CN112589988A - Non-cracking ceramic preparation device and method - Google Patents

Non-cracking ceramic preparation device and method Download PDF

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Publication number
CN112589988A
CN112589988A CN202011433612.1A CN202011433612A CN112589988A CN 112589988 A CN112589988 A CN 112589988A CN 202011433612 A CN202011433612 A CN 202011433612A CN 112589988 A CN112589988 A CN 112589988A
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China
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rod
plate
shaped
clamping
ceramic
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CN202011433612.1A
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CN112589988B (en
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郭强
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Fujian Province Dehua County Baoyi Ceramics Co ltd
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Individual
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B15/00General arrangement or layout of plant ; Industrial outlines or plant installations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00Apparatus or processes for treating or working the shaped or preshaped articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/04Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers
    • B28B11/044Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers with glaze or engobe or enamel or varnish
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/04Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers
    • B28B11/047Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers by pooring, e.g. curtain coating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/22Apparatus or processes for treating or working the shaped or preshaped articles for cleaning
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/24Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
    • B28B11/243Setting, e.g. drying, dehydrating or firing ceramic articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B17/00Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B41/00After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/45Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements
    • C04B41/50Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements with inorganic materials
    • C04B41/5022Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements with inorganic materials with vitreous materials
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B41/00After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/80After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone of only ceramics
    • C04B41/81Coating or impregnation
    • C04B41/85Coating or impregnation with inorganic materials
    • C04B41/86Glazes; Cold glazes
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D21/00Heat-exchange apparatus not covered by any of the groups F28D1/00 - F28D20/00

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Structural Engineering (AREA)
  • Inorganic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • General Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Drying Of Solid Materials (AREA)
  • Cleaning In General (AREA)

Abstract

The invention discloses a device and a method for preparing non-cracking ceramics, wherein the middle part of the inner wall of a support frame is rotationally connected with a conveying line, the edge part of the back of the support frame is connected with a clamping and cleaning mechanism, the edge part of the back of the support frame is connected with an electric slide rail, the middle part of the top end of the electric slide rail is slidably connected with a slide block, the two sides of the top end of the slide block are symmetrically welded with vertical electric telescopic rods, and the middle part of the top end of each vertical electric telescopic rod is welded with a fixed plate, so that the ceramics can be conveniently clamped and cleaned by the clamping and cleaning mechanism, the clamping and cleaning difficulty of the ceramics is reduced, the time required for manually overturning the ceramics to clean in the prior art is reduced, the labor cost is saved, the cleaning difficulty of the ceramics is reduced, the efficiency during the production of the ceramics is, meanwhile, the later-stage baked ceramic is tidier and more attractive.

Description

Non-cracking ceramic preparation device and method
Technical Field
The invention relates to the technical field of ceramic preparation, in particular to a device and a method for preparing non-explosive ceramic.
Background
The pottery is a general name of pottery and porcelain, and is also an industrial art in China, the pottery and the black pottery have wild and simple styles in China in the age of new stoneware, the pottery and the porcelain have different textures and different properties, the pottery is prepared by taking clay with higher viscosity and stronger plasticity as a main raw material, is opaque, has fine air holes and weak water absorption, and is not sticky when being struck, the porcelain is prepared by clay, feldspar and quartz, is semitransparent, does not absorb water, resists corrosion, has hard and compact blank, and is crisp when being knocked;
but current pottery article are adding in production, because the pottery article are unstable on the conveyer belt to lead to the pottery article to produce the phenomenon of rocking on the conveyer belt surface, prevent simultaneously that the contact from producing between user's hand fingerprint and the pottery article, reduced its cost of labor, and make the pottery article after the preparation neatly more and pleasing to the eye.
Disclosure of Invention
The invention provides a cracking-free ceramic preparation device and method, which can effectively solve the problems that when ceramic products are produced and processed in the background technology, the ceramic products are unstable on a conveying belt, so that the ceramic products shake on the surface of the conveying belt, meanwhile, the phenomenon that the fingerprints of users are in contact with the ceramic products is prevented, the labor cost is reduced, and the prepared ceramic products are tidier and more attractive.
In order to achieve the purpose, the invention provides the following technical scheme: a non-cracking ceramic preparation device and a non-cracking ceramic preparation method are characterized in that a conveying line is rotatably connected to the middle of the inner wall of a support frame, a clamping and cleaning mechanism is connected to the edge of the back of the support frame, and the clamping and cleaning mechanism comprises an electric sliding rail, a sliding block, a vertical electric telescopic rod, a fixed plate, a secondary commutator, a positive and negative motor, a bidirectional threaded rod, a T-shaped block, a horizontal electric telescopic rod, a fixed block, a connecting piece, a driven block, a secondary belt pulley, a connecting belt, a T-shaped wheel, a toothed bar, a sliding plate, a three-phase motor, a;
the electric telescopic rod type support is characterized in that an electric slide rail is connected to the edge portion of the back of the support frame, a slide block is connected to the middle portion of the top end of the electric slide rail in a sliding mode, vertical electric telescopic rods are symmetrically welded to two sides of the top end of the slide block, a fixed plate is welded to the middle portion of the top end of each vertical electric telescopic rod, a slave commutator is welded to one end of each fixed plate, a positive and negative motor is welded to one end of each commutator, a bidirectional threaded rod is clamped to the other end of each commutator, T-shaped blocks are sleeved on two sides of the outer surface of each bidirectional threaded rod, a horizontal electric telescopic rod is welded to the middle portion;
the middle part of the front side of the commutator is sleeved with a driven belt pulley, the outer surface of the driven belt pulley is sleeved with a connecting belt, one side of the inner wall of the connecting belt is sleeved with a T-shaped wheel, two sides of the edge part of the outer surface of the T-shaped wheel are respectively connected with a toothed bar through toothed meshing, sliding plates are respectively welded at the top end and the bottom end of the back side of the two toothed bars, three-phase motors are respectively fixedly installed at the middle parts of the top ends and the bottom ends of the two sliding plates, the bottom ends and the top ends of the two sliding plates are welded with limiting cylinders corresponding to the outer surfaces of output shafts of the three-phase motors, limiting strips are welded at the edge parts;
the input of positive and negative motor, horizontal electric telescopic handle, perpendicular electric telescopic handle and electric slide rail all with the output electric connection of commercial power.
Compared with the prior art, the invention has the beneficial effects that: the invention has scientific and reasonable structure and safe and convenient use:
1. the ceramic can be conveniently clamped through the electric sliding rail, the vertical electric telescopic rod and the horizontal electric telescopic rod in the clamping and cleaning mechanism, the ceramic clamping difficulty is reduced, the clamped ceramic can be conveniently rotated by utilizing the cooperation among the three-phase motor, the sponge, the limiting cylinder and the limiting strip, the rotation difficulty of the clamped ceramic is reduced, the rotated ceramic can be cleaned by utilizing the sponge, the ceramic can be conveniently clamped and cleaned, the clamping and cleaning difficulty of the ceramic is reduced, the time required for manually overturning the ceramic to clean in the prior art is reduced, the labor cost is saved, the efficiency during ceramic production is further increased, the phenomenon that dust on hands of users is bonded on the surface of the ceramic is prevented, the phenomenon that fingerprints on the hands of the users are contacted with the surface of the ceramic is also prevented, and the cleaning of the surface of the ceramic is ensured, and then made things convenient for the stoving in pottery later stage, reduced the degree of difficulty that pottery later stage was toasted, made the pottery that later stage was toasted simultaneously neatly more and pleasing to the eye.
