for sensing speed or position, or actuated thereby
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Reciprocating, Oscillating Or Vibrating Motors (AREA)
Abstract
The application relates to the technical field of galvanometer motors, and particularly discloses a galvanometer motor with a centrally-mounted load, which comprises a horizontally arranged stator part, a load and a rotor part, wherein the load and the rotor part rotate relative to the stator part; one end of the load is coaxially bonded with the rotor part through one rotating mechanism, and the other end of the load is coaxially connected with the stator part through the other rotating mechanism; one end of the rotor part, which is far away from the load, is connected with a position sensing part for feeding back the position of the load; the stator part is connected with an electromagnetic part at one end far away from the load. The vibrating mirror motor with the centrally-mounted load can reduce the possibility of load falling, cracking, deformation and displacement, improve the applicability of the motor and improve the convenience for checking the failure reasons of the motor.
Description
Technical Field
The application relates to the technical field of galvanometer motors, in particular to a galvanometer motor with a centrally-mounted load.
Background
The galvanometer motor is also called a galvanometer scanning galvanometer (galvanometric scanner), is a special swinging motor, and is used for deflecting a load, and the basic principle is that an electrified coil generates moment in a magnetic field, and the load is controlled to rotate by a certain angle through the moment. Referring to fig. 1, the galvanometer system is a high-speed, high-precision servo control system consisting of a control system and a galvanometer motor, sensors, and a load.
The scanning galvanometer motor structure consists of a stator part, a rotor part and a signal feedback part. The load is typically a mirror or imaging device, often used as an actuator in the optical field to change the angle of the light path. The deflection angle of the scanning galvanometer is limited, usually-20 degrees, and is limited by the size and the manufacturing process of the rotor permanent magnet, the output power of the scanning galvanometer motor is generally smaller, when the rotational inertia of a load is larger, the size parameter of the electromagnetic part needs to be adjusted, so that the external size of the motor is correspondingly increased, and meanwhile, the size of the electromagnetic part is relatively complex to adjust due to the limitation of a structure and an outsourcing piece. Referring to fig. 2 and 3, in the related art, the motor profile of the scanning galvanometer is generally that the front end of the motor is connected to a load by a clamping assembly, and the position sensing part is connected to the rear end of the motor.
For the above related art, the inventor has found that the medium load (transmitting lens) and the clamping assembly are typically bonded by glue using a single-sided clamping groove, and this bonding method has the following drawbacks: 1. when the rotational inertia of the lens is increased, the bonding area of the clamping assembly and the lens needs to be increased synchronously to ensure enough bonding strength, but the clamping assembly is usually made of metal materials, and the load of the motor is increased when the size of the clamping assembly is increased; 2. the single-side lens bonding mode is easy to lead the lens to displace and deform when the motor is vibrated and impacted, thereby reducing the reflection precision; 3. when the motor is vibrated and impacted, the bonding part of the single-side bonding lens needs to bear the feedback impact force of the whole lens, so that the lens is easy to fall off and crack; 4. the lens, the clamping component and the glue expand under the high-low temperature environment to generate stress, and the structure of the single-side clamping groove type lens is easy to crack under the action of local stress;
and the motor body part and the position sensing part are designed on the same side in the related art, the following problems exist in the position relation: 1. when the length and the size of the motor are large, the application with hard requirements on the space on two sides of the motor load is difficult to popularize, namely the applicability of the motor is not high; 2. the scanning galvanometer motor is easy to be interfered by signals, has high requirements on structural design and device model selection, and has high design difficulty; 3. the existing feedback scheme needs to use protective measures in a targeted manner, such as selecting anti-interference cables, shielding materials and the like; 4. when the scanning galvanometer motor fails, the motor body and the position sensing part are integrated, so that failure reasons are not easy to check and analyze.
Disclosure of Invention
Aiming at the defects of the prior art, the application aims to provide a vibrating mirror motor with a centrally-mounted load so as to reduce the possibility of load falling, cracking, deformation and displacement, improve the applicability of the motor and improve the convenience for checking the failure reasons of the motor.
