CN117048965A

CN117048965A - Ton bag unpacking and feeding system

Info

Publication number: CN117048965A
Application number: CN202311301327.8A
Authority: CN
Inventors: 李源林; 段仕华; 高昊昊; 孙子文
Original assignee: Husong Intelligent Equipment Taicang Co ltd
Current assignee: Husong Intelligent Equipment Taicang Co ltd
Priority date: 2023-10-10
Filing date: 2023-10-10
Publication date: 2023-11-14
Anticipated expiration: 2043-10-10
Also published as: CN117048965B

Abstract

The application provides a ton bag unpacking and feeding system which comprises feeding equipment, a movable bag grabbing mechanism and a lifting bag breaking mechanism. One of the plurality of automatic lifting doors is arranged at the feeding end of the equipment main body, the rest part is arranged in the equipment main body at intervals along the first direction, and the accommodating space in the equipment main body is divided into a plurality of sealed working areas. The movable bale plucker is positioned in a buffer area in the working area and used for grabbing ton bag materials and moving relative to the equipment main body along a first direction so as to carry out the carrying operation of the ton bag materials in the working area. The lifting bag breaking mechanism is located in a bag breaking area in the working area and can move relative to the equipment main body along a second direction so as to execute bag breaking operation on ton bag materials moving into the bag breaking area and collect the materials. The ton bag unpacking and feeding system disclosed by the application can improve the automation degree and the feeding efficiency and simultaneously avoid dust leakage.

Description

Ton bag unpacking and feeding system

Technical Field

The application relates to the technical field of ton bag feeding, in particular to a ton bag unpacking and feeding system.

Background

The ton bag feeding process mainly refers to a process of conveying a ton bag filled with materials to a designated feeding station and then breaking the ton bag so as to enable the materials in the ton bag to be fed into a bin.

The ton bag feeding process is an indispensable process in the process of conveying and proportioning materials such as powder materials, granules and the like, and is mainly performed in a ton bag unpacking feeding system. At present, the traditional ton bag unpacking and feeding system needs manual intervention to be completed in links such as conveying and bag breaking of ton bag materials, so that the traditional ton bag unpacking and feeding system is low in automation degree and feeding efficiency, dust leakage is easily caused after bag breaking of the ton bag, and meanwhile, great health hidden hazards can be caused to the body of operators while the environment is polluted.

Therefore, how to avoid leakage of dust while improving the automation degree and the feeding efficiency of the unpacking and feeding system of the ton bag has become a technical problem to be solved.

Disclosure of Invention

The application provides a ton bag unpacking and feeding system, which can improve the automation degree and feeding efficiency of the ton bag unpacking and feeding system and simultaneously avoid dust leakage.

The application provides a ton bag unpacking and feeding system, which comprises feeding equipment, a movable bag grabbing mechanism and a lifting bag breaking mechanism, wherein the feeding equipment comprises an equipment main body and a plurality of automatic lifting doors, the equipment main body is provided with a feeding end, one of the automatic lifting doors is arranged at the feeding end, the rest part is arranged in the equipment main body at intervals along a first direction, and an accommodating space in the equipment main body is divided into a plurality of sealed working areas; the working area comprises a bag breaking area and a buffer area for buffering ton bag materials;

The movable bale plucker is positioned in the buffer zone and is configured to grab ton bag materials and move along a first direction relative to the equipment main body so as to carry out the carrying operation of the ton bag materials in the working zone;

the lifting bag breaking mechanism is located in the bag breaking area and is configured to be capable of moving relative to the equipment main body along a second direction so as to execute bag breaking operation on ton bag materials moving into the bag breaking area and collect the materials.

According to the application, through the arrangement of the movable bag grabbing mechanism and the lifting bag breaking mechanism, after the ton bag material is grabbed by the buffer zone of the movable bag grabbing mechanism in the working zone, the ton bag material can be conveyed to the bag breaking zone, so that the bag breaking operation is carried out on the ton bag material moved into the bag breaking zone through the lifting bag breaking mechanism, and the material is collected, thereby realizing the automatic operation of the ton bag material in the ton bag feeding process, reducing the degree of manual intervention, even avoiding the manual intervention, improving the automation degree of the ton bag unpacking feeding system, improving the feeding efficiency, and avoiding the problems of material pollution and the like caused by the mixing of foreign matters into the material when the bag breaking operation is carried out manually. In addition, through the setting of automatic lifting door, not only can form sealed workspace to prevent that the material from revealing and exert an influence to operating personnel's healthy, can also utilize the automatic lifting function of automatic lifting door, ensure the normal business turn over of ton bag material in each workspace in throwing material equipment, in order to ensure the normal clear of ton bag material throwing process.

Further, the buffer area is positioned at one side of the equipment main body at the feeding end, the working area further comprises a recovery area for recovering ton bags, and the recovery area and the buffer area are positioned at two opposite sides of the bag breaking area along the first direction;

the mobile bale plucker mechanism is further configured to release the ton bags as the ton bag material is moved to the recovery zone.

Further, the movable bale plucker comprises a first bracket, a first driving piece and a plurality of grabbing components, wherein the first bracket is movably arranged at the top end of the equipment main body; the grabbing components are distributed on the periphery of the first bracket and are rotationally connected with the first bracket;

the plurality of grabbing components are respectively connected with one first driving piece and are configured to rotate relative to the first bracket under the driving of the first driving piece so as to grab or release ton bag materials.

Further, the grabbing component comprises a first connecting rod and a plurality of claw hooks, and the claw hooks are arranged on the first connecting rod at intervals along the length direction of the first connecting rod and are connected with the first connecting rod;

the first connecting rod is rotationally connected to the bottom end of the first support and connected with the first driving piece, and the first connecting rod is configured to drive the claw hook to rotate relative to the first support under the driving of the first driving piece so as to grab or release the ton bag.

Further, the first bracket is slidably disposed at the top end of the apparatus body in the first direction;

the moving bale plucking mechanism further includes a second driving member disposed between the first carriage and the top end of the device body, and configured to be capable of driving the first carriage to slide in the first direction relative to the device body.

Further, the second driving member comprises a rotating member, the movable bale plucker mechanism further comprises a driving motor arranged on the first bracket, and the rotating member is connected with the driving motor and is configured to rotate relative to the equipment main body and drive the first bracket to slide relative to the equipment main body under the driving of the driving motor.

Further, the rotating member includes a gear engaged with a rack at a top end of the apparatus body, an end of the rack extending in the first direction at the top end of the apparatus body.

Further, an organ cover is connected to the top end of the device main body, the organ cover is arranged outside the rack, and part of the structure of the gear is located in the organ cover and meshed with the rack.

Further, the automatic lifting door is provided with first detection pieces, and the first detection pieces are configured to detect whether the automatic lifting door is provided with ton bags of materials or not and transmit detected results to the automatic lifting door.

Further, when one of the plurality of automatically-lifting doors is in an open state, the adjacent automatically-lifting door is in a closed state.

Further, the automatic lifting door comprises a lifting door plate and a fixed door plate fixed on the equipment main body, wherein the lifting door plate is positioned on one side of the fixed door plate and is arranged on two opposite sides of the equipment main body in a sliding manner;

the lifting door plate is configured to be arranged in a moving manner relative to the fixed door plate along the second direction and can be in sealing fit with the fixed door plate.

Further, the device main body is provided with a plurality of anti-collision pieces which are distributed on two opposite sides of the movable bale plucking mechanism and are positioned on the moving path of the movable bale plucking mechanism on the device main body.

Further, the ton bag unpacking and feeding system further comprises a lifting device, wherein the lifting device is located in the buffer area and is configured to buffer ton bag materials.

Further, at least one second detecting member is arranged on the lifting device, and the second detecting member is configured to detect whether the ton bag material is cached on the lifting device, and transmit the detected result to the lifting device;

the lifting device is configured to lift the ton bag material to be within a bale plucking range of the movable bale plucking mechanism when the second detecting piece detects the ton bag material.

Further, the ton bag unpacking and feeding system further comprises a transmission mechanism for transmitting ton bag materials, the lifting device is provided with a bearing surface for the ton bag materials, the bearing surface is provided with a transmission assembly, and the transmission mechanism is located at the feeding end and is in butt joint with the transmission assembly.

