CN116986336B - Self-adaptive silicon steel sheet arranging and stacking device and method - Google Patents
Self-adaptive silicon steel sheet arranging and stacking device and method Download PDFInfo
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- CN116986336B CN116986336B CN202310765960.6A CN202310765960A CN116986336B CN 116986336 B CN116986336 B CN 116986336B CN 202310765960 A CN202310765960 A CN 202310765960A CN 116986336 B CN116986336 B CN 116986336B
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- 229910000976 Electrical steel Inorganic materials 0.000 title claims abstract description 199
- 238000000034 method Methods 0.000 title claims abstract description 32
- 239000000463 material Substances 0.000 claims abstract description 183
- 238000010009 beating Methods 0.000 claims description 49
- 230000007246 mechanism Effects 0.000 claims description 33
- 230000000712 assembly Effects 0.000 claims description 16
- 238000000429 assembly Methods 0.000 claims description 16
- 238000001179 sorption measurement Methods 0.000 claims description 9
- 230000000149 penetrating effect Effects 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 230000000694 effects Effects 0.000 abstract description 3
- 230000005347 demagnetization Effects 0.000 description 9
- 238000003466 welding Methods 0.000 description 8
- 238000007599 discharging Methods 0.000 description 6
- 238000005520 cutting process Methods 0.000 description 4
- 230000002093 peripheral effect Effects 0.000 description 3
- 230000007723 transport mechanism Effects 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 238000004026 adhesive bonding Methods 0.000 description 2
- 238000010008 shearing Methods 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 239000011162 core material Substances 0.000 description 1
- 230000005294 ferromagnetic effect Effects 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 210000001503 joint Anatomy 0.000 description 1
- 230000005291 magnetic effect Effects 0.000 description 1
- 230000005389 magnetism Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G61/00—Use of pick-up or transfer devices or of manipulators for stacking or de-stacking articles not otherwise provided for
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B13/00—Bundling articles
- B65B13/18—Details of, or auxiliary devices used in, bundling machines or bundling tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/50—Stacking one article, or group of articles, upon another before packaging
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G15/00—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
- B65G15/30—Belts or like endless load-carriers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/92—Devices for picking-up and depositing articles or materials incorporating electrostatic or magnetic grippers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/02—Articles
- B65G2201/0214—Articles of special size, shape or weigh
- B65G2201/022—Flat
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Sheets, Magazines, And Separation Thereof (AREA)
- Stacking Of Articles And Auxiliary Devices (AREA)
Abstract
The application relates to a self-adaptive material arranging and stacking device and method for silicon steel sheets, and relates to the technical field of silicon steel sheet production. The novel silicon steel sheet conveying device comprises a fixing frame and two ground rails which are parallel to each other, wherein the length direction of the fixing frame is perpendicular to the length direction of the ground rails, each ground rail is connected with a sliding frame in a sliding mode, the fixing frame is located above the sliding frame, a material rack is arranged in the sliding frame, a plurality of material plates are arranged on the material rack and uniformly distributed along the length direction of the ground rails, a conveying belt for conveying silicon steel sheets is arranged at one end of the fixing frame, two groups of mutually communicated conveying components are arranged on the fixing frame along the length direction, each group of conveying components corresponds to one sliding frame, and the conveying components are used for conveying the silicon steel sheets conveyed by the conveying belt. The application has the effects of continuously arranging and stacking the silicon steel sheets and improving the production continuity and the production efficiency.
Description
Technical Field
The application relates to the technical field of silicon steel sheet production, in particular to a self-adaptive silicon steel sheet arranging and stacking device and method.
Background
The iron core material of the transformer is silicon steel, and is formed by stacking a plurality of silicon steel sheets along the thickness direction of the silicon steel sheets, the silicon steel sheets are cut into a target shape through a cutting device before being stacked, and finally, the stacked silicon steel sheets are bound to form the iron core of the transformer.
The silicon steel sheet stacking device comprises a material rack and a conveyor belt, wherein the conveyor belt is connected to a material shearing mechanism for cutting silicon steel sheets, one end of the conveyor belt, which is away from the material shearing mechanism, is communicated with the corresponding material rack, a plurality of material plates are arranged on the surface of the material rack, a conveying mechanism for receiving the silicon steel sheets conveyed by the conveyor belt is arranged above the material rack, and a material beating mechanism is arranged on the conveying mechanism and used for beating the silicon steel sheets on the conveying mechanism to the surface of the material plates. In the specific stacking process, the silicon steel sheets are transported along the conveyor belt, when the silicon steel sheets are transported to the transport mechanism, the silicon steel sheets are transported on the transport mechanism continuously, when the silicon steel sheets are transported to a preset place, the material beating mechanism beats the silicon steel sheets on the transport mechanism to the surface of the material plate, after a plurality of wheel procedures, the stacking of the silicon steel sheets is formed, after the material plate finishes the stacking of the silicon steel sheets with corresponding thickness, the material frame is moved, and the stacking of the silicon steel sheets on the next material plate is carried out.
For the above related art, the inventor found that when the silicon steel sheets on the surface of the material plate are stacked to the target thickness, the material frame needs to be moved to stack the silicon steel sheets on the surface of the next material plate, and in the moving process, the conveyor belt also needs to stop working until the movement of the material frame is completed, so that the continuity is poor, the working period is long, and further the silicon steel sheets are slowly sorted and stacked, so that the working efficiency is affected, so that the improvement is needed.
