CN117047902A - Manufacturing device and manufacturing method of high-strength foamed ceramic - Google Patents
Manufacturing device and manufacturing method of high-strength foamed ceramic Download PDFInfo
- Publication number
- CN117047902A CN117047902A CN202311023933.8A CN202311023933A CN117047902A CN 117047902 A CN117047902 A CN 117047902A CN 202311023933 A CN202311023933 A CN 202311023933A CN 117047902 A CN117047902 A CN 117047902A
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- fixedly connected
- glaze
- foamed ceramic
- foamed
- ceramics
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- 239000000919 ceramic Substances 0.000 title claims abstract description 192
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 21
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 116
- 230000007246 mechanism Effects 0.000 claims abstract description 50
- 238000005187 foaming Methods 0.000 claims abstract description 24
- 238000001035 drying Methods 0.000 claims abstract description 20
- 238000000034 method Methods 0.000 claims abstract description 11
- 230000001739 rebound effect Effects 0.000 claims abstract description 6
- 238000004140 cleaning Methods 0.000 claims description 46
- 230000009471 action Effects 0.000 claims description 16
- 239000007921 spray Substances 0.000 claims description 14
- 230000000694 effects Effects 0.000 claims description 9
- 238000003860 storage Methods 0.000 claims description 9
- 230000000149 penetrating effect Effects 0.000 claims description 8
- 238000007599 discharging Methods 0.000 claims description 7
- 239000000428 dust Substances 0.000 claims description 6
- 230000001360 synchronised effect Effects 0.000 claims description 5
- 230000007306 turnover Effects 0.000 claims description 4
- 238000005507 spraying Methods 0.000 claims 2
- 239000006260 foam Substances 0.000 claims 1
- 230000002093 peripheral effect Effects 0.000 claims 1
- 238000002347 injection Methods 0.000 description 5
- 239000007924 injection Substances 0.000 description 5
- 239000002699 waste material Substances 0.000 description 4
- 230000008569 process Effects 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000010304 firing Methods 0.000 description 1
- 229910010272 inorganic material Inorganic materials 0.000 description 1
- 239000011147 inorganic material Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000002791 soaking Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000010257 thawing Methods 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/22—Apparatus or processes for treating or working the shaped or preshaped articles for cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/041—Cleaning travelling work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/04—Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers
- B28B11/044—Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers with glaze or engobe or enamel or varnish
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/04—Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers
- B28B11/045—Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers by dipping
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/04—Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers
- B28B11/049—Recycling of the coating material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/001—Drying-air generating units, e.g. movable, independent of drying enclosure
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/004—Nozzle assemblies; Air knives; Air distributors; Blow boxes
Abstract
The invention relates to the technical field of foaming ceramics for buildings, in particular to a device and a method for manufacturing high-strength foaming ceramics, comprising a base, wherein the top of the base is movably provided with a running water rotating mechanism, and the inside of the running water rotating mechanism is movably provided with a swinging mechanism; the cam in the drying mechanism is driven to synchronously rotate by the rotation of the rotating platen, so that the four piston rods are pushed outwards, and the spring after pushing has a rebound effect on the piston rods, so that the piston rods drive the pistons to slide back and forth in the air cylinder, and air is continuously sucked into the air cylinder from the first one-way valve.
Description
Technical Field
The invention relates to the technical field of foaming ceramics for buildings, in particular to a device and a method for manufacturing high-strength foaming ceramics.
Background
The whole body of the foaming ceramic is inorganic material, and through high-temperature firing, the foaming ceramic has the advantages of light weight, high strength, fire resistance, water resistance, seepage prevention, freeze thawing resistance and the like, so that the foaming ceramic can be used as an ideal inorganic light assembly type wall material under the background, the structure and the basic cost can be greatly reduced, the construction is convenient and quick, the economic benefit is obvious, the main process for producing the foaming ceramic is basically similar to the building ceramic production process, two independent working procedures are usually required to be developed for cleaning and glazing the foaming ceramic at present, the running water mode cannot be obtained in the processing flow, the glazing processing effect is not high enough, and the drying waiting time of the foaming ceramic is long after cleaning.
Disclosure of Invention
The present invention provides an apparatus for manufacturing high-strength foamed ceramics and a method for manufacturing the same, which solve the above-mentioned problems.
The invention provides the following technical scheme: the manufacturing device of the high-strength foamed ceramic comprises a base, wherein a running water rotating mechanism is movably arranged at the top of the base, a swinging mechanism is movably arranged in the running water rotating mechanism, and a drying mechanism is fixedly arranged at the top of the base;
The running water rotating mechanism comprises a fixed pillow block, a rotating bedplate is rotatably connected to the upper portion of the outer wall of the fixed pillow block, a plurality of electric telescopic rods are fixedly connected to the top of the rotating bedplate, four horse saddles are fixedly connected to the end portions of output shafts of the electric telescopic rods and distributed in a circumferential array, swing shaft rods are fixedly connected to the inner walls of the horse saddles, at least one U-shaped sleeve is fixedly connected to the outer wall of the swing shaft rods, a transfer shaft rod is rotatably connected to the bottom of the U-shaped sleeve, a top plate is fixedly connected to the bottom of the transfer shaft rod, two side coamings are fixedly connected to the bottom of the top plate, and a bottom plate is fixedly connected to the bottom of each side coamings;
the swing mechanism comprises a servo motor, the servo motor is fixedly connected to the top of the saddle seat, an output shaft of the servo motor movably penetrates through the saddle seat and extends into the saddle seat, a rocker arm is fixedly connected to the end part of the output shaft of the servo motor, and a positioning pin is fixedly connected to one end, far away from the output shaft of the servo motor, of the bottom of the rocker arm;
the swinging mechanism further comprises two connecting plates, the two connecting plates are fixedly connected to the top of the outer wall of the swinging shaft rod, a hinged plate is connected between the two connecting plates in a common rotation mode, and the top of each hinged plate is provided with a strip-shaped groove in a penetrating mode;
The swinging mechanism further comprises a torsion rod, the torsion rod is rotatably connected inside the U-shaped sleeve, and the end parts of the torsion rod are fixedly connected with planetary gears;
the swing mechanism further comprises an arc-shaped inner magnetic ring which is fixedly connected to the inner wall of the saddle seat, a driving bevel gear is fixedly connected to the outer wall of the torsion bar, a driven bevel gear is arranged on the side edge of the driving bevel gear, and the driven bevel gear is fixedly connected to the top of the switching shaft rod;
the drying mechanism comprises four air cylinders, the four air cylinders are fixedly connected with the outer wall of the fixed pillow block through a fixed support, a cam is arranged between the four air cylinders in a rotating mode, one side of the outer wall of the four air cylinders is fixedly connected with a second one-way valve, the end portion of the second one-way valve is fixedly connected with an air inlet manifold, the output ends of the four air inlet manifolds are fixedly connected with a transfer pipe together, and the output ends of the transfer pipe are fixedly connected with an inlet main pipe;
the drying mechanism further comprises a gas storage bottle, the gas storage bottle is fixedly connected to the top of the base, the input end of the gas storage bottle is fixedly connected with the output end of the entering main pipe, the output end of the gas storage bottle is fixedly connected with an exhaust pipe, the end part of the exhaust pipe is fixedly connected with an injection main pipe, the outer wall of the injection main pipe is fixedly connected with a plurality of electromagnetic valves, and a spray head is fixedly connected between the exhaust pipe and the connecting end of the gas storage bottle.