In order to achieve the above purpose, the application is realized by adopting the following technical scheme:
the vibrating mirror motor comprises a horizontally arranged stator part, a load rotating relative to the stator part and a rotor part, wherein two ends of the load are respectively provided with a rotating mechanism, the load is rotationally connected with a base for supporting through two rotating mechanisms at the two ends, and the two rotating mechanisms are fixedly connected with the base;
one end of the load is coaxially bonded with the rotor part through one rotating mechanism, and the other end of the load is coaxially connected with the stator part through the other rotating mechanism; one end of the rotor part, which is far away from the load, is connected with a position sensing part for feeding back the position of the load; and one end of the stator part, which is far away from the load, is connected with an electromagnetic part.
Further, the rotor part comprises a shell and a rotating shaft, wherein the peripheral surface of the rotating shaft is fixedly connected with a limiting pin which is coaxially arranged, the shell is provided with a limiting groove for the limiting pin to move, and the shell is fixedly connected with the base; one end of the rotating shaft is coaxially bonded with the load through the rotating mechanism, and the other end of the rotating shaft is fixedly connected with the position sensing part.
Furthermore, the rotating shaft can be a hollow shaft with built-in magnetic steel, and can also be a solid shaft wrapped by a magnetic ring.
Further, the rotating mechanism is a bearing.
Further, the position sensing part is provided with a PCB interface.
Further, the electromagnetic part is provided with a power interface electrically connected with an external power supply.
Compared with the prior art, the application has the following technical effects:
the rotor part is rigidly connected with the rotating mechanism, so that the strength of the rotating shaft is improved, and the possibility of displacement and deformation of the rotating shaft due to the influence of external force is reduced. The direct bonding of the load and the rotor part increases the bonding area and the bonding strength of the load and the rotor part, so that the load is more stable during working; meanwhile, the direct bonding of the load and the rotor part enables the form and position tolerance precision of the load to be easier to manage and control and manufacture; and the load is directly bonded with the rotor part, so that the influence of thermal expansion stress generated by the influence of the ambient temperature on the load caused by the glue at the bonding position is effectively reduced.
When the rotating shaft of the rotor part is a hollow shaft with built-in magnetic steel, the permanent magnets (magnetic steel) in the rotating shaft are wrapped by the non-magnetic conductive rotating shaft (hollow shaft) more stably, and are not easy to be influenced by external force; and the structure of the rotating shaft does not increase the moment of inertia of the rotor portion. The electromagnetic part and the position sensing part are structurally separated, so that mutual electromagnetic interference between the electromagnetic part and the position sensing part is reduced;
compared with the original galvanometer motor, the single-side motor has longer length, the electromagnetic part and the position sensing part are separated, the motor body at one side of the load is only provided with the stator part and the electromagnetic part, the length of the single-side motor body part is reduced, and the application range of the galvanometer motor is widened; the technical scheme of the application can be suitable for large-size loads; the applicability of the vibrating mirror motor is improved. The electromagnetic part and the position sensing part are arranged separately, so that the electromagnetic part is more convenient to design and easier to manufacture.
The scheme of the application reduces the interference resistance selection requirements of materials such as components, cables and the like, namely the interference resistance of the vibrating mirror motor can be obviously improved by using conventional materials. The vibrating mirror motor has reasonable structure and high reliability, and is more suitable for occasions with high and low temperature, vibration and impact application requirements; and can effectively improve the investigation and the repair of unusual problem, only need open the part of corresponding bad position and just can accomplish the change work.
In summary, the vibrating mirror motor with the centrally-mounted load can effectively reduce the possibility of load falling, cracking, deformation and displacement, improve the applicability of the motor and improve the convenience for checking the failure reasons of the motor.
Drawings
FIG. 1 is a block diagram of a galvanometer system;
FIG. 2 is a schematic diagram of the overall structure of a vibrating mirror motor according to the related art;
FIG. 3 is a diagram showing the positional relationship between a mirror plate and a clamping assembly in a vibrating mirror motor and between the mirror plate and a motor body in the related art;
FIG. 4 is a schematic diagram of the overall structure of a vibrating mirror motor with a centrally-mounted load according to an embodiment of the present application;
reference numerals illustrate: 1. a load; 2. a rotor portion; 3. a stator portion; 4. an electromagnetic portion; 5. a base; 6. a position sensing section; 7. and a rotating mechanism.