Disclosure of Invention
In order to improve the working efficiency of arranging and stacking silicon steel sheets, improve the working continuity and save the working time, the application provides a self-adaptive arranging and stacking device and method for silicon steel sheets.
The application provides a self-adaptive silicon steel sheet arranging and stacking device and a self-adaptive silicon steel sheet arranging and stacking method, which adopt the following technical scheme:
The utility model provides a silicon steel sheet self-adaptation reason material and stromatolite device, includes mount and two mutually parallel ground rails, the length direction of mount and the length direction mutually perpendicular of ground rail, every equal sliding connection has the balladeur train on the ground rail, the mount is located the balladeur train top, be provided with the work or material rest in the balladeur train, be provided with a plurality of flitch on the work or material rest, a plurality of the length direction evenly distributed of ground rail is followed to the flitch, mount one end is provided with the conveyer belt that is used for transmitting the silicon steel sheet, be provided with two sets of transport subassembly of intercommunication each other along length direction on the mount, every group transport subassembly all corresponds a balladeur train, transport subassembly is used for transporting the silicon steel sheet that is carried by the conveyer belt.
By adopting the technical scheme, the silicon steel sheets are transported to the upper part of the first group of material racks through the conveyor belt and the transport assembly, the silicon steel sheets are stacked on the material plates on the material racks through the transport assembly until the stacking thickness reaches the target thickness, and after the stacking is completed, the sliding frame is slipped through the ground rail, so that the idle material plates on the sliding frame can be moved to the lower part of the transport assembly for subsequent stacking of the silicon steel sheets; in the process that the first group of sliding racks move, the silicon steel sheets are transported to the second group of transporting assemblies through the first group of transporting assemblies, the silicon steel sheets can be continuously stacked on the material plates of the second group of material racks through the second group of transporting assemblies until the silicon steel sheets are stacked to a preset height, the ground rail is started to move the second group of sliding racks, the silicon steel sheets can be stacked on the material plates of the first group of sliding racks in the sliding process of the second group of sliding racks, and thus the two groups of sliding racks are reciprocated to alternately operate, so that the stacking process of the silicon steel sheets can be continuously carried out, the problem that the silicon steel sheets are stacked by replacing the material plates in the prior art is solved, and the material arrangement and stacking work efficiency of the silicon steel sheets is improved.
Preferably, each carriage is internally provided with two layers of material frames, a connecting rod for connecting the two layers of material frames is arranged between the material frames, two layers of conveying components are arranged on the fixing frame, each layer of conveying component corresponds to one layer of material frame, and one side of each layer of conveying component is correspondingly provided with a conveying belt.
Through adopting above-mentioned technical scheme, set up the charging frame into the structure of two-layer for upper and lower two-layer charging frame on the same balladeur train can carry out the stack of silicon steel sheet simultaneously, just so can further improve the work efficiency to silicon steel sheet reason material and stack, has higher practicality and economic benefits.
Preferably, the mounting plates parallel to each other are arranged in the extending direction of the bottom wall of the fixing frame, the conveying assembly is arranged between the two mounting plates, the conveying assembly comprises a demagnetizing cylinder, a connecting rod mechanism, a magnet and two conveying belts, the demagnetizing cylinder is connected between the two mounting plates, the moving direction of a piston rod of the demagnetizing cylinder is consistent with the length direction of the mounting plates, the connecting rod mechanism is hinged between the mounting plates on two sides, the piston rod of the demagnetizing cylinder is connected with the connecting rod mechanism, the two conveying belts are rotationally connected between the mounting plates on two sides, an adsorption groove is formed in a gap between the conveying belts, the magnet is arranged inside a closed-loop cavity surrounded by the conveying belts, the magnet is abutted against the inner wall of the conveying belts close to the material plate, the magnet is magnetically attracted with the silicon steel sheet, the connecting rod mechanism is connected with the magnet, and the piston rod of the demagnetizing cylinder drives the connecting rod mechanism to operate and drives the magnet to separate from the conveying belts.
Through adopting above-mentioned technical scheme, when the silicon steel sheet conveys to the conveyer belt along the conveyer belt, magnet will attract with the silicon steel sheet magnetism mutually, make silicon steel sheet one end and magnet attraction each other, and make the silicon steel sheet remove along the direction of conveyer belt when the conveyer belt moves, when the silicon steel sheet moved to suitable position, the piston rod of demagnetization cylinder just can drive link mechanism operation, make magnet break away from gradually with the state of conveyer belt butt originally, the silicon steel sheet that this moment owing to the separation of conveyer belt, can be demagnetized with ferromagnetic, after losing the magnetic force attraction of magnet, the silicon steel sheet just can fall to the surface of corresponding flitch under the effect of self gravity, and then accomplish the stack to the silicon steel sheet, the transportation subassembly of the application can accomplish the transportation and the stack to the silicon steel sheet comparatively conveniently, manual labor volume has been reduced, and has higher practicality and convenience.
Preferably, the transportation assembly further comprises a limiting plate, the limiting plate is arranged between the magnet and the inner wall of one side of the conveyor belt, which is close to the material plate, and the limiting plate is connected with the mounting plate.
Through adopting above-mentioned technical scheme, set up the limiting plate and can exert resistance to the silicon steel sheet when carrying out the demagnetization to the silicon steel sheet, because the silicon steel sheet is initially still will attract each other with magnet in the demagnetization process, just can press the conveyer belt when the demagnetization, the structural integrity who carries the belt causes the damage, set up behind mounting panel fixed connection's limiting plate, the silicon steel sheet just can't press the conveyer belt in the demagnetization in-process, effectively improved demagnetization efficiency, protected transportation assembly's structural safety.
