CN116985365B - Injection molding device for automobile intake manifold - Google Patents
Injection molding device for automobile intake manifold Download PDFInfo
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- CN116985365B CN116985365B CN202311198378.2A CN202311198378A CN116985365B CN 116985365 B CN116985365 B CN 116985365B CN 202311198378 A CN202311198378 A CN 202311198378A CN 116985365 B CN116985365 B CN 116985365B
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- 238000001746 injection moulding Methods 0.000 title claims abstract description 50
- 238000000034 method Methods 0.000 claims abstract description 15
- 230000001360 synchronised effect Effects 0.000 claims description 43
- 230000007246 mechanism Effects 0.000 claims description 36
- 238000001514 detection method Methods 0.000 claims description 14
- 230000005540 biological transmission Effects 0.000 claims description 13
- 230000008569 process Effects 0.000 claims description 8
- 230000003014 reinforcing effect Effects 0.000 claims description 7
- 238000007599 discharging Methods 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 15
- 238000012423 maintenance Methods 0.000 abstract description 5
- 230000008901 benefit Effects 0.000 abstract description 2
- 238000007689 inspection Methods 0.000 abstract description 2
- 230000002950 deficient Effects 0.000 description 16
- 229920003023 plastic Polymers 0.000 description 11
- 239000004033 plastic Substances 0.000 description 11
- 238000010586 diagram Methods 0.000 description 6
- 238000000465 moulding Methods 0.000 description 6
- 229910000831 Steel Inorganic materials 0.000 description 5
- 239000010959 steel Substances 0.000 description 5
- 230000009471 action Effects 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000003908 quality control method Methods 0.000 description 2
- 238000007493 shaping process Methods 0.000 description 2
- 230000000007 visual effect Effects 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/76—Measuring, controlling or regulating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/40—Removing or ejecting moulded articles
- B29C45/42—Removing or ejecting moulded articles using means movable from outside the mould between mould parts, e.g. robots
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/40—Removing or ejecting moulded articles
- B29C45/42—Removing or ejecting moulded articles using means movable from outside the mould between mould parts, e.g. robots
- B29C2045/4266—Robot grippers movable along three orthogonal axes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/30—Vehicles, e.g. ships or aircraft, or body parts thereof
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/10—Internal combustion engine [ICE] based vehicles
- Y02T10/12—Improving ICE efficiencies
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Robotics (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
Abstract
The invention discloses an injection molding device for an automobile intake manifold, and relates to the technical field of injection molding equipment for the automobile intake manifold. This automobile air intake manifold injection molding device has solved among the prior art air intake manifold injection molding production facility step more when drawing of patterns unloading, the longer problem of time, very big shortened the time interval between the two adjacent injection molding work, improved the efficiency of production, and can carry out automated inspection work at the in-process of unloading, further saved the input cost and the operation maintenance cost of whole production line, more do benefit to the enterprise and use.
Description
Technical Field
The invention relates to the technical field of injection molding equipment of an automobile intake manifold, in particular to an injection molding device of the automobile intake manifold.
Background
The plastic is used for replacing steel, so that parts on the automobile are manufactured by using plastic injection molding instead of the original steel casting, and the normal operation of the parts can be ensured and the performance of the parts can be improved;
the representative product of the plastic strip steel is an automobile air inlet manifold, the inner wall of the traditional air inlet manifold cast by steel is rough, more particles are protruded, a larger image exists on the smoothness of air inlet, and the inner wall of the plastic air inlet manifold which is made of plastic instead of steel is smoother, so that the smoothness of air inlet is higher; the utility model provides a take off shaping air intake manifold and then place the nut on the mould of opposite side on the position of putting on the mould and then leave the die cavity and accomplish the die picking up, because the anchor clamps of die picking up and the anchor clamps of last screw are all fixed together on the output of Y axle, so go up the anchor clamps of screw and go up the anchor clamps and move together of mould picking up when moulding plastics production, so in the production process of moulding plastics air intake manifold injection molding, need set up a triaxial moving platform on the injection molding machine, after two moulds separate about each time, need triaxial moving platform carry anchor clamps and screw anchor clamps clamp to get the nut and stretch into the mould in the time, take off the shaping air intake manifold earlier and then place the nut on the mould of opposite side on the position of putting and then leave the die cavity, because the anchor clamps of die picking up and the anchor clamps of last screw are all fixed together on the output of Y axle, so go up the anchor clamps of screw and go up the anchor clamps of mould picking up when moulding plastics, and go up the anchor clamps of last screw move together, can not make the operation synchronization of mould picking up and go on with last screw, very big extravagant production time, because of moulding plastics in-out the appearance automatic wire leading to the fact, the automatic line of detecting wire shrinkage marks and detecting and the line down or take off the line is difficult to be detected to be carried out to the automatic, the manual quality control system has the visual quality control system has been difficult to be increased because of the automatic quality of the appearance, the appearance is required to be used to be detected to be used to the automatic to be lower to the quality.