2. Through the positioning hydraulic telescopic rod, the rectangular plate, the elastic rope, the moving block and the vertical plate in the clamping turnover mechanism, the ceramic product can be conveniently clamped, the clamping difficulty of the ceramic product is reduced, the ceramic product after clamping can be conveniently placed, the placing difficulty of the ceramic product is reduced, meanwhile, the double-sided sawtooth rod, the Y-shaped connecting rod and the rotating disc are utilized, the double-sided sawtooth rod can be conveniently rotated back and forth, the back and forth rotation difficulty of the double-sided sawtooth rod is reduced, the back and forth rotation of the Z-shaped rod is facilitated, the clamped ceramic product can be conveniently turned over, and the turning difficulty of the ceramic product is reduced;
through centre gripping tilting mechanism, can be convenient for carry out centre gripping and upset to the pottery, reduced the centre gripping and the upset degree of difficulty of pottery, solved and need artifically carry out the problem of overturning to the pottery among the prior art, prevent to make the phenomenon that user's hand produced the firing sense because the heat on pottery surface after drying, protected user's hand, required time when having reduced user's upset simultaneously.
3. Through the moving disc, the fixing strip and the balls in the positioning clamping rotating mechanism, the stability between the moving disc and the conveying belt can be improved, the loosening phenomenon between the moving disc and the conveying belt is prevented, meanwhile, the arc-shaped rod is utilized, the installation between a ceramic product and a hollow column is facilitated, the installation difficulty between the ceramic product and the hollow column is reduced, meanwhile, the ceramic product can be limited, the shaking phenomenon of the ceramic product on the surface of the hollow column is prevented, the air suction cover, the cooling fan blade and the wind blocking plate are utilized, the air enters the hollow column, the rotation of the cooling fan blade and the cooling fan blade can be facilitated by utilizing the air with the increased flow rate, meanwhile, the external air can enter the hollow column along the top end of the hollow column, so that the ceramic product is adsorbed to the outer surface of the positioning ring, and the stability between the ceramic product and the hollow column is improved, meanwhile, the radiating fan blades and the cooling fan blades are utilized, so that the ceramic product can rotate conveniently, the collection speed of the sprayed ceramic glaze is further reduced, and the ceramic glaze is dried conveniently in the later period;
through location centre gripping slewing mechanism, can carry out centre gripping and spacing to pottery, prevent that the pottery from producing the phenomenon that drops because of rocking when removing, the problem of installing between the pottery is not convenient for and the moving member among the prior art has been solved, thereby the installation degree of difficulty between pottery and the moving member has been reduced, the stability of pottery removal in-process has been increased simultaneously, when preventing that pottery from removing and the phenomenon that takes place to drop between the moving member, and then be convenient for carry out the glaze that drenches of later stage to pottery, the pottery later stage has been reduced and the glaze degree of difficulty is drenched, make pottery drench more accurate of glaze simultaneously.
To sum up, all can be convenient for carry out the centre gripping to the pottery through location centre gripping slewing mechanism, centre gripping tilting mechanism and centre gripping clearance mechanism, the centre gripping degree of difficulty of pottery has been reduced, can fix a position ceramic simultaneously, prevent that the position of pottery from taking place the phenomenon of removal, thereby the precision when having improved the pottery and processing, make the pottery after the processing cleaner and more pleasing to the eye, personnel's in the production line use has been reduced simultaneously, make this production line degree of automation high, and then improved the efficiency of this production line.
4. The top end and the inside of the filter screen can be cleaned conveniently by recycling a main commutator, a belt pulley, a corrugated belt, a magnet, an iron block, a triangular plate and an industrial brush roller in the stirring mechanism, the cleaning difficulty of the top end and the inside of the filter screen is reduced, and further the phenomenon of blockage inside the filter screen is prevented;
through retrieving rabbling mechanism, can be convenient for drench the glaze after the use and screen, the screening degree of difficulty of drenching the glaze after the use has been reduced, can clear up the filter screen when screening simultaneously, used for a long time because of the filter screen among the prior art, make the dirt of drenching the glaze after drying pile up in the filter screen, the phenomenon that leads to the unable continuation of use of filter screen, and simultaneously, can carry out the classified collection to the article after the screening, the classified collection degree of difficulty of article after the screening has been reduced, and, can stir the article that contain the solid after the collection, prevent that solid article from placing the drying and producing the phenomenon of solidifying, be convenient for take the object after the classified collection, the degree of difficulty of taking of object after the classified collection has been reduced.
5. The gas collection cooling mechanism comprises a trapezoidal plate, a collecting pipe and a tee joint, wherein the trapezoidal plate, the collecting pipe and the tee joint are arranged in the gas collection cooling mechanism, hot gas can be conveniently collected, the collection difficulty of the hot gas is reduced, meanwhile, a backflow pipe and a water tank are utilized, the temperature of cold water in the water tank can be utilized to facilitate gas exchange of the hot gas, meanwhile, condensed gas is utilized to cool a heated ceramic product, the heat on the surface of the heated ceramic product is reduced, meanwhile, an air outlet pipe and a valve are utilized to facilitate preheating of ceramic entering the drying box, the ceramic is prevented from directly entering the drying box, and the phenomenon that the ceramic bursts due to overhigh heat in the drying box is avoided;
through gas collection cooling body, can be convenient for collect the steam of stoving incasement portion, the collection degree of difficulty of the inside steam of stoving incasement portion has been reduced, the steam of stoving incasement portion directly scatters to the external world among the prior art has been solved, and lead to the phenomenon that external temperature rises, and utilize the steam of collecting, can be convenient for preheat getting into the pottery, prevent that the pottery from producing the phenomenon of bursting, utilize the water tank to exchange steam simultaneously, thereby can utilize the heat in the steam, moreover, gas after the condensation can cool down the pottery after the heating, the temperature of ceramic surface after the heating has been reduced.