Preferably, a material beating cylinder is arranged between the two mounting plates, a piston rod of the material beating cylinder is arranged towards the direction of the material beating plate, the end wall of the piston rod of the material beating cylinder is connected with a material beating plate, and a material beating groove for the material beating plate to pass through is formed in the limiting plate in a penetrating manner along the thickness direction.
Through adopting above-mentioned technical scheme, beat material cylinder and beat the sheet and will provide the thrust towards the flitch direction with the silicon steel sheet of magnet mutual adsorption at the in-process of operation for the silicon steel sheet can separate with magnet more quick convenient at the demagnetization in-process, has improved the efficiency and the convenience of demagnetization.
Preferably, a plurality of lifting cylinders are arranged in the carriage, and piston rods of the lifting cylinders are connected with the bottom wall of the carriage; the side wall of the sliding frame is provided with a sliding rail, the sliding rail is vertically arranged, the side wall of the material rest is provided with a plurality of pulleys corresponding to the sliding rail, and the pulleys are in sliding connection with the sliding rail.
By adopting the technical scheme, the lifting cylinder and the sliding rail are arranged to flexibly control the lifting of the material frame so as to flexibly adjust the distance between the material beating sheets and the material beating sheets, so that the distance between the top silicon steel sheet and the material beating sheets can be kept fixed, the silicon steel sheets can stably fall on the surface of the lower silicon steel sheet on one hand, the problems that the distance between the upper silicon steel sheet and the lower silicon steel sheet is large, large deviation occurs during stacking, manual correction is needed, and the working efficiency is slowed down are solved; on the other hand, the problem that the silicon steel sheet structure is damaged due to the fact that the falling speed of the silicon steel sheet is too high when the silicon steel sheets are stacked due to the fact that the distance is too large can be effectively solved, and safety is improved.
Preferably, a plurality of locating plates are arranged in the material rack, the locating plates are uniformly distributed along the length direction of the material rack, the material plates are arranged between two adjacent locating plates, a plurality of discharging rollers are rotationally connected between the two adjacent locating plates, the plurality of discharging rollers are distributed along the length direction of the locating plates, abutting pipes are arranged on the bottom wall of the material plates, and the abutting pipes are abutted to the peripheral wall of the discharging rollers.
Through the adoption of the technical scheme, after the thickness of the silicon steel sheets stacked on the material plate is higher, a worker is required to move the corresponding material plate out of the material frame so as to bind the stacked silicon steel sheets, the stacked silicon steel sheets have larger weight, the worker is required to spend great effort to discharge the material plate from the material frame, the working strength is higher, and the automatic unloading capacity is realized by arranging the positioning plate and the unloading roller, so that the labor intensity of the worker is reduced, and the unloading efficiency is improved.
Preferably, the flitch both ends all are provided with the leveling cylinder, two the piston rod orientation of leveling cylinder sets up towards the direction that is close to each other, leveling cylinder piston rod end wall is provided with the leveling piece, both sides leveling piece one side that is close to each other has all been seted up the leveling groove, leveling inslot internal rotation is connected with the drive lead screw, leveling piece lateral wall is provided with the driving piece, the driving piece drives the drive lead screw and rotates, the drive lead screw includes two sections screw thread sections that the screw thread is revolved to opposite directions, every the screw thread section outside all is provided with the leveling board, leveling board offsets with leveling inslot wall, leveling board stretches out leveling groove, leveling board's length direction is unanimous with the length direction of flitch.
Through adopting above-mentioned technical scheme, when the silicon steel sheet piles up, can produce certain deviation when the silicon steel sheet of upper and lower floor collides each other for adjacent silicon steel sheet side is not aligned, and then need spend extra time to adjust the position of silicon steel sheet, through setting up leveling cylinder and monoblock, can make the leveling piece be close to the silicon steel sheet through leveling cylinder after accomplishing the pile of silicon steel sheet to drive the rotation of drive lead screw through the driving piece, make two leveling plates move towards the direction that is close to each other, promote two sides of silicon steel sheet from this, with carrying out azimuth correction to the silicon steel sheet, save subsequent operating time.
Preferably, two a plurality of locating holes have been seted up to the one side that the locating piece is close to each other, every all be provided with a plurality of locating levers in the locating hole, the length direction of locating lever is unanimous with the length direction of leveling board, the locating lever stretches out the one end wall of locating hole and is provided with the correction board, every the locating lever stretches out the week wall of locating hole and all overlaps and be equipped with reset spring, reset spring one end offsets with the leveling piece, and the other end offsets with the correction board.
Through adopting above-mentioned technical scheme, at the in-process that leveling cylinder drove the flat monoblock and remove, can promote the both sides tip of silicon steel sheet through setting up the correction board, through mutually supporting with leveling board, can make the silicon steel sheet can pile up neatly to reduce the time that the follow-up adjustment of silicon steel sheet spent, improve work efficiency.