Accordingly, there is a need to provide an injection molding apparatus for an intake manifold of an automobile that solves the above-mentioned problems.
Disclosure of Invention
(one) solving the technical problems
In order to solve the technical problems, the invention provides an injection molding device for an automobile intake manifold.
(II) technical scheme
In order to achieve the above purpose, the invention is realized by the following technical scheme: an automobile intake manifold injection molding device, comprising an intake manifold injection molding machine, further comprising: the outside of intake manifold injection molding machine is provided with the portal frame, slidable mounting has first removal cover on the outer wall of portal frame, be fixed with the second on the outer wall of first removal cover and remove the cover, sliding connection has the lifter of vertical arrangement on the inner wall of second removal cover, the limiting plate is installed to the upper end of lifter, the both sides of lifter lower extreme are installed respectively and are got the mould subassembly and get the nut subassembly, still install on the lifter and be used for synchronous drive to get the mould subassembly and get the nut subassembly synchronous movement and drive the synchronous actuating mechanism that the lifter goes up and down, still be fixed with on the lateral wall of first removal cover and be used for detecting it at unloading finished product intake manifold in-process, be fixed with the first moving mechanism that is used for driving first removal cover and removes on the portal frame.
Preferably, the synchronous driving mechanism comprises a third moving sleeve, a driving rod, a telescopic sleeve, a push rod and a second moving mechanism, wherein the first moving sleeve is fixedly provided with the third moving sleeve, the driving rod is connected to the inner wall of the third moving sleeve in a sliding manner, the lower end of the lifting rod is symmetrically and slidably connected with two telescopic sleeves, the die taking assembly and the nut taking assembly are respectively fixed at the end parts of the two telescopic sleeves, which are away from each other, the lower end of the driving rod is symmetrically and rotatably connected with the push rod through a shaft pin, the lower ends of the push rod are respectively connected with the outer wall of the two telescopic sleeves through shaft pins in a rotating manner, and the second moving mechanism is fixedly arranged on the third moving sleeve.
Preferably, the first moving mechanism comprises a first rack, a first motor and a first gear, the first rack is fixed at the upper end of the portal frame, the first motor is fixed on the first moving sleeve, the first gear is fixed at the output end of the first motor, and the first gear is meshed with the first rack.
Preferably, the second moving mechanism comprises a second rack, a second motor and a second gear, the second rack is fixed on the outer wall of the lifting rod, the second motor is fixed on the outer wall of the third moving sleeve, the second gear is fixed at the output end of the second motor, and the second gear is meshed with the second rack.
Preferably, the limiting plate is in sliding connection with the outer wall of the lifting rod, and the upper end of the outer wall of the lifting rod is provided with an adjusting assembly which is used for adjusting the position of the limiting plate on the lifting rod.
Preferably, the adjusting component comprises a screw rod, a knob and a threaded hole, the upper end of the lifting rod is rotationally connected with the screw rod through a bearing, the knob is fixed at the upper end of the screw rod, the threaded hole is formed in the limiting plate, and the screw rod is in threaded connection with the threaded hole.
Preferably, the die-taking assembly comprises a pneumatic finger, the pneumatic finger is fixed with the end part of one telescopic sleeve on one side, and the nut-taking assembly comprises two support bars symmetrically fixed on the end part of one telescopic sleeve on the other side, a cross bar fixed at one end, deviating from the two support bars, and an inner support clamp fixed at the end part of the cross bar.