Detailed Description
The details of the present application are explained in further detail below with reference to fig. 4.
The application discloses a vibrating mirror motor with a centrally-mounted load, referring to fig. 4, the vibrating mirror motor comprises a horizontally-arranged stator part 3, a load 1 and a rotor part 2 which rotate relative to the stator part 3, wherein two ends of the load 1 are respectively provided with a rotating mechanism 7, the load 1 is rotatably connected with a base 5 for supporting through two rotating mechanisms 7 at two ends, and the two rotating mechanisms 7 are fixedly connected with the base 5; the load 1 is coaxially connected at one end to the rotor part 2 via one rotation mechanism 7 and at the other end to the stator part 3 via the other rotation mechanism 7.
And one end of the rotor part 2, which is far away from the load 1, is connected with a position sensing part 6 for feeding back the position of the load 1; the stator part 3 is fixedly connected with an electromagnetic part 4 at one end far away from the load 1. The stator part 3 comprises a casing and a coil adhered to the casing, the casing is fixedly connected with the base 5, and the coil is welded with the electromagnetic part 4.
The rotor part 2 comprises a shell and a rotating shaft, wherein the outer peripheral surface of the rotating shaft is fixedly connected with a limiting pin which is coaxially arranged, the shell is provided with a limiting groove for the limiting pin to move, and the shell is fixedly connected with the base 5. One end of the rotating shaft is coaxially adhered to the load 1 through a rotating mechanism 7, and the other end of the rotating shaft is fixedly connected with the position sensing part 6. The rotating shaft can be a hollow shaft with built-in magnetic steel or a solid shaft wrapped by a magnetic ring.
The rotation mode of the rotation mechanism 7 may be rolling rotation or sliding rotation, and the rotation mechanism 7 is specifically a bearing in this embodiment. The base 5 may be any shape as long as it can function as a support. The position sensing part 6 is provided with a PCB interface and the electromagnetic part 4 is provided with a power interface electrically connected with an external power source.
In this way, the rotor part 2 is rigidly connected with the rotating mechanism 7, so that the strength of the rotating shaft is improved, and the possibility of displacement and deformation of the rotating shaft due to the influence of external force is reduced. The direct bonding of the load 1 and the rotor part 2 increases the bonding area and bonding strength of the load 1 and the rotor part 2, so that the load 1 works more stably; meanwhile, the direct bonding of the load 1 and the rotor part 2 enables the form and position tolerance precision of the load 1 to be easier to manage and control and manufacture; and the load 1 and the rotor part 2 are directly bonded, so that the influence of thermal expansion stress generated by the influence of the ambient temperature on the load 1 caused by glue at the bonding position is effectively reduced.
When the rotating shaft of the rotor part 2 is a hollow shaft with built-in magnetic steel, the permanent magnets (magnetic steel) in the rotating shaft are wrapped by the non-magnetic conductive rotating shaft (hollow shaft) more stably, and are not easy to be influenced by external force; and the structure of the rotating shaft does not increase the moment of inertia of the rotor portion. The electromagnetic part 4 and the position sensing part 6 are structurally separated, so that mutual electromagnetic interference between the electromagnetic part and the position sensing part is reduced;
in the related art, the vibrating mirror motor is divided into a single-side motor except for a load, and compared with the original vibrating mirror motor, the electromagnetic part and the position feedback part are concentrated together, so that the single-side motor is longer in length, the electromagnetic part 4 and the position sensing part 6 are separated, the motor body at one side of the load 1 is only provided with the stator part 3 and the electromagnetic part 4, the length of the single-side motor body part is reduced, and the application range of the vibrating mirror motor is expanded;
the technical scheme of the application can be suitable for large-size load 1; the applicability of the vibrating mirror motor is improved. The electromagnetic part 4 and the position sensing part 6 are arranged separately, so that the electromagnetic part 4 is more convenient to design and easier to manufacture.