A self-adaptive material arranging and stacking method for silicon steel sheets comprises the following steps:
placing the produced silicon steel sheet on a conveying belt for conveying;
When the silicon steel sheet moves to the conveying assembly, the silicon steel sheet is attracted with the magnet magnetically, and the silicon steel sheet is conveyed along the direction of the conveying belt through the attraction of the magnet;
When the silicon steel sheet moves to a preset position, the demagnetizing air cylinder drives the connecting rod mechanism to move and drives the magnet to move, the silicon steel sheet demagnetizes, the material beating air cylinder is started, and the material beating sheet beats the silicon steel sheet to the surface of the material plate;
Repeating the steps, and in the repeating process, lifting the air cylinder to drive the material rack to continuously descend so that the distance between the top silicon steel sheet and the material beating sheet is kept fixed;
When the silicon steel sheets on the material rack close to the conveying belt are stacked to a preset height, starting a ground rail, enabling the sliding frame to move, and moving the idle material plate to the position below the beating material sheet;
when the carriage moves, the silicon steel sheets are transported to a second group of transport assemblies, the silicon steel sheets are stacked on a material plate of a second material rack through a demagnetizing cylinder and a material beating cylinder of the second group of transport assemblies, the silicon steel sheets are directly stacked to a preset thickness, and the ground rail is started to move the carriage;
The two carriages alternately move to continuously operate.
In summary, the present application includes at least one of the following beneficial technical effects:
1. In the process of stacking the silicon steel sheets, two groups of sliding racks alternately operate, so that the stacking process of the silicon steel sheets can be continuously carried out, the problem that in the prior art, the transportation of the silicon steel sheets is required to be stopped, the silicon steel sheets are stacked by replacing a material plate is solved, the working continuity is poor, and the working efficiency of arranging and stacking the silicon steel sheets is improved;
2. the material frames are arranged into a two-layer structure, so that the upper layer material frame and the lower layer material frame on the same sliding frame can simultaneously stack silicon steel sheets, thereby further improving the working efficiency of arranging and stacking the silicon steel sheets, and having higher practicability and economic benefit;
3. the leveling cylinder, the leveling plate and the correction plate are matched with each other, so that the silicon steel sheets can be stacked neatly, the time spent for adjusting the silicon steel sheets subsequently is reduced, and the working efficiency is improved.
Drawings
Fig. 1 is a schematic structural view of a self-adaptive material arranging and stacking device for silicon steel sheets according to embodiment 1 of the present application.
Fig. 2 is a schematic structural view of a carriage and a rack of embodiment 1 of the present application.
Fig. 3 is a partial enlarged view at a in fig. 1.
Fig. 4 is a schematic structural view of the fixing frame and the transport assembly of embodiment 1 of the present application.
Fig. 5 is a schematic structural view of a transport assembly according to embodiment 1 of the present application.
Fig. 6 is a schematic view of the structure of the tray according to embodiment 2 of the present application.
Fig. 7 is a schematic structural view of a flat block according to embodiment 2 of the present application.
Reference numerals illustrate: 1. a fixing frame; 11. a mounting plate; 2. a ground rail; 3. a carriage; 31. lifting a cylinder; 32. a slide rail; 4. a material rack; 41. a material plate; 411. a butt joint pipe; 42. a pulley; 43. a positioning plate; 44. a discharge roller; 45. a connecting rod; 5. a transmission belt; 6. a transport assembly; 61. a demagnetizing cylinder; 62. a link mechanism; 63. a magnet; 64. a conveyor belt; 641. an adsorption tank; 65. a limiting plate; 651. a material beating groove; 7. a material beating cylinder; 71. beating the material sheet; 8. leveling the cylinder; 81. a flat block; 811. leveling the groove; 812. positioning holes; 82. driving a screw rod; 83. a driving member; 84. leveling plates; 85. a positioning rod; 86. a correction plate; 87. and a return spring.
Detailed Description
The application is described in further detail below with reference to fig. 1-7.
Example 1:
The embodiment 1 of the application discloses a self-adaptive silicon steel sheet arranging and stacking device. Referring to fig. 1 and 2, the floor rail comprises a fixing frame 1 and two mutually parallel floor rails 2, wherein the length direction of the fixing frame 1 is mutually perpendicular to the length direction of the floor rails 2, and the fixing frame 1 is arranged across the floor rails 2; all sliding connection has balladeur train 3 on every ground rail 2, is provided with two-layer work or material rest 4 in the balladeur train 3, is provided with connecting rod 45 between two-layer work or material rest 4, and connecting rod 45 is connected with two-layer work or material rest 4 respectively through the welding for two-layer work or material rest 4 can form stable whole.
Referring to fig. 1 and 2, a plurality of lifting cylinders 31 are arranged in a carriage 3, the lifting cylinders 31 are arranged along the circumferential direction of the carriage 3, the piston rods of the lifting cylinders 31 do vertical movement, and the piston rods of the lifting cylinders 31 are connected to the bottom wall of a lower-layer material rack 4 through welding so that the material rack 4 can be lifted; the side wall of the vertical direction of the carriage 3 is provided with a sliding rail 32, the side walls of the material frame 4 and the connecting rod 45 are provided with a plurality of pulleys 42 corresponding to the sliding rail 32, and the pulleys 42 are in sliding connection with the sliding rail 32, so that the abrasion of the material frame 4 during lifting can be reduced, and the structural safety of the application is protected.