Preferably, the synchronous detection mechanism comprises a first L-shaped supporting bar, a rotating shaft and a third industrial camera, wherein the first L-shaped supporting bar is fixed on the outer wall of the first movable sleeve, the lower end of the first L-shaped supporting bar is rotationally connected with the rotating shaft through a bearing, one end, close to the lifting rod, of the rotating shaft is fixed with a second L-shaped supporting bar, one end, far away from the rotating shaft, of the second L-shaped supporting bar is fixed with the first industrial camera, a synchronous rotation assembly for synchronously driving the rotating shaft to rotate in the first movable sleeve is installed on the first L-shaped supporting bar, a connecting bar is symmetrically fixed on the outer wall of one telescopic sleeve of the pneumatic finger, and one end, close to the second L-shaped supporting bar, of the rotating shaft is also fixed with the third industrial camera.
Preferably, the synchronous rotating assembly comprises a transmission rod and a synchronous belt, the upper end of the first L-shaped support bar is rotationally connected with the transmission rod through a bearing, the end part of the transmission rod penetrates through the first moving sleeve and extends to the inner side of the first moving sleeve to be fixed with a third gear, the third gear is meshed with the first rack and connected with the first rack, one end of the transmission rod deviating from the third gear and the end part of the rotating shaft are both fixed with synchronous pulleys, and two synchronous pulleys are connected with the synchronous belt in a transmission mode.
Preferably, two mounting plates are symmetrically fixed at the bottom of the portal frame, mounting holes are formed in four corners of each mounting plate, reinforcing ribs are symmetrically fixed at the top of each mounting plate, and one side of each reinforcing rib is fixed with the outer wall of the portal frame.
(III) beneficial effects
The invention provides an injection molding device for an automobile intake manifold. Compared with the prior art, the method has the following beneficial effects:
1. by optimizing the structure of the triaxial platform for blanking of the intake manifold injection molding machine, the work of loading nuts onto the mold can be performed while taking the mold, compared with the prior art, the operation time is greatly saved, the time interval between two adjacent injection molding works is shortened, and the production efficiency is greatly improved; the synchronous detection mechanism is arranged, so that appearance detection work can be completed in the process of grabbing and blanking after the intake manifold is formed, manual detection is not needed, meanwhile, defective products can be directly blanked when detected, and the defective products are directly taken and put on a conveying belt for conveying, so that grabbing equipment is not needed to be additionally arranged to match with visual detection equipment to carry out independent defective product grabbing and blanking work, and the production cost and the operation maintenance cost of the whole intake manifold injection molding production line are greatly saved;
2. the synchronous driving mechanism provided by the application ensures that the lifting work in the Z direction and the moving work in the Y direction of the die taking assembly and the nut taking assembly can be completed by only one power device, and the power device is not required to be additionally arranged, so that the maintenance cost of the whole production device is further saved; and when checking the periphery of intake manifold, only need a camera to encircle shooting at the in-process of intake manifold translation to reduce the quantity of camera, and synchronous rotation assembly's setting has utilized the power of device drive intake manifold translation to carry out camera pivoted drive work, has reduced power equipment's input again, further reduction operation maintenance's cost.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present invention;
FIG. 2 is a schematic view of the position structure of the mold-taking assembly according to the present invention;
FIG. 3 is a schematic view of the driving rod shape structure of the present invention;
FIG. 4 is an enlarged view of the invention at A;
FIG. 5 is an enlarged view of the invention at B;
FIG. 6 is a schematic diagram of a synchronous rotating assembly according to the present invention;
FIG. 7 is a schematic diagram of a synchronous rotating assembly according to a second embodiment of the present invention;
FIG. 8 is a schematic diagram of a first moving mechanism according to the present invention;
FIG. 9 is a second schematic diagram of the first moving mechanism of the present invention;
FIG. 10 is a schematic diagram of a second moving mechanism according to the present invention;
FIG. 11 is an enlarged view of the invention at C;
FIG. 12 is a schematic view of the shape and structure of the lifter according to the present invention;
fig. 13 is an enlarged view of the invention at D.