The scheme of the application reduces the interference resistance selection requirements of materials such as components, cables and the like, namely the interference resistance of the vibrating mirror motor can be obviously improved by using conventional materials. The vibrating mirror motor has reasonable structure and high reliability, and is more suitable for occasions with high and low temperature, vibration and impact application requirements; and can effectively improve the investigation and the repair of unusual problem, only need open the part of corresponding bad position and just can accomplish the change work.
In summary, the vibrating mirror motor with the centrally-mounted load can effectively reduce the possibility of falling, cracking, deformation and displacement of the load 1, improve the applicability of the motor and improve the convenience for checking the failure reasons of the motor.
The implementation principle of the vibrating mirror motor with the centrally-mounted load is as follows: after the electromagnetic part 4 is connected with an external power supply through a power interface, the electromagnetic part 4 can drive the rotor part 2 to rotate, so that the load 1 is driven to rotate; the position sensing part 6 transmits the position information of the load 1 out through the PCB interface so as to realize feedback of the position of the load 1;
the load 1 is directly adhered to the rotor part 2, so that the possibility of falling, cracking, deformation and displacement of the load 1 is reduced, and when the vibrating mirror motor fails, each part can be inspected respectively, so that the failure reason is analyzed, and the vibrating mirror motor can be repaired in time;
therefore, the vibrating mirror motor with the centrally-mounted load can effectively reduce the possibility of falling, cracking, deformation and displacement of the load 1, improve the applicability of the motor and improve the convenience for checking the failure reasons of the motor.
Claims (6)
1. The utility model provides a put mirror motor shakes in load which characterized in that: the device comprises a horizontally arranged stator part (3), a load (1) and a rotor part (2), wherein the load (1) rotates relative to the stator part (3), two ends of the load (1) are respectively provided with a rotating mechanism (7), the load (1) is rotationally connected with a base (5) for supporting through the two rotating mechanisms (7) at the two ends, and the two rotating mechanisms (7) are fixedly connected with the base (5);
one end of the load (1) is coaxially bonded with the rotor part (2) through one rotating mechanism (7), and the other end of the load is coaxially connected with the stator part (3) through the other rotating mechanism (7); one end of the rotor part (2) far away from the load (1) is connected with a position sensing part (6) for feeding back the position of the load (1); an electromagnetic part (4) is connected to one end of the stator part (3) far away from the load (1).
2. A vibrating mirror motor with a centrally arranged load according to claim 1, characterized in that the rotor part (2) comprises a shell and a rotating shaft, wherein the outer peripheral surface of the rotating shaft is fixedly connected with a coaxially arranged limiting pin, the shell is provided with a limiting groove for the limiting pin to move, and the shell is fixedly connected with the base (5); one end of the rotating shaft is coaxially adhered to the load (1) through a rotating mechanism (7), and the other end of the rotating shaft is fixedly connected with the position sensing part (6).
3. A load-mounted galvanometer motor as defined in claim 2, wherein the rotating shaft is a hollow shaft with built-in magnetic steel or a solid shaft wrapped by a magnetic ring.
4. A load-mounted galvanometer motor according to claim 1, 2 or 3, characterized in that the rotation mechanism (7) is a bearing.
5. A load-mounted galvanometer motor according to claim 1, characterized in that said position-sensing part (6) is provided with a PCB interface.
6. A load-mounted galvanometer motor according to claim 1, characterized in that said electromagnetic part (4) is provided with a power interface electrically connected to an external power source.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202311036328.4A CN117060673A (en) | 2023-08-17 | 2023-08-17 | Vibrating mirror motor with centrally-mounted load |
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Application Number | Priority Date | Filing Date | Title |
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CN202311036328.4A CN117060673A (en) | 2023-08-17 | 2023-08-17 | Vibrating mirror motor with centrally-mounted load |
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CN117060673A true CN117060673A (en) | 2023-11-14 |
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CN202311036328.4A Pending CN117060673A (en) | 2023-08-17 | 2023-08-17 | Vibrating mirror motor with centrally-mounted load |
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- 2023-08-17 CN CN202311036328.4A patent/CN117060673A/en active Pending
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