Referring to fig. 1 and 3, a plurality of material plates 41 are arranged on a material frame 4, the material plates 41 are uniformly distributed along the length direction of a ground rail 2, a plurality of positioning plates 43 are arranged in the material frame 4, the positioning plates 43 are connected with the material frame 4 through welding, the positioning plates 43 are uniformly distributed along the length direction of the material frame 4, and the material plates 41 are arranged between two adjacent positioning plates 43; a plurality of discharging rollers 44 are rotatably connected between two adjacent positioning plates 43, and the plurality of discharging rollers 44 are distributed along the length direction of the positioning plates 43, and in the embodiment, the discharging rollers 44 are driven to rotate by a chain; two abutting pipes 411 are integrally formed on the bottom wall of the material plate 41, the length direction of the abutting pipes 411 is consistent with that of the material plate 41, the abutting pipes 411 are abutted to the peripheral wall of the unloading roller 44, after more silicon steel sheets are stacked on the surface of the material plate 41, the material plate 41 can rotate through the unloading roller 44, and the material plate 41 is separated from the corresponding material frame 4, so that time and energy consumed by workers for unloading the material plate 41 are saved, and the working efficiency is improved.
Referring to fig. 1 and 4, one end of a fixing frame 1 is provided with two conveying belts 5 for conveying silicon steel sheets, the conveying belts 5 are communicated with a cutting mechanism for cutting the silicon steel sheets, so that the silicon steel sheets are conveyed, the two conveying belts 5 correspond to one layer of material frame 4 respectively, two layers of mounting layers are connected to the fixing frame 1 through welding, each layer of mounting layer comprises two mounting plates 11, the mounting plates 11 are arranged along the length direction of the fixing frame 1, the conveying belts 5 are arranged in one-to-one correspondence with each layer of mounting layer, and the conveying belts 5 convey the silicon steel sheets towards the direction of the mounting plates 11.
Referring to fig. 1 and 4, each layer of mounting plates 11 is located above a corresponding material rack 4, two groups of mutually communicated transport assemblies 6 are arranged between the two mounting plates 11 along the length direction, each group of transport assemblies 6 corresponds to one carriage 3, the transport assemblies 6 are used for transporting the silicon steel sheets conveyed by the conveyor belt 5, and the silicon steel sheets are placed on the surfaces of the corresponding material boards 41.
Referring to fig. 4 and 5, the transport assembly 6 includes a demagnetizing cylinder 61, a link mechanism 62, a magnet 63, two conveyor belts 64 and a limiting plate 65, the base of the demagnetizing cylinder 61 is connected between the two mounting plates 11 by welding, the moving direction of the piston rod of the demagnetizing cylinder 61 is consistent with the length direction of the mounting plates 11, the link mechanism 62 is hinged between the mounting plates 11 on both sides, the piston rod of the demagnetizing cylinder 61 is connected with the link mechanism 62, so that the link mechanism 62 can be activated, in this embodiment, the link mechanism 62 includes two hinge points hinged with the mounting plates 11 and a plurality of links, and when the link mechanism 62 receives the pushing of the demagnetizing cylinder 61, the link mechanism 62 swings.
Referring to fig. 1 and 5, two conveyor belts 64 are rotatably connected between the mounting plates 11 on both sides, the conveyor belts 64 of the two sets of transport assemblies 6 are mutually communicated, an adsorption groove 641 is formed in a gap between the two conveyor belts 64, a magnet 63 is arranged in a closed-loop cavity surrounded by the conveyor belts 64, the magnet 63 is connected with a link mechanism 62, when the demagnetizing cylinder 61 does not operate, the magnet 63 is arranged towards the inner wall of one side of the conveyor belt 64, which is close to the material plate 41, and in this state, the magnet 63 and the silicon steel sheet are magnetically attracted, so that the silicon steel sheet can be driven to be transported along the length direction of the conveyor belt 64.
Referring to fig. 1 and 5, the limiting plate 65 is disposed in a closed-loop space surrounded by the conveyor belt 64, the limiting plate 65 is fixedly connected with the mounting plate 11 through bolts, the limiting plate 65 is located between the magnet 63 and an inner wall of one side of the conveyor belt 64, which is close to the material plate 41, when the piston rod of the demagnetizing cylinder 61 drives the link mechanism 62 to operate and drives the magnet 63 to separate from the conveyor belt 64, the limiting plate 65 can provide contact with the silicon steel sheet, so that the magnet 63 can be quickly separated from the silicon steel sheet, the problem that the conveyor belt 64 is pressed and bent due to over-tightening of the adsorption of the silicon steel sheet is solved, after the demagnetization of the silicon steel sheet is completed, the silicon steel sheet falls on the surface of the material plate 41, and is repeatedly stacked to form a pile of the silicon steel sheet, and in this process, the lifting cylinder 31 continuously works, so that the distance between the top silicon steel sheet and the conveying assembly 6 is kept fixed, thereby improving the accuracy and safety of the silicon steel sheet pile.
Referring to fig. 1 and 5, a material beating cylinder 7 is disposed between two mounting plates 11, a piston rod of the material beating cylinder 7 is disposed towards a direction of a material plate 41, a material beating plate 71 is connected to an end wall of the piston rod of the material beating cylinder 7 through welding, a material beating groove 651 for the material beating plate 71 to pass through is formed in a penetrating manner in the thickness direction of a limiting plate 65, the material beating plate 71 sequentially passes through an adsorption groove 641 and the material beating groove 651, and therefore when the silicon steel sheet is demagnetized, the silicon steel sheet can be quickly separated from the adsorption of a magnet 63, and the demagnetizing efficiency is improved.