As a preferable scheme of the invention, an inner thread plate is fixedly connected to the inner walls of the two side coamings together, a threaded rod is connected to the top of the inner thread plate in a downward thread penetrating manner, and a tensioning plate is fixedly connected to the bottom of the threaded rod.
As a preferable scheme of the invention, a plurality of through round holes are formed in the top of the bottom plate in a downward penetrating manner.
As a preferable scheme of the invention, the top of the fixed pillow block is fixedly connected with a connecting table, one end of the top of the connecting table is fixedly connected with a stepping motor, an output shaft of the stepping motor movably penetrates through the connecting table and extends to the outside of the bottom surface of the connecting table, the end part of the output shaft of the stepping motor is fixedly connected with a driving gear, the periphery of the driving gear is meshed with a driven gear ring, and the driven gear ring is fixedly connected to the top of the rotating bedplate.
As a preferable scheme of the invention, the inner wall of the strip-shaped groove is in sliding connection with the outer wall of the positioning pin, the bottom of the planetary gear is meshed with the top of the arc-shaped inner magnetic ring, and the driving bevel gear is meshed with the driven bevel gear.
As a preferable scheme of the invention, the spring is fixedly connected in the air cylinder, the piston is connected on the inner wall of the air cylinder in a sliding way, a piston rod is fixedly connected on one side surface of the piston, the end part of the piston rod is abutted with the outer wall of the cam, and the cam is fixedly connected at the bottom of the rotating platen and is positioned at the periphery of the fixed pillow block.
As a preferable scheme of the invention, the input end of the inflator is fixedly connected with a first one-way valve.
As a preferable scheme of the invention, the top of the base is fixedly connected with a clear water tank and a glaze tank, the clear water tank and the glaze tank are distributed on two sides of the fixed pillow block, the lower part of the outer side surface of the clear water tank is fixedly connected with a drain pipe, the end part of the drain pipe is fixedly provided with a valve, the lower part of the outer side surface of the glaze tank is fixedly connected with a glaze discharging pipe, and the end part of the glaze discharging pipe is fixedly provided with a valve.
As a preferable scheme of the invention, the front surfaces of the clear water tank and the glaze tank are fixedly connected with a glaze collecting groove through a fixing bracket, the bottom of the glaze collecting groove is fixedly connected with a first return pipe, the first return pipe is communicated with the interior of the glaze tank, the back surfaces of the clear water tank and the glaze tank are fixedly connected with a water collecting groove through the fixing bracket, the bottom of the water collecting groove is fixedly connected with a second return pipe, and the second return pipe is communicated with the interior of the clear water tank.
A manufacturing method of a manufacturing device of high-strength foamed ceramics comprises the following using steps:
s1, adding a proper amount of cleaning water into a clean water tank, adding a proper amount of glaze into a glaze box, standing on the front surface of the device by an operator, placing foamed ceramics on the top of a bottom plate, rotating a threaded rod by the operator, screwing the threaded rod downwards, pushing a tensioning plate to move downwards, enabling the foamed ceramics to be held and fixed under the upward and downward opposite pressure of the bottom plate and the tensioning plate, starting a stepping motor by the operator, driving a driving gear to rotate through an output shaft of the stepping motor, further driving an adapter shaft meshed with the driving gear to rotate, further driving a rotating platen to rotate on the outer wall of a fixed shaft table, driving the fixed foamed ceramics to rotate to the top of the clean water tank, and starting two electric telescopic rods positioned on the upper part of the clean water tank by the operator, enabling output shafts of the two electric telescopic rods to push saddle seats to move downwards, enabling the fixed foamed ceramics to be soaked into cleaning water, and cleaning the foamed ceramics through the cleaning water;
S2, when the foamed ceramics are soaked in the clear water tank, an operator immediately starts a servo motor, drives a rocker arm to rotate through an output shaft of the servo motor, further drives a locating pin to rotate, so that the locating pin slides in a strip-shaped groove while making a turn round, thereby pushing the strip-shaped groove to reciprocate, further driving a swinging shaft rod to rotate positively and negatively under the connection action of two connecting plates, further driving the foamed ceramics to swing in cleaning water in the clear water tank under the connection action of a U-shaped sleeve, removing dust, and driving a torsion rod to synchronously swing when the U-shaped sleeve swings, enabling a planet gear to repeatedly and rotatably move on the inner wall of an arc-shaped inner magnetic ring, further driving the torsion rod to synchronously rotate, further driving a driven bevel gear fixedly connected with the torsion rod to synchronously rotate, further driving a top plate, a side wall plate and a bottom plate to rotate under the connection action of the transfer shaft, further enabling the fixed foamed ceramics to continuously rotate positively and reversely in the cleaning water, further improving the cleaning strength of the foamed ceramics, and guaranteeing the cleaning effect of the foamed ceramics;
s3, when the cleaning of the foamed ceramics is finished, an operator starts two electric telescopic rods, the foamed ceramics are taken out from the interior of a clean water tank, and continuously starts a stepping motor to drive the cleaned foamed ceramics to rotate towards the rear end of the device, the foamed ceramics are drained, at the moment, residual cleaning water on the surface of the foamed ceramics flows back into the interior of a water collecting tank, then flows back into the interior of the clean water tank again through a second return pipe, so that the drained water on the surface of the foamed ceramics is recovered, during the period, a rotating platen rotates to drive synchronous rotation, so that four piston rods are pushed outwards, and the rebound effect of a pushed spring on the piston rods is achieved, so that the piston rods drive pistons to slide back and forth in the interior of the air cylinder, and then air is continuously sucked into the interior of the air cylinder through a first one-way valve, and then is pushed into the interior of an air inlet manifold through a second one-way valve, and then the interior of the air cylinder is completely pressed into the interior of the air inlet manifold through the second one-way valve, so that the interior of the air cylinder is greatly compressed through the air cylinder after the air cylinder is rotated, the air cylinder is opened by the rotating platen, and the air is blown out of the air cylinder after the air is sprayed on the surface of the air cylinder, and the foamed ceramics is blown out of the surface of the air cylinder after the air cylinder is dried, and the air is blown out of the ceramic through the air cylinder;
S4, after the draining and drying of the foamed ceramic are finished, an operator continues to start a stepping motor, and the same principle is adopted, the drained foamed ceramic at the rear end of the device continues to rotate rightwards to the top of the glaze box and then stops, at the moment, the operator starts two electric telescopic rods at the top of the glaze box to push the foamed ceramic to the inside of the glaze box, so that the foamed ceramic is soaked in the glaze, the foamed ceramic is glazed, when the surface of the foamed ceramic is full of the glaze, the operator starts the two electric telescopic rods to take the foamed ceramic out of the glaze upwards, at the moment, the operator starts a servo motor, the foamed ceramic is enabled to swing positively and negatively in the axial direction while swinging positively and negatively in the axial direction, the superfluously glaze on the surface of the foamed ceramic is thrown into the inside of the glaze box, then the operator starts the stepping motor again, the glazed gear ring is rotated to the front of the device, at the moment, the foamed ceramic is positioned at the top of the glaze collecting groove, the operator can upwards precess the threaded rod, the tensioning plate can remove the foamed ceramic to the lower pressure of the foamed ceramic, the glazed ceramic can take down the foamed ceramic, and during the period, the waste of the glaze on the surface of the foamed ceramic is avoided by the first collecting groove and the glaze backflow to the inside the glaze box.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the invention, the driving gear is driven to rotate by the output shaft of the stepping motor in the running water rotating mechanism, the transfer shaft rod meshed with the driving gear is further driven to rotate, and the rotating platen is driven to rotate on the outer wall of the fixed pillow block, so that the fixed foamed ceramic is driven to rotate, stations of cleaning, draining, glazing, discharging and the like of the foamed ceramic are switched, flow production is realized, and the glazing efficiency of the foamed ceramic is improved.