To sum up, through the cooperation application of retrieving rabbling mechanism and gas collection cooling body, can be convenient for carry out recycle to the heat after using and product resources, reduced the heat after the use and the recovery degree of difficulty of product resources, and through carrying out reprocess and use with the resource after retrieving, practiced thrift manufacturing cost.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:
FIG. 1 is a flow chart of the steps of the preparation method of the present invention;
FIG. 2 is a schematic view of the structure of the conveyor line of the present invention;
FIG. 3 is a schematic structural view of the positioning clamp rotating mechanism of the present invention;
FIG. 4 is a schematic view of the ball mounting structure of the present invention;
FIG. 5 is a schematic view of the cooling fan blade mounting structure of the present invention;
FIG. 6 is a schematic structural view of the recovery stirring mechanism of the present invention;
FIG. 7 is a schematic view of the installation structure of the hollow V-shaped board of the invention;
FIG. 8 is a schematic view of the mounting structure of the industrial brush roll of the present invention;
FIG. 9 is a schematic structural view of the gas collection cooling mechanism of the present invention;
FIG. 10 is a schematic view of the installation structure of the return pipe of the present invention;
FIG. 11 is a schematic view of the mounting structure of the arcuate plate of the present invention;
FIG. 12 is a schematic view of the clamping and flipping mechanism of the present invention;
FIG. 13 is a schematic view of the installation configuration of the elastic cord of the present invention;
FIG. 14 is a schematic view of the mounting structure of the positioning hydraulic telescopic rod of the present invention;
FIG. 15 is a schematic structural view of a grip cleaning mechanism of the present invention;
FIG. 16 is a schematic view of the mounting structure of the T-wheel of the present invention;
FIG. 17 is a schematic view of the mounting structure of the stop bar of the present invention;
reference numbers in the figures: 1. a support frame; 2. a conveying line;
3. a positioning, clamping and rotating mechanism; 301. a movable tray; 302. a fixing strip; 303. a ball bearing; 304. a hollow column; 305. an arcuate bar; 306. an air suction hood; 307. an air inlet; 308. an air exhaust hole; 309. a positioning ring; 310. a sponge cushion; 311. a connecting rod; 312. a choke plate; 313. a round bar; 314. a heat radiation fan blade; 315. a conical body; 316. cooling the fan blades;
4. a glaze spraying box;
5. a recycling and stirring mechanism; 501. a recovery box; 502. a hollow V-shaped plate; 503. a corrugated wheel; 504. a stirring shaft; 505. a corrugated belt; 506. a primary pulley; 507. a main commutator; 508. a stepping motor; 509. a screw rod; 510. a moving bar; 511. a magnet; 512. an iron block; 513. a plastic rod; 514. a set square; 515. a roller; 516. an industrial brush roller; 517. a filter screen; 518. a plastic film; 519. a draft tube; 520. a collection box;
6. a drying box;
7. a gas collection and cooling mechanism; 701. a trapezoidal plate; 702. a collection pipe; 703. a tee joint; 704. a rectangular tube; 705. a screw; 706. an air outlet pipe; 707. a valve; 708. a return pipe; 709. a water tank; 710. a support plate; 711. rotating the strip; 712. a flow distribution plate; 713. rotating the column; 714. stirring blades; 715. an arc-shaped plate; 716. a nut;
8. clamping and turning over mechanism; 801. iron bars; 802. limiting the hydraulic telescopic rod; 803. moving the plate; 804. an L-shaped rod; 805. rotating the motor; 806. rotating the disc; 807. a Y-shaped connecting rod; 808. a double-sided serrated rod; 809. a speed regulating gear; 810. a rotating gear; 811. positioning the hydraulic telescopic rod; 812. a Z-shaped rod; 813. a rectangular plate; 814. an elastic cord; 815. a moving block; 816. a vertical plate; 817. a concave plate;
9. a clamping and cleaning mechanism; 901. an electric slide rail; 902. a slider; 903. a vertical electric telescopic rod; 904. a fixing plate; 905. a slave commutator; 906. a positive and negative motor; 907. a bidirectional threaded rod; 908. a T-shaped block; 909. a horizontal electric telescopic rod; 910. a fixed block; 911. a connecting member; 912. a driven block; 913. a secondary pulley; 914. connecting a belt; 915. a T-shaped wheel; 916. a toothed bar; 917. a slide plate; 918. a three-phase motor; 919. a sponge; 920. a limiting cylinder; 921. and (5) a limiting strip.
Detailed Description
The preferred embodiments of the present invention will be described in conjunction with the accompanying drawings, and it will be understood that they are described herein for the purpose of illustration and explanation and not limitation.
Example 1:
as shown in fig. 1, the present invention provides a technical solution, a method for preparing a non-explosive ceramic, comprising the following steps;
s1: drying the blank: putting the prepared ceramic blank on a wooden frame for airing;
s2: conveying the blank: conveying the positioning, clamping and rotating mechanism 3 by using the conveying belt 2 on the conveying frame 1, and clamping and conveying the green body by using the positioning, clamping and rotating mechanism 3;
s3: and (3) glaze spraying of the blank body: glaze spraying is carried out on the blank body by using the glaze in the glaze spraying box 4, and the residue after glaze spraying enters the recycling stirring mechanism 5, so that the used glaze spraying residue is recycled;
s4: drying the blank: the ceramic product after glaze spraying enters the drying box 6, the waste heat generated during drying enters the gas collecting and cooling mechanism 7, and the blank body after glaze spraying is preheated by hot gas, so that the ceramic product is prevented from cracking due to direct contact with high temperature;
s5: turning over the blank body: the dried embryo enters the clamping and turning mechanism 8, the clamping and turning mechanism 8 is used for turning the dried embryo, the turned ligand is placed in the positioning and clamping rotating mechanism 3, and the steps of S3 and S4 are repeated;
s6: cleaning a blank body: the ceramic blank body after being dried twice enters the clamping and cleaning mechanism 9, and the clamping and cleaning mechanism 9 is utilized to clamp and clean the ceramic blank body, so that the impurities on the surface of the ceramic blank body are reduced.
Example 2:
as shown in fig. 2-17, the invention provides a technical solution, a non-cracking ceramic preparation apparatus, wherein a conveyor line 2 is rotatably connected to the middle part of the inner wall of a support frame 1, a clamping and cleaning mechanism 9 is connected to the edge part of the back side of the support frame 1, the clamping and cleaning mechanism 9 comprises an electric slide rail 901, a slide block 902, a vertical electric telescopic rod 903, a fixing plate 904, a slave commutator 905, a positive and negative motor 906, a bidirectional threaded rod 907, a T-shaped block 908, a horizontal electric telescopic rod 909, a fixing block 910, a connecting piece 911, a slave block 912, a slave belt 913, a connecting belt 914, a T-shaped wheel 915, a toothed bar 916, a sliding plate 917, a three-phase motor 918, a sponge 919, a limiting cylinder;
the back side edge of the support frame 1 is connected with an electric sliding rail 901, the middle of the top end of the electric sliding rail 901 is connected with a sliding block 902 in a sliding manner, two sides of the top end of the sliding block 902 are symmetrically welded with vertical electric telescopic rods 903, the middle of the top end of each vertical electric telescopic rod 903 is welded with a fixing plate 904, one end of each fixing plate 904 is welded with a commutator 905, one end of each commutator 905 is welded with a positive and negative motor 906, the other end of each commutator 905 is clamped with a bidirectional threaded rod 907, two sides of the outer surface of each bidirectional threaded rod 907 are respectively sleeved with a T-shaped block 908, the middle of the back of each T-shaped block 908 is welded with a horizontal electric telescopic rod;
a driven belt pulley 913 is sleeved at the middle part of the front face of the commutator 905, a connecting belt 914 is sleeved on the outer surface of the belt pulley 913, a T-shaped wheel 915 is sleeved on one side of the inner wall of the connecting belt 914, two sides of the outer surface edge part of the T-shaped wheel 915 are respectively connected with a toothed bar 916 through toothed meshing, sliding plates 917 are respectively welded at the top ends and the bottom ends of the back surfaces of the two toothed bars 916, a three-phase motor 918 is fixedly installed at the middle parts of the top ends and the bottom ends of the two sliding plates 917, a limiting cylinder 920 is welded at the bottom ends and the top ends of the two sliding plates 917 corresponding to the outer surface of an output shaft of the three-phase motor 918, a limiting strip 921 is;
the input ends of the positive and negative motor 906, the horizontal electric telescopic rod 909, the vertical electric telescopic rod 903 and the electric sliding rail 901 are electrically connected with the output end of the commercial power.