Reference numerals in the drawings: 1. an intake manifold injection molding machine; 2. a portal frame; 3. a first moving sleeve; 4. a second moving sleeve; 5. a lifting rod; 6. a limiting plate; 7. a die taking assembly; 71. pneumatic fingers; 8. taking a nut component; 81. a support bar; 82. a cross bar; 83. an inner support clamp; 9. a synchronous driving mechanism; 91. a third moving sleeve; 92. a driving rod; 93. a telescopic sleeve; 94. a push rod; 95. a second moving mechanism; 951. a second rack; 952. a second motor; 953. a second gear; 10. a synchronous detection mechanism; 101. a first L-shaped support bar; 102. a rotating shaft; 103. a second L-shaped support bar; 104. a first industrial camera; 105. a synchronous rotating assembly; 1051. a transmission rod; 1052. a third gear; 1053. a synchronous pulley; 1054. a synchronous belt; 106. a connecting strip; 107. a second industrial camera; 108. a third industrial camera; 11. a first moving mechanism; 111. a first rack; 112. a first motor; 113. a first gear; 12. an adjustment assembly; 121. a screw; 122. a knob; 123. a threaded hole; 13. a mounting plate; 131. a mounting hole; 14. reinforcing ribs.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1 to 11, an embodiment of the present invention provides a technical solution: an automobile intake manifold injection molding device comprises an intake manifold injection molding machine 1, wherein a portal frame 2 is arranged on the outer side of the intake manifold injection molding machine 1, two mounting plates 13 are symmetrically fixed at the bottom of the portal frame 2, mounting holes 131 are formed in four corners of each mounting plate 13, reinforcing ribs 14 are symmetrically fixed at the top of each mounting plate 13, one side of each reinforcing rib 14 is fixed with the outer wall of the portal frame 2, and when the whole device is mounted on a production position, the portal frame 2 is fixed on the production position by penetrating the mounting holes 131 through bolts;
the outer wall of the portal frame 2 is provided with a first movable sleeve 3 in a sliding manner, the outer wall of the first movable sleeve 3 is fixedly provided with a second movable sleeve 4, the inner wall of the second movable sleeve 4 is connected with a vertically arranged lifting rod 5 in a sliding manner, the upper end of the lifting rod 5 is fixedly provided with a limiting plate 6, and the limiting plate 6 limits the lowest position where the lifting rod 5 can descend, so that the die taking assembly 7 and the nut taking assembly 8 can be exactly aligned with a hole site on a die of the air inlet manifold injection molding machine 1;
the two sides of the lower end of the lifting rod 5 are respectively provided with a die taking assembly 7 and a screw taking cap assembly 8, the die taking assembly 7 comprises pneumatic fingers 71, the pneumatic fingers 71 are fixed with the end part of one telescopic sleeve 93 on one side, the screw taking cap assembly 8 comprises two support bars 81 symmetrically fixed on the end part of one telescopic sleeve 93 on the other side, a cross bar 82 fixed on the end of the two support bars 81, which is far away from each other, and an inner supporting clamp 83 fixed on the end part of the cross bar 82, after the die taking assembly 7 is in place, the two fingers of the pneumatic fingers 71 are positioned outside the clamping position of the finished product of the air manifold, the pneumatic fingers 71 are driven to work to clamp the clamping position of the finished product of the air manifold, the screw taking cap assembly 8 is also in place to clamp the screw position in the die cavity, the inner supporting clamp 83 is driven to shrink in a centering manner, and the pneumatic fingers 71 and the inner supporting clamp 83 are all in the prior art;
the portal frame 2 is fixedly provided with a first moving mechanism 11 for driving the first moving sleeve 3 to move, the first moving mechanism 11 comprises a first rack 111, a first motor 112 and a first gear 113, the upper end of the portal frame 2 is fixedly provided with the first rack 111, the first moving sleeve 3 is fixedly provided with the first motor 112, the output end of the first motor 112 is fixedly provided with the first gear 113, and the first gear 113 is in meshed connection with the first rack 111;
when the air intake manifold injection molding machine works, the initial states of the mold taking assembly 7 and the screw cap taking assembly 8 are positioned at the outer side of the air intake manifold injection molding machine 1, after the injection molding of the air intake manifold injection molding machine 1 is completed and a mold is separated, the first motor 112 is driven to rotate, the first gear 113 drives the first rack 111, the first movable sleeve 3 box moves close to one side of the air intake manifold injection molding machine 1 until the first movable sleeve moves in place, then the lifting rod 5 is driven to move downwards to extend into the air intake manifold injection molding machine 1, the mold taking assembly 7 clamps a finished air intake manifold, the screw cap taking assembly 8 simultaneously places a screw cap, the lifting rod 5 is driven to rise to the highest position again after the mold taking and screw placing are finished, and then the first motor 112 is driven to rotate reversely, and the first movable sleeve 3 is reset and slides;