The implementation principle of the self-adaptive silicon steel sheet arranging and stacking device of the embodiment 1 of the application is as follows: the silicon steel sheet is transported to the position of the conveyor belt 64 through the conveyor belt 5, the silicon steel sheet and the magnet 63 are magnetically attracted to be transported on the conveyor belt 64, after being transported to a target position, the demagnetizing cylinder 61 is started, the magnet 63 is driven to move through the link mechanism 62, so that the magnet 63 is separated from the silicon steel sheet, the adsorption resistance between the magnet 63 and the silicon steel sheet is reduced through the beating sheet 71, the silicon steel sheet falls on the material plate 41 to form a stack, and in the process, the lifting cylinder 31 is continuously operated, so that the distance between the silicon steel sheet on the top layer and the beating sheet 71 is kept fixed.
When stacking is completed, the sliding frame 3 is slid through the ground rail 2, so that the blank material plate 41 on the sliding frame 3 can move below the conveying assembly 6 for subsequent stacking of silicon steel sheets; in the process of moving the first group of carriages 3, the silicon steel sheets continue to move through the first group of conveying assemblies 6 and are conveyed to the second group of conveying assemblies 6, the silicon steel sheets can be continuously stacked on the material plates 41 of the second group of material racks 4 through the second group of conveying assemblies 6 until the silicon steel sheets are stacked to a preset height, the ground rail 2 is started to move the second group of carriages 3, the silicon steel sheets can be stacked on the material plates 41 of the first group of carriages 3 in the process of sliding the second group of carriages 3, and thus the two groups of carriages 3 are reciprocally operated alternately, so that the stacking process of the silicon steel sheets can be continuously carried out, the problem that the silicon steel sheets need to be stopped in the prior art to be stacked by replacing the material plates 41 is solved, and the work efficiency of the silicon steel sheets for arranging and stacking is poor.
Example 2:
The difference between the embodiment 2 and the embodiment 1 of the present application is that:
referring to fig. 6, leveling cylinders 8 are arranged at both ends of a material plate 41, the leveling cylinders 8 are arranged on the surface of the material plate 41, and piston rods of the two leveling cylinders 8 are arranged towards directions approaching to each other; the end wall of the piston rod of the leveling cylinder 8 is connected with leveling blocks 81 through welding, and under the driving of the leveling cylinder 8, the leveling blocks 81 on two sides can move towards the directions close to each other, and the length direction of the leveling blocks 81 is consistent with the width direction of the material plate 41.
Referring to fig. 6, a flat groove 811 is formed in one surface of each flat block 81, which is close to each other, the flat groove 811 is formed along the length direction of the flat block 81, a driving screw 82 is rotatably connected to the flat groove 811, and the driving screw 82 is rotatably connected to the flat block 81 through a bearing; the side wall of the flat block 81 is provided with a driving piece 83, in this embodiment, the driving piece 83 is a motor, and an output shaft of the driving piece 83 is inserted into the flat block 81 and is connected with the driving screw 82 in a key connection manner, so as to drive the driving screw 82 to rotate.
Referring to fig. 6, the driving screw 82 includes two thread segments with opposite screw directions, the two thread segments are symmetrically arranged about the center of the driving screw 82, a leveling plate 84 is disposed outside each thread segment, the sidewall of the leveling plate 84 abuts against the inner wall of the leveling groove 811, the leveling plate 84 is in threaded connection with the driving screw 82, and under the driving of the driving screw 82, the leveling plates 84 on two sides can move close to or away from each other; the leveling plates 84 extend out of the leveling grooves 811, the length direction of the leveling plates 84 is consistent with the length direction of the material plates 41, the silicon steel sheets are located between the leveling plates 84 on the two sides, when the leveling plates 84 on the two sides are close to each other, the misaligned side edges of the silicon steel sheets can be pushed until the silicon steel sheets are clamped between the leveling plates 84 on the two sides, adjustment of the silicon steel sheets is completed, subsequent manual adjustment of the silicon steel sheets is saved, and the problems of inconvenient adjustment, too long time consumption and labor intensity are reduced due to overlarge weight of the silicon steel sheets, and the working efficiency is improved.
Referring to fig. 6 and 7, a plurality of positioning holes 812 are formed in a surface of the two flat blocks 81, which is close to each other, a plurality of positioning rods 85 are disposed in each positioning hole 812, one end of each positioning rod 85 extends out of each positioning hole 812, in this embodiment, a T-shaped groove is formed in each positioning hole 812, and each positioning rod 85 is a T-shaped rod, so that the positioning rods 85 can be limited to be separated from the corresponding positioning holes 812, and the positioning rods 85 are kept stable.
Referring to fig. 6 and 7, the end wall of one end of the positioning rod 85 extending out of the positioning hole 812 is provided with a correction plate 86 through welding, the correction plate 86 is positioned between the leveling plates 84 on two sides, the peripheral wall of the positioning rod 85 extending out of the positioning hole 812 is sleeved with a return spring 87, one end of the return spring 87 is connected with the leveling block 81 through gluing, and the other end of the return spring is connected with the correction plate 86 through gluing, so that when the leveling cylinder 8 pushes the leveling block 81 to move, the end of the silicon steel sheet can be corrected through the correction plate 86, and the silicon steel sheet is stacked neatly through mutual cooperation with the leveling plates 84, so that the time spent for subsequent position adjustment is saved, and higher practicability and convenience are achieved.