The positioning clamping rotating mechanism 3 comprises a moving disc 301, a fixing strip 302, a ball 303, a hollow column 304, an arc-shaped rod 305, an air suction cover 306, an air inlet 307, an air exhaust hole 308, a positioning ring 309, a sponge cushion 310, a connecting rod 311, a wind blocking plate 312, a round rod 313, a radiating fan blade 314, a conical body 315 and a cooling fan blade 316;
the middle of the top end of the conveying line 2 is connected with a positioning clamping rotating mechanism 3, the middle of the top end of the conveying line 2 is connected with a movable disc 301, two sides of the bottom end of the movable disc 301 are symmetrically welded at two sides of the conveying line 2, balls 303 are embedded into the edge portions of the inner wall of the fixed bars 302 at equal intervals, a hollow column 304 is welded in the middle of the top end of the movable disc 301, and four arc-shaped rods 305 are welded at equal intervals on the edge portions of the;
an air suction cover 306 is embedded and installed at the position, corresponding to the bottom end edge portion of the hollow column 304, of the top end of the movable disc 301, an air inlet 307 is formed in the position, corresponding to one end of the air suction cover 306, of the outer surface of the hollow column 304, an air exhaust hole 308 is formed in one side of the outer surface of the hollow column 304, the center points of the air exhaust hole 308 and the air inlet 307 are mutually vertical, the conveying line 2 is formed by combining a double belt pulley and a conveying belt, the double belt pulley and the fixed strip 302 are in a two-to-four ratio, the inner wall edge portion of the fixed strip 302 and the outer surface, meanwhile, the movable plate 301 can be positioned, the phenomenon that the position of the movable plate 301 moves is prevented, the gas in the hollow column 304 can flow conveniently, and the difficulty of gas flowing in the hollow column 304 is reduced;
hollow post 304 inner wall top rotates to be connected with holding ring 309, holding ring 309 top limit portion embedding is installed foam-rubber cushion 310, holding ring 309 inner wall bottom top welding has connecting rod 311, there is choke plate 312 connecting rod 311 top middle part through the screw connection, connecting rod 311 bottom middle part welding has round bar 313, round bar 313 surface middle part has cup jointed radiator fan leaf 314, round bar 313 bottom middle part welding has cone 315, cone 315 bottom middle part welding has cooling fan leaf 316.
A glaze spraying box 4 is arranged on one side of the outer surface of the support frame 1, and a recycling and stirring mechanism 5 is arranged on the outer surface of the support frame 1 corresponding to the middle position of the bottom end of the glaze spraying box 4; the recycling stirring mechanism 5 comprises a recycling box 501, a hollow V-shaped plate 502, a corrugated wheel 503, a stirring shaft 504, a corrugated belt 505, a main belt wheel 506, a main commutator 507, a stepping motor 508 screw rod 509, a moving strip 510, a magnet 511, an iron block 512, a plastic rod 513, a triangular plate 514, a roller 515, an industrial brush roller 516, a filter screen 517, a plastic film 518, a guide cylinder 519 and a collection box 520;
a recovery box 501 is arranged on the outer surface of the support frame 1 corresponding to the middle position of the bottom end of the glaze spraying box 4, hollow V-shaped plates 502 are embedded in the middle parts of the front surface and the back surface of the recovery box 501, corrugated wheels 503 are rotatably connected to the two side edges of each hollow V-shaped plate 502, and a stirring shaft 504 is welded between the two corrugated wheels 503 and in the middle position inside the hollow V-shaped plate 502;
the edge of the outer surface of the corrugated wheel 503 is connected with a corrugated belt 505 through the engagement of the insections, the two sides of the inner wall of the corrugated belt 505 are symmetrically attached with a main belt wheel 506, the middle of one end of the main belt wheel 506 is connected with a main commutator 507 through a connecting shaft, the middle of one end of the main commutator 507 is connected with a stepping motor 508 through a connecting shaft, the input end of the stepping motor 508 is electrically connected with the output end of the commercial power, the cross section of the magnet 511 is T-shaped, the magnet 511 is slidably connected with the recycling box 501, notches are symmetrically formed in the two sides of the bottom end of the recycling box 501, rollers 515 are positioned in the notches, the included angle between the plastic film 518 and the filter screen 517 is three hundred fifteen degrees, the bottom end edge of the plastic film 518 and the bottom end edge of the recycling box 501 are overlapped with each other, the top end and the inside of the filter screen 517 can be cleaned, the liquid diversion difficulty is reduced, the middle of the back of the main commutator 507 is connected with a screw rod 509 through a connecting shaft, the middle of the outer surface of the screw rod 509 is sleeved with a moving strip 510, the edge of the top end of the inner wall of the moving strip 510 is embedded with a magnet 511, an iron block 512 is arranged on the position, corresponding to the edge of one end of the magnet 511, of the inner wall of the recovery box 501, a plastic rod 513 is connected between the two iron blocks 512, and the front side and the back side of the plastic rod 513 are both connected with a;
remove strip 510 inner wall bottom limit portion and rotate and be connected with gyro wheel 515, be connected with industry brush roller 516 through the connecting axle between two gyro wheels 515, retrieve box 501 inner wall and be located position department fixed mounting between plastic rod 513 bottom and the industry brush roller 516 top and have filter screen 517, filter screen 517 bottom both sides all bond there is plastic film 518, retrieve box 501 bottom middle part welding and have draft tube 519, draft tube 519 bottom middle part is connected with collection box 520.
A drying box 6 is arranged on the outer surface of the support frame 1 corresponding to one side of the recycling and stirring mechanism 5, and gas collecting and cooling mechanisms 7 are fixedly arranged on the two side edges of the top end of the drying box 6;
the gas collecting and cooling mechanism 7 comprises a trapezoidal plate 701, a collecting pipe 702, a tee 703, a rectangular pipe 704, a screw 705, an air outlet pipe 706, a valve 707, a return pipe 708, a water tank 709, a supporting plate 710, a rotating strip 711, a flow distribution plate 712, a rotating column 713, a stirring blade 714, an arc-shaped plate 715 and a nut 716;
trapezoidal plates 701 are fixedly installed on the two side edges of the top end of the drying box 6, a collecting pipe 702 is embedded in the middle of one end of each trapezoidal plate 701, a tee 703 is connected with one end of the collecting pipe 702, a rectangular pipe 704 is connected with the middle of the back of the tee 703, the cross section of the rectangular pipe 704 is T-shaped, the number of the rectangular pipes 704 is two, the corresponding surfaces of the two rectangular pipes 704 are connected in a clamping manner, the cross section of a screw 705 is T-shaped, the screw 705 and the rectangular pipe 704 are fixed through extrusion of a nut 716, a gas outlet pipe 706 is made of metal corrugated pipes, gas circulation between the rectangular pipes 704 can be facilitated, and the difficulty in gas circulation inside the, meanwhile, the temperature inside the two gas collecting and cooling mechanisms 7 is kept consistent, the middle part of the outer surface of the rectangular pipe 704 is connected with a screw 705 through threads, one end of the rectangular pipe 704 is connected with a gas outlet pipe 706, and one end of the gas outlet pipe 706 is connected with a valve 707;
the other end of rectangular pipe 704 is connected with back flow pipe 708, back flow pipe 708 outer surface has cup jointed water tank 709, water tank 709 bottom middle part is connected with backup pad 710, screw 705 outer surface top welding has rotating strip 711, screw 705 outer surface is located rectangular pipe 704 inner wall middle part department welding and has been had flow distribution plate 712, back flow pipe 708 outer surface middle part is rotated and is connected with rotation post 713, rotation post 713 outer surface corresponds back flow pipe 708 outer surface limit department welding and has stirring leaf 714, rotation post 713 outer surface corresponds back flow pipe 708 inner wall position department and installs arc 715, screw 705 outer surface top has nut 716 through threaded connection.