the lifting rod 5 is also provided with a synchronous driving mechanism 9 for synchronously driving the die taking assembly 7 and the nut taking assembly 8 to synchronously move and driving the lifting rod 5 to lift, the synchronous driving mechanism 9 comprises a third moving sleeve 91, a driving rod 92, a telescopic sleeve 93, a push rod 94 and a second moving mechanism 95, the first moving sleeve 3 is fixedly provided with the third moving sleeve 91, the inner wall of the third moving sleeve 91 is slidingly connected with the driving rod 92, the lower end of the lifting rod 5 is symmetrically slidingly connected with two telescopic sleeves 93, the die taking assembly 7 and the nut taking assembly 8 are respectively fixed at the end parts of the two telescopic sleeves 93, which are away from each other, the lower end of the driving rod 92 is symmetrically and rotationally connected with a push rod 94 through a shaft pin, the lower ends of the two push rods 94 are respectively rotationally connected with the outer walls of the two telescopic sleeves 93 through the shaft pin, and the third moving sleeve 91 is fixedly provided with the second moving mechanism 95;
after the lifting rod 5 follows the first moving sleeve 3 to reach the upper part of the injection molding machine, the driving rod 92 slides downwards by driving the second moving mechanism 95, at the moment, the parts on the driving rod 92 and the lifting rod 5 move downwards together until the parts move to the position, when the limiting plate 6 is abutted against the top of the second moving sleeve 4, at the moment, the die taking assembly 7 and the nut taking assembly 8 reach the proper height in the air manifold injection molding machine 1, then the driving rod 92 is continuously driven to move downwards, after that, the lifting rod 5 does not continuously move but keeps still, then the driving rod 92 moves downwards to push the push rod 94, so that the two telescopic sleeves 93 expand outwards, the die taking assembly 7 moves towards the finished air manifold, the nut taking assembly 8 moves towards the assembly hole in the die cavity, the second moving mechanism 95 is driven to move upwards after the grabbing and loading ends of the two telescopic sleeves 93 are abutted against each other until the ends of the two telescopic sleeves 93 are abutted against the outer wall of the lifting rod 5, and after the two telescopic sleeves 92 continuously move upwards until the lifting rod 5 can continuously move upwards, the lifting rod 92 continuously rises to the highest position;
the second moving mechanism 95 comprises a second rack 951, a second motor 952 and a second gear 953, the second rack 951 is fixed on the outer wall of the lifting rod 5, the second motor 952 is fixed on the outer wall of the third moving sleeve 91, the second gear 953 is fixed at the output end of the second motor 952, and the second gear 953 is in meshed connection with the second rack 951;
when the driving rod 92 is driven to move up and down, the second motor 952 is controlled to rotate to drive the second gear 953 to rotate, so that the second gear 953 can stir the second rack 951 to finish the movement, and the upward movement or the downward movement can be finished by controlling the second motor 952 to rotate positively and negatively;
the side wall of the first movable sleeve 3 is also fixedly provided with a synchronous detection mechanism 10 for detecting the finished product intake manifold in the process of blanking, the synchronous detection mechanism 10 comprises a first L-shaped supporting bar 101, a rotating shaft 102 and a third industrial camera 108, the outer wall of the first movable sleeve 3 is fixedly provided with the first L-shaped supporting bar 101, the lower end of the first L-shaped supporting bar 101 is rotatably connected with the rotating shaft 102 through a bearing, one end, close to the lifting rod 5, of the rotating shaft 102 is fixedly provided with a second L-shaped supporting bar 103, one end, far away from the rotating shaft 102, of the second L-shaped supporting bar 103 is fixedly provided with the first industrial camera 104, the first L-shaped supporting bar 101 is provided with a synchronous rotating assembly 105 for rotating the synchronous driving rotating shaft 102 which moves in the first movable sleeve 3, the outer wall of one telescopic sleeve 93 provided with a pneumatic finger 71 is symmetrically fixedly provided with a connecting bar 106, the end part of the connecting bar 106 is fixedly provided with the second industrial camera 107, and one side, close to the second L-shaped supporting bar 103, of the rotating shaft 102 is fixedly provided with the third industrial camera 108;
when the lifting rod 5 stretches into the lowest position in the air intake manifold, at the moment, the two second industrial cameras 107 face against one side surface of the finished air intake manifold, shooting detection work is carried out on the side surface, then the pneumatic fingers 71 grab the finished air intake manifold for demolding, then after the lifting rod 5 rises to the highest position, the finished air intake manifold just moves to the