The implementation principle of the self-adaptive silicon steel sheet arranging and stacking device in the embodiment 2 of the application is as follows: starting a leveling cylinder 8, wherein the leveling cylinder 8 drives a leveling block 81 to move towards the direction of approaching to each other, and in the process, correction plates 86 at two sides push the ends of the silicon steel sheets so that the silicon steel sheets can be aligned; the silicon steel sheet is located between the leveling plates 84 of both sides, starts the driving piece 83 and drives the driving screw 82 to rotate, and the leveling plates 84 of both sides are close to each other, promotes the side of silicon steel sheet misalignment, and the adjustment to the silicon steel sheet is accomplished until the silicon steel sheet is pressed from both sides between the leveling plates 84 of both sides, through the cooperation of correcting plate 86 and leveling plate 84 for the silicon steel sheet can be piled up neatly, has saved follow-up manual work and has adjusted it, because of its weight is too big, adjusts inconveniently, consumes the problem of time overlength, reduces intensity of labour, has improved work efficiency.
The application also discloses a self-adaptive material arranging and stacking method for the silicon steel sheets, which comprises the following steps:
S1: placing the produced silicon steel sheet on a conveying belt 5 for conveying;
S2: when the silicon steel sheet moves to the conveying assembly 6, the silicon steel sheet is magnetically attracted with the magnet 63, and the silicon steel sheet is conveyed along the direction of the conveying belt 64 through the attraction of the magnet 63;
S3: when the silicon steel sheet moves to a preset position, the demagnetizing cylinder 61 drives the link mechanism 62 to move, the magnet 63 is driven to be separated from abutting with the conveyor belt 64, the silicon steel sheet demagnetizes, the material beating cylinder 7 is started, and the material beating sheet 71 beats the silicon steel sheet to the surface of the material plate 41;
S4: repeating the steps, and in the repeating process, lifting the cylinder 31 to drive the material frame 4 to continuously descend, so that the distance between the top silicon steel sheet and the material beating sheet 71 is kept fixed, and stacking the silicon steel sheets;
S5: after the silicon steel sheets on the material frame 4 close to the conveying belt 5 are stacked to a preset height, the ground rail 2 is started, the sliding frame 3 is moved, the idle material plate 41 is moved to the position below the material beating sheet 71, and the lifting cylinder 31 is lifted, so that the distance between the material plate 41 and the material beating sheet 71 is kept fixed;
S6: when the carriage 3 in the above step moves, the silicon steel sheets are transported to the second group of transport assemblies 6, the silicon steel sheets are stacked on the material plate 41 of the second material frame 4 through the demagnetizing air cylinders 61 and the material beating air cylinders 7 of the second group of transport assemblies 6, the silicon steel sheets are directly stacked to a preset thickness, and the ground rail 2 is started to move the carriage 3;
s7: the two carriages 3 alternately move, so that a group of carriages 3 is always used for stacking silicon steel sheets, and continuous operation is kept.
The above embodiments are not intended to limit the scope of the present application, so: all equivalent changes in structure, shape and principle of the application should be covered in the scope of protection of the application.
Claims (6)
1. A silicon steel sheet self-adaptation reason material and stacking device, its characterized in that: the novel silicon steel sheet conveying device comprises a fixing frame (1) and two ground rails (2) which are parallel to each other, wherein the length direction of the fixing frame (1) is perpendicular to the length direction of the ground rails (2), a sliding frame (3) is connected to each ground rail (2) in a sliding mode, the fixing frame (1) is located above the sliding frame (3), a material frame (4) is arranged in the sliding frame (3), a plurality of material plates (41) are arranged on the material frame (4), the material plates (41) are uniformly distributed along the length direction of the ground rails (2), a conveying belt (5) for conveying silicon steel sheets is arranged at one end of the fixing frame (1), two groups of conveying components (6) which are mutually communicated are arranged on the fixing frame (1) along the length direction, each group of conveying components (6) corresponds to one sliding frame (3), and each conveying component (6) is used for conveying the silicon steel sheets conveyed by the conveying belt (5).
Two mounting plates (11) which are parallel to each other are arranged in the extending direction of the bottom wall of the fixing frame (1), the transport assembly (6) is arranged between two mounting plates (11), the transport assembly (6) comprises a demagnetizing cylinder (61), a connecting rod mechanism (62), a magnet (63) and two conveyor belts (64), the demagnetizing cylinder (61) is connected between the two mounting plates (11), the moving direction of the piston rod of the demagnetizing cylinder (61) is consistent with the length direction of the mounting plate (11), the link mechanism (62) is hinged between the mounting plates (11) at two sides, the piston rod of the demagnetizing cylinder (61) is connected with a connecting rod mechanism (62), two conveying belts (64) are rotatably connected between mounting plates (11) at two sides, a gap between the two conveying belts (64) forms an adsorption groove (641), the magnet (63) is arranged in a closed-loop cavity surrounded by the conveyor belt (64), the magnet (63) is abutted against the inner wall of the conveyor belt (64) close to the material plate (41), the magnet (63) is magnetically attracted with the silicon steel sheet, the link mechanism (62) is connected with the magnet (63), the piston rod of the demagnetizing cylinder (61) drives the connecting rod mechanism (62) to operate and drives the magnet (63) to separate from the conveyor belt (64);
the conveying assembly (6) further comprises a limiting plate (65), the limiting plate (65) is arranged between the magnet (63) and the inner wall of one side of the conveyor belt (64) close to the material plate (41), and the limiting plate (65) is connected with the mounting plate (11);
A material beating cylinder (7) is arranged between the two mounting plates (11), a piston rod of the material beating cylinder (7) is arranged towards the direction of the material beating plate (41), the end wall of the piston rod of the material beating cylinder (7) is connected with a material beating plate (71), and a material beating groove (651) for the material beating plate (71) to pass through is formed in the penetrating mode of the limiting plate (65) along the thickness direction;
Be provided with a plurality of locating plates (43) in work or material rest (4), a plurality of locating plates (43) are along the length direction evenly distributed of work or material rest (4), work or material rest (41) set up between two adjacent locating plates (43), two adjacent rotate between locating plates (43) and be connected with a plurality of unloading rollers (44), a plurality of unloading rollers (44) are along the length direction distribution of locating plates (43), work or material rest (41) diapire is provided with butt pipe (411), butt pipe (411) are in unloading roller (44) perisporium.