A clamping turnover mechanism 8 is arranged at the position, corresponding to one side edge part of the drying box 6, on the back surface of the support frame 1, the clamping turnover mechanism 8 comprises an iron bar 801, a limiting hydraulic telescopic rod 802, a moving plate 803, an L-shaped rod 804, a rotating motor 805, a rotating disc 806, a Y-shaped connecting rod 807, a double-sided sawtooth rod 808, a speed regulating gear 809, a rotating gear 810, a positioning hydraulic telescopic rod 811, a Z-shaped rod 812, a rectangular plate 813, an elastic rope 814, a moving block 815, a vertical plate 816 and a concave plate 817;
an iron bar 801 is arranged at the position of the back of the support frame 1 corresponding to one side edge of the drying box 6, limiting hydraulic telescopic rods 802 are symmetrically arranged at two sides of the top end of the iron bar 801, a moving plate 803 is welded at the middle part of the top end of the limiting hydraulic telescopic rods 802, an L-shaped rod 804 is welded at one side edge of the bottom end of the moving plate 803, a rotating motor 805 is welded at the middle part of the back of the L-shaped rod 804, the input end of the rotating motor 805 is electrically connected with the commercial power output end, the output shaft of the rotating motor 805 is connected with a rotating disc 806 through a flat key, the middle part of the back bottom end of the rotating disc 806 is connected with a Y-shaped connecting rod 807 through an upright post, the top part of the outer surface of the Y-shaped connecting rod 807 is connected with a double-sided sawtooth rod 808 through tooth-line meshing, the, the Y-shaped connecting rod 807 is provided with a U-shaped groove corresponding to the outer surface of the upright of the rotating disc 806, the upright is connected with the Y-shaped connecting rod 807 through the U-shaped groove, the Y-shaped connecting rod 807 is rotatably connected with the moving plate 803 through a positioning rod, the Y-shaped connecting rod 807 can conveniently rotate back and forth, the back and forth rotation difficulty of the Y-shaped connecting rod 807 is reduced, meanwhile, the back and forth movement of the double-sided sawtooth rod 808 is facilitated, and the back and forth movement difficulty of the double-sided sawtooth rod 808 is reduced;
the top of the outer surface of the double-sided sawtooth rod 808 is connected with a speed regulating gear 809 in a meshing manner, the edge of the outer surface of the speed regulating gear 809 is connected with a rotating gear 810 in a rotating manner, the middle of the front surface of the rotating gear 810 is fixedly provided with a positioning hydraulic telescopic rod 811, the middle of the front surface of the positioning hydraulic telescopic rod 811 is fixedly provided with a Z-shaped rod 812, the edge of the front surface of the positioning hydraulic telescopic rod 811 is welded with a rectangular plate 813, the edge of the front top end of the Z-shaped rod 812 is connected with a moving block 815 in a.
The working principle and the using process of the invention are as follows: during the actual production process of the ceramic, the produced ceramic is placed inside the arc-shaped rod 305 of the hollow column 304 due to a mechanical arm, and the ceramic product is inverted on the outer surface of the arc-shaped rod 305, then the conveying line 2 inside the support frame 1 starts to rotate, the conveying line 2 drives the moving disc 301 to move along the outer side of the conveying line 2 when rotating, at this time, the ball 303 of the fixing strip 302 is attached to the conveying line 2, and the ball 303 rotates along the outer surface of the conveying line 2, meanwhile, the external air enters the air inlet 307 along the suction hood 306 when the moving disc 301 moves, and the cooling fan blade 316 rotates, the cooling fan blade 316 drives the conical body 315 to rotate when rotating, the conical body 315 rotates, the circular rod 313 rotates when rotating, the radiating fan blade 314 rotates when rotating, the external air is driven to enter the hollow column 304 along the connecting rod 311 of the positioning ring 309 when the radiating fan blade 314 rotates, the gap between the connecting rods 311 is changed by utilizing the choke plate 312, so that the suction force between the ceramic product and the hollow column 304 is increased, the ceramic can be conveniently clamped and limited, the phenomenon that the ceramic product drops due to shaking when moving is prevented, the problem that the ceramic is inconvenient to install between moving parts in the prior art is solved, the installation difficulty between the ceramic and the moving parts is reduced, the stability of the ceramic in the moving process is improved, the phenomenon that the ceramic drops between the moving parts when moving is prevented, the later glaze spraying of the ceramic is facilitated, the later glaze spraying difficulty of the ceramic is reduced, and meanwhile, the glaze spraying of the ceramic is more accurate;
then the positioning clamping rotating mechanism 3 enters the glaze spraying box 4 along the conveying line 2, the glaze sprayed from the glaze spraying box 4 is uniformly attached to the surface of the ceramic product, the sprayed glaze enters the outer surface of a filter screen 517 of the recovery box 501, the filter screen 517 filters the sprayed glaze, the glaze filtered along the filter screen 517 enters the collection box 520 along a guide cylinder 519, then the stepping motor 508 is connected with a power supply and starts to operate, the stepping motor 508 drives the main commutator 507 to operate when operating, the main commutator 507 drives the main belt pulley 506 and the lead screw 509 to operate respectively when operating, the main belt pulley 506 drives the corrugated belt 505 to rotate when rotating, the corrugated belt 505 drives the corrugated wheel 503 to rotate when rotating, the stirring shaft 504 is driven to rotate when the corrugated wheel 503 rotates, thereby facilitating the rotation of the stirring shaft 504, reducing the rotation difficulty of the stirring shaft 504, and the main commutator 507 drives the lead screw 509 to rotate, the lead screw 509 drives the moving strip 510 to move when rotating, the moving strip 510 drives the magnet 511 to move when moving, the adsorption force between the magnet 511 and the iron block 512 drives the iron block 512 to move, the plastic rod 513 is driven to move when moving the iron block 512, the triangular plate 514 is driven to move when moving the plastic rod 513, the top of the filter screen 517 is cleaned by the triangular plate 514, the roller 515 is driven to rotate when moving the moving strip 510, the industrial brush roller 516 is driven to rotate when the roller 515 rotates, the interior of the filter screen 517 is cleaned by the industrial brush roller 516, the used glaze can be conveniently screened, the screening difficulty of the glaze after being used is reduced, the filter screen 517 can be cleaned simultaneously, the phenomenon that the dirt after being dried and sprayed on the filter screen 517 is accumulated in the filter screen 517 due to long-time use in the prior art to cause the filter screen 517 to be incapable of being used continuously is solved, meanwhile, the screened objects can be classified and collected, so that the classification and collection difficulty of the screened objects is reduced, the collected solid objects can be stirred, the phenomenon that the solid objects are solidified due to the fact that the solid objects are placed and dried is prevented, the objects which are classified and collected can be conveniently taken, and the taking difficulty of the objects which are classified and collected is reduced;