2. According to the invention, the threaded rod in the running water rotating mechanism is screwed downwards to push the tensioning plate to move downwards, so that the foamed ceramic is held and fixed under the upward and downward opposite pressure of the bottom plate and the tensioning plate, the foamed ceramic is prevented from falling off and being broken, and the processing stability of the foamed ceramic is improved.
3. According to the invention, the rocker arm is driven to rotate by the output shaft of the servo motor of the swinging mechanism, so that the locating pin is further driven to rotate, and slides in the strip-shaped groove when in turnover, so that the strip-shaped groove is driven to reciprocate to swing, and further the swinging shaft rod is driven to rotate positively and negatively under the connection action of the two connecting plates, so that the foaming ceramic is further driven to swing in the cleaning water in the clean water tank under the connection action of the U-shaped sleeve, dust is removed, during the period, the U-shaped sleeve drives the torsion rod to synchronously swing, so that the planetary gear repeatedly moves and rotates on the inner wall of the arc-shaped inner magnetic ring, and further drives the torsion rod to synchronously rotate, so that the driving bevel gear fixedly connected with the torsion rod synchronously rotates, and further drives the driven bevel gear meshed with the driving bevel gear to rotate, so that the top plate, the side wall plate and the bottom plate are driven to rotate under the connection action of the switching shaft rod, and further the fixed foaming ceramic is driven to axially oscillate positively and negatively during cleaning, and synchronously cleaning the foaming ceramic is further improved, and cleaning strength of the foaming ceramic is ensured.
4. According to the invention, the cams in the drying mechanism are rotated by the rotating platen to drive synchronous rotation, so that the four piston rods are pushed outwards, and the rebound effect of the pushed springs on the piston rods is achieved, so that the piston rods drive the pistons to slide back and forth in the air cylinders, air is sucked into the air cylinders from the first one-way valve and then pushed into the air intake manifold from the second one-way valve, and due to the fact that the first one-way valve has the characteristic of one-way circulation, the air in the air cylinders is completely pressed into the air intake manifold from the second one-way valve and then enters the transfer pipe, and is pressed into the air storage cylinders through the entering main pipe, so that the internal air pressure of the air storage cylinders is increased, compressed air in the air storage cylinders is sprayed out from a plurality of spray heads through the exhaust pipe and the spray main pipe after an operator opens the spray heads, the water on the surface of the drained foaming ceramics is blown, the moisture on the surface of the foaming ceramics is dried more quickly, the time required for drying the foaming ceramics is greatly shortened, and the processing efficiency is improved.
Drawings
FIG. 1 is a schematic view of a left view structure according to the present invention;
FIG. 2 is a right view structure of the present invention;
FIG. 3 is a schematic view of the structure of the glaze collecting tank and the water collecting tank of the invention;
FIG. 4 is a schematic view of a running water rotating mechanism and structure of the present invention;
FIG. 5 is a schematic view of the bottom view of the running water rotating mechanism according to the present invention;
FIG. 6 is a schematic view of a driving gear and a driven ring gear according to the present invention;
FIG. 7 is a schematic diagram of a swing mechanism according to the present invention;
FIG. 8 is a schematic view of a part of the swing mechanism of the present invention;
FIG. 9 is a schematic diagram of a drying mechanism according to the present invention;
fig. 10 is a schematic view showing a partial structure of the drying mechanism of the present invention.
In the figure: 1. a base; 2. a running water rotating mechanism; 3. a swinging mechanism; 4. a drying mechanism; 5. a clean water tank; 6. a glaze box; 7. a glaze collecting groove; 8. a water collection tank; 201. fixing a pillow block; 202. rotating the platen; 204. an electric telescopic rod; 205. a saddle; 206. a swing shaft lever; 207. a U-shaped sleeve; 208. an adapter shaft lever; 209. a top plate; 2010. side coaming; 2011. a bottom plate; 2012. an inner thread plate; 2013. a threaded rod; 2014. a tensioning plate; 2015. a connection station; 2016. a stepping motor; 2017. a drive gear; 2018. a passive toothed ring; 301. a servo motor; 302. a rocker arm; 303. a positioning pin; 304. a connecting plate; 305. a hinged plate; 306. a bar-shaped groove; 307. a torsion bar; 308. a planetary gear; 309. an arc-shaped inner magnetic ring; 3010. a drive bevel gear; 3011. a passive bevel gear; 401. an air cylinder; 402. a spring; 403. a piston; 404. a piston rod; 405. a second one-way valve; 406. a first one-way valve; 407. a cam; 408. an intake manifold; 409. a transfer pipe; 4010. entering a main pipe; 4011. a gas cylinder; 4012. an exhaust pipe; 4013. a jet main pipe; 4014. an electromagnetic valve; 4015. a spray head; 501. a drain pipe; 601. a glaze discharging pipe; 701. a first return pipe; 801. and a second return pipe.
