CN117049230B - Automatic equipment for producing standard false target high-reflection film material - Google Patents

Automatic equipment for producing standard false target high-reflection film material Download PDF

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Publication number
CN117049230B
CN117049230B CN202311317888.7A CN202311317888A CN117049230B CN 117049230 B CN117049230 B CN 117049230B CN 202311317888 A CN202311317888 A CN 202311317888A CN 117049230 B CN117049230 B CN 117049230B
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CN
China
Prior art keywords
bevel gear
synchronous
fixed
wall
shaft
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Application number
CN202311317888.7A
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Chinese (zh)
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CN117049230A (en
Inventor
蒋蓓蕾
高雯霞
蒋建亚
王云飞
徐海涛
王红萍
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Changzhou Jiaerke Simulation Equipment Co ltd
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Changzhou Jiaerke Simulation Equipment Co ltd
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Priority to CN202311317888.7A priority Critical patent/CN117049230B/en
Publication of CN117049230A publication Critical patent/CN117049230A/en
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Publication of CN117049230B publication Critical patent/CN117049230B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H18/00Winding webs
    • B65H18/02Supporting web roll
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H19/00Changing the web roll
    • B65H19/22Changing the web roll in winding mechanisms or in connection with winding operations
    • B65H19/26Cutting-off the web running to the wound web roll
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00Handled material; Storage means
    • B65H2701/10Handled articles or webs
    • B65H2701/11Dimensional aspect of article or web
    • B65H2701/113Size
    • B65H2701/1133Size of webs

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  • Transmission Devices (AREA)
  • Operating, Guiding And Securing Of Roll- Type Closing Members (AREA)

Abstract

The invention relates to the technical field of production of standard false targets, in particular to an automatic device for producing a standard false target high-reflection film material, which solves the defects in the prior art. Compared with the prior art, the invention effectively links the rolling and cutting functions of the film material, and greatly improves the integral automation level.

Description

Automatic equipment for producing standard false target high-reflection film material
Technical Field
The invention relates to the technical field of standard false target production, in particular to automatic equipment for producing a standard false target high-reflection film material.
Background
The standard false target belongs to simulated camouflage equipment, is used for simulating the target, attracts attention of enemy and reduces loss of a true target. The simulation device mainly comprises technical equipment, engineering facilities and personnel models (short for target models) and simulation devices with sound, light, heat and radar wave characteristics similar to those of targets. The standard false target comprises a false airplane, a false tank, a false missile, a false armor car and a false launching device thereof. The shape, size and color of the decoy are the same as those of the true decoy. The small radio transmitter which can simulate the heat radiation characteristics of the real target is arranged in the electronic signal generator and emits the same electronic signal as the real target.
The film material for manufacturing the standard false target has strict requirements on performance, high radar reflectivity, good air tightness and water resistance, good flame retardant performance, high and low temperature resistance and the like. In the process of producing the film material, the film material is required to be continuously rolled into a roll and then sent to the next working procedure, but the rolled film material and the film material which is not rolled are required to be cut after the rolling is finished.
The Chinese patent publication No. CN112660871A discloses a film cutting and winding device, which is characterized in that a winding mechanism and a cutting mechanism are arranged to respectively realize automatic winding of the film and automatic cutting of the film, the two mechanisms are respectively and independently used for carrying out respective functions, the whole automation level is low, and in addition, a distance difference exists between the cutting mechanism and the winding mechanism, so that the winding condition of the cut film cannot be ensured.
Therefore, it is necessary to provide an automatic device for producing a standard false target high-reflection film material, which can achieve the effects of automatically winding the film material and cutting the film material.
Disclosure of Invention
The invention aims to provide an automatic device for producing a standard false target high-reflection film material, so as to solve the problems in the background technology.
In order to solve the technical problems, the invention provides the following technical scheme: an automatic device for producing a standard false target high-reflection film material comprises a machine body, a winding mechanism and a cutting limiting mechanism, wherein a control box is arranged on the machine body, and a dust removing mechanism and a guide mechanism which are adjacently arranged are respectively arranged along the length direction of the machine body;
the winding mechanism comprises a connecting bearing and a winding drum which are respectively and rotatably positioned inside and outside the control box, the winding drum and the connecting bearing are connected into a whole, a drum core for winding is arranged on the winding drum, and two groups of symmetrically arranged adjusting mechanisms for adjusting the position of the drum core and preventing deflection during winding are arranged on one side of the winding mechanism;
the adjusting mechanism comprises a sliding seat, a fixing strip and a movable strip, a second fixing frame is welded on the machine body 1, a two-way screw is rotationally arranged between the side walls of the second fixing frame, the sliding seat is arranged in a sliding manner along the second fixing frame, the two-way screw penetrates through the sliding seat and is in threaded transmission fit with the sliding seat, the fixing strip is welded on one side wall of the sliding seat, a fixing groove which is arranged along the length direction of the fixing strip is formed in one side wall of the fixing strip, the movable strip is elastically arranged in a sliding manner along the outer wall of the fixing strip and can be connected and fixed together through a positioning screw, a groove is formed in one side of the movable strip, a guide rod is welded on the inner wall of the other side of the groove, the other end of the guide rod is movable between the inner walls of the fixing strip and is not separated from the fixing strip all the time, a second spring is sleeved outside the guide rod, a force sensor which is connected with a PLC (programmable logic controller) is embedded on the outer side wall of one side of the movable strip through an electric signal, and one end of the movable strip, which is contacted with the winding drum, is a cambered surface which is consistent with the radian of the outer surface of the winding drum;
The cutting limiting mechanism comprises a lifting piece positioned above the winding mechanism and a connecting plate movably arranged in the control box, wherein the lifting piece is connected with the connecting plate into a whole, a synchronous structure is arranged on the lifting piece and the connecting plate, an installation seat is arranged in the lifting piece in a sliding manner along the length direction of the lifting piece, a cutter is arranged at the bottom of the installation seat, and a linkage structure is also arranged between the synchronous structure and the installation seat so as to control the displacement movement of the installation seat through the force transmission fit between the synchronous structure and the linkage structure;
the driving motor is arranged on the outer side wall of the control box, the first fixing frame is further arranged on one side of the driving motor, the partition plate is further arranged between the inner walls of the control box, the driving shaft is arranged below the partition plate, one end of the driving shaft is rotatably arranged in the connecting bearing, the other end of the driving shaft is rotatably arranged in the first fixing frame and synchronously outputs with the driving motor through the transmission component, the outer wall of the driving shaft is slidably provided with the movable sleeve in a threaded transmission mode, one end of the movable sleeve is provided with the synchronous gear, the first bevel gear is rotatably arranged on one side of the inner wall of one side of the control box, the movable sleeve and the synchronous gear reciprocate between the first bevel gear and the connecting bearing along a straight line, the second bevel gear is meshed on one side above the first bevel gear, the second bevel gear is connected with the rotating shaft, the rotating shaft penetrates through and is rotatably arranged between the inner walls of the partition plate, the lifting shaft is slidably arranged inside the rotating shaft and above the rotating shaft, and is connected with one end of the synchronous structure;
A guide plate is welded between the inner walls of the movable sleeve and is arranged in a sliding manner along the inner walls of the driving shaft, a through hole matched with the guide plate is formed in the outer wall of the driving shaft, a circular plate is welded between the inner walls of the driving shaft, a motor IV is fixed on one side of the circular plate through a screw, the motor IV is a rotating motor, a screw II is mounted at the output end of the motor IV, and the screw II penetrates through the guide plate and is in threaded transmission fit with the guide plate;
the first positioner and the third positioner are fixedly embedded on the inner walls of the control box, which are opposite to each other, the second positioner is fixedly embedded on the partition plate, the driving shaft penetrates through and rotates to be arranged between the inner walls of the first positioner, the rotating shaft penetrates through and rotates to be arranged between the inner walls of the second positioner, the connecting bearing penetrates through and rotates to be arranged between the inner walls of the third positioner, the first positioning groove is formed in one end of the first bevel gear, the second positioning groove communicated with the first positioning groove is formed in one side of the first positioning groove, a plurality of strip-shaped bulges are welded on the outer surface of the circumference of the movable sleeve, which faces the first bevel gear, of the movable sleeve, the second positioning groove and the bulges are arranged in an equal amount, and when the movable sleeve and the bulges are respectively connected with the first positioning groove and the second positioning groove, magnetism on the first positioner is disappeared;
Two symmetrical convex columns are welded on the surface of one side of the connecting bearing, facing the synchronous gear, and when the synchronous gear is connected with the two convex columns, the magnetism on the third positioner disappears;
in the initial state, the driving shaft does not rotate, the synchronous gear and the two convex columns are in a mutually connected and mutually limited state, the protrusions and the positioning grooves II are in a one-to-one opposite state, in the reset state, the driving shaft is consistent with the state in the initial state, and the protrusions and the positioning grooves II and the convex columns and the synchronous gear are in opposite position states;
one end of the bevel gear I is rotatably arranged between the inner walls of the first positioner and can be fixed with the bevel gear I into a whole through suction, the first positioner, the second positioner and the third positioner are electromagnets, and the connecting bearing and the rotating shaft are made of iron materials which can be absorbed by the electromagnets.
In one embodiment, the dust removing mechanism comprises a fixed box and a plurality of brushes, wherein the brushes are equally divided into two groups and are arranged between the inner walls of the fixed box in parallel, and two groups of driving mechanisms which are arranged in parallel are also arranged on the outer wall of one side of the fixed box;
the driving mechanism comprises a first sprocket and a second sprocket, wherein the first sprocket is connected and synchronous with one end of the hairbrush, and the first sprocket and the second sprocket synchronously output through a chain.
In one embodiment, two symmetrically arranged fixing plates are arranged on the machine body, a guide mechanism is arranged between the fixing plates at two sides, and the guide mechanism comprises an introduction assembly, a tightness adjusting assembly and an extraction assembly;
the guiding assembly comprises a guiding roller I and a guiding roller II, the guiding assembly comprises a guiding roller I, a guiding roller II and two guiding rollers II which are vertically distributed and installed, the guiding assembly and the guiding assembly are respectively located at two sides of the tightness adjusting assembly, the tightness adjusting assembly comprises two guiding rollers I and an adjusting roller, adjusting seats connected with the adjusting rollers are respectively arranged at two side end parts of the adjusting rollers, a sliding block I is welded on the side wall of the other side of the adjusting seat, and the sliding block I slides between the inner walls of the fixing plates located at the same side along the vertical direction.
In one embodiment, the winding mechanism further comprises a sliding box and a plurality of ejector pins, the winding drum and the connecting bearing are fixed into a whole through screws, and one end of the driving shaft is rotatably arranged on the inner wall of one end of the connecting bearing through the bearing;
the inside of the winding drum is in a cavity structure, a second fixed shaft arranged along the length direction of the winding drum is welded on the inner wall of one end of the winding drum, a plurality of pin holes are uniformly formed in the outer wall of the winding drum, a fixed seat is arranged on the inner wall of the winding drum on one side of each pin hole, a jacking pin penetrates through the pin holes and the fixed seat, a bottom plate is welded on the bottom end of the jacking pin, a guide wheel is arranged below the bottom plate, and a third spring is sleeved outside the jacking pin between the bottom plate and the fixed seat;
The sliding box is rectangular structure, one end of the sliding box slides along the outer wall of the second fixed shaft and is not separated from the second fixed shaft all the time, a screw rod IV penetrates through the other end of the winding drum, the other end of the sliding box is in threaded connection with the screw rod IV and is not separated from the screw rod IV all the time, a plurality of guide seats are arranged on the outer side walls of the four sides of the sliding box at equal intervals, and guide wheels are always contacted with the upper surfaces of the adjacent guide seats.
In one embodiment, a cavity is formed in the lifting piece, the synchronous structure comprises a first synchronous wheel and a second synchronous wheel, the first synchronous wheel is arranged on the connecting plate, the second synchronous wheel is arranged in the cavity in a built-in manner, a synchronous crawler belt is arranged between the first synchronous wheel and the second synchronous wheel, and a first synchronous shaft and a second synchronous shaft are respectively arranged between the first synchronous wheel and the second synchronous wheel through key connection;
the illustrated linkage structure comprises a third bevel gear, a fourth bevel gear and a third screw rod, wherein one end of the third bevel gear is rotatably arranged on the top wall of the cavity through a bearing, the other end of the third bevel gear is fixedly connected with one end of a second synchronizing shaft, the other end of the second synchronizing shaft is rotatably arranged on the bottom wall of the cavity through a bearing, the third bevel gear and the fourth bevel gear are in meshed arrangement, the third screw rod and the fourth bevel gear are integrally connected through a shaft, a limiting plate is welded between the inner walls of the cavity, the third screw rod is rotatably arranged between the limiting plate and the inner wall of one end of the cavity, and the third screw rod penetrates through the mounting seat and is in threaded transmission connection with the mounting seat.
In one embodiment, vertical grooves arranged in the vertical direction are formed in the inner wall of the rotating shaft at two opposite positions, two symmetrically arranged sliding blocks II are welded on the outer surface of the lifting shaft, and the two sliding blocks II slide between the inner walls of the vertical grooves at two sides respectively;
side opening has been seted up on the lateral wall of one side of control box, and the one end of lifter slides along the inner wall of side opening and sets up, still welds fixed axle one between the top surface of baffle and the interior roof of control box, and the connecting plate elasticity slides on fixed axle one, and the one end of synchronizing shaft one passes through the bearing rotation and sets up on the connecting plate, and its other end is connected fixedly as an organic wholely with the top surface of lift axle.
In one embodiment, when the synchronous gear is connected and meshed with the convex column, the first bevel gear and the second bevel gear keep a stable state and do not rotate, and the connecting bearing synchronously drives the winding drum to perform winding operation along with the rotation output of the driving shaft;
when the movable sleeve is connected with the bevel gear, the connecting bearing keeps a stable state and does not rotate, the movable sleeve synchronously drives the bevel gear I to rotate along with the rotation output of the driving shaft, and then the acting force is transmitted on the synchronous structure through the bevel gear II, and the reciprocating motion of the cutter is controlled through the linkage structure, so that cutting operation is realized.
Compared with the prior art, the invention has the following beneficial effects:
through setting up control box, winding mechanism and cutting stop gear to winding mechanism carries out the rolling operation to the membrane material, with cut stop gear and realize the limiting pressure to the membrane material rolling in-process and to the operation of cutting after the membrane material rolling is accomplished, in addition, still set up intermeshing's bevel gear one and bevel gear two, the drive shaft, movable sleeve and the synchro gear and connecting plate and the connecting bearing isotructure as an organic whole in the control box, stop pivoted in the drive shaft, adjust movable sleeve and synchro gear's position, make it can form an organic whole with bevel gear one and connecting bearing respectively, thereby under the connected state of difference, regard the rotation force of drive shaft as the output, can realize rolling and function of cutting respectively, will carry out the linkage to the rolling of membrane material and the function of cutting effectively, holistic automation level has been improved.
Drawings
Technical solutions and other advantageous effects of the present application will be made apparent from the following detailed description of specific embodiments of the present application with reference to the accompanying drawings.
In the drawings:
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is another schematic view of FIG. 1;
FIG. 3 is a schematic top view of the structure of FIG. 1;
FIG. 4 is an enlarged schematic view of portion A of FIG. 3;
FIG. 5 is a schematic view of an adjustment mechanism installation of the present invention;
FIG. 6 is a schematic plan view of the interior of the control box of the present invention;
FIG. 7 is a schematic perspective view of FIG. 6 (excluding the control box and the partition);
FIG. 8 is a schematic diagram of the connection between the rotating shaft and the lifting shaft of the present invention;
FIG. 9 is a displacement driven schematic of the movable sleeve of the present invention;
FIG. 10 is a schematic view of the connection of the bevel gear I, drive shaft and connecting bearing of the present invention;
FIG. 11 is a schematic view of a cutting stop mechanism of the present invention;
FIG. 12 is a schematic view of the internal structure of the spool of the present invention;
FIG. 13 is a schematic illustration of the positioning of a cartridge according to the present invention;
fig. 14 is a schematic view of the connection between the guide shoe, the knock pin and the guide pulley of the present invention.
In the figure: 1. a body; 11. a control terminal; 12. a first fixing frame; 13. a second fixing frame; 131. a bidirectional screw; 14. a membrane material;
2. a dust removing mechanism; 21. a fixed box; 22. a brush; 23. a sprocket I; 24. a second chain wheel;
3. a fixing plate; 31. an introduction roller I; 32. an introduction roller II; 33. a guide roller I; 34. an adjusting roller; 341. an adjusting seat; 342. a first sliding block; 35. a first guiding-out roller; 36. a second guiding-out roller; 37. a second guide roller; 38. a first screw;
4. A control box; 41. a driving motor; 411. a transmission assembly; 42. a drive shaft; 421. a second screw; 422. a limiting block; 423. an angle sensor; 43. bevel gears I; 431. a first positioner; 432. a positioning groove I; 433. a positioning groove II; 44. bevel gears II; 45. a movable sleeve; 451. a synchronizing gear; 452. a protrusion; 453. a guide plate; 46. a rotating shaft; 461. a vertical groove; 462. a second positioner; 47. a lifting shaft; 471. a second slide block; 48. a partition plate; 49. a first fixed shaft;
5. an adjusting mechanism; 51. a slide; 52. a fixing strip; 521. a fixing groove; 53. a movable bar; 531. a force sensor; 54. positioning a screw;
6. cutting the limiting mechanism; 61. a lifting member; 62. a connecting plate; 621. a first synchronous wheel; 63. a mounting base; 64. a screw III; 65. a second synchronous wheel; 66. bevel gears III; 67. bevel gears IV; 68. a limiting plate;
7. a winding mechanism; 71. a reel; 72. connecting a bearing; 721. a convex column; 722. a third positioner; 73. a slide box; 731. a guide seat; 74. a second fixed shaft; 75. a screw rod IV; 76. a knock pin; 761. a negative; 762. a U-shaped seat; 763. a guide wheel; 77. a fixing seat.
Detailed Description
The following disclosure provides many different embodiments or examples for implementing different structures of the present application. In order to simplify the disclosure of the present application, the components and arrangements of specific examples are described below. Of course, they are merely examples and are not intended to limit the present application. Furthermore, the present application may repeat reference numerals and/or letters in the various examples, which are for the purpose of brevity and clarity, and which do not in themselves indicate the relationship between the various embodiments and/or arrangements discussed. In addition, the present application provides examples of various specific processes and materials, but one of ordinary skill in the art may recognize the application of other processes and/or the use of other materials.
As shown in fig. 1-3, the invention provides the technical scheme that: an automatic device for producing a standard false target high-reflection film 14 comprises a machine body 1, a dust removing mechanism 2, a guiding mechanism, a control box 4, an adjusting mechanism 5, a cutting limiting mechanism 6 and a winding mechanism 7, wherein a control terminal 11 with a PLC (programmable logic controller) is arranged on one side of the machine body 1;
the dust removing mechanism 2, the guiding mechanism and the winding mechanism 7 are respectively distributed from the right side to the left side of the machine body 1 along the length direction of the machine body 1 so as to finish the guiding conveying and winding work of the film material 14, the control box 4 is arranged on one side of the winding mechanism 7, and the cutting limiting mechanism 6 is arranged right above the winding mechanism 7 and is used for finishing the cutting work after winding the film material 14 for a certain length and can achieve the effect of compacting and avoiding loosening of the film material 14 in the winding process.
Specifically, after the dust on the surface of the film material 14 is cleaned by the dust removing mechanism 2, the film material 14 is conveyed to the winding mechanism 7 by the guiding mechanism, the film material 14 is wound by the winding mechanism 7, in the winding process, the cutting limiting mechanism 6 is always pressed above the film material 14, meanwhile, the winding range of the film material 14 is limited by the adjusting mechanism 5, the winding deviation or loosening and other conditions in the winding process are prevented from influencing the winding effect, after the winding is completed, the cutting is performed by switching and controlling the cutter arranged on the cutting limiting mechanism 6, and finally the wound film material 14 is taken down.
The dust removing mechanism 2 comprises a fixed box 21 and a plurality of hairbrushes 22;
the two sides of the fixed box 21 are provided with openings, the bottom of the fixed box is fixed on the machine body 1 through bolts, at least 6 hairbrushes 22 are arranged, the hairbrushes 22 are arranged in an upper layer and a lower layer, the number of the hairbrushes 22 in each layer is equal, and two groups of driving mechanisms which are arranged in parallel are arranged on the outer wall of one side of the fixed box 21;
the driving mechanism comprises a plurality of first chain wheels 23 and a second chain wheel 24;
a motor frame is fixed on the outer wall of the fixed box 21 through bolts, two first motors are installed on the motor frame through bolts, the first motors are rotating motors, the first motors are respectively connected with and driven by two chain wheels II 24, a synchronous transmission chain is installed between the chain wheels I23 and the chain wheels II 24 of the same group, and a plurality of chain wheels I23 are respectively synchronous with corresponding hairbrushes 22 through shaft connection.
Specifically, the first motor is used as driving output to drive the second sprocket 24 to rotate, and the first sprocket 23 is synchronously rotated along with the transmission of the chain, so that the hairbrushes 22 are driven to synchronously rotate, the rotation directions of the upper hairbrush 22 and the lower hairbrush 22 are opposite, and the output directions of the two first motors are adjustable.
The two side edges of the machine body 1 are fixed with fixing plates 3 through bolts, a guide mechanism is arranged between the fixing plates 3 on the two sides, the guide mechanism comprises a guide-in assembly, a tightness adjusting assembly and a guide-out assembly, and the tightness adjusting assembly is positioned between the guide-in assembly and the guide-out assembly;
The introducing assembly comprises a first introducing roller 31 and a second introducing roller 32, the first introducing roller 31 is arranged next to the dust removing mechanism 2, the first introducing roller 31 is arranged below, the second introducing roller 32 is arranged above, the film 14 is conveyed onto the second introducing roller 32 after passing through the first introducing roller 31, and the film 14 is in a vertically upward conveying state in the process of being conveyed onto the second introducing roller 32 from the first introducing roller 31.
The tightness adjusting assembly comprises two first guide rollers 33 and an adjusting roller 34, the two first guide rollers 33 are symmetrically arranged on the vertical central axis of the adjusting roller 34, the height of the first guide rollers 33 is consistent with that of the second guide rollers 32, as shown in fig. 4, a vertically arranged mounting groove is formed in the fixed plate 3, a first screw 38 which is arranged along the vertical direction is arranged in the mounting groove, a built-in motor (not shown in the figure) which drives the first screw 38 to rotate is arranged at the top end of the first screw 38 in the fixed plate 3, a first sliding block 342 is arranged between the inner walls of the mounting groove in a sliding manner, an integrated adjusting seat 341 is welded on the outer side wall of the first sliding block 342, the first screw 38 penetrates through the first sliding block 342 and is in threaded transmission fit with the first sliding block, the adjusting roller 34 is arranged between the adjusting seats 341 on the two sides through shaft connection, the film 14 is sent into the tightness adjusting assembly through one guide roller 33, the film 14 in the tight state is made through the height position adjustment of the adjusting roller 34, and the film 14 in the conveying state is sent out of the adjusting assembly through the other guide roller 33.
The guiding component comprises a guiding roller I35, a guiding roller II 36 and two guiding rollers II 37, wherein the guiding roller I35 is arranged above, the guiding roller II 36 is arranged below, the height of the guiding roller I35 is consistent with that of the guiding roller I33, the two guiding rollers II 37 are vertically distributed, a gap between the guiding rollers II and the guiding rollers II can pass through the film 14, the film 14 is fed into the guiding component through the guiding roller I35, is transmitted between the two guiding rollers II 37 after passing through the guiding roller II 36, and finally is fed out of the guiding component.
One side of the first guide roller 33 and one side of the second guide roller 37 are respectively provided with a second motor and a third motor (the second motor and the third motor are all rotating motors) which drive the first guide roller 33 and the second guide roller 37 to rotate on the outer side wall of one of the fixed plates 3 through bolts, the first guide roller 31, the second guide roller 32, the first guide roller 35 and the second guide roller 36 are respectively arranged between the fixed plates 3 on two sides through shaft connection rotation, and one ends, which are not connected with the second motor or the third motor, of the first guide roller 33 and the second guide roller 37 are respectively arranged on the fixed plate 3 on one side through shaft connection rotation.
As shown in fig. 1-2 and fig. 6-10, a first fixing frame 12 is fixedly arranged on the machine body 1 through bolts on one side of the control box 4, a motor plate is fixedly arranged on the outer side wall of one side of the control box 4 through bolts, a driving motor 41 is arranged on the motor plate through bolts, the driving motor 41 is a rotating motor, a transmission assembly 411 is arranged on one side of an output end of the driving motor 41, the transmission assembly 411 comprises a first transmission wheel and a second transmission wheel, a synchronous belt is arranged between the first transmission wheel and the second transmission wheel, the first transmission wheel is arranged on an output shaft of the driving motor 41, and the second transmission wheel is arranged on a driving shaft 42.
The partition 48 is welded in the control box 4, the horizontally arranged driving shaft 42 is installed below the partition 48, one end of the driving shaft 42 is arranged outside the control box 4 and is rotatably arranged between the inner walls of the first fixing frame 12 through a bearing, the other end of the driving shaft 42 is rotatably arranged on one side inner wall of the connecting bearing 72 through a bearing, the first positioner 431 is fixedly embedded on one side inner wall of the control box 4, a first power supply (not shown in the figure) electrically connected with the first positioner 431 is installed on one side inner wall of the control box 4, an angle sensor 423 used for monitoring the rotation angle of the driving shaft 42 is fixedly embedded on one side outer wall of the control box 4, the driving shaft 42 penetrates through a bearing seat and is rotatably arranged with the first positioner 43, one end of the first bevel gear 43 is rotatably arranged between the inner walls of the first positioner 431 and can be integrally fixed with the first positioner by suction, a movable sleeve 45 is also slidably arranged on the driving shaft 42, a synchronous gear 451 integrally connected with the first positioner 431 is arranged on one end of the movable sleeve 45, a plurality of strip-shaped protrusions 452 are welded on the outer wall of the other end of the first positioner 431, an angle sensor 423 is fixedly embedded on one side outer wall of the first bevel gear 43, an equal amount of the first positioning groove 432 is arranged towards the first positioning groove 432 and is correspondingly matched with the second positioning groove 433, and the first positioning groove 432 is correspondingly arranged on the first positioning groove 432.
The top wall of the partition board 48 is fixedly embedded with a second positioner 462, a second power supply (not shown in the figure) which is electrically connected with the second positioner 462 (which is connected with a lead) is arranged on the inner wall of the control box 4, a second bearing seat is embedded on the bottom wall of the partition board 48, one side of the first bevel gear 43 is engaged with the second bevel gear 44, one end of the second bevel gear 44 is welded with a rotating shaft 46, one end of the rotating shaft 46, which is close to the second bevel gear 44, is provided with a convex ring (not shown in the figure) which is connected with the first bevel gear 46 in a whole, the convex ring and the rotating shaft 46 are respectively and rotatably arranged between the inner walls of the second bearing seat, the rotating shaft 46 is rotatably arranged between the inner walls of the second positioner 462 and can be connected with the first fixed shaft 621 through suction, two opposite positions on the inner walls of the rotating shaft 46 are respectively provided with vertical grooves 461, a lifting shaft 47 is slidably arranged between the inner walls of the rotating shaft 46, two sliding blocks 471 are symmetrically arranged on the outer surface of the lifting shaft 47, the two sliding blocks 471 are respectively slid between the inner walls of the vertical grooves 461 on the two sides, the top wall of the lifting shaft 47 is connected with a synchronous wheel 621 which is synchronously lifted and adjusted, the first fixed shaft 49 is fixedly connected with the top wall of the first fixed shaft 49, the inner wall of the control box 4 is in a spring sleeve which is in a connecting plate which is in a sliding manner, one end of the connecting plate is arranged between the connecting plate and the connecting plate 49, and the connecting plate is arranged on the inner wall of the control box 62, and the connecting plate 49.
Specifically, when the bevel gear one 43 rotates with the driving shaft 42 to output, the first spring acts on the connection plate 62 to control the connection plate 62 and the first synchronous wheel 621 to move vertically, so that the lifting shaft 47 moves vertically synchronously therewith, the second slider 471 slides along the vertical slot 461, and the lifting member 61 is always pressed on the rolled film 14 during the rolling process due to the connection of the connection plate 62 to the lifting member 61, that is, the height of the lifting member 61 determines the lifting distance of the connection plate 62, so that after lifting a certain height, the second slider 471 rotates with the rotation shaft 46 at the stop time, so that the lifting shaft 47 drives the first synchronous wheel 621 to rotate synchronously therewith to output.
The guide plates 453 are welded between the inner walls of the movable sleeves 45, the guide plates 453 are arranged in a sliding mode along the inner walls of the driving shafts 42, through holes (not shown in the figure) matched with the guide plates 453 are formed in the outer walls of the driving shafts 42 so as to limit the guide plates 453, circular plates are welded between the inner walls of the driving shafts 42, a motor IV (the motor IV is a rotating motor) is fixed on one side of each circular plate through screws, a screw rod II 421 is installed at the output end of each motor IV, the screw rod II 421 penetrates through the guide plates 453 and is in threaded transmission fit with the guide plates, two limiting blocks 422 are welded on the inner walls of the driving shafts 42, and contact sensors I (not shown in the figure) connected with a PLC through electric signals are embedded in the end walls opposite to the two limiting blocks 422.
Specifically, the start of the motor four is controlled by the PLC controller, so that the motor four drives the screw rod two 421 to rotate, the guide plate 453 drives the movable sleeve 45 to move linearly along the linear direction along with the rotation of the screw rod two 421, when the guide plate 453 contacts with the limiting block 422 on the left side shown in fig. 9, one end of the movable sleeve 45 moves into the positioning groove one 432, the protrusion 452 also moves into the positioning groove two 433, at this time, the movable sleeve 45 is connected with the bevel gear one 43, and at this time, the suction force between the positioning device one 431 and the bevel gear one 43 disappears, so that when the driving shaft 42 starts to rotate, the bevel gear one 43 is equivalent to rotate and output synchronously with the driving shaft 42; when the guide plate 453 contacts the right stopper 422 of fig. 9, the synchronizing gear 451 moves to one side of the connection bearing 72 and the two bosses 721 are just caught in the two tooth grooves of the synchronizing gear 451, so that the connection bearing 72 rotates in synchronization with the driving shaft 42 when the driving shaft 42 starts to rotate.
When the bevel gear I43 is synchronously output along with the driving shaft 42, the first positioner 431 is in a stop working state, the third positioner 722 is in a working state, namely the third positioner 722 and the connecting bearing 72 are fixed into a whole through suction, and the connecting bearing 72 cannot rotate along with the driving shaft 42; similarly, when the connecting bearing 72 outputs synchronously with the driving shaft 42, the first positioner 431 is in an operating state, and the third positioner 722 is in a stop operating state, that is, the first positioner 431 and the first bevel gear 43 are fixed together by suction, so that the first bevel gear 43 does not rotate with the driving shaft 42.
In addition, when the movable sleeve 45 is integrally connected with the first bevel gear 43, a distance still exists between the synchronous gear 451 and the second bevel gear 44, so that the rotation output of the second bevel gear 44 is not interfered.
As shown in fig. 1-2 and fig. 5, a second fixing frame 13 is welded on the machine body 1, the adjusting mechanism 5 is mounted on the second fixing frame 13 and is provided with two symmetrical groups, and the adjusting mechanism 5 comprises a sliding seat 51, a fixed strip 52 and a movable strip 53;
the two-way screw 131 (namely, two groups of external threads with opposite lines are symmetrically arranged on the two-way screw 131) is rotatably arranged between the side walls of the second fixing frame 13, one end of the two-way screw 131 is connected with a motor five (the motor five is a rotating motor), the motor five is fixed on the outer side wall of the second fixing frame 13 through bolts, the sliding seat 51 is arranged in a sliding manner along the second fixing frame 13, the two-way screw 131 penetrates through the sliding seat 51 and is in threaded transmission fit with the sliding seat 51, a fixing strip 52 is welded on one side wall of the sliding seat 51, a fixing groove 521 which is arranged along the length direction of the fixing strip 52 is formed in one side wall of the fixing strip 52, the movable strip 53 is elastically arranged in a sliding manner along the outer wall of the fixing strip 52 and can be connected and fixed together through a positioning screw 54, one side wall of the movable strip 53 is provided with a groove, a guide block (not shown in the figure) is welded on one side wall of the groove, the guide block is slidingly adjusted along the inner wall of the fixing groove 521, the other side wall of the groove is welded with a guide rod, the other end of the guide rod is movably arranged between the inner walls of the fixing strip 52 and the guide rod is always not separated from the fixing strip 52, a spring II is sleeved outside the guide rod, an electric signal is embedded on one side outer side wall of the movable strip 53 is in the outer side of the electric signal through the controller 531, and one end of the outer surface is in contact with the arc 71 of the movable roll.
Specifically, the motor five is started by the PLC controller to control the bidirectional screw 131 to rotate, so that the sliding seats 51 at two sides move in opposite directions or in opposite directions, the position of the sliding seats 51 is adjusted according to the length of the cylinder core for winding the film 14, during adjustment, the positioning screw 54 between the fixed strip 52 and the movable strip 53 is taken down, so that the movable strip 53 naturally springs to one side close to the winding drum 71 to be contacted with the fixed strip under the action of the spring two, then the position of the sliding seats 51 is adjusted, so that the fixed strip 52 and the movable strip 53 are synchronously driven to move, and meanwhile, the movable strip 53 slides to one side along the outer surface of the winding drum 71 until the signal change occurs on the force sensors 531 at two sides after the signal is transmitted to the PLC controller, and then the motor five is controlled to stop.
As shown in fig. 6 and 11, the cutting limit mechanism 6 includes a lifting member 61, a connecting plate 62, a first synchronizing wheel 621, a second synchronizing wheel 65, and a mounting seat 63;
the longitudinal section of lifting piece 61 is the rectangle, and its inside cavity of seting up, the bottom hole (not shown in the figure) that sets up along its length direction has been seted up to the bottom of cavity, still weld limiting plate 68 between the inner wall of cavity, rotate between limiting plate 68 and one of them one end inner wall of cavity and be provided with screw rod three 64, still be fixed with on one end of screw rod three 64 through the hub connection rather than synchronous integrative bevel gear four 67, slide between the inner wall of bottom hole and be provided with mount pad 63, screw rod three 64 runs through mount pad 63 and screw drive cooperation with it, contact sensor two (not shown in the figure) that pass through electric signal connection have all been inlayed on the both sides lateral wall of mount pad 63 with the PLC controller, and be fixed with the cutter through the bolt in the bottom of mount pad 63, the removable required model of cutter.
One side meshing of bevel gear IV 67 is provided with bevel gear III 66, the one end of bevel gear III 66 passes through the bearing rotation and sets up on the roof of cavity, and its below is provided with synchronizing wheel II 65, synchronizing wheel II 65's intermediate key is connected with synchronizing shaft II, synchronizing shaft II's top is connected fixedly as an organic wholely with bevel gear III 66, and its bottom passes through the bearing rotation and sets up on the diapire of cavity, synchronizing wheel I621's intermediate key is connected with synchronizing shaft I, synchronizing shaft I's bottom and the top surface connection of lift axle 47 are fixed as an organic wholely, and its top passes through the bearing rotation and sets up on connecting plate 62.
The connecting plate 62 and the lifting piece 61 are fixed together by welding, a side hole (see fig. 6) matched with the end part of the lifting piece 61 is formed in the control box 4, so that the movement of the lifting piece 61 is guided and limited, a synchronous crawler is arranged between the synchronous wheel I621 and the synchronous wheel II 65, and the synchronous crawler penetrates through the connecting plate 62 and the lifting piece 61.
Specifically, when the first synchronizing wheel 621 starts to rotate, the second synchronizing wheel 65 is driven to rotate simultaneously by the action of the synchronizing track, the second synchronizing wheel 65 drives the second synchronizing shaft to rotate, the second synchronizing shaft drives the third bevel gear 66 to rotate, and the third bevel gear 66 and the fourth bevel gear 67 are meshed for transmission, so that the third screw 64 synchronously rotates along with the rotation of the fourth bevel gear 67, and the mounting seat 63 is controlled to do linear motion along the linear direction, so that the cutting function of the film 14 is realized.
As shown in fig. 1-3, 6-7, 10 and 12-14, the winding mechanism 7 comprises a winding drum 71, a connecting bearing 72, a sliding box 73 and a plurality of ejector pins 76;
the connection bearing 72 is fixedly mounted on one end of the winding drum 71 through a screw, the bearing is embedded on the inner wall of the connection bearing 72, one end of the driving shaft 42 is rotationally arranged in the bearing, two symmetrically arranged convex columns 721 are welded on the outer wall of the connection bearing 72, the third positioner 722 is fixedly embedded on the inner wall of the other side of the control box 4, the connection bearing 72 is rotationally arranged between the inner walls of the third positioner 722 and can be integrally fixed through suction, and a third power supply (not shown in the figure) electrically connected with the third positioner 722 (here, wire connection) is further mounted on the inner wall of the control box 4.
The inside of reel 71 is cavity structure setting, and the welding has the fixed axle two 74 that set up along reel 71 length direction on one of them one end inner wall, a plurality of pinhole has been seted up on the outer wall of reel 71, one side of every pinhole all has fixing base 77 through the screw fixation on the inner wall of reel 71, run through between the inner wall of pinhole and fixing base 77 has terminal pin 76, the welding has integrative circular shape film 761 on the bottom of terminal pin 76, the welding has U type seat 762 on the bottom surface of film 761, the guide pulley 763 is installed through the hub connection in the centre of U type seat 762, and the cover is equipped with the spring three in the outside of terminal pin 76 between film 761 and the fixing base 77.
The sliding box 73 is of a cuboid structure, one end of the sliding box 73 slides on the outer wall of the second fixed shaft 74 and is not separated all the time, a screw rod IV 75 is connected with the other end of the sliding box 73 in an internal thread mode, the screw rod IV 75 penetrates through the winding drum 71 and is connected with the inner wall of the winding drum 71 in a threaded mode, the sliding box 73 is limited and guided by the second fixed shaft 74 through a handle of the rotating screw rod IV 75, linear motion of the sliding box 73 can be controlled through a threaded transmission mode, a plurality of outer grooves are formed in the outer side wall of the four sides of the sliding box 73 at equal intervals, a guide seat 731 is welded in the outer grooves, the upper surface of the guide seat 731 comprises two planes and an inclined plane (shown in fig. 14), and a guide wheel 763 is always contacted with the upper surface of the guide seat 731.
Specifically, before the winding operation starts, the core is sleeved outside the winding drum 71 and is placed between the positions of the adjusting mechanisms 5 at the two sides (i.e. between the middle areas of the winding drum 71), the centering of the core is controlled by the movement of the adjusting mechanisms 5, when the force sensors 531 at the two sides trigger signals, the adjusting mechanisms 5 stop working, the core at the middle position of the winding drum 71, then the movement adjustment of the sliding box 73 is controlled by manually rotating the handle part of the screw rod IV 75, when the sliding box 73 moves to the side far from the screw rod IV 75, the guide wheel 763 is jacked up along the inclined plane of the guide seat 731, so that the jackpin 76 is moved out to be in contact with the inner wall of the core until the jacking is performed, otherwise, the jackpin 76 can be retracted downwards to reset, and the taking down operation of the core is facilitated.
It should be noted that, the first positioner 431, the second positioner 462 and the third positioner 722 are electromagnets, the connecting bearing 72 and the rotating shaft 46 are made of iron materials that can be absorbed by the electromagnets, and the first power supply, the second power supply and the third power supply are all connected with the PLC controller through electrical signals.
Working principle:
firstly, a proper cylinder core is taken and mounted on a winding drum 71, the position of the winding drum 71 is adjusted by adjusting mechanisms 5 at two sides to be adjusted to the middle position of the winding drum 71, and then, a screw rod IV 75 is manually rotated to enable a jacking pin 76 to be outwards moved so as to fix the cylinder core in a jacking manner;
then, the film 14 is manually passed through the dust removing mechanism 2 and the guiding mechanism as shown in fig. 1, and one pulled-out end is fixed on the cylinder core (an adhesive strip with the same length as the film 14 can be stuck on the cylinder core, and then the end of the pulled-out film 14 is stuck on the adhesive strip, or other conventional manners can be adopted for fixing), after the end of the film 14 is fixed, the position of the regulating roller 34 is properly regulated by the tightness regulating assembly until the film 14 is in a tightening state;
then, in the initial state, when the driving shaft 42 is not rotated, the positions of the driving shaft 42 and the movable sleeve 45 are as shown in fig. 7, that is, the synchronous gear 451 and the two bosses 721 are in contact and are in a mutually limited state (that is, the state corresponding to the mutual engagement of the two gears, only one of the gears is replaced by the two bosses 721), and the boss 452 on the movable sleeve 45 and the positioning groove two 433 on the bevel gear one 43 are in a one-to-one corresponding positional relationship (that is, only the boss 452 needs to perform linear displacement motion to be matched with the positioning groove two 433);
State one: namely, when the synchronous gear 451 and the two convex columns 721 are in a mutually contacted and mutually limited state, the first positioner 431 is in a working state, the position of the first bevel gear 43 is firmly fixed, the third positioner 722 is not in a working state, after the driving motor 41 is started, the driving shaft 42 synchronously outputs the synchronous gear 451, and the synchronous gear 451 and the convex columns 721 are in a mutually limited state, so that the synchronous gear 451 can synchronously drive the connecting bearing 72 to rotate so as to drive the winding drum 71 to rotate, and finally the film 14 is wound up a little by little;
in the rolling process, due to the action of the first spring, the connecting plate 62 drives the lifting member 61 to move downwards and press the lifting member 61 above the rolled film 14, along with the gradual thickening of the rolled film 14, the lifting member 61 is gradually jacked upwards, but still presses the film 14 all the time, the movable strips 53 on two sides also play a role in preventing displacement change of rolling of the film 14, the rolling stability is ensured, the rolling is stopped after finishing, and the position of the boss 721 is consistent with the position in the initial state during stopping.
State two: after the winding is completed, the film 14 needs to be cut, and the wound part is separated from the subsequent unreeled part;
At this time, during the first state, the rotation angle (denoted as D) of the driving shaft 42 in the first state is known by monitoring of the angle sensor 423, the driving shaft 42 is also in the stopped state, and then the second screw 421 is controlled to rotate by the PLC controller, so that the guide plate 453 drives the movable sleeve 45 to move toward the side close to the first bevel gear 43, at this time, the guide plate 453 starts to move toward the left side from the position of the right side stopper 422 shown in fig. 9, when the signal of the contact sensor on the right side stopper 422 is interrupted (i.e., the guide plate 453 moves away), the third positioner 722 immediately starts to fix the position of the connection bearing 72 so as to keep it stationary, and then, after the second screw 421 starts for 1 second, the second screw 421 is suspended, at this time, the movable sleeve 45 is not in contact with the first bevel gear 43, and the synchronizing gear 451 is also completely separated from the boss 721 on the connection bearing 72;
the moving process of the movable sleeve 45 is linear motion, and the driving shaft 42 is not changed in angle, namely, the position relationship between the movable sleeve 45 and the driving shaft 42 at the moment is equal to the position relationship between the movable sleeve 45 and the driving shaft 42 when the state is stopped (similarly, the position relationship between the bulge 452 on the movable sleeve 45 and the driving shaft 42 is also the same), then the number of turns of the driving shaft 42 in the state is D/360 and is rounded in the process of automatically calculating the state through the internal program of the PLC controller, the remainder is a plurality of rotating angles, namely D, and the remainder can be consistent with the initial state of the driving shaft 42 after the driving shaft is continuously rotated for 360-D;
Immediately after the drive shaft 42 is controlled to continue rotating for 360-d degrees by the PLC controller to pause, the drive shaft 42 is in a state consistent with the initial state, i.e., a reset state, in which the protrusions 452 and the second positioning groove 433 and the protrusions 721 and the synchronizing gear 451 are in opposite position, and in which the connection is achieved only by displacement movement, the angle sensor 423 is reset, then the PLC controller continues to control the rotation of the second screw 421 until the second screw is in contact with the stopper 422 on the left side of fig. 9, at this time, the movable sleeve 45 is moved into the first positioning groove 432, the protrusions 452 are moved into the second positioning groove 433, then the first positioner 431 is stopped, but due to the movable sleeve 45 and the protrusions 452, the first bevel gear 43 and the drive shaft 42 are formed as a whole, then the PLC controller continues to control the start-up of the drive shaft 42, the bevel gear one 43 can be driven to rotate, the bevel gear one 43 synchronously drives the bevel gear two 44 to rotate, so that the rotating shaft 46 rotates synchronously, the position relation between the slide block two 471 and the vertical groove 461 is utilized (the position of the slide block two 471 is in a relatively stable state because no winding action occurs any more), the lifting shaft 47 synchronously rotates along with the rotation of the rotating shaft 46, the synchronous wheel one 621 is driven to rotate, the synchronous track is utilized to synchronously act on the synchronous wheel one 621, the meshing transmission of the bevel gear three 66 and the bevel gear four 67 is driven, finally, the screw four 75 rotates simultaneously along with the rotation of the bevel gear four 67, under the screw driving effect, a cutter arranged at the bottom of the mounting seat 63 cuts from one end to the other end of the film 14 along the straight line direction, the model of the cutter is consistent with the thickness of the film 14, so as to ensure that only one layer at the outermost side is cut without any cutting to the next layer, when the mounting seat 63 drives the cutter to move from the right end to the left side in fig. 11 for cutting, after contacting with the limiting plate 68, the contact sensor at the side is triggered, so that the PLC controller changes the output direction of the driving motor 41 (i.e. changes the output direction of the driving shaft 42), and the mounting seat 63 is stopped when continuing to move reversely until contacting with the inner wall of the cavity, which is a complete cutting cycle of the cutter, and after the cutter is reset, the driving shaft 42 is stopped.
After cutting, the screw four 75 is manually rotated reversely to reset the ejector pin 76, then the movable bar 53 positioned below in fig. 3 is manually shifted to the side far away from the winding drum 71, the coiled film 14 and the drum core are taken down, then a new drum core is installed, the movable bar 53 is reset, and then the state is switched to connect the synchronous gear 451 with the boss 721 and circulate the above-mentioned process.
When the state is switched back to the other state again from the state two, the movable sleeve 45 is controlled to move to the side far away from the bevel gear one 43, when the signal of the contact sensor one on the left limiting block 422 in fig. 9 is interrupted (namely, the guide plate 453 moves away), the first positioner 431 is started to fix the position of the bevel gear one 43 immediately, then after the screw two 421 is started for 1 second, the screw two 421 is stopped (the rotating direction of the screw two 421 is opposite to that before), the movable sleeve 45 is not contacted with the bevel gear one 43, the synchronous gear 451 is completely separated from the boss 721 on the connecting bearing 72, then the driving shaft 42 is controlled to rotate for 360-d degrees by the PLC controller, the driving shaft 42 is in the reset state, the angle sensor 423 is reset, then the PLC controller continues to control the screw two to rotate until the synchronous gear 451 is contacted with the limiting block 422 on the right side in fig. 9, the synchronous gear 451 is completely contacted with the two bosses 721 and is mutually limited, and then the positioner three 722 stops working.
The work of winding the film material 14 and cutting the film material 14 can be reciprocally realized through the above process.
In the description of the present application, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically connected, electrically connected or can be communicated with each other; may be directly connected, may be in communication with the interior of two elements or may be in interaction with two elements. The meaning of the above terms in the present application can be understood by those of ordinary skill in the art according to the specific circumstances.
The above describes in detail an automation device for producing a standard false target high reflection film material provided in the embodiment of the present application, and specific examples are applied herein to describe the principle and implementation of the present application, where the description of the above embodiment is only used to help understand the technical solution and core idea of the present application; those of ordinary skill in the art will appreciate that: the technical scheme described in the foregoing embodiments can be modified or some technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit of the corresponding technical solutions from the scope of the technical solutions of the embodiments of the present application.

Claims (7)

1. An automatic device for producing standard false target high-reflection film materials comprises a machine body (1), wherein a control box (4) is arranged on the machine body (1), a dust removing mechanism (2) and a guiding mechanism are respectively arranged along the length direction of the machine body (1), and the dust removing mechanism (2) and the guiding mechanism are adjacently arranged;
characterized by further comprising:
the winding mechanism (7), the winding mechanism (7) comprises a connecting bearing (72) and a winding drum (71) which are respectively and rotatably arranged inside and outside the control box (4), the winding drum (71) and the connecting bearing (72) are connected into a whole, a drum core for winding is arranged on the winding drum (71), and two groups of adjusting mechanisms (5) which are symmetrically arranged and are used for adjusting the position of the drum core and preventing deflection during winding are arranged on one side of the winding mechanism (7);
the adjusting mechanism (5) comprises a sliding seat (51), a fixed strip (52) and a movable strip (53), a second fixed frame (13) is welded on the machine body 1, a bidirectional screw rod (131) is rotationally arranged between the side walls of the second fixed frame (13), the sliding seat (51) is arranged in a sliding manner along the second fixed frame (13), the bidirectional screw rod (131) penetrates through the sliding seat (51) and is in threaded transmission fit with the sliding seat, the fixed strip (52) is welded on one side wall of the sliding seat (51), a fixed groove (521) which is arranged along the length direction of the fixed strip is formed in one side wall of the fixed strip (52), the movable strip (53) is elastically arranged in a sliding manner along the outer wall of the fixed strip (52) and can be connected and fixed together through a positioning screw rod (54), a groove is formed in one side of the movable strip (53), a guide rod is welded on the inner wall of the other side of the groove, the other end of the guide rod is movably arranged between the inner walls of the fixed strip (52) and is always not separated from the fixed strip (52), a second spring is sleeved outside the guide rod, a force sensor (531) which is embedded on the outer side wall of one side of the movable strip (53) and is in electrical signal connection with a cambered surface (71), and one end of the movable strip is contacted with the cambered surface (71);
The cutting limiting mechanism (6), the cutting limiting mechanism (6) comprises a lifting piece (61) positioned above the winding mechanism (7) and a connecting plate (62) which moves in the control box (4), the lifting piece (61) and the connecting plate (62) are connected into a whole, a synchronous structure is arranged on the lifting piece (61) and the connecting plate (62), an installation seat (63) is arranged in the lifting piece (61) in a sliding manner along the length direction of the lifting piece, a cutter is arranged at the bottom of the installation seat (63), and a linkage structure is further arranged between the synchronous structure and the installation seat (63) so as to control the displacement movement of the installation seat (63) through the transmission fit of force between the synchronous structure and the linkage structure;
a driving motor (41) is arranged on the outer side wall of the control box (4), a first fixed frame (12) is further arranged on one side of the driving motor, a partition plate (48) is further arranged between the inner walls of the control box (4), a driving shaft (42) is arranged below the partition plate (48), one end of the driving shaft (42) is rotatably arranged in a connecting bearing (72), the other end of the driving shaft is rotatably arranged in the first fixed frame (12) and synchronously outputs with the driving motor (41) through a transmission assembly (411), a movable sleeve (45) is slidably arranged on the outer wall of the driving shaft (42) in a threaded transmission manner, a synchronous gear (451) is arranged at one end of the movable sleeve (45), a first bevel gear (43) is rotatably arranged on one side of the inner wall of one side of the control box (4), the movable sleeve (45) and the synchronous gear (451) are linearly and reciprocally moved between the first bevel gear (43) and the connecting bearing (72), a second bevel gear (44) is arranged on one side above the first bevel gear (43) in a meshed mode, a rotating shaft (46) is connected to the second bevel gear (44), the rotating shaft (46) penetrates through and is rotatably arranged between the inner walls of the partition plate (48), and the inner part of the bevel gear (46) is slidably connected with the lifting structure (47);
A guide plate (453) is welded between the inner walls of the movable sleeve (45), the guide plate (453) is arranged along the inner wall of the driving shaft (42) in a sliding mode, a through hole matched with the guide plate (453) is formed in the outer wall of the driving shaft (42), a circular plate is welded between the inner walls of the driving shaft (42), a motor IV is fixed on one side of the circular plate through a screw, the motor IV is a rotating motor, a screw rod II (421) is installed at the output end of the motor IV, and the screw rod II (421) penetrates through the guide plate (453) and is in threaded transmission fit with the guide plate;
the device comprises a control box (4), wherein a first positioner (431) and a third positioner (722) are fixedly embedded on opposite inner walls of two sides of the control box respectively, a second positioner (462) is fixedly embedded on a partition plate (48), a driving shaft (42) penetrates through and rotates to be arranged between the inner walls of the first positioner (431), a rotating shaft (46) penetrates through and rotates to be arranged between the inner walls of the second positioner (462), a connecting bearing (72) penetrates through and rotates to be arranged between the inner walls of the third positioner (722), a first positioning groove (432) is formed in one end of a bevel gear (43), a second positioning groove (433) communicated with the first positioning groove (432) is formed in one side of the first positioning groove (432), a plurality of strip-shaped bulges (452) are welded on one end of the bevel gear (45) facing the first bevel gear (43) along the circumferential outer surface of the bevel gear, the second positioning groove (433) and the bulges (452) are arranged in an equal amount, and magnetism on the first positioner (431) and the second positioner (462) disappears when the movable sleeve (45) and the bulges (452) are respectively connected with the first positioning groove (432) and the second positioning groove (433);
Two symmetrical convex columns (721) are welded on the surface of one side, facing the synchronous gear (451), of the connecting bearing (72), and when the synchronous gear (451) is connected with the two convex columns (721), magnetism on the three positioners (722) is disappeared;
in the initial state, the driving shaft (42) does not rotate, the synchronous gear (451) and the two convex columns (721) are in a mutually connected and mutually limited state, the protrusions (452) and the positioning grooves (433) are in a state of being arranged oppositely one by one, in the reset state, the driving shaft (42) is consistent with the state in the initial state, and the protrusions (452) and the positioning grooves (433) and the convex columns (721) and the synchronous gear (451) are in opposite position states;
one end of the bevel gear I (43) is rotatably arranged between the inner walls of the first positioner (431) and can be fixed with the first positioner (431) into a whole through suction, the first positioner (431), the second positioner (462) and the third positioner (722) are electromagnets, and the connecting bearing (72) and the rotating shaft (46) are made of iron materials which can be adsorbed by the electromagnets.
2. The automatic equipment for producing the standard false target high-reflection film material according to claim 1, wherein the dust removing mechanism (2) comprises a fixed box (21) and a plurality of brushes (22), the brushes (22) are equally divided into two groups and are arranged between the inner walls of the fixed box (21) in parallel, and two groups of driving mechanisms which are arranged in parallel are also arranged on the outer wall of one side of the fixed box (21);
The driving mechanism comprises a first sprocket (23) and a second sprocket (24), wherein the first sprocket (23) is connected with one end of the hairbrush (22) synchronously, and the first sprocket (23) and the second sprocket (24) synchronously output through a chain.
3. The automatic equipment for producing the standard false target high-reflection film material according to claim 2, wherein the machine body (1) is provided with two symmetrically arranged fixing plates (3), the guide mechanism is arranged between the fixing plates (3) at two sides, and the guide mechanism comprises an introduction assembly, an tightness adjusting assembly and an export assembly;
the guiding assembly comprises a guiding roller I (31) and a guiding roller II (32), the guiding assembly comprises a guiding roller I (35), a guiding roller II (36) and two guiding rollers II (37) which are vertically distributed and installed, the guiding assembly and the guiding assembly are respectively located at two sides of the tightness adjusting assembly, the tightness adjusting assembly comprises two guiding rollers I (33) and an adjusting roller (34), adjusting seats (341) connected with the adjusting rollers I are arranged at two side end parts of the adjusting rollers (34), sliding blocks I (342) are welded on the side walls of the other sides of the adjusting seats (341), and the sliding blocks I (342) slide between the inner walls of the fixing plates (3) located at the same side along the vertical direction.
4. An automated apparatus for producing a high reflection film for a systematic dummy object according to claim 3, wherein the winding mechanism (7) further comprises a sliding box (73) and a plurality of ejector pins (76), the winding drum (71) and the connecting bearing (72) are integrally fixed by screws, and one end of the driving shaft (42) is rotatably arranged on the inner wall of one end of the connecting bearing (72) by the bearing;
the inside of the winding drum (71) is in a cavity structure, a second fixed shaft (74) arranged along the length direction of the winding drum (71) is welded on the inner wall of one end of the winding drum (71), a plurality of pin holes are uniformly formed in the outer wall of the winding drum (71), a fixed seat (77) is arranged on one side of each pin hole on the inner wall of the winding drum (71), a jacking pin (76) penetrates through the pin holes and the fixed seat (77), a bottom plate (761) is welded on the bottom end of the jacking pin (76), a guide wheel (763) is arranged below the bottom plate (761), and a third spring is sleeved outside the jacking pin (76) between the bottom plate (761) and the fixed seat (77);
the utility model discloses a guide device for the automobile, including fixed axle two (74), fixed axle two (74) are fixed to the side wall of fixed axle two (74), slide box (73) are cuboid structure setting, one end of slide box (73) is along the outer wall slip of fixed axle two (74) and is not broken away from all the time, run through on the other end of reel (71) has screw rod four (75), threaded connection between the other end of slide box (73) and screw rod four (75) and be not broken away from screw rod four (75) all the time, equidistant a plurality of guide holders (731) that are provided with on the four side lateral walls of slide box (73), the upper surface of guide holder (731) includes two planes and an inclined plane, the inclined plane sets up in the centre of two planes, guide pulley (763) and the upper surface of guide holder (731) adjacent with it contact all the time.
5. The automatic equipment for producing the standard false target high-reflection film material according to claim 4, wherein a cavity is formed in the lifting piece (61), the synchronous structure comprises a first synchronous wheel (621) and a second synchronous wheel (65), the first synchronous wheel (621) is arranged on the connecting plate (62), the second synchronous wheel (65) is arranged in the cavity, a synchronous crawler belt is arranged between the first synchronous wheel (621) and the second synchronous wheel (65), and a first synchronous shaft and a second synchronous shaft are respectively arranged in the middle of the first synchronous wheel (621) and the second synchronous wheel (65) through key connection;
the illustrated linkage structure comprises a bevel gear III (66), a bevel gear IV (67) and a screw rod III (64), wherein one end of the bevel gear III (66) is rotationally arranged on the top wall of the cavity through a bearing, the other end of the bevel gear III (66) is fixedly connected with one end of a synchronous shaft II, the other end of the synchronous shaft II is rotationally arranged on the bottom wall of the cavity through a bearing, the bevel gear III (66) and the bevel gear IV (67) are meshed, the screw rod III (64) and the bevel gear IV (67) are integrally connected through a shaft, a limiting plate (68) is welded between the inner walls of the cavity, the screw rod III (64) is rotationally arranged between the limiting plate (68) and the inner wall of one end of the cavity, and the screw rod III (64) penetrates through the mounting seat (63) and is in threaded transmission connection with the mounting seat.
6. The automatic equipment for producing the standard false target high-reflection film material according to claim 5, wherein vertical grooves (461) arranged in the vertical direction are formed in the inner wall of the rotating shaft (46) at two opposite positions, two sliding blocks (471) symmetrically arranged are welded on the outer surface of the lifting shaft (47), and the two sliding blocks (471) respectively slide between the inner walls of the vertical grooves (461) at two sides;
side holes are formed in one side wall of the control box (4), one end of the lifting part (61) is arranged along the inner wall of the side holes in a sliding mode, a first fixed shaft (49) is welded between the top surface of the partition plate (48) and the inner top wall of the control box (4), the connecting plate (62) elastically slides on the first fixed shaft (49), one end of the first synchronous shaft is arranged on the connecting plate (62) in a rotating mode through a bearing, and the other end of the first synchronous shaft is connected and fixed with the top surface of the lifting shaft (47) into a whole.
7. An automated apparatus for producing a systematic pseudo-target high-reflection film material according to claim 6, wherein when the synchronous gear (451) is engaged with the boss (721), the first bevel gear (43) and the second bevel gear (44) keep a stable state and do not rotate, and the connecting bearing (72) synchronously drives the winding drum (71) to perform winding operation along with the rotation output of the driving shaft (42);
When the movable sleeve (45) is connected with the first bevel gear (43), the connecting bearing (72) keeps a stable state and does not rotate, the movable sleeve (45) synchronously drives the first bevel gear (43) to rotate along with the rotation output of the driving shaft (42), further acting force is transmitted to the synchronous structure through the second bevel gear (44), and the reciprocating motion of the cutter is controlled through the linkage structure, so that cutting operation is realized.
CN202311317888.7A 2023-10-12 2023-10-12 Automatic equipment for producing standard false target high-reflection film material Active CN117049230B (en)

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CN117566487B (en) * 2024-01-17 2024-04-30 山东高速舜通路桥工程有限公司 Highway maintenance concrete tectorial membrane recovery unit

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