then the positioning clamping rotating mechanism 3 enters the inside of the drying box 6 along the conveying line 2, at this time, hot air generated during heating inside the drying box 6 enters the collecting pipe 702 along the trapezoidal plate 701 and enters the air outlet pipe 706 and the return pipe 708 respectively through the tee joint 703 at one end of the collecting pipe 702, at this time, a user rotates the rotating bar 711, the rotating bar 711 drives the screw 705 to rotate when rotating, the screw 705 drives the flow dividing plate 712 to rotate when rotating, so as to change the amount of the hot air entering the air outlet pipe 706 and the return pipe 708, the user opens the valve 707, so that the hot air enters the surface of undried ceramics along the air outlet pipe 706, so as to preheat the ceramics, the air inside the return pipe 708 enters the outer surface of the arc plate 715 and drives the arc plate 715 to move, while the arc plate 715 moves, the stirring blades 714 and the rotating columns 713 to rotate, while the rotating columns 713 rotates the stirring blades 714 to rotate, the stirring blade 714 stirs the water in the water tank 709, and at this time, the hot air in the return pipe 708 exchanges heat with the water in the water tank 709, thereby reducing the amount of heat in the hot gas, and allowing the gas to enter the side of the ceramic along one end of the return pipe 708, thereby cooling the ceramic product, being convenient for collecting the hot air in the drying box 6, reducing the difficulty of collecting the hot air in the drying box 6, solving the problem that the hot air in the drying box 6 in the prior art is directly diffused to the outside, the external temperature is raised, and the collected hot air is used for preheating the ceramic conveniently and preventing the ceramic from bursting, and meanwhile, the water tank 709 is used for exchanging the hot air, therefore, the heat in the hot gas can be utilized, and the condensed gas can cool the heated ceramic, so that the temperature of the surface of the heated ceramic is reduced;
then the positioning and clamping rotating mechanism 3 enters the position of the clamping and overturning mechanism 8 along the conveying line 2, at this time, the positioning hydraulic telescopic rod 811 starts to operate, the positioning hydraulic telescopic rod 811 drives the Z-shaped rod 812 to move when operating, the vertical plate 816 drives the vertical plate 812 to move when moving, the elastic rope 814 drives the movable block 815 to move when moving, so that the ceramic product enters between the movable block 815 and the Z-shaped rod 812, then the limiting hydraulic telescopic rod 802 starts to operate, at this time, the limiting hydraulic telescopic rod 802 drives the movable plate 803 to move, the movable plate 803 drives the positioning hydraulic telescopic rod 811 to ascend when moving, then the rotating motor 805 is connected with a power supply and starts to operate, the rotating motor 805 drives the Y-shaped connecting rod 807 to rotate when operating, the Y-shaped connecting rod 807 drives the double-sided sawtooth rod 808 to rotate along the concave plate 817 on the back of the movable plate 803 when rotating, the double-sided sawtooth rod 808 drives the speed regulating gear 809 to rotate when moving, the speed regulating gear 809 drives the rotating gear 810 to rotate when rotating, the rotating gear 810 drives the positioning hydraulic telescopic rod 811 to rotate for 180 degrees, then the limiting hydraulic telescopic rod 802 descends, so that the ceramic product is just put into the positioning clamping rotating mechanism 3, then the positioning hydraulic telescopic rod 811 starts to be recovered, when the positioning hydraulic telescopic rod 811 is recovered, the Z-shaped rod 812 and the vertical plate 816 are driven to be recovered, the elastic rope 814 returns, when the elastic rope 814 is recovered, the movable block 815 is loosened, the movable block 815 and the ceramic product are separated, the ceramic product can be clamped and overturned conveniently, the clamping and overturning difficulty of the ceramic product is reduced, the problem that the ceramic product needs to be overturned manually in the prior art is solved, and the burning feeling of hands of users due to the heat on the surface of the ceramic product after drying is prevented, the hands of the user are protected, and the time required by the user for turning over is reduced;
finally, the ceramic product enters the second glaze spraying box 4 and the drying box 6 along the conveying line 2, when the ceramic product passing through the second glaze spraying box 4 and the drying box 6 enters the clamping cleaning mechanism 9, then the horizontal electric telescopic rod 909 is connected with a power supply and starts to operate, the horizontal electric telescopic rod 909 drives the fixed block 910 to move when operating, at the same time, the vertical electric telescopic rod 903 starts to operate, and the fixed block 910 enters the two sides of the ceramic product, then a user connects the positive and negative motor 906 with the power supply and starts to operate, the positive and negative motor 906 drives the slave commutator 905 to operate, the slave commutator 905 drives the bidirectional threaded rod 907 to rotate when operating, the T-shaped block 908 is driven to move when rotating, the horizontal electric telescopic rod 909 is driven to move when the T-shaped block 908 moves, and the ceramic product enters the arc-shaped groove of the fixed block 910, then the horizontal electric telescopic rod 909 and the vertical electric telescopic rod 903 start to run in reverse direction, so that the ceramic product is separated from the positioning and clamping rotating mechanism 3, and the ceramic product enters the driven block 912, at this time, the driven belt pulley 913 is driven by the commutator 905 to rotate, the connecting belt 914 is driven to rotate when the driven belt pulley 913 rotates, the T-shaped wheel 915 is driven to rotate when the connecting belt 914 rotates, the T-shaped wheel 915 is driven to move when the T-shaped wheel 915 rotates, the toothed bar 916 is driven to move when the toothed bar 916 moves, the sliding plate 917 moves when the sliding plate 917 moves, the three-phase motor 918 drives the limiting cylinder 920 and the limiting strip 921 to respectively attach to the ceramic product when the three-phase motor 918 moves, at this time, the ceramic product completely enters the arc-shaped groove of the fixed block 910, and at this time, the positive and negative motor 906 stops running, at this time, the three-phase motor 918 starts to run, and the ceramic product rotates along the outer surface of the sponge 919 of the limit strip 921, at this time, the electric slide rail 901 starts to operate and drives the slide block 902 to move, when the cleaning of the ceramic product is finished, the positive and negative motor 906 rotates in the reverse direction, thereby driving the slide plate 917 to move in the reverse direction, at this time, the bidirectional threaded rod 907 rotates in the reverse direction, at this time, the two horizontal electric telescopic rods 909 are separated, when the limit strip 921 and the ceramic product are separated, at this time, the vertical electric telescopic rod 903 and the horizontal electric telescopic rods 909 are synchronously connected with the power supply and start to operate, the vertical electric telescopic rod 903 horizontally puts the ceramic into the positioning and clamping rotating mechanism 3, and the horizontal electric telescopic rods 909 drive the fixed block 910 to be separated from the positioning and clamping rotating mechanism 3, so that the clamping and cleaning of the ceramic can be conveniently carried out, the difficulty in clamping and cleaning of the ceramic is reduced, and, thereby practiced thrift the cost of labor, and reduced porcelainous clearance degree of difficulty to efficiency when having increased ceramic manufacture prevents the phenomenon that the dust of user's hand from bonding on ceramic surface moreover, thereby has ensured the cleanness on ceramic surface, and then has made things convenient for the stoving in pottery later stage, has reduced the degree of difficulty that the pottery later stage toasted, makes the pottery that the later stage toasted more clean and tidy and pleasing to the eye simultaneously.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (10)

1. The ceramic preparation device without cracking is characterized in that the middle of the inner wall of a support frame (1) is rotatably connected with a conveying line (2), the edge of the back side of the support frame (1) is connected with a clamping and cleaning mechanism (9), and the clamping and cleaning mechanism (9) comprises an electric sliding rail (901), a sliding block (902), a vertical electric telescopic rod (903), a fixing plate (904), a secondary commutator (905), a positive and negative motor (906), a bidirectional threaded rod (907), a T-shaped block (908), a horizontal electric telescopic rod (909), a fixing block (910), a connecting piece (911), a driven block (912), a secondary belt pulley (913), a connecting belt (914), a T-shaped wheel (915), a toothed bar (916), a sliding plate (917), a three-phase motor (918), a sponge (919), a limiting barrel (920) and a limiting strip (921);