Description of the embodiments
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Examples: referring to fig. 1-10, a device for manufacturing high-strength foamed ceramics comprises a base 1, wherein a running water rotating mechanism 2 is movably arranged at the top of the base 1, a swinging mechanism 3 is movably arranged in the running water rotating mechanism 2, and a drying mechanism 4 is fixedly arranged at the top of the base 1;
the running water rotating mechanism 2 comprises a fixed pillow block 201, a rotating bedplate 202 is rotationally connected to the upper part of the outer wall of the fixed pillow block 201, a plurality of electric telescopic rods 204 are fixedly connected to the top of the rotating bedplate 202, four horse saddles 205 are fixedly connected to the output shaft ends of the electric telescopic rods 204, the four horse saddles 205 are distributed in a circumferential array, swing shaft rods 206 are fixedly connected to the inner walls of the four horse saddles 205, at least one U-shaped sleeve 207 is fixedly connected to the outer wall of the swing shaft rods 206, a switching shaft rod 208 is rotationally connected to the bottom of the U-shaped sleeve 207, a top plate 209 is fixedly connected to the bottom of the switching shaft rod 208, two side plates 2010 are fixedly connected to the bottom of the top plate 209, an inner threaded plate 2012 is fixedly connected to the inner walls of the two side plates 2010, a threaded rod 2013 is connected to the top of the inner threaded plate 2012 in a downward threaded penetrating manner, and a tensioning plate 2014 is fixedly connected to the bottom of the threaded rod 2013;
Specifically, through placing the foamed ceramics at the top of bottom plate 2011, then the operator rotates threaded rod 2013, precesses threaded rod 2013 downwards, promotes tensioning board 2014 and moves downwards for under the upper and lower counter pressure of bottom plate 2011 and tensioning board 2014, hold the foamed ceramics fixedly, avoid the foamed ceramics to drop and break into pieces, promote the stability of foamed ceramics processing.
The swinging mechanism 3 comprises a servo motor 301, the servo motor 301 is fixedly connected to the top of the saddle 205, an output shaft of the servo motor 301 movably penetrates through the saddle 205 and extends into the saddle 205, a rocker arm 302 is fixedly connected to the end part of the output shaft of the servo motor 301, and a positioning pin 303 is fixedly connected to one end, far away from the output shaft of the servo motor 301, of the bottom of the rocker arm 302;
the swinging mechanism 3 further comprises two connecting plates 304, wherein the two connecting plates 304 are fixedly connected to the top of the outer wall of the swinging shaft lever 206, a hinge plate 305 is connected between the two connecting plates 304 in a co-rotation way, a strip-shaped groove 306 is formed in the top of the hinge plate 305 in a downward penetrating way, the inner wall of the strip-shaped groove 306 is in sliding connection with the outer wall of the positioning pin 303, the bottom of the planetary gear 308 is meshed with the top of the arc-shaped inner magnetic ring 309, and the driving bevel gear 3010 is meshed with the driven bevel gear 3011;
The swinging mechanism 3 further comprises a torsion rod 307, the torsion rod 307 is rotatably connected inside the U-shaped sleeve 207, and the end parts of the torsion rod 307 are fixedly connected with planetary gears 308;
the swinging mechanism 3 further comprises an arc-shaped inner magnetic ring 309, the arc-shaped inner magnetic ring 309 is fixedly connected to the inner wall of the saddle 205, a driving bevel gear 3010 is fixedly connected to the outer wall of the torsion bar 307, a driven bevel gear 3011 is arranged on the side edge of the driving bevel gear 3010, and the driven bevel gear 3011 is fixedly connected to the top of the switching shaft lever 208;
specifically, the rocker arm 302 is driven to rotate by the output shaft of the servo motor 301, and the positioning pin 303 is further driven to rotate, so that the positioning pin 303 slides in the bar-shaped groove 306 while making a turn round, so that the bar-shaped groove 306 is pushed to reciprocate, the swinging shaft lever 206 is further driven to rotate positively and negatively under the connection action of the two connecting plates 304, the foamed ceramic is further driven to swing in the cleaning water in the clean water tank 5 under the connection action of the U-shaped sleeve 207, dust is removed, during the process, the U-shaped sleeve 207 swings, the torsion rod 307 is driven to synchronously swing, the planetary gear 308 repeatedly moves on the inner wall of the arc-shaped inner magnetic ring 309, the torsion rod 307 is driven to synchronously rotate, the driving bevel gear 3010 fixedly connected with the torsion rod 307 is further driven to synchronously rotate, the driven bevel gear 3011 meshed with the driving bevel gear 3010 is further driven to rotate under the connection action of the connecting shaft lever 208, the fixed foamed ceramic is further driven to axially swing positively and negatively under the axial direction of the cleaning water, and the cleaning strength of the foamed ceramic is further improved, and the cleaning effect of the foamed ceramic is further ensured.
The drying mechanism 4 comprises four air cylinders 401, the four air cylinders 401 are fixedly connected with the outer wall of the fixed pillow block 201 through a fixed support, a cam 407 is rotationally arranged between the four air cylinders 401, one side of the outer wall of the four air cylinders 401 is fixedly connected with a second one-way valve 405, the end parts of the second one-way valve 405 are fixedly connected with an air inlet manifold 408, the output ends of the four air inlet manifolds 408 are fixedly connected with a transit pipe 409 together, the output ends of the transit pipe 409 are fixedly connected with an inlet main pipe 4010, the inside of the air cylinders 401 is fixedly connected with a spring 402, the inner wall of the air cylinders 401 is slidingly connected with a piston 403, one side surface of the piston 403 is fixedly connected with a piston rod 404, the end parts of the piston rod 404 are abutted against the outer wall of the cam 407, the cam 407 is fixedly connected with the bottom of the rotating platen 202 and is positioned at the periphery of the fixed pillow block 201, and the input ends of the air cylinders 401 are fixedly connected with a first one-way valve 406;
the drying mechanism 4 further comprises a gas cylinder 4011, the gas cylinder 4011 is fixedly connected to the top of the base 1, the input end of the gas cylinder 4011 is fixedly connected with the output end of the inlet main pipe 4010, the output end of the gas cylinder 4011 is fixedly connected with an exhaust pipe 4012, the end part of the exhaust pipe 4012 is fixedly connected with an injection main pipe 4013, the outer wall of the injection main pipe 4013 is fixedly connected with a plurality of electromagnetic valves 4014, and a spray head 4015 is fixedly connected between the exhaust pipe 4012 and the connecting end of the gas cylinder 4011;
Specifically, the cam 407 is driven to rotate during the rotation of the rotating platen 202, so that the four piston rods 404 are pushed outwards, and the rebound effect of the pushed springs 402 on the piston rods 404 causes the piston rods 404 to drive the pistons 403 to slide reciprocally in the air cylinders 401, so that air is continuously sucked into the air cylinders 401 from the first check valve 406, and then pushed into the air intake manifold 408 from the second check valve 405, and the air in the air cylinders 401 is completely pressed into the air intake manifold 408 from the second check valve 405 due to the characteristic of unidirectional flow property of the first check valve 406, and then is pressed into the gas cylinder 4011 through the entering main pipe 4010 after entering the transfer pipe 409, so that the internal air pressure of the gas cylinder 4011 becomes large, so that after the spray head 4015 is opened by an operator, compressed air in the gas cylinder 4011 is sprayed out through the plurality of spray heads 4012 and the spray main pipe 4013, and moisture on the surface of the drained foamed ceramic is blown and dried more quickly.
In this embodiment, referring to fig. 7, a plurality of through holes are formed through the top of the bottom plate 2011;
specifically, through setting up a plurality of round holes that run through to be convenient for carry out the waterlogging caused by excessive rainfall to foamed ceramics.
In this embodiment, referring to fig. 6, a connection table 2015 is fixedly connected to the top of the fixed pillow block 201, a stepper motor 2016 is fixedly connected to one end of the top of the connection table 2015, an output shaft of the stepper motor 2016 movably penetrates through the connection table 2015 and extends to the outside of the bottom surface of the connection table 2015, a driving gear 2017 is fixedly connected to the end of the output shaft of the stepper motor 2016, a driven toothed ring 2018 is meshed with the periphery of the driving gear 2017, and the driven toothed ring 2018 is fixedly connected to the top of the rotating platen 202;
specifically, the driving gear 2017 is driven to rotate by the output shaft of the stepping motor 2016, so as to further drive the transfer shaft lever 208 meshed with the driving gear 2017 to rotate, and further drive the rotating platen 202 to rotate on the outer wall of the fixed pillow block 201, so as to drive the fixed foamed ceramic to rotate, thereby switching stations such as cleaning, draining, glazing and unloading of the foamed ceramic, realizing flow production, and improving the glazing efficiency of the foamed ceramic.
In this embodiment, referring to fig. 1 and 2, a clear water tank 5 and a glaze tank 6 are fixedly connected to the top of the base 1, the clear water tank 5 and the glaze tank 6 are distributed on two sides of the fixed pillow block 201, a drain pipe 501 is fixedly connected to the lower portion of the outer side surface of the clear water tank 5, a valve is fixedly arranged at the end of the drain pipe 501, a glaze draining pipe 601 is fixedly connected to the lower portion of the outer side surface of the glaze tank 6, and a valve is fixedly arranged at the end of the glaze draining pipe 601;
Specifically, the cleaning water is stored by arranging the clean water tank 5 so as to be used for cleaning the foamed ceramics, the drain pipe 501 is arranged so as to conveniently replace the cleaning water in the clean water tank 5, the glaze is stored by arranging the glaze box 6 so as to be used for glazing the foamed ceramics, and the glaze discharging pipe 601 is arranged so as to conveniently replace the glaze in the glaze box 6.
In this embodiment, referring to fig. 1, 2 and 3, the front sides of the clear water tank 5 and the glaze tank 6 are fixedly connected with a glaze collecting tank 7 together through a fixing bracket, the bottom of the glaze collecting tank 7 is fixedly connected with a first return pipe 701, the first return pipe 701 is communicated with the interior of the glaze tank 6, the back sides of the clear water tank 5 and the glaze tank 6 are fixedly connected with a water collecting tank 8 together through the fixing bracket, the bottom of the water collecting tank 8 is fixedly connected with a second return pipe 801, and the second return pipe 801 is communicated with the interior of the clear water tank 5;
specifically, through setting up collection glaze groove 7 and being used for collecting the frit that unnecessary backward flow was fallen on foaming ceramic surface to retrieve the frit that will collect through the inside that first back flow 701 backward flow to frit case 6, thereby avoided the waste of raw materials, through setting up water catch bowl 8, collect the washing water that flows back down on the foaming ceramic, and collect through the inside that second back flow 801 backward flow to clean water tank 5, thereby avoided the waste of water resource.
A manufacturing method of a manufacturing device of high-strength foamed ceramics comprises the following using steps:
the method comprises the steps of S1, firstly adding a proper amount of cleaning water into a clean water tank 5, meanwhile adding a proper amount of glaze into a glaze tank 6, standing on the front surface of the device by an operator, placing foamed ceramics on the top of a bottom plate 2011, then rotating a threaded rod 2013 by the operator, screwing the threaded rod 2013 downwards, pushing a tensioning plate 2014 downwards to enable the foamed ceramics to be clamped and fixed under the upward and downward opposite pressure of the bottom plate 2011 and the tensioning plate 2014, starting a stepping motor 2016 by the operator at the moment, driving a driving gear 2017 to rotate by an output shaft of the stepping motor 2016, further driving a transfer shaft 208 meshed with the driving gear 2017 to rotate, further driving a rotating platen 202 to rotate on the outer wall of a fixed shaft table 201, driving the fixed foamed ceramics to rotate to the top of the clean water tank 5, and then starting two electric telescopic rods 204 positioned at the upper part of the clean water tank 5 by the operator, pushing an output shaft of the two electric telescopic rods 204 to push a saddle 205 to move downwards to be soaked into the cleaning water, and cleaning the foamed ceramics by soaking the foamed ceramics;
S2, when the foamed ceramic is soaked in the clear water tank 5, an operator immediately starts the servo motor 301, drives the rocker arm 302 to rotate through the output shaft of the servo motor 301, further drives the locating pin 303 to rotate, so that the locating pin 303 slides in the strip-shaped groove 306 while making a turnover, further drives the swinging shaft lever 206 to rotate positively and negatively under the connection action of the two connecting plates 304, further drives the foamed ceramic to swing in the cleaning water in the clear water tank 5 under the connection action of the U-shaped sleeve 207, removes dust, and during the period, the U-shaped sleeve 207 drives the torsion rod 307 to synchronously swing, so that the planetary gear 308 repeatedly moves on the inner wall of the arc-shaped inner magnetic ring 309 to synchronously rotate, further drives the driving bevel gear 3010 fixedly connected with the torsion rod 307 to synchronously rotate, further drives the driven bevel gear 3011 meshed with the driving bevel gear 3010 to rotate, and further drives the top plate 209, the side wall plate 2010 and the bottom plate 2011 to rotate under the connection action of the switching shaft 208, thereby further enabling the fixed foamed ceramic to continuously rotate in the cleaning water in the cleaning process, and further guaranteeing the cleaning strength of the foamed ceramic;
S3, after the cleaning of the foamed ceramics is finished, an operator starts two electric telescopic rods 204 to take out the foamed ceramics from the interior of the clean water tank 5, and continuously starts a stepping motor 2016 to drive the cleaned foamed ceramics to rotate towards the rear end of the device, draining is carried out on the foamed ceramics, at the moment, residual cleaning water on the surface of the foamed ceramics flows back into the water collecting tank 8, and then flows back into the interior of the clean water tank 5 again through a second return pipe 801, so that the drained water on the surface of the foamed ceramics is recovered, during the period, a cam 407 is rotated by a rotating platen 202 to drive synchronous rotation, so that four piston rods 404 are pushed outwards, and the rebound effect of a spring 402 after pushing is carried out on the piston rods 404 is achieved, so that the piston rods 404 drive the pistons 403 to slide back and forth in the interior of the air cylinders 401, and then air is continuously sucked into the interior of the air cylinders 401 from a first one-way valve 406, and then pushed into the interior of an air inlet manifold 408 from the second one-way valve 405, and then the air inside the air cylinders 401 is completely pushed into the interior of the air inlet manifold because the first one-way valve 406 has the characteristic of one-way flow property, and then enters the interior of the transfer pipe 409, and then the air cylinder 401 is pushed into the interior of the air cylinder 401 through the air cylinder 401, and then just enters the interior of the air cylinder 401, and then the air cylinder 4011, and then the air cylinder 4012 is compressed by the air cylinder 4011, so that the air cylinder 4011 is blown out of the air cylinder 4011 through the air cylinder 4011, and the air cylinder 4012 is opened after the air is sprayed on the air cylinder 4012;
S4, after the draining and drying of the foamed ceramic are finished, an operator continues to start the stepping motor 2016, and the same principle is adopted, at the moment, the drained foamed ceramic at the rear end of the device continues to rotate right to the top of the glaze box 6 and then stops, at the moment, the operator starts the two electric telescopic rods 204 at the top of the glaze box 6 to push the foamed ceramic to the inside of the glaze box 6, so that the foamed ceramic is soaked in the glaze, glazing is performed on the foamed ceramic, when the surface of the foamed ceramic is full of the glaze, the operator starts the two electric telescopic rods 204, the foamed ceramic is taken out upwards from the glaze, at the moment, the operator starts the servo motor 301, and the same principle is adopted, the foamed ceramic simultaneously performs axial forward and backward swing to throw the redundant glaze on the surface of the foamed ceramic to the inside of the glaze box 6, then the operator starts the stepping motor 2016 again to rotate the glazed gear ring to the front of the device, at the moment, the foamed ceramic is located at the top of the glaze collecting groove 7, the operator can screw the threaded rod 2013 upwards and remove the lower pressure of the foamed ceramic, the foamed ceramic can take the upper foamed ceramic out, and the upper foamed ceramic can be prevented from being wasted by the first glaze collecting groove 7 and the back flowing to the glaze box 6.
When the device for manufacturing high-strength foamed ceramics works, firstly, a proper amount of cleaning water is added into the clear water tank 5, meanwhile, a proper amount of glaze is added into the glaze tank 6, then an operator stands on the front surface of the device, the foamed ceramics is placed on the top of the bottom plate 2011, then the operator rotates the threaded rod 2013, the threaded rod 2013 is screwed downwards to push the tensioning plate 2014 to move downwards, so that the foamed ceramics are held and fixed under the upward and downward opposite pressure of the bottom plate 2011 and the tensioning plate 2014, at the moment, the operator starts the stepping motor 2016, drives the driving gear 2017 to rotate through the output shaft of the stepping motor 2016, further drives the transfer shaft lever 208 meshed with the driving gear 2017 to rotate, further drives the rotating platen 202 to rotate on the outer wall of the fixed pillow 201, drives the fixed foamed ceramics to rotate to the top of the clear water tank 5, the operator starts two electric telescopic rods 204 positioned at the upper part of the clear water tank 5, the output shafts of the two electric telescopic rods 204 push the saddle 205 to move downwards, so that the fixed foamed ceramic moves downwards to be soaked in the cleaning water, the foamed ceramic is soaked by the cleaning water, the foamed ceramic is cleaned, when the foamed ceramic is soaked in the clear water tank 5, the operator immediately starts a servo motor 301, drives a rocker arm 302 to rotate through the output shaft of the servo motor 301, further drives a positioning pin 303 to rotate, so that the positioning pin 303 slides in the strip-shaped groove 306 while making turnover, thereby pushing the strip-shaped groove 306 to swing reciprocally, further driving a swinging shaft lever 206 to swing positively and negatively under the connection effect of two connecting plates 304, further driving the foamed ceramic to swing in the cleaning water in the clear water tank 5 under the connection effect of a U-shaped sleeve 207, removing dust, during the period, the U-shaped sleeve 207 drives the torsion bar 307 to swing synchronously, so that the planetary gear 308 repeatedly moves on the inner wall of the arc-shaped inner magnetic ring 309 to rotate synchronously, the driving bevel gear 3010 fixedly connected with the torsion bar 307 is driven to rotate synchronously, the driven bevel gear 3011 meshed with the driving bevel gear 3010 is further driven to rotate, the top plate 209, the side wall 2010 and the bottom plate 2011 are driven to rotate under the connection action of the switching shaft lever 208, the fixed foamed ceramics continuously rotate positively and negatively in the cleaning water, the cleaning strength of the foamed ceramics is further improved, the cleaning effect of the foamed ceramics is ensured, after the foamed ceramics is cleaned, an operator starts the two electric telescopic rods 204 to take out the foamed ceramics from the interior of the clean water tank 5, and continuously starts the stepping motor 2016 to drive the cleaned foamed ceramics to rotate towards the rear end of the device, draining the foamed ceramic, at this time, the residual cleaning water on the surface of the foamed ceramic flows back to the inside of the water collecting tank 8, and then flows back to the inside of the clean water tank 5 again through the second return pipe 801, so that the drained water on the surface of the foamed ceramic is recovered, the cam 407 is rotated by the rotating platen 202 to drive the synchronous rotation during the period, so that the four piston rods 404 are pushed outwards, and the resilience effect of the pushed springs 402 to the piston rods 404 is achieved, so that the piston rods 404 drive the pistons 403 to slide reciprocally in the inside of the air cylinders 401, so that air is sucked into the inside of the air cylinders 401 from the first check valves 406 continuously, and then pushed into the inside of the air inlet manifold 408 from the second check valves 405, and due to the characteristic of unidirectional flow of the first check valves 406, the air in the air cylinders 401 is completely pressed into the inside of the air inlet manifold 408 from the second check valves 405 and then enters the inside of the transfer pipes 409, the air pressure in the air cylinder 4011 is increased by entering the main pipe 4010 and pressing the air cylinder 4011 into the air cylinder 4011, so that after an operator opens the spray heads 4015, compressed air in the air cylinder 4011 is sprayed out by the spray heads 4015 through the exhaust pipe 4012 and the main injection pipe 4013 to blow the surface of the drained foamed ceramic, so that the moisture on the surface of the foamed ceramic is dried faster, when the draining and drying of the foamed ceramic are finished, the operator continues to start the stepping motor 2016, and the same principle as above, at the moment, the drained foamed ceramic at the rear end of the device continues to rotate right to the top of the glaze box 6 and stops, at the moment, the operator starts the two electric telescopic rods 204 at the top of the glaze box 6 to push the foamed ceramic into the interior of the glaze box 6, so as to soak the foamed ceramic in the glaze, glazing the foamed ceramic, when the surface of the foamed ceramic is full of glaze, an operator starts two electric telescopic rods 204 to take the foamed ceramic out of the glaze upwards, at the moment, the operator starts a servo motor 301, the same principle is adopted, the foamed ceramic swings in the forward and backward directions in the axial direction, meanwhile swings in the forward and backward directions in the axial direction, redundant glaze on the surface of the foamed ceramic is thrown into the glaze box 6, then the operator starts a stepping motor 2016 again, a ring gear after the glaze is completely put on is rotated to the front side of the device, the foamed ceramic is located at the top of a glaze collecting groove 7 at the moment, the operator can screw a threaded rod 2013 upwards, the downward pressure of a tensioning plate 2014 on the foamed ceramic is relieved, the glazed foamed ceramic can be taken down, and a small amount of glaze on the surface of the foamed ceramic flows back to the inside of the glaze box 6 through the glaze collecting groove 7 and a first return pipe 701 in the period, so that the waste of the glaze is avoided.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (10)
1. The manufacturing device of the high-strength foamed ceramic is characterized by comprising a base (1), wherein a running water rotating mechanism (2) is movably arranged at the top of the base (1), a swinging mechanism (3) is movably arranged in the running water rotating mechanism (2), and a drying mechanism (4) is fixedly arranged at the top of the base (1);
the running water rotating mechanism (2) comprises a fixed pillow block (201), a rotating bedplate (202) is rotationally connected to the upper portion of the outer wall of the fixed pillow block (201), a plurality of electric telescopic rods (204) are fixedly connected to the top of the rotating bedplate (202), four saddle seats (205) are fixedly connected to the end portions of output shafts of the electric telescopic rods (204), the saddle seats (205) are distributed in a circumferential array, swing shaft rods (206) are fixedly connected to the inner walls of the saddle seats (205), at least one U-shaped sleeve (207) is fixedly connected to the outer wall of the swing shaft rods (206), a switching shaft rod (208) is rotationally connected to the bottom of the U-shaped sleeve (207), a top plate (209) is fixedly connected to the bottom of the switching shaft rod (208), two side plates (2010) are fixedly connected to the bottom of the top plate (209), and a bottom plate (2011) is fixedly connected to the bottom of the two side plates (2010);
The swing mechanism (3) comprises a servo motor (301), the servo motor (301) is fixedly connected to the top of the saddle seat (205), an output shaft of the servo motor (301) movably penetrates through the saddle seat (205) and extends into the saddle seat, a rocker arm (302) is fixedly connected to the end part of the output shaft of the servo motor (301), and a locating pin (303) is fixedly connected to one end, far away from the output shaft of the servo motor (301), of the bottom of the rocker arm (302);
the swing mechanism (3) further comprises two connecting plates (304), the two connecting plates (304) are fixedly connected to the top of the outer wall of the swing shaft lever (206), a hinge plate (305) is connected between the two connecting plates (304) in a common rotation mode, and a strip-shaped groove (306) is formed in the top of the hinge plate (305) in a downward penetrating mode;
the swinging mechanism (3) further comprises a torsion rod (307), the torsion rod (307) is rotatably connected inside the U-shaped sleeve (207), and planetary gears (308) are fixedly connected to the end parts of the torsion rod (307);
the swing mechanism (3) further comprises an arc-shaped inner magnetic ring (309), the arc-shaped inner magnetic ring (309) is fixedly connected to the inner wall of the saddle seat (205), a driving bevel gear (3010) is fixedly connected to the outer wall of the torsion bar (307), a driven bevel gear (3011) is arranged on the side edge of the driving bevel gear (3010), and the driven bevel gear (3011) is fixedly connected to the top of the switching shaft lever (208);
The drying mechanism (4) comprises four air cylinders (401), the four air cylinders (401) are fixedly connected with the outer wall of the fixed pillow block (201) through fixed supports, cams (407) are rotatably arranged between the four air cylinders (401), one side of the outer wall of each air cylinder (401) is fixedly connected with a second one-way valve (405), the end part of each second one-way valve (405) is fixedly connected with an air inlet manifold (408), the output ends of the four air inlet manifolds (408) are fixedly connected with a transfer pipe (409), and the output ends of the transfer pipes (409) are fixedly connected with an inlet main pipe (4010);
drying mechanism (4) still include gas bomb (4011), gas bomb (4011) fixed connection is at the top of base (1), the input of gas bomb (4011) is with the output fixed connection who gets into main pipe (4010), the output fixedly connected with blast pipe (4012) of gas bomb (4011), the tip fixedly connected with of blast pipe (4012) sprays main pipe (4013), fixedly connected with solenoid valve (4014) on the outer wall of spraying main pipe (4013), fixedly connected with shower nozzle (4015) between the link of blast pipe (4012) and gas bomb (4011).
2. The apparatus for producing a high-strength foamed ceramic according to claim 1, wherein: an inner thread plate (2012) is fixedly connected to the inner walls of the two side surrounding plates (2010), a threaded rod (2013) is connected to the top of the inner thread plate (2012) in a penetrating mode in a threaded mode, and a tensioning plate (2014) is fixedly connected to the bottom of the threaded rod (2013).
3. The apparatus for producing a high-strength foamed ceramic according to claim 1, wherein: the top of the bottom plate (2011) is downwards provided with a plurality of through round holes in a penetrating mode.
4. The apparatus for producing a high-strength foamed ceramic according to claim 1, wherein: the utility model discloses a motor, including fixed pillow block (201), fixed pillow block, motor, step motor (2016) is connected with in top fixedly connected with of fixed pillow block (201), the output shaft activity of step motor (2016) runs through connecting pillow block (2015), and extends to its bottom surface outside, the output shaft end fixedly connected with driving gear (2017) of step motor (2016), the peripheral meshing of driving gear (2017) has passive ring gear (2018), passive ring gear (2018) fixed connection is at the top of rotating platen (202).
5. The apparatus for producing a high-strength foamed ceramic according to claim 1, wherein: the inner wall of the strip-shaped groove (306) is in sliding connection with the outer wall of the positioning pin (303), the bottom of the planetary gear (308) is meshed with the top of the arc-shaped inner magnetic ring (309), and the driving bevel gear (3010) is meshed with the driven bevel gear (3011).
6. The apparatus for producing a high-strength foamed ceramic according to claim 1, wherein: the inside fixedly connected with spring (402) of inflator (401), sliding connection has piston (403) on the inner wall of inflator (401), a side fixedly connected with piston rod (404) of piston (403), the tip and the outer wall butt of cam (407) of piston rod (404), cam (407) fixed connection is in the bottom of rotating platen (202), and is located the periphery of fixed pillow block (201).
7. The apparatus for producing a high-strength foamed ceramic according to claim 1, wherein: the input end of the inflator (401) is fixedly connected with a first one-way valve (406).
8. The apparatus for producing a high-strength foamed ceramic according to claim 1, wherein: the top fixedly connected with clear water tank (5) and glaze case (6) of base (1), clear water tank (5) and glaze case (6) distribute in the both sides of fixed pillow block (201), just the lateral surface lower part fixedly connected with drain pipe (501) of clear water tank (5), the fixed valve that is equipped with of tip of drain pipe (501), the lateral surface lower part fixedly connected with glaze discharging pipe (601) of glaze case (6), the fixed valve that is equipped with of tip of glaze discharging pipe (601).
9. The apparatus for producing a high-strength foamed ceramic according to claim 8, wherein: the utility model discloses a clear water tank, including clear water tank (5) and glaze case (6), the front of clear water tank (5) and glaze case (6) is through a fixed bolster joint fixedly connected with album glaze groove (7), the bottom fixedly connected with first back flow (701) of album glaze groove (7), the inside intercommunication of first back flow (701) and glaze case (6), the back of clear water tank (5) and glaze case (6) is through a fixed bolster joint fixedly connected with water catch bowl (8), the bottom fixedly connected with second back flow (801) of water catch bowl (8), the inside intercommunication of second back flow (801) and clear water tank (5).
10. The method for manufacturing a high-strength foamed ceramic manufacturing apparatus according to claim 1, wherein: the method comprises the following using steps:
the method comprises the steps that S1, a proper amount of cleaning water is added into a clean water tank (5), a proper amount of glaze is added into a glaze tank (6) at the same time, then an operator stands on the front surface of the device, foamed ceramics are placed on the top of a base plate (2011), then the operator rotates a threaded rod (2013), the threaded rod (2013) is screwed downwards to push a tensioning plate (2014) to move downwards, so that the foamed ceramics are fixed under the upward and downward pressure of the base plate (2011) and the tensioning plate (2014), at the moment, the operator starts a stepping motor (2016), an output shaft of the stepping motor (2016) drives a driving gear (2017) to rotate, further drives a transfer shaft (208) meshed with the driving gear (2017) to rotate, further drives a rotating platen (202) to rotate on the outer wall of a fixed shaft table (201), drives the fixed foamed ceramics to rotate to the top of the clean water tank (5), and then the operator starts two electric telescopic rods (204) located on the upper portion of the clean water tank (5), and the output shafts of the two electric telescopic rods (204) push a saddle (205) to move downwards to soak the foamed ceramics, so that the foamed ceramics can be soaked and move downwards to clean the foamed ceramics, and foam ceramics are washed, and the foamed ceramics are fixed, and washed, and the foamed ceramics are washed down;
S2, when the foamed ceramics are soaked in the clear water tank (5), an operator immediately starts the servo motor (301), the rocker arm (302) is driven to rotate through the output shaft of the servo motor (301), the locating pin (303) is further driven to rotate, the locating pin (303) slides in the strip-shaped groove (306) while in turnover, the strip-shaped groove (306) is pushed to swing reciprocally, the swinging shaft lever (206) is further driven to rotate positively and negatively under the connection action of the two connecting plates (304), the foamed ceramics are further driven to swing in the clear water tank (5) under the connection action of the U-shaped sleeve (207), dust is removed, during the period, the U-shaped sleeve (207) is driven to swing synchronously, the planet gears (308) are driven to swing repeatedly on the inner wall of the arc-shaped inner magnetic ring (309), the planet gears (307) are driven to swing synchronously, the driving bevel gears (3010) fixedly connected with the torsion bars (3010) are driven to rotate synchronously, the driven bevel gears (3011) meshed with the driving bevel gears (3010) are further driven to rotate, the side wall of the foaming ceramics is driven to rotate positively and negatively, and the foaming ceramics are further driven to rotate under the connection action of the side plates (2010) to be prevented from being further rotated, and the foaming ceramics are further fixed to be cleaned, ensuring the cleaning effect on the foaming ceramics;
S3, after the cleaning of the foamed ceramics is finished, an operator starts two electric telescopic rods (204), the foamed ceramics is taken out from the interior of the clean water tank (5), and continuously starts a stepping motor (2016) to drive the cleaned foamed ceramics to rotate towards the rear end of the device, the foamed ceramics is drained, at the moment, residual cleaning water on the surface of the foamed ceramics flows back into the water collecting tank (8), then flows back into the interior of the clean water tank (5) again through a second backflow pipe (801), so that the drained water on the surface of the foamed ceramics is recovered, during the period, a cam (407) is rotated by a rotating platen (202) to drive synchronous rotation, so that four piston rods (404) are pushed outwards, and the rebound effect of a spring (402) after pushing is achieved on the piston rods (404), so that the piston rods (404) drive the pistons (403) to slide back and forth in the interior of the air cylinders (401), air is continuously sucked into the interior of the air collecting tank (401) through a first one-way valve (406), then is pushed into the interior of an air inlet manifold (408) through a second one-way valve (405), the air cylinder (401) is completely pushed into the interior of the air cylinder (401) through the one-way valve (4010, after an operator opens the spray heads (4015), compressed gas in the gas storage bottle (4011) is sprayed out by the spray heads (4015) after passing through the exhaust pipe (4012) and the main spraying pipe (4013), and the surface of the drained foamed ceramic is blown, so that the moisture on the surface of the foamed ceramic is dried more quickly;
S4, after the draining and drying of the foamed ceramic are finished, an operator continues to start a stepping motor (2016), the same principle is adopted, the drained foamed ceramic at the rear end of the device continues to rotate right to the top of a glaze box (6) and then stops, at the moment, the operator starts two electric telescopic rods (204) at the top of the glaze box (6), the foamed ceramic is pushed to the inside of the glaze box (6), so that the foamed ceramic is soaked in the glaze, the foamed ceramic is glazed, when the surface of the foamed ceramic is stained with the glaze, the operator starts the two electric telescopic rods (204), the foamed ceramic is taken out upwards from the glaze, at the moment, the operator starts a servo motor (301), the same principle is adopted, the foamed ceramic is simultaneously axially positively and negatively swung, the redundant glaze on the surface of the foamed ceramic is thrown to the inside of the glaze box (6), then the operator starts the stepping motor (2016) again, the glazed gear ring is rotated to the front of the device, at the moment, the foamed ceramic is located at the top of a collecting groove (7), the threaded rod (2013) is screwed upwards, when the surface of the foamed ceramic is stained with the glaze, the pressure of the foamed ceramic can be relieved from the upper part of the ceramic to the collecting groove (701), and the inner part of the foamed ceramic can be completely and the foamed ceramic can be recovered, and a small amount of the glaze can be recovered from the surface of the glaze (701) through the foaming ceramic and the back-flowing down groove (701).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311023933.8A CN117047902B (en) | 2023-08-14 | 2023-08-14 | Manufacturing device and manufacturing method of high-strength foamed ceramic |
Applications Claiming Priority (1)
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