2. The self-adaptive silicon steel sheet arranging and stacking device according to claim 1, wherein: each carriage (3) is internally provided with two layers of material frames (4), two layers of material frames (4) are provided with connecting rods (45) for connecting the two layers of material frames (4), the fixing frame (1) is provided with two layers of conveying components (6), each layer of conveying components (6) corresponds to one layer of material frames (4), and each layer of conveying components (6) is provided with a conveying belt (5) in a corresponding mode.
3. The self-adaptive silicon steel sheet arranging and stacking device according to claim 1, wherein: a plurality of lifting cylinders (31) are arranged in the sliding frame (3), and piston rods of the lifting cylinders (31) are connected with the bottom wall of the material frame (4); the side wall of the sliding frame (3) is provided with a sliding rail (32), the sliding rail (32) is vertically arranged, the side wall of the material frame (4) is provided with a plurality of pulleys (42) corresponding to the sliding rail (32), and the pulleys (42) are in sliding connection with the sliding rail (32).
4. The self-adaptive silicon steel sheet arranging and stacking device according to claim 1, wherein: the utility model provides a material board (41) both ends all are provided with leveling cylinder (8), two the piston rod orientation of leveling cylinder (8) sets up towards the direction that is close to each other, leveling cylinder (8) piston rod end wall is provided with leveling piece (81), both sides leveling piece (81) one side that is close to each other has all been seted up leveling groove (811), leveling groove (811) internal rotation is connected with drive lead screw (82), leveling piece (81) lateral wall is provided with driving piece (83), driving piece (83) drive lead screw (82) rotate, drive lead screw (82) include two sections screw thread sections that revolve to opposite directions, each screw thread section outside all is provided with leveling board (84), leveling board (84) offsets with leveling groove (811) inner wall, leveling board (84) stretch out leveling groove (811), leveling board (84) length direction is unanimous with the length direction of material board (41).
5. The self-adaptive silicon steel sheet arranging and stacking device as claimed in claim 4, wherein: two a plurality of locating holes (812) have been seted up to the one side that leveling piece (81) is close to each other, every all be provided with a plurality of locating levers (85) in locating hole (812), the length direction of locating lever (85) is unanimous with the length direction of leveling board (84), the one end wall that locating lever (85) stretches out locating hole (812) is provided with correction board (86), every all overlap in the perisporium that locating lever (85) stretches out locating hole (812) and be equipped with reset spring (87), reset spring (87) one end offsets with leveling piece (81), and the other end offsets with correction board (86).
6. A method for adaptively sorting and stacking silicon steel sheets used in a device for adaptively sorting and stacking silicon steel sheets according to any one of claims 1 to 5, characterized in that: comprises the following steps of the method,
Placing the produced silicon steel sheet on a conveying belt (5) for conveying;
when the silicon steel sheet moves to the conveying assembly (6), the silicon steel sheet is magnetically attracted with the magnet (63), and the silicon steel sheet is conveyed along the direction of the conveying belt (64) through the attraction of the magnet (63);
When the silicon steel sheet moves to a preset position, the demagnetizing cylinder (61) drives the connecting rod mechanism (62) to move, the magnet (63) is driven to move, the silicon steel sheet demagnetizes, the material beating cylinder (7) is started, and the material beating sheet (71) beats the silicon steel sheet to the surface of the material plate (41);
Repeating the steps, wherein in the repeating process, a lifting cylinder (31) arranged in the carriage (3) drives the material rack (4) to continuously descend, so that the distance between the top silicon steel sheet and the material beating sheet (71) is kept fixed;
When the silicon steel sheets on the material frame (4) close to the conveying belt (5) are stacked to a preset height, the ground rail (2) is started, the sliding frame (3) is moved, and the idle material plate (41) is moved to the position below the beating material sheet (71);
when the carriage (3) moves, the silicon steel sheets are transported to a second group of transport assemblies (6), the silicon steel sheets are stacked on a material plate (41) of a second material rack (4) through a demagnetizing cylinder (61) and a material beating cylinder (7) of the second group of transport assemblies (6), the silicon steel sheets are directly stacked to a preset thickness, and the ground rail (2) is started to move the carriage (3);
The two carriages (3) alternately move to continuously operate.
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| CN202310765960.6A CN116986336B (en) | 2023-06-26 | 2023-06-26 | Self-adaptive silicon steel sheet arranging and stacking device and method |
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| CN202310765960.6A CN116986336B (en) | 2023-06-26 | 2023-06-26 | Self-adaptive silicon steel sheet arranging and stacking device and method |
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| CN117735320B (en) * | 2024-02-20 | 2024-04-19 | 山东华滋自动化技术股份有限公司 | Material strip product stacking equipment |
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| GB1533882A (en) * | 1975-02-17 | 1978-11-29 | Georg H | Stacking device for transformer laminations |
| CN105540188A (en) * | 2015-12-14 | 2016-05-04 | 鹤山市科盈自动化设备有限公司 | Automatic sheet stacking method and device for cut-to-length lines of silicon steel sheets |
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