the electric telescopic rod type support is characterized in that the edge part of the back of the support frame (1) is connected with an electric sliding rail (901), the middle part of the top end of the electric sliding rail (901) is connected with a sliding block (902) in a sliding manner, vertical electric telescopic rods (903) are symmetrically welded on the two sides of the top end of the sliding block (902), a fixing plate (904) is welded in the middle part of the top end of each vertical electric telescopic rod (903), a driven commutator (905) is welded at one end of each fixing plate (904), a positive and negative motor (906) is welded at one end of each driven commutator (905), a bidirectional threaded rod (907) is clamped at the other end of each driven commutator (905), T-shaped blocks (908) are respectively sleeved on the two sides of the outer surface of each bidirectional threaded rod (907), a horizontal electric telescopic rod (909) is welded in the middle, a driven block (912) is welded at the edge of the bottom end of the connecting piece (911);
a secondary belt pulley (913) is sleeved in the middle of the front surface of the secondary commutator (905), a connecting belt (914) is sleeved on the outer surface of the secondary belt pulley (913), one side of the inner wall of the connecting belt (914) is sleeved with a T-shaped wheel (915), two sides of the edge part of the outer surface of the T-shaped wheel (915) are respectively connected with a corrugated rod (916) through the meshing of the corrugations, sliding plates (917) are respectively welded at the top end and the bottom end of the back of the two corrugated rods (916), three-phase motors (918) are respectively fixedly installed in the middle parts of the top ends and the bottom ends of the two sliding plates (917), limiting cylinders (920) are respectively welded at the bottom ends and the top ends of the two sliding plates (917) corresponding to the outer surfaces of output, the edge of the outer surface of the limiting cylinder (920) is welded with limiting strips (921), and the tops and bottoms of the two limiting strips (921) and the output shaft of the three-phase motor (918) are respectively bonded with sponge (919);
the input ends of the positive and negative motor (906), the horizontal electric telescopic rod (909), the vertical electric telescopic rod (903) and the electric sliding rail (901) are electrically connected with the output end of a commercial power.
2. The ceramic preparation device without cracking according to claim 1, wherein the positioning clamping rotating mechanism (3) comprises a moving disc (301), a fixing strip (302), a ball (303), a hollow column (304), an arc-shaped rod (305), an air suction cover (306), an air inlet (307), an air exhaust hole (308), a positioning ring (309), a sponge mat (310), a connecting rod (311), a wind blocking plate (312), a round rod (313), a heat dissipation fan blade (314), a conical body (315) and a cooling fan blade (316);
the middle of the top end of the conveying line (2) is connected with a positioning clamping rotating mechanism (3), the middle of the top end of the conveying line (2) is connected with a moving disc (301), two sides of the bottom end of the moving disc (301) are symmetrically welded with fixing strips (302) at positions on two sides of the conveying line (2), balls (303) are embedded into the inner wall edge of each fixing strip (302) in an equidistant mode, a hollow column (304) is welded in the middle of the top end of the moving disc (301), and four arc-shaped rods (305) are welded on the top end edge of each hollow column (304);
an air suction cover (306) is embedded and mounted at the position, corresponding to the bottom end edge part of the hollow column (304), of the top end of the movable disc (301), an air inlet (307) is formed at the position, corresponding to one end of the air suction cover (306), of the outer surface of the hollow column (304), and an air exhaust hole (308) is formed in one side of the outer surface of the hollow column (304);
hollow post (304) inner wall top is rotated and is connected with holding ring (309), sponge mat (310) are installed in the embedding of holding ring (309) top limit portion, holding ring (309) inner wall bottom top welding has connecting rod (311), connecting rod (311) top middle part has choke plate (312) through the screw connection, connecting rod (311) bottom middle part welding has round bar (313), radiating fan leaf (314) have been cup jointed at round bar (313) surface middle part, round bar (313) bottom middle part welding has cone (315), cone (315) bottom middle part welding has cooling fan leaf (316).
3. The ceramic preparation device without cracking according to claim 2, wherein the central point of the air exhaust hole (308) and the central point of the air inlet (307) are perpendicular to the central point of the hollow column (304), the central points of the air exhaust hole (308) and the air inlet (307) are perpendicular to each other, the conveying line (2) is formed by combining a double belt pulley and a conveying belt, the conveying belt and the double belt pulley are in a number ratio of two to four with the fixing strip (302), and the edge portion of the inner wall of the fixing strip (302) is connected with the outer surface of the conveying belt through a ball (303).
4. The non-explosive ceramic preparation device according to claim 1, wherein one side of the outer surface of the support frame (1) is provided with a glaze spraying box (4), and the outer surface of the support frame (1) is provided with a recycling stirring mechanism (5) corresponding to the middle position of the bottom end of the glaze spraying box (4); the recycling and stirring mechanism (5) comprises a recycling box (501), a hollow V-shaped plate (502), a corrugated wheel (503), a stirring shaft (504), a corrugated belt (505), a main belt wheel (506), a main commutator (507), a stepping motor (508) screw rod (509), a moving strip (510), a magnet (511), an iron block (512), a plastic rod (513), a triangular plate (514), a roller (515), an industrial brush roller (516), a filter screen (517), a plastic film (518), a guide cylinder (519) and a collecting box (520);
a recovery box (501) is arranged on the outer surface of the support frame (1) corresponding to the middle of the bottom end of the glaze spraying box (4), hollow V-shaped plates (502) are embedded in the middle of the front and the back of the recovery box (501), corrugated wheels (503) are rotatably connected to the two side edges of each hollow V-shaped plate (502), and a stirring shaft (504) is welded between the two corrugated wheels (503) and is positioned in the middle of the interior of each hollow V-shaped plate (502);
the edge part of the outer surface of the corrugated wheel (503) is connected with a corrugated belt (505) through the engagement of the insections, two sides of the inner wall of the corrugated belt (505) are symmetrically attached and connected with main belt wheels (506), the middle part of one end of the main belt pulley (506) is connected with a main commutator (507) through a connecting shaft, the middle part of one end of the main commutator (507) is connected with a stepping motor (508) through a connecting shaft, the middle part of the back surface of the main commutator (507) is connected with a screw rod (509) through a connecting shaft, a moving strip (510) is sleeved in the middle of the outer surface of the screw rod (509), a magnet (511) is embedded and mounted at the edge part of the top end of the inner wall of the moving strip (510), iron blocks (512) are arranged on the inner wall of the recovery box (501) corresponding to the edge of one end of the magnet (511), a plastic rod (513) is connected between the two iron blocks (512), the edges of the front and the back of the plastic rod (513) are connected with a triangular plate (514) through screws;
remove strip (510) inner wall bottom limit portion and rotate and be connected with gyro wheel (515), two be connected with industry brush roller (516) through the connecting axle between gyro wheel (515), it has filter screen (517) to retrieve box (501) inner wall to be located between plastic pole (513) bottom and the industry brush roller (516) top position department fixed mounting, filter screen (517) bottom both sides all bond and have plastic film (518), it has draft tube (519) to retrieve box (501) bottom middle part welding, draft tube (519) bottom mid-connection has collection box (520).