Further, the lifting bag breaking mechanism further comprises a lifting bin, a driving device and a blade set, wherein the lifting bin is positioned in the bag breaking area and is arranged in a moving way along the second direction relative to the equipment main body; the lifting bin is provided with a feeding hole;

the blade group comprises a plurality of blades which are rotationally connected with the lifting bin, and the blades are distributed on the periphery of the lifting bin and are positioned above the feeding port; the cutting edges of the blades face to one side far away from the geometric center of the lifting bin, and the blades are connected with the driving device and are configured to swing in opposite directions or opposite directions relative to the lifting bin under the driving of the driving device so as to enable the blade group to be switched between a closed state and an open state; when the blade group is in a closed state, one end of each blade far away from the lifting bin forms a puncture tip.

Further, when the blade group is in a closed state, the tool tips of the blades are gathered together to form a puncture tip;

when the blade group is in the opening state, the tool tips of the blades are far away from each other.

Further, the lifting bin comprises a second bracket and a bin, the bin is provided with a feeding hole, the second bracket is of a frame structure with the feeding hole, and the bin is arranged at the bottom of the second bracket and is communicated with the feeding hole; the second bracket is positioned in the bag breaking area and is arranged in a moving way along a second direction relative to the equipment main body; each blade is hinged to the inner wall of the second bracket.

Further, the lifting bin further comprises a lifting assembly, wherein the lifting assembly is connected between the second support and the inner bottom wall of the equipment main body and is configured to drive the second support to move along the second direction.

Further, the driving device also comprises a second connecting rod and a third driving piece, and the third driving piece is arranged at the feeding port; the second connecting rod is hinged between the third driving piece and each blade and is configured to drive the blade to swing relative to the second bracket under the driving of the third driving piece.

Further, the third driving piece is of a telescopic driving structure, the fixed end of the third driving piece is connected with the second bracket, and the telescopic end of the third driving piece is hinged with each second connecting rod.

Further, the ton bag unpacking and feeding system further comprises a dust removing mechanism, wherein the dust removing mechanism is located on the side of the equipment main body and is communicated with the lifting bag breaking mechanism.

Additional features and advantages of the application will be set forth in the description which follows, and in this regard will not be further described.

Drawings

In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described, and it is obvious that the drawings in the following description are some embodiments of the present application, and other drawings may be obtained according to the drawings without inventive effort to a person skilled in the art.

Fig. 1 is a schematic diagram of an internal structure of a ton bag unpacking and feeding system according to an embodiment of the present application;

fig. 2 is a schematic diagram of a partial connection between an automatic lifting door and an apparatus main body according to an embodiment of the present application;

fig. 3 is an enlarged view of a portion a in fig. 2;

fig. 4 is a schematic structural diagram of a mobile bale plucking mechanism according to an embodiment of the present application;

fig. 5 is a schematic partial view of a mobile bale plucking mechanism and a device body according to an embodiment of the present application;

FIG. 6 is a partial cross-sectional view of a mobile bale plucking mechanism and an apparatus body provided by an embodiment of the present application;

fig. 7 is a schematic structural view of an organ cover provided in an embodiment of the present application at a top end of an apparatus main body;

FIG. 8 is a schematic view of a blade set of a lifting bag breaking mechanism in a closed state according to an embodiment of the present application;

fig. 9 is a schematic diagram of a blade set of a lifting bag breaking mechanism in an open state according to an embodiment of the present application.

Reference numerals illustrate:

100-feeding equipment; 110-an apparatus body; 111-a feed end; 112-top; 113-seal rail; 1131-guide slots; 1132-bending grooves; 114-rack; 115-bump protection; 116-a slider rail; 117-organ cover;

120-an automatic lifting door; 120 a-a first automatic lifting door; 120 b-a second automatic lifting door; 120 c-a third automatic lifting door; 121-fixing the door plate; 122-lifting door panel; 123-telescoping drive;

130-a buffer area; 140-bag breaking area; 150-a recovery zone;

200-moving a bag grabbing mechanism; 210-a first rack; 211-supporting seats; 212-a slider bearing; 220-a first driver; 230-a grasping assembly; 231-a first link; 232-claw hook; 240-a second driver; 250-driving a motor; 260-a protective cover;

300-lifting bag breaking mechanism; 310-a second bracket; 320-blades; 321-knife edges; 322-knife tip; 323-the root of a knife; 324-knife face; 330-bin; 331-a feed inlet; 340-lifting drive; 350-a second link; 360-third drive member; 370-cross links;

400-lifting device; 410-a transmission component;

500-a transmission mechanism;

600-dust removing mechanism;

700-pipe;

800-ton bag material.

Detailed Description

For the purpose of making the objects, technical solutions and advantages of the embodiments of the present application more apparent, the technical solutions of the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present application, and it is apparent that the described embodiments are some embodiments of the present application, but not all embodiments of the present application. All other embodiments, which can be made by those skilled in the art based on the embodiments of the application without making any inventive effort, are intended to be within the scope of the application.

As described in the background art, the ton bag feeding process is mainly performed in a ton bag unpacking feeding system, and mainly refers to a process of conveying a ton bag (for short, a ton bag material) filled with a material to a designated feeding station and then performing a bag breaking operation on the ton bag material so as to make the material in the ton bag be fed into a bin. The material in the ton bag is typically powder or granules. In the present application, the kind of the material is not further limited.

At present, traditional ton bag unpacking and feeding system's function is single to all need different degree manual intervention in ton bag material transport to appointed material station and broken bag operation, can waste a large amount of manpower and materials like this, make operating personnel's work load great, make traditional ton bag unpacking and feeding system's degree of automation lower moreover, the material efficiency of throwing is lower.

In addition, the conventional bag breaking operation generally adopts manual bag breaking operation to ton bag materials. The bag breaking operation mainly comprises the step of breaking the ton bag of the ton bag material, so that the material in the ton bag material can enter a bin of a ton bag unpacking and feeding system, and the feeding process of the material is completed. Therefore, after the bag breaking operation, the collection function of materials can be realized through the storage bin.

However, there are many uncontrollable factors when manually breaking bags of ton bags. For example, when the bag is broken manually, metallic or non-metallic foreign matters are mixed into the material during the operation, and the quality of the material is polluted. When the bag breaking operation is carried out manually, dust in the bag breaking process cannot be controlled, so that great health hidden danger can be caused to the body of an operator, and the ton bag unpacking and feeding system is of an open structure, so that the dust can leak to the outside of the ton bag unpacking and feeding system, and the external environment is polluted.

The feeding of materials such as powder is a work affecting the health of the body, mechanical automation is required to replace manual work as soon as possible, and the common implementation of factory automation becomes the necessary trend of factory development while the generation of diseases is reduced from the source, so that the labor cost input of enterprises can be reduced, and the production efficiency is greatly improved.

Therefore, the embodiment of the application provides a ton bag unpacking and feeding system, which comprises a movable bale plucking mechanism and a lifting bag breaking mechanism. Through the setting of removing the bale mechanism of grabbing, can realize the automatic operation of snatching and carrying to ton bag material to avoid the manual intervention of ton bag material transportation in-process. The lifting bag breaking mechanism can replace manual bag breaking operation on ton bag materials, so that the degree of manual intervention in the bag breaking operation is avoided. Through the setting of removing bale mechanism and the broken bag mechanism of lift, can promote ton bag and unpack the degree of automation of throwing the material system, improve and throw material efficiency. And through setting up of a plurality of automatic lifting doors in the ton bag unpacking and feeding system, can provide inclosed workspace for removing the mechanism of grabbing a bag and the broken bag mechanism of lift in the ton bag unpacking and feeding system to avoid revealing of material to influence operating personnel's healthy and cause the pollution to ton bag unpacking and feeding system external environment.

The structure of the ton bag unpacking and feeding system of the application is further described below with reference to the accompanying drawings.

Referring to fig. 1, the ton bag unpacking and feeding system includes a feeding device 100, a movable bale plucker 200, and a lifting bag breaking mechanism 300. The feeding apparatus 100 includes an apparatus main body 110 and a plurality of automatically-lifting doors 120. The apparatus body 110 has a feed end 111. The apparatus main body 110 may be understood as a structure of the feeding apparatus 100 other than the automatic rising gate 120. The apparatus body 110 may be understood as a sealing structure that is only provided open at the feed end 111 to facilitate the entry of the ton bag material 800 from the feed end 111. Only the frame structure of the apparatus main body 110 is illustrated in fig. 1 in order to facilitate the observation of the arrangement of other structures such as the automatically-lifting door 120 within the feeding apparatus 100.

One of the plurality of automatically-lifting doors 120 is disposed at the feeding end 111, and the remaining part is disposed in the apparatus main body 110 at intervals along the first direction, and divides the accommodating space in the apparatus main body 110 into a plurality of sealed working areas so that the moving bale plucking mechanism 200 and the lifting bag breaking mechanism 300 can operate in the respective working areas. The first direction may be referred to as the X direction in fig. 1, and may also be referred to as the length direction of the feeding device 100.

The structure of three automatically-up and down doors 120 is illustrated in fig. 1, and for convenience of description, the three automatically-up and down doors 120 are defined as a first automatically-up and down door 120a, a second automatically-up and down door 120b, and a third automatically-up and down door 120c, respectively. The first and third automatically-lifting doors 120a and 120b may be disposed at the feed end 111, and the second and third automatically-lifting doors 120b and 120c may be disposed at intervals on two opposite inner sidewalls of the apparatus main body 110 in the first direction so as to divide the receiving space in the apparatus main body 110 into three sealed working areas by the three automatically-lifting doors 120.

It should be noted that, in the application, the number of the automatically-lifting doors 120 may be adjusted according to the number of the required working areas. In the present application, the number of the automatically-lifting doors 120 is not further limited.

The structure of the ton bag unpacking and feeding system will be further described by taking the working area with three seals in the main body 110 of the apparatus as an example.

The working area may include a bag breaking area 140 and a buffer area 130 that buffers the tonne bag material 800. The first automatic lifting door 120a, the second automatic lifting door 120b, and the apparatus main body 110 may jointly enclose a buffer area 130, and the second automatic lifting door 120b, the third automatic lifting door 120c, and the apparatus main body 110 may jointly enclose a bag breaking area 140.

Referring to fig. 1, the moving bale plucker 200 is located in the buffer 130, and is configured to grab the ton bag material 800 and move along the first direction relative to the main body 110 of the apparatus, so as to perform the transporting operation of the ton bag material 800 in the working space, so that the movement of the ton bag material 800 between different working spaces is realized by moving the bale plucker 200. For example, when the moving and bagging mechanism 200 performs the conveying operation, the gripped ton bag material 800 may be moved from the buffer area 130 to the bag breaking area 140, or the ton bag material 800 (ton bag) after the bag breaking operation may be moved from the bag breaking area 140 to another work area.

Referring to fig. 1, the lifting bag-breaking mechanism 300 is located in the bag-breaking area 140 and is configured to be movable relative to the apparatus main body 110 in a second direction to perform a bag-breaking operation on the ton bag material 800 moved into the bag-breaking area 140 and collect the material, thereby completing a feeding process of the ton bag material 800. The second direction may be referred to as the Y-direction in fig. 1, and may also be referred to as the height direction of the dosing device 100.

According to the application, through the arrangement of the movable bag grabbing mechanism 200 and the lifting bag breaking mechanism 300 in the ton bag unpacking and feeding system, after the ton bag material 800 is grabbed by the movable bag grabbing mechanism 200 in the buffer zone 130 in the working area, the ton bag material 800 can be conveyed to the bag breaking area 140, so that the ton bag material 800 moved into the bag breaking area 140 is subjected to bag breaking operation by the lifting bag breaking mechanism 300, and the material is collected, thereby realizing the automatic operation of the ton bag material 800 in the ton bag feeding process, avoiding manual intervention, improving the automation degree of the ton bag unpacking and feeding system, improving the feeding efficiency, greatly reducing the number of operators, reducing the labor cost, and simultaneously avoiding the problems of mixing foreign matters into the material and polluting the material quality caused by manual bag breaking operation.

Hereinafter, the structures of the moving bag grabbing mechanism 200 and the lifting bag breaking mechanism 300 provided by the present application will be described separately with reference to specific drawings.

In addition, through the arrangement of the plurality of automatic lifting doors 120 in the ton bag unpacking and feeding system, the accommodating space in the equipment main body 110 can be divided into a plurality of sealed working areas, so that a sealed working area is provided in the ton bag unpacking and feeding system for the movable bag grabbing mechanism 200 and the lifting bag breaking mechanism 300, the influence of dust leakage in the bag breaking operation on the health of operators can be avoided, and the sealing state of the working area can be controlled by utilizing the automatic lifting function of the automatic lifting doors 120, so that the working area can be in a sealing state or a non-sealing state, and the normal in-out of the ton bag material 800 in each working area in the feeding equipment 100 can be ensured when the working area is in the non-sealing state, so that the normal operation of the ton bag feeding process can be ensured.

Referring to fig. 1, the buffer area 130 is located at one side of the apparatus main body 110 at the feed end 111, so that tons of bag material 800 can enter the buffer area 130 from the feed end 111.

In some embodiments, the working area may further include a recovery area 150 for recovering the ton bags, the recovery area 150 and the buffer area 130 being located on opposite sides of the bag breaking area 140 in the first direction. The movable bale plucker 200 is further configured to release the ton bags when the ton bag material 800 is moved to the recycling area 150, so that the ton bag material 800 after the bag breaking operation can be moved to the recycling area 150 by the movable bale plucker 200, the automatic recycling of the ton bags is realized, the automation degree of the ton bag unpacking and charging system is further improved, and meanwhile, the situation that the ton bags are manually taken from the movable bale plucker 200 can be avoided, so that the number of operators is greatly reduced, and the labor cost is reduced.

It should be noted that, the recycling area 150 has a recycling bin therein, so that after the bale plucker 200 is moved to release the ton bag, the ton bag can fall into the recycling bin for recycling.

Therefore, the full-automatic ton bag feeding procedure and the automatic ton bag recovery of the ton bag unpacking and feeding system can be realized by the arrangement of the movable bag grabbing mechanism 200, the lifting bag breaking mechanism 300, the buffer zone 130, the bag breaking zone 140 and the recovery zone 150, so that the automation degree of the ton bag unpacking and feeding system is improved.

Referring to fig. 1, the apparatus body 110 has a plurality of impact guards 115, and the impact guards 115 are distributed on opposite sides of the moving bale plucker 200 and are located on the path of movement of the moving bale plucker 200 in the apparatus body 110. In this way, when the moving bale plucking mechanism 200 moves in the first direction relative to the apparatus main body 110, the contact with the bump guard 115 is enabled, so that the bump guard 115 can buffer the movement of the moving bale plucking mechanism 200, so as to ensure the safety of the moving bale plucking mechanism 200 during the movement.

The bump guards 115 may be disposed at opposite sides of the top end 112 of the apparatus main body 110 in the first direction and disposed corresponding to the sidewalls of the moving bale plucker mechanism 200 to ensure that the bump guards 115 are located on the moving path of the moving bale plucker mechanism 200 in the apparatus main body 110, so that the moving bale plucker mechanism 200 can contact the bump guards 115 when moving to both sides of the apparatus main body 110 in the first direction.

The bump guard 115 may be mounted and secured to the device body 110 by a snap fit, a fastener connection, an adhesive, or other means. The bump guard 115 may be made of silicone or other elastically deformable material. The bump guard 115 may be a bent structure that is bent toward the mobile bale plucking mechanism 200. Alternatively, the bump guard 115 may also be a block-like structure. The block structure is provided on the apparatus main body 110 and protrudes from the apparatus main body 110 toward the side of the moving bale plucking mechanism 200.

Referring to fig. 1, the ton bag unpacking and feeding system may further include a dust removing mechanism 600, where the dust removing mechanism 600 is located at a side of the device main body 110 and is communicated with the lifting bag breaking mechanism 300, so that the dust removing mechanism 600 can remove dust generated in the transportation process of the lifting bag breaking mechanism 300, the bag breaking area 140 and the ton bag unpacking and feeding system, thereby improving cleanliness and safety of a production environment. In this way, the dust removing mechanism 600 is provided on the basis of the automatic lifting door 120, so that the influence of dust on the physical health of the operator can be further avoided.

The dust removal mechanism 600 may be located at an end of the apparatus body 110 opposite the feed end 111 or other location of the other apparatus body 110. The dust removing mechanism 600 is of various kinds, and in the present application, the kind of the dust removing mechanism 600 and the installation position of the dust removing mechanism with respect to the apparatus main body 110 are not limited, as long as the dust removing mechanism 600 can communicate with the lifting and lowering bag breaking mechanism 300 through the pipe 700, and dust generated in the lifting and lowering bag breaking mechanism 300 can be removed.

In some embodiments, a first sensing element is provided at the door 120 and is configured to sense whether there is a ton of bag material 800 at the door 120 and to transmit the sensed result to the door 120. When the number of the automatic lifting doors 120 is plural, the first detecting members are disposed at the positions of the respective automatic lifting doors 120, and the first detecting members can transmit the detected results to the adjacent automatic lifting doors 120, so that the respective automatic lifting doors 120 can change their own states according to the detected results of the corresponding first detecting members, and automatic switching between the opened state and the closed state of the automatic lifting doors 120 is achieved. The sealing state of the working area can be controlled by the automatic switching of the automatically rising and falling door 120 between the opened state and the closed state. When the door 120 is opened, the door is unsealed from the working area formed by the apparatus main body 110. Accordingly, when the automatically-lifting door 120 is in the closed state, it is in a sealed state with the working area formed by the apparatus main body 110. The first sensing element may include, but is not limited to, an infrared sensor, a proximity sensor, or other electronic element capable of sensing the ton bag material 800. Thus, when the first detecting member detects the ton bag material 800, the automatic lifting door 120 at the position can be automatically opened, so that the ton bag material 800 can enter the main body 110 of the equipment or enter another working area from one working area.

When one of the plurality of automatic lifting doors 120 is in an open state, the adjacent automatic lifting door 120 is in a closed state, so that the tightness of a working area of the ton bag unpacking and feeding system in operation is ensured, and the dust scattering condition is reduced.

The structure of the automatically-lifting door 120 is further described with reference to the accompanying drawings.

Referring to fig. 1, the automatically-lifting door 120 includes a lifting door panel 122 and a fixed door panel 121 fixed to the apparatus body 110. The fixing door plate 121 may be coupled to two opposite inner sidewalls of the top end 112 or the bottom end of the apparatus body 110 by a snap-fit, an adhesive, or a fastener (e.g., a screw, a bolt), and sealed with the apparatus body 110 to fix the fixing door plate 121 to the apparatus body 110.

The lifting door panel 122 is positioned at one side of the fixed door panel 121 and slidably disposed at opposite sides of the apparatus body 110. The lifting door panel 122 may be located at an inner side of the fixed door panel 121 toward the apparatus main body 110, or at an outer side of the fixed door panel 121 toward the apparatus main body 110, and slidably disposed at opposite sides of the apparatus main body 110 through the seal rail 113 on an inner side wall of the apparatus main body 110. The lifting door panel 122 is configured to be movable in the second direction with respect to the fixed door panel 121 and to be capable of sealing-fit with the fixed door panel 121 so that the lifting function of the automatic lifting door 120 can be achieved by the arrangement of the lifting door panel 122 while also ensuring the sealing property of the separated working area.

When the automatically-lifting door 120 is in the opened state, the lifting door panel 122 moves in the second direction to a position overlapping the fixed door panel 121. Accordingly, when the automatically-lifting door 120 is in the closed state, the lifting door panel 122 moves to a position staggered from the fixed door panel 121 along the second direction, and is in sealing engagement with the fixed door panel 121.

The first door 120a in fig. 1 shows the structure of the door 120 in the closed state, and the second door 120b shows the structure of the door 120 in the open state. Wherein the fixed door panel 121 is positioned at the top end 112 of the apparatus body 110 in the first automatically-up-down door 120a, and the fixed door panel 121 is positioned at the bottom end of the apparatus body 110 in the second automatically-up-down door 120b and the third automatically-up-down door 120 c.

The structure of the automatically-lifting door 120 will be further described below by taking the first automatically-lifting door 120a as an example.

Referring to fig. 1 and 2, the automatically-lifting door 120 includes a telescopic driving piece 123. The fixed end of the telescopic driving piece 123 may be fixed at one end of the apparatus main body 110, where the fixed door plate 121 is provided, and the telescopic end of the telescopic driving piece 123 may be connected with the lifting door plate 122, so that when the telescopic end of the telescopic driving piece 123 performs telescopic motion along the second direction relative to the fixed end of the telescopic driving piece 123, the lifting door plate 122 may be driven to move along the second direction toward one side of the fixed door plate 121, so as to open the automatic lifting door 120 or close the automatic lifting door 120.

The telescoping motion may include an extension motion and a retraction motion. Specifically, when the first detecting member detects the ton bag material 800, a corresponding signal can be transmitted to the driving portion of the telescopic driving member 123, so that when the telescopic end of the telescopic driving member 123 can perform a shrinkage motion along the second direction relative to the fixed end of the telescopic driving member 123 under the driving signal of the driving portion, the lifting door panel 122 is driven to move along the sealing guide rail 113 toward one side of the fixed door panel 121, so as to open the automatic lifting door 120, so that the ton bag material 800 can pass through the automatic lifting door 120. After the ton bag material 800 passes through the automatic lifting door 120, the first detecting member transmits a corresponding signal to the driving portion of the telescopic driving member 123, so that the telescopic end of the telescopic driving member 123 performs an extending motion along the second direction relative to the fixed end of the telescopic driving member itself, so as to close the automatic lifting door 120.

The telescopic driving member 123 may be a cylinder, an electric telescopic rod or other driving structure capable of performing telescopic motion. In the present application, the structure of the telescopic driving piece 123 is not further limited.

Referring to fig. 3, the apparatus main body 110 is provided with a seal rail 113 on both inner sidewalls connected to the lift gate plate 122. Each seal rail 113 includes two guide grooves 1131, and the two guide grooves 1131 are disposed on the inner sidewall of the apparatus body 110 at intervals along the second direction. Two sliding parts are respectively arranged on one side of the lifting door plate 122 facing the sealing guide rail 113, and each sliding part corresponds to one section of guide groove 1131. The sliding portions are slidably disposed in the respective guide grooves 1131 to achieve a sliding connection of the lift gate 122 with the apparatus main body 110.

As shown in fig. 3, the end of each guide groove 1131 is provided with a bending groove 1132 bent toward the plate surface side of the fixed door plate 121. In the process that the lifting door plate 122 performs the extension motion relative to the fixed door plate 121 in the second direction, when the lifting door plate 122 slides to the bending groove 1132 through the sliding part, the sliding direction of the lifting door plate 122 can be changed under the cooperation of the bending groove 1132 and the sliding part, so that the lifting door plate 122 gradually approaches to the plate surface of the fixed door plate 121 along the direction which is acute with the second direction, and the lifting door plate 122 is pressed on the plate surface of the fixed door plate 121 to form the sealing cooperation with the fixed door plate 121, thereby achieving the sealing effect with the equipment main body 110 when the automatic lifting door 120 is in the closed state.

Referring to fig. 1, in some embodiments, the ton bag unpacking and feeding system may further include a lifting device 400. The lifting device 400 is located in the buffer zone 130 and is configured to buffer the ton bag material 800. The buffered ton bag material 800 can be lifted by the lifting device 400 to the bale gripping range of the movable bale gripping mechanism 200, so that the bale gripping mechanism 200 is moved to grip the ton bag material 800. The lifting direction of the lifting device 400 to the bag material 800 may be referred to as the second direction described above.

The bale plucking range of the mobile bale plucker 200 is understood to be the range that the mobile bale plucker 200 can grab, and may include, but is not limited to, being directly under the mobile bale plucker 200.

Fig. 1 illustrates a structure in which the lifting device 400 is an X-type lifter, and the structure of the lifting device 400 is not limited. Wherein the X-lift may also be referred to as a forklift. In applications, the lifting device 400 may be configured as a device other than an X-type lift as known in the art. In the present application, the structure of the elevating device 400 is not further limited.

The structure of the ton bag unpacking and feeding system is further described below by taking an X-shaped lifter as an example.

Referring to fig. 1, in some embodiments, at least one second sensing member is provided on the lifting device 400. The second detecting member is configured to detect whether the lift device 400 has the ton bag material 800 buffered thereon and to transmit the detected result to the lift device 400. The lifting device 400 is configured to lift the ton bag material 800 to within the bale receptacle of the moving bale receptacle mechanism 200 when the second detecting member detects the ton bag material. Through the setting of second detection piece like this for elevating gear 400 can be automatic with ton bag material 800 promote to the removal grab the package within range of package mechanism 200, in order to remove grab package mechanism 200 and snatch the while, can strengthen the degree of automation of ton bag unpacking feeding system.

The second detecting member may be a weight sensor, an infrared sensor, or other electronic element capable of detecting the ton bag material 800. The second detecting member may be one or two or the like. It should be noted that, when the number of the second detecting members is two or more, the second detecting members may be symmetrically disposed on the lifting device 400. In the present application, the structure and the number of the second detecting members are not further limited.

The lifting of the lifting device 400 will be further described using a weight sensor as an example.

When the weight detected by the second detecting member reaches the preset value, the detected result can be transmitted to the driving structure of the lifting device 400, and a lifting instruction is sent to the driving structure of the lifting device 400, so that the lifting device 400 lifts the ton bag material 800 to the bag grabbing range of the movable bag grabbing mechanism 200. Alternatively, the lifting device 400 may determine the detection result of the received second detection element, and lift the ton bag material 800 to the bag grabbing range of the moving bag grabbing mechanism 200 when the weight detected by the second detection element reaches a preset value.

Referring to fig. 1, in some embodiments, the ton bag unpacking and feeding system may further include a transport mechanism 500 that transports the ton bag material 800. The lifting device 400 has a carrying surface of the ton bag material 800, the carrying surface is provided with a conveying assembly 410, and the conveying mechanism 500 is located at the feeding end 111 and is in butt joint with the conveying assembly 410, so that the conveying mechanism 500 sequentially conveys a plurality of ton bag materials 800 from the feeding end 111 to the conveying assembly 410, and the feeding purpose is achieved.

At the same time, by the arrangement of the transfer assembly 410, the ton bag material 800 can be transferred to the central position of the lifting device 400 so as to move the gripping of the bale plucker mechanism 200. The center position may be understood as a center region of the lifting device 400 on the transport assembly 410 that includes a geometric center.

The transport assembly 410 may include, among other things, a roller transport assembly, a belt transport assembly, or other transport structure capable of transporting the ton bag material 800. The transport mechanism 500 may also be a roller transport mechanism, a belt transfer mechanism, or the like that is capable of interfacing with the transport assembly 410. In the present application, the structures of the transmission assembly 410 and the transmission mechanism 500 are not further limited. When the second detecting member is a weight sensor, the second detecting member may be disposed on the transmission assembly 410 so as to be detected by the second detecting member.

Referring to fig. 4, in some embodiments, the mobile bale plucker mechanism 200 may include a first carriage 210, a first drive member 220, and a plurality of grasping elements 230. The first bracket 210 is movably disposed at the top end 112 of the apparatus body 110 so as to enable the moving bale plucker mechanism 200 to move in a first direction relative to the apparatus body 110.

The plurality of grabbing assemblies 230 are distributed on the periphery of the first bracket 210 and are rotatably connected with the first bracket 210. The plurality of gripping assemblies 230 are each coupled to one of the first driving members 220 and are configured to be rotatable relative to the first rack 210 under the driving of the first driving members 220 to grip or release the ton bag material 800.

When the movable bale plucker 200 moves to the buffer 130 through the first support 210, the plurality of grabbing components 230 can move towards one side of the ton bag material 800 relative to the first support 210 under the action of the first driving member 220, so as to achieve the purpose of grabbing hooks of the grabbing components 230 on the ton bag material 800, thereby achieving grabbing of the ton bag material 800 by the movable bale plucker 200, lifting and moving the ton bag material 800 to the corresponding work buffer 130, and facilitating bag breaking operation of the lifting and breaking mechanism 300 on the ton bag material 800 grabbed by the movable bale plucker 200.

Accordingly, after the bag breaking operation is completed, the moving bale plucker 200 moves the broken bags (empty bags) after the material is completely thrown into the recycling area 150. At this time, the plurality of grabbing assemblies 230 can move towards the side far away from the ton bag material 800 relative to the first bracket 210 under the action of the first driving member 220, so as to achieve the purpose of unhooking the ton bag by the grabbing assemblies 230, so that the ton bag can fall off from the grabbing assemblies 230 and fall into the recycling area 150 to be recycled.

The gripping modules 230 may be four groups, and the four groups of gripping modules 230 may be disposed on four sides of the first rack 210 along a direction (horizontal direction) parallel to the bottom end of the first rack 210, so as to ensure the stability of the gripping modules 230 for gripping the bags of the ton bag material 800. In some embodiments, the grabbing components 230 may be two groups or other numbers, and the number of grabbing components 230 is not further limited in the present application.

Referring to fig. 4, the grasping assembly 230 includes a first link 231 and a plurality of hooks 232. Along the length direction of the first link 231, a plurality of claw hooks 232 are arranged on the first link 231 at intervals and connected with the first link 231. The claw hook 232 may be connected to the first link 231 by means of a clamping connection, interference, or the like, and is fixed relative to the first link 231.

The first link 231 is rotatably coupled to the bottom end of the first bracket 210 and coupled to the first driving member 220. The first link 231 is configured to drive the claw hook 232 to rotate relative to the first bracket 210 under the driving of the first driving member 220, so as to grasp or release the ton bag, thereby driving the claw hook 232 to rotate relative to the first bracket 210 through the rotation of the first link 231 under the driving of the first driving member 220, and achieving the purposes of grappling and unhooking the ton bag material 800 by the grasping assembly 230.

The first link 231 may be rotatably connected to a support 211 at the bottom end of the first bracket 210, and the support 211 is connected to a cross bar at the bottom end of the first bracket 210, so as to implement a rotational arrangement of the first link 231 at the bottom end of the first bracket 210.

The structure of the mobile bale plucker mechanism 200 is further described below using one of the grasping assemblies 230 as an example.

Referring to fig. 4, the first driving member 220 may include a fixed end and a telescopic end, and the fixed end of the first driving member 220 is mounted on and connected with the inner top wall of the first bracket 210. The telescopic ends of the first driving members 220 are each hinged to a corresponding first link 231. Thus, when the telescopic end of the first driving member 220 performs an elongation motion relative to the fixed end, the first connecting rod 231 can be driven to rotate along the a+ direction around the axis of the first connecting rod, so that the claw hooks 232 are driven to rotate simultaneously, and the claw hooks 232 in the grabbing assembly 230 can be pricked into the ton bag material 800 in the rotating process to grab the ton bag. Or, when the telescopic end of the first driving member 220 performs a shrinking motion relative to the fixed end, the first connecting rod 231 can be driven to rotate along the a-direction around the axis of the first connecting rod, so that the claw 232 is driven to rotate simultaneously, and the claw 232 is separated from the ton bag, so that the ton bag is released.

Illustratively, the first driving member 220 may include, but is not limited to, a cylinder, an electric telescopic rod, or other structure capable of rotating the first link 231. In the present application, the structure of the first driving member 220 is not further limited.

In some embodiments, the first bracket 210 may be slidably disposed at the top end 112 of the device body 110 in a first direction to facilitate movement of the first bracket 210 on the device body 110.

The structure of the mobile bale plucker mechanism 200 is further described below with reference to the accompanying drawings.

Referring to fig. 4, the mobile bale plucker mechanism 200 may also include a second drive member 240. The second driving member 240 is disposed between the first bracket 210 and the top end 112 of the apparatus main body 110, and is configured to drive the first bracket 210 to slide along a first direction relative to the apparatus main body 110, so as to enable the first bracket 210 to move along the first direction on the apparatus main body 110, so as to drive the moving bale plucker 200 to move simultaneously, thereby enabling adjustment of the position of the moving bale plucker 200 on the apparatus main body 110.

It should be noted that there may be two second driving members 240, and the two second driving members 240 may be distributed on two sides of the first bracket 210 along the first direction, so as to enhance the stability of the moving bale plucking mechanism 200 moving on the device main body 110.

The structure of the mobile bale plucker mechanism 200 is further described below using one of the rotating members as an example.

Referring to fig. 5 and 6, in some embodiments, the second drive member 240 may comprise a rotating member, and the mobile bale plucking mechanism 200 further comprises a drive motor 250 mounted on the first bracket 210. The rotating member is connected to the driving motor 250 and is configured to be rotatable with respect to the apparatus main body 110 and to drive the first bracket 210 to slide with respect to the apparatus main body 110 by driving of the driving motor 250. In this way, the rotating member can drive the first bracket 210 to slide relative to the apparatus main body 110 by rotating itself under the driving of the driving motor 250, so that the first bracket 210 moves on the apparatus main body 110 in the first direction.

The rotating member may be sleeved on the output shaft of the driving motor 250 and connected to the output shaft, so that the rotating member can be driven to rotate relative to the apparatus main body 110 when the output shaft rotates.

Referring to fig. 5 and 6, the rotating member may include a gear engaged with the rack 114 of the top end 112 of the apparatus body 110, and an end of the rack 114 extends in the first direction at the top end 112 of the apparatus body 110 so that the gear can roll on the rack 114 under the driving of the driving motor 250. Since the driving motor 250 is mounted on the first bracket 210, the first bracket 210 can be driven to slide along the first direction relative to the apparatus main body 110 when the gear rolls.

In fig. 5, only a partial structure of the gear is illustrated. Fig. 6 illustrates a partial sectional view of the moving bale plucking mechanism 200 and the apparatus body 110, wherein the direction in which the section illustrated in fig. 6 is located can be referred to as the B-B direction in fig. 5.

Alternatively, in other embodiments, the second driving member 240 may have other structures, for example, the second driving member 240 may be a cylinder or an electric telescopic rod, etc. to drive the first bracket 210 to slide relative to the apparatus main body 110.

The structure of the moving bale plucking mechanism 200 will be further described using the gear as the second driving member 240.

When there are two second driving members 240, each second driving member 240 is connected to one driving motor 250, and forms a driving assembly with the connected driving motor 250. Further, the apparatus main body 110 is provided with racks 114 at positions corresponding to the respective second driving pieces 240 so that the second driving pieces 240 are engaged with the corresponding racks 114.

The structure of the mobile bale plucker mechanism 200 is further described below using one of the drive assemblies as an example.

Referring to fig. 6 in combination with fig. 4, the bottom end of the first bracket 210 is further provided with a slider bearing 212. The slider rail 116 is further provided with the slider rail 116 on the side of the rack 114 at the top end 112 of the apparatus main body 110. The slider bearing 212 is disposed toward one side of the top end 112 of the apparatus body 110 and is connected to the slider rail 116. When the movable bale plucker 200 receives a movement signal of the ton bag unpacking and feeding system, the driving motor 250 starts to operate, and the driving gear rolls on the rack 114, so that the whole movable bale plucker 200 is driven to slide back and forth along the sliding block guide rail 116 through the sliding block bearing 212, and therefore the position of the movable bale plucker 200 on the equipment main body 110 is adjusted, and the movable bale plucker 200 is moved to the buffer area 130 or the recovery area 150.

Referring to fig. 6 in combination with fig. 5, an organ cover 117 is attached to the top end 112 of the apparatus main body 110. The organ cover 117 is covered on the outer part of the rack 114, and part of the structure of the gear is positioned in the organ cover 117 and meshed with the rack 114. Through the setting of organ cover 117 like this, when not influencing the removal of gear on rack 114, can seal the meshing department of gear and rack 114 to avoid ton bag unpacking to throw the material system when the operation, the foreign matter falls into in the rack 114 and causes the influence to removing to grab the removal of package mechanism 200 on equipment main part 110, can carry out effectual dust protection to ton bag unpacking throw material system itself, help prolonging ton bag unpacking throw material system's life, improve throw material efficiency, reduce throw material cost.

Referring to fig. 6, in some embodiments, the organ cover 117 may also be covered outside the slider rail 116, and the slider bearing 212 may also be located in the organ cover 117, so that both the slider bearing 212 and the gear may be located in the same organ cover 117. Wherein the organ cover 117 may be connected with the first bracket 210 at both sides of the slider bearing 212 and the gear. By arranging the organ cover 117, a sealing cavity can be formed at the joint of the sliding bearing 212 and the gear and the equipment main body 110, and when the first bracket 210 moves relative to the equipment main body 110, the organ cover 117 is also lengthened or compressed along with the movement of the first bracket 210, so that the dynamic sealing of the joint of the first bracket 210 and the equipment main body 110 is realized, and the movement of the movable bale grabbing mechanism 200 on the equipment main body 110 is not influenced, and meanwhile, the ton bag unpacking and feeding system can be effectively protected from dust.

Note that, the arrangement of the organ cover 117 on the apparatus main body 110 may be as shown in fig. 7, and the longitudinal direction and the stretchable direction of the organ cover 117 are the same as the extending direction along the rack 114.

Referring to fig. 4, in some embodiments, the mobile bale plucker mechanism 200 may further include a protective cover 260, where the protective cover 260 may be located in the buffer 130 and cover the device body 110 and gears to enhance the sealing of the mobile bale plucker mechanism 200.

The structure of the lifting and bag-breaking mechanism 300 will be further described with reference to the drawings.

Referring to fig. 8 and 9, the lifting bag breaking mechanism 300 further includes a lifting bin, a driving device and a blade set, wherein the lifting bin is located in the bag breaking area 140 and is movably disposed with respect to the apparatus main body 110 along the second direction. The lifting bin has a feed opening 331 so that material enters the lifting bin through the feed opening 331. The blade set comprises a plurality of blades 320 rotatably connected with the lifting bin, wherein the blades 320 are distributed on the periphery of the lifting bin and are positioned above the feed inlet 331.

The blade edge 321 of each blade 320 faces to a side away from the geometric center of the lifting bin, and each blade 320 is connected with the driving device and is configured to swing in opposite directions or opposite directions relative to the lifting bin under the driving of the driving device so as to switch the blade set between a closed state and an open state. When the blade set is in the closed position, the end of the blade 320 remote from the lift bin forms a piercing tip. It should be appreciated that when the blade set is in the open position, the ends of the blade set that are remote from the lift bin are remote from each other. When the blade 320 swings in the opposite direction relative to the lifting bin under the drive of the driving device, the blade set can be switched from the open state to the closed state. Correspondingly, when the blades 320 swing in opposite directions relative to the lifting bin under the drive of the driving device, the blade set can be switched from the closed state to the open state.

Thus, when the lifting bin moves along the second direction relative to the device main body 110, the blade group can be driven to move simultaneously, so as to realize the lifting function of the lifting bag breaking mechanism 300. And, when the lifting bin moves the lifting bag breaking mechanism 300 to the bag breaking position, the blade group is in a closed state, and the puncture tip of the blade 320 can be pricked into the ton bag material 800 moving to the bag breaking area 140, so that the puncture action of the blade group on the ton bag material 800 is realized, and the first bag breaking of the ton bag material 800 by the blade group is completed.

After the puncturing action, each blade 320 can also swing in opposite directions relative to the lifting bin under the drive of the driving device, so that the blade set is switched from the closed state to the open state. In addition, in the process of switching the blade set from the closed state to the open state, the lifting bin can also move towards the side far away from the ton bag material 800 along the second direction, and as the cutting edge 321 of each blade 320 faces towards the side far away from the geometric center of the lifting bin, in the process of switching the blade set from the closed state to the open state, the bag breaking action on the ton bag material 800 can be realized through each blade 320, and the second bag breaking is completed.

The action of simulating manual bag breaking can be achieved through the puncture action and the bag breaking action, so that the lifting bag breaking mechanism 300 can replace manual bag breaking operation, and can improve the automation degree of a ton bag unpacking and feeding system while achieving a good puncture effect and a bag breaking effect, avoid uncontrollable factors existing during manual bag breaking, and improve the quality of materials.

After the second bag breaking is completed, the bag breaking operation is completed, and the material can fall into the lifting bin through the feeding hole 331 so as to complete the feeding of the material. The lift bin may continue to move in the second direction toward a side away from the ton of bag material 800 until the start position. Each blade 320 can swing in opposite directions relative to the lifting bin under the drive of the driving device, so that the blade set is switched from the opening state to the initial closing state, and the next bag breaking operation is performed by the lifting bag breaking mechanism 300.

Wherein, referring to fig. 8, when the blade set is in a closed state, the tips 322 of the blades 320 are gathered together to form a piercing tip so as to realize piercing action on ton bag materials 800 through the tips 322. Referring to fig. 9, in the opened state of the blade set, the tips 322 of the blades 320 are far away from each other so as to realize the bag breaking action on the ton bag material 800 through the blade 321.

The lifting bin comprises a second support 310 and a bin 330, the bin 330 is provided with a feed port 331, the second support 310 is of a frame structure with the feed port 331, and the bin 330 is arranged at the bottom of the second support 310 and is communicated with the feed port 331. The second support 310 is located in the bag breaking area 140 and is movably disposed along the second direction relative to the device main body 110, so that the material can enter the bin 330 through the feeding opening 331 while the lifting function of the lifting bin is realized, and the bin 330 is communicated with the feeding opening 331.

The second support 310 is towards the open end of the shape assorted (the same or similar) of the feed bin 330, and the feed bin 330 is towards the open end of the shape assorted of the feed bin 331, so that the feed bin 330 and the feed bin 331 can be communicated with each other and the feed efficiency can be increased.

Each blade 320 is hinged to an inner wall of the second bracket 310. Specifically, the blade root 323 of each blade 320 may be hinged to the inner side of the second support 310, so as to prevent the material from falling into the outside of the bin 330 along the blade 320, thereby increasing the feeding efficiency.

The dust removing mechanism 600 may be in communication with the bin 330 through a pipe 700 to achieve a dust removing function of the dust removing mechanism 600 to the bin 330.

The lifting bin further comprises a lifting assembly. The lifting assembly is connected between the second bracket 310 and the inner bottom wall of the apparatus body 110, and is configured to drive the second bracket 310 to move in the second direction so as to realize the movement of the second bracket 310 in the second direction. Note that, the movement of the second support 310 in the second direction may also be referred to as a lifting movement of the second support 310.

Referring to fig. 8 and 9, the lifting assembly may include a plurality of (e.g., four) lifting driving members 340, and the plurality of lifting driving members 340 may be uniformly distributed at four corners of the second support 310 to ensure that the lifting driving members 340 have a good supporting effect on the second support 310, and also enhance the stability of the movement of the second support 310 when the second support 310 is moved in the second direction by the lifting driving members 340.

The lifting driving member 340 may include, but is not limited to, a cylinder, an electric telescopic rod, a screw rod, or other structures capable of driving the second bracket 310 to move in the second direction, and the structure and number of the lifting driving member 340 are not further limited in the present application.

Referring to fig. 8 and 9, in some embodiments, the driving means may include a second link 350 and a third driving member 360. The third driving member 360 is installed at the feed inlet 331. The second link 350 is hinged between the third driving member 360 and each blade 320, and is configured to enable the blades 320 to swing relative to the second bracket 310 under the driving of the third driving member 360, so as to switch the blade set between the closed state and the open state. Wherein the second link 350 may be hinged to the face 324 of the blade 320.

Specifically, the second link 350 is driven by the third driving member 360 to move and swing along the height direction (the second direction) of the second bracket 310 relative to the second bracket 310, so that the second link 350 can move and swing relative to the second bracket 310 by itself, and drive the blade 320 to swing in the opposite or reverse direction relative to the second bracket 310.

For example, in the process of switching the blade set from the closed state to the open state, the second link 350 may be driven by the third driving member 360 to move along the height direction of the second support 310 relative to the second support 310 in a direction away from the second support 310 and swing towards one side of the second support 310, so as to drive the blade 320 to swing in a direction opposite to the second support 310, thereby switching the blade set from the closed state to the open state.

Correspondingly, in the process of switching the blade set from the open state to the closed state, the second connecting rod 350 can be driven by the third driving member 360 to move along the height direction of the second bracket 310 relative to the second bracket 310 in the direction approaching to the second bracket 310 and swing towards the side far from the second bracket 310, so as to drive the blade 320 to swing towards the opposite direction relative to the second bracket 310, so that the blade set is switched from the open state to the closed state.

As shown in fig. 8 and 9, the third driving member 360 is a telescopic driving structure, and the third driving member 360 may include, but is not limited to, a cylinder, an electric telescopic rod, and the like.

The fixed end of the third driving member 360 is connected to the second bracket 310, and the telescopic end of the third driving member 360 is hinged to each second link 350. At this time, the third driving member 360, the second link 350 and the blade 320 form a slider rocker structure.

In this way, when the telescopic end of the third driving member 360 performs an extension motion relative to the fixed end thereof, the second link 350 can be pushed to move towards a side far away from the second bracket 310, and meanwhile, the second link 350 can also be made to swing towards a side of the second bracket 310, so that the connected blade 320 swings towards a direction opposite to the second bracket 310, and the blade set is switched from the closed state to the open state.

Accordingly, when the telescopic end of the third driving member 360 performs a retracting motion with respect to the fixed end thereof, the second link 350 can be pulled to move toward one side of the second bracket 310, and simultaneously the second link 350 can be made to swing toward one side away from the second bracket 310, so that the connected blade 320 swings toward the opposite direction with respect to the second bracket 310, so that the blade set is switched from the open state to the closed state.

The number of blades 320 may include, but is not limited to, four, in some embodiments six, eight, etc. blades 320 may also be provided. The structure of the lifting and bag-breaking mechanism 300 will be further described below by taking four blades 320 as an example.

Four blades 320 may be distributed around the second bracket 310 and hinged to the inner bottom surface of the second bracket 310. Accordingly, the number of second links 350 may be four, so that each blade 320 may be connected to the telescopic end of the third driving member 360 through one second link 350.

Referring to fig. 9, a cross link 370 is connected to an inner wall of the second bracket 310, and the cross link 370 is fixed with respect to the second bracket 310. Each blade 320 may be hinged at four ends of cross link 370. The fixed end of the third driving member 360 may be fixed at the cross junction of the cross link 370 to ensure the balance of the forces applied to each blade 320 during the swing. Illustratively, the cross link 370 may be integrally formed on the inner wall of the second bracket 310, or the cross link 370 may be coupled to the inner wall of the second bracket 310 by welding, bonding, threading, screws, or the like.

It should be noted that, in some embodiments, the third driving member 360 may be replaced by other driving structures having a linear motion function. For example, the third driving member 360 may further employ a screw, and in this case, the second link 350 may be connected to a screw nut in the screw to realize driving of the second link 350. Therefore, in the present application, the configuration of the driving device is not particularly limited.

Fig. 8 and 9 are schematic views of the lifting and bag-breaking mechanism 300, and do not limit the structure of the lifting and bag-breaking mechanism 300. In some embodiments, other existing lifting bag breaking mechanisms can be used in the ton bag unpacking and feeding system. Therefore, in the present application, the structure of the lifting bag breaking mechanism 300 used in the ton bag unpacking and feeding system is not further limited.

The working principle of the ton bag unpacking and feeding system is further described below.

The ton bag material 800 is transported and placed on the conveying mechanism 500 by a manual forklift and the like to be buffered and waiting. When the first detecting member at the first automatic lifting door 120a detects the ton bag material 800, the first automatic lifting door 120a is opened, the conveying mechanism 500 conveys the ton bag material 800 onto the lifting device 400, and the first automatic lifting door 120a is closed. The lifting device 400 moves along the second direction to lift the ton-bag material 800 to the bag grabbing range of the movable bag grabbing mechanism 200, and the movable bag grabbing mechanism 200 grabs the ton-bag material 800 through rotation of the plurality of claw hooks 232 along the a+ direction. At this time, the lifting device 400 moves down to the start station along the second direction to wait for lifting the next ton bag material 800, the dust removing mechanism 600 is opened, the second automatic lifting door 120b is opened, the moving bag grabbing mechanism 200 moves on the apparatus main body 110 along the first direction, and the ton bag material 800 is moved to the bag breaking area 140 and is located above the lifting bag breaking mechanism 300.

Then, the second automatic lifting door 120b is closed, the lifting bag breaking mechanism 300 moves toward the ton bag material 800 along the second direction, and inserts the blade set in the closed state into the ton bag material 800, so as to break the bag for the first time. And, after the first bag breaking is completed, the blades 320 in the blade set swing, and in the process of switching from the closed state to the open state, the lifting bag breaking mechanism 300 moves along the second direction towards the side far away from the ton bag material 800, so as to realize the second bag breaking of the ton bag material 800 by the blade set. After the second bag breaking is completed, the lifting bag breaking mechanism 300 continues to move to the initial position along the second direction towards the side far away from the ton bag material 800, the bag breaking operation is completed, and the material in the ton bag material 800 enters the bin 330 of the lifting bag breaking mechanism 300 under the operation of gravity.

After the material discharging is completed, the third automatic lifting door 120c is opened, the moving bale plucking mechanism 200 continues to move on the apparatus main body 110 along the first direction, the ton bag material 800 is moved to the recycling area 150, and the unhooking of the claw hooks 232 is achieved by the rotation of the plurality of claw hooks 232 along the a-direction, and the ton bag is released, and automatically falls into the recycling box in the recycling area 150.

Finally, the moving bale plucker 200 continues to move from the recycling area 150 to the buffer area 130 on the device main body 110 along the first direction, and the one-time ton bag feeding process is completed. During the movement of the moving bale plucker mechanism 200, the third door 120c is closed and the second door 120b is closed after being opened.

In the whole ton bag feeding process, the dust removing mechanism 600 is in an opened state until the one-time ton bag feeding process is completed.

The ton bag unpacking and feeding system can realize automatic conveying, automatic bag breaking, discharging and automatic recycling of the ton bag by adopting the ton bag material 800, so that the automation degree and the feeding efficiency of the ton bag unpacking and feeding system are effectively improved, and meanwhile, the leakage of dust can be avoided.

In the description of the present application, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. indicate orientations or positional relationships based on the drawings are merely for convenience in describing the present application and simplifying the description, and do not indicate or imply that the device or element in question must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present application.

In the description of the present application, it should be understood that the terms "comprises" and "comprising," and any variations thereof, as used herein, are intended to cover a non-exclusive inclusion, such that a process, method, system, article, or apparatus that comprises a list of steps or elements is not necessarily limited to those steps or elements that are expressly listed or inherent to such process, method, article, or apparatus.

Unless specifically stated or limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly and may be, for example, fixedly connected, detachably connected, or integrally formed; can be directly connected or indirectly connected through an intermediate medium, and can lead the interior of two elements to be communicated or lead the two elements to be in interaction relationship. The specific meaning of the above terms in the present application can be understood by those of ordinary skill in the art according to the specific circumstances. Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated.

Finally, it should be noted that: the above embodiments are only for illustrating the technical solution of the present application, and not for limiting the same; although the application has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some or all of the technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit of the application.

Claims

1. The ton bag unpacking and feeding system is characterized by comprising feeding equipment, a movable bag grabbing mechanism and a lifting bag breaking mechanism, wherein the feeding equipment comprises an equipment main body and a plurality of automatic lifting doors, the equipment main body is provided with a feeding end, one of the automatic lifting doors is arranged at the feeding end, the rest part of the automatic lifting doors is arranged in the equipment main body at intervals along a first direction, and an accommodating space in the equipment main body is divided into a plurality of sealed working areas; the working area comprises a bag breaking area and a buffer area for buffering ton bag materials;

the movable bale plucker is positioned in the buffer zone and is configured to grab the ton bag material and move relative to the equipment main body along the first direction so as to carry out the carrying operation of the ton bag material in the working zone;

the lifting bag breaking mechanism is positioned in the bag breaking area and is configured to move relative to the equipment main body along a second direction so as to execute bag breaking operation on the ton of bag materials moving into the bag breaking area and collect materials.

2. The ton bag unpacking and feeding system according to claim 1, wherein the buffer zone is located at one side of the equipment main body at the feeding end, the working zone further comprises a recovery zone for recovering ton bags, and the recovery zone and the buffer zone are located at two opposite sides of the bag breaking zone along the first direction;

3. The ton bag unpacking and feeding system according to claim 2, wherein the movable bale plucking mechanism comprises a first bracket, a first driving piece and a plurality of grabbing components, and the first bracket is movably arranged at the top end of the equipment main body; the grabbing components are distributed on the periphery of the first bracket and are rotationally connected with the first bracket;

the plurality of grabbing assemblies are respectively connected with one first driving piece and are configured to rotate relative to the first bracket under the driving of the first driving piece so as to grab or release the ton bags.

4. A ton bag unpacking and feeding system according to claim 3, wherein the grabbing component comprises a first connecting rod and a plurality of claw hooks, and the claw hooks are arranged on the first connecting rod at intervals along the length direction of the first connecting rod and are connected with the first connecting rod;

the first connecting rod is rotationally connected to the bottom end of the first support and connected with the first driving piece, and the first connecting rod is configured to drive the claw hook to rotate relative to the first support under the driving of the first driving piece so as to grab or release the ton bag material.

5. A ton bag unpacking and feeding system according to claim 3, wherein the first bracket is arranged at the top end of the equipment main body in a sliding manner along the first direction;

the moving bale plucking mechanism further includes a second driving member disposed between the first carriage and the top end of the device body, and configured to be capable of driving the first carriage to slide relative to the device body in the first direction.

6. The ton bag unpacking and feeding system according to claim 5, wherein the second driving member comprises a rotating member, the movable bale plucker mechanism further comprises a driving motor arranged on the first bracket, the rotating member is connected with the driving motor and is configured to rotate relative to the equipment main body and drive the first bracket to slide relative to the equipment main body under the driving of the driving motor.

7. The ton bag unpacking and feeding system of claim 6, wherein the swivel member includes a gear that engages a rack of the top end of the apparatus body, the end of the rack extending in the first direction at the top end of the apparatus body.

8. The ton bag unpacking and feeding system according to claim 7, wherein an organ cover is connected to the top end of the equipment main body, the organ cover is arranged outside the rack, and a part of the gear structure is located in the organ cover and meshed with the rack.

9. The bag-in-ton unpacking and feeding system according to claim 1, wherein a first detecting member is provided at the automatic lifting door, the first detecting member is configured to detect whether the bag-in-ton material is present at the automatic lifting door, and to transmit the detected result to the automatic lifting door.

10. The ton bag unpacking and feeding system according to claim 9, wherein when one of the plurality of automatic lifting doors is in an open state, the adjacent automatic lifting door is in a closed state.

11. The ton bag unpacking and feeding system according to claim 1, wherein the automatic lifting door comprises a lifting door plate and a fixed door plate fixed on the equipment main body, and the lifting door plate is positioned on one side of the fixed door plate and is arranged on two opposite sides of the equipment main body in a sliding manner;

the lifting door plate is configured to be arranged in a moving mode along the second direction relative to the fixed door plate and can be in sealing fit with the fixed door plate.

12. The ton bag unpacking and feeding system according to any one of claims 1-11, wherein the equipment body is provided with a plurality of anti-collision pieces, and a plurality of the anti-collision pieces are distributed on two opposite sides of the movable bale plucking mechanism and are positioned on the moving path of the equipment body.

13. The ton bag unpacking and feeding system according to any one of claims 1-11, further comprising a lifting device positioned within the buffer zone and configured to buffer the ton bag material.

14. The ton bag unpacking and feeding system according to claim 13, wherein at least one second detecting member is arranged on the lifting device, the second detecting member is configured to detect whether the ton bag material is cached on the lifting device or not, and the detected result is transmitted to the lifting device;

15. The bag-in-bulk material unpacking and feeding system according to claim 13, further comprising a conveying mechanism for conveying the bag-in-bulk material, wherein the lifting device is provided with a bearing surface of the bag-in-bulk material, the bearing surface is provided with a conveying assembly, and the conveying mechanism is positioned at the feeding end and is in butt joint with the conveying assembly.

16. The ton bag unpacking and feeding system according to any one of claims 1-11, wherein the lifting bag-breaking mechanism further comprises a lifting bin, a driving device and a blade set, wherein the lifting bin is located in the bag-breaking area and is arranged in a moving manner along the second direction relative to the equipment main body; the lifting bin is provided with a feeding hole;

the blade group comprises a plurality of blades which are rotationally connected with the lifting bin, and the blades are distributed on the periphery of the lifting bin and are positioned above the feeding port; the cutting edge of each blade faces to one side far away from the geometric center of the lifting bin, and each blade is connected with the driving device and is configured to swing towards opposite directions or opposite directions relative to the lifting bin under the driving of the driving device so as to enable the blade group to be switched between a closed state and an open state; when the blade group is in a closed state, one end of each blade far away from the lifting bin forms a puncture tip.

17. The ton bag unpacking and feeding system according to claim 16, wherein the knife tips of the knife blades are gathered together and form the piercing tip when the knife blade set is in the closed state;

18. The ton bag unpacking and feeding system according to claim 16, wherein the lifting bin comprises a second bracket and a bin, the second bracket is of a frame structure with the feeding hole, and the bin is mounted at the bottom of the second bracket and is communicated with the feeding hole; the second bracket is positioned in the bag breaking area and is arranged in a movable way along the second direction relative to the equipment main body; each blade is hinged to the inner wall of the second bracket.

19. The ton bag unpacking and feeding system of claim 18, wherein the lifting bin further comprises a lifting assembly connected between the second bracket and an inner bottom wall of the apparatus body and configured to drive the second bracket to move in the second direction.

20. The ton bag unpacking and feeding system according to claim 16, wherein the driving device further comprises a second connecting rod and a third driving piece, and the third driving piece is installed at the feeding hole;

the second connecting rod is hinged between the third driving piece and each blade and is configured to drive the blade to swing relative to the second bracket under the driving of the third driving piece.

21. The ton bag unpacking and feeding system according to claim 20, wherein the third driving member is a telescopic driving structure, a fixed end of the third driving member is connected with the second bracket, and a telescopic end of the third driving member is hinged with each second connecting rod.

22. The ton bag unpacking and feeding system according to any one of claims 1-11, further comprising a dust removing mechanism located laterally of the apparatus body and in communication with the lifting bag breaking mechanism.