5. The non-explosive ceramic preparation device according to claim 4, wherein the input end of the stepping motor (508) is electrically connected with the output end of a mains supply, the cross section of the magnet (511) is T-shaped, the magnet (511) is in sliding connection with the recovery box (501), notches are symmetrically formed in two sides of the bottom end of the recovery box (501), the roller (515) is located inside the notches, an included angle between the plastic film (518) and the filter screen (517) is three hundred to fifteen degrees, and the bottom end edge portion of the plastic film (518) and the bottom end edge portion of the recovery box (501) are overlapped.
6. The non-explosive ceramic preparation device according to claim 1, wherein a drying box (6) is installed at a position on one side of the outer surface of the support frame (1) corresponding to the recovery stirring mechanism (5), and gas collection and cooling mechanisms (7) are fixedly installed at two side edges of the top end of the drying box (6);
the gas collecting and cooling mechanism (7) comprises a trapezoidal plate (701), a collecting pipe (702), a tee joint (703), a rectangular pipe (704), a screw rod (705), an air outlet pipe (706), a valve (707), a return pipe (708), a water tank (709), a supporting plate (710), a rotating strip (711), a flow distribution plate (712), a rotating column (713), a stirring blade (714), an arc-shaped plate (715) and a nut (716);
trapezoidal plates (701) are fixedly mounted at two side edges of the top end of the drying box (6), a collecting pipe (702) is embedded in the middle of one end of each trapezoidal plate (701), a tee joint (703) is connected at one end of the collecting pipe (702), a rectangular pipe (704) is connected in the middle of the back of the tee joint (703), a screw rod (705) is connected in the middle of the outer surface of the rectangular pipe (704) through threads, an air outlet pipe (706) is connected at one end of the rectangular pipe (704), and a valve (707) is connected at one end of the air outlet pipe (;
rectangular pipe (704) other end is connected with back flow pipe (708), back flow pipe (708) surface has cup jointed water tank (709), water tank (709) bottom middle part is connected with backup pad (710), screw rod (705) surface top welding has rotating strip (711), screw rod (705) surface is located rectangular pipe (704) inner wall middle part position department welding has flow distribution plate (712), back flow pipe (708) surface middle part rotation is connected with rotation post (713), rotation post (713) surface corresponds back flow pipe (708) surface limit portion position department welding has stirring vane (714), it installs arc (715) to rotate post (713) surface and correspond back flow (708) inner wall position department, there is nut (716) at screw rod (705) surface top through threaded connection.
7. The ceramic preparation device without cracking according to claim 6, wherein the cross section of the rectangular tubes (704) is T-shaped, the number of the rectangular tubes (704) is two, the corresponding surfaces of the two rectangular tubes (704) are connected in a clamping manner, the cross section of the screw rod (705) is T-shaped, the screw rod (705) and the rectangular tubes (704) are fixed by being extruded through nuts (716), and the air outlet tube (706) is made of metal corrugated tubes.
8. The ceramic preparation device without cracking according to claim 1, wherein a clamping turnover mechanism (8) is mounted at a position, corresponding to one side edge portion of the drying box (6), on the back surface of the support frame (1), of the clamping turnover mechanism (8), and the clamping turnover mechanism (8) comprises an iron bar (801), a limiting hydraulic telescopic rod (802), a moving plate (803), an L-shaped rod (804), a rotating motor (805), a rotating disc (806), a Y-shaped connecting rod (807), a double-sided sawtooth rod (808), a speed regulating gear (809), a rotating gear (810), a positioning hydraulic telescopic rod (811), a Z-shaped rod (812), a rectangular plate (813), an elastic rope (814), a moving block (815), a vertical plate (816) and a concave plate (817);
an iron bar (801) is mounted at a position, corresponding to one side edge of a drying box (6), on the back of the support frame (1), limiting hydraulic telescopic rods (802) are symmetrically mounted on two sides of the top end of the iron bar (801), a moving plate (803) is welded in the middle of the top end of each limiting hydraulic telescopic rod (802), an L-shaped rod (804) is welded in one side edge of the bottom end of each moving plate (803), a rotating motor (805) is welded in the middle of the back of each L-shaped rod (804), the input end of each rotating motor (805) is electrically connected with the output end of a mains supply, the output shaft of each rotating motor (805) is connected with a rotating disc (806) through a flat key, the middle of the bottom end of the back of each rotating disc (806) is connected with a Y-shaped connecting rod (807;
two-sided sawtooth pole (808) surface top meshing is connected with speed governing gear (809), speed governing gear (809) surface limit portion rotates and is connected with rotating gear (810), rotating gear (810) positive middle part fixed mounting has location hydraulic telescoping rod (811), location hydraulic telescoping rod (811) positive middle part fixed mounting has Z type pole (812), location hydraulic telescoping rod (811) positive limit portion welding has rectangular plate (813), Z type pole (812) positive top limit portion sliding connection has movable block (815), movable block (815) top middle part is connected with elasticity rope (814), elasticity rope (814) other end is connected with vertical plate (816).
9. The ceramic preparation device without cracking of claim 8, wherein the double-sided sawtooth rod (808) and the moving plate (803) are slidably connected through a concave plate (817), the outer surface of the elastic rope (814) is fixedly connected with a rectangular plate (813) through the concave plate (817), the vertical plate (816) and the Z-shaped rod (812) are connected in a welding mode, the Y-shaped connecting rod (807) is provided with a U-shaped groove corresponding to the outer surface of the upright of the rotating disc (806), the upright is connected with the Y-shaped connecting rod (807) through the U-shaped groove, and the Y-shaped connecting rod (807) is rotatably connected with the moving plate (803) through a positioning rod.
10. A method for preparing a non-explosive ceramic according to any one of claims 1 to 9, characterized in that: the method comprises the following steps:
s1: drying the blank: putting the prepared ceramic blank on a wooden frame for airing;
s2: conveying the blank: conveying the positioning clamping rotating mechanism (3) by using a conveying belt (2) on the conveying frame (1), and clamping and conveying the green body by using the positioning clamping rotating mechanism (3);
s3: and (3) glaze spraying of the blank body: glaze spraying is carried out on the blank body by using the glaze in the glaze spraying box (4), and the residue after glaze spraying enters the recycling stirring mechanism (5), so that the used glaze spraying residue is recycled;
s4: drying the blank: the ceramic product after glaze pouring enters a drying box (6), the waste heat generated during drying enters a gas collecting and cooling mechanism (7), and the blank body after glaze pouring is preheated by hot gas, so that the ceramic product is prevented from directly contacting high temperature to generate cracking;
s5: turning over the blank body: the dried embryo body enters the clamping and turning mechanism (8), the clamping and turning mechanism (8) is used for turning the dried embryo body, the turned embryo body is placed in the positioning and clamping rotating mechanism (3), and the steps of S3 and S4 are repeated;
s6: cleaning a blank body: the ceramic blank body after being dried twice enters the clamping and cleaning mechanism (9), and the clamping and cleaning mechanism (9) is utilized to clamp and clean the ceramic blank body, so that the impurities on the surface of the ceramic blank body are reduced.
CN202011433612.1A 2020-12-09 2020-12-09 Non-cracking ceramic preparation device and method Active CN112589988B (en)

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CN113478627A (en) * 2021-07-28 2021-10-08 廖福英 Processing method of painted pottery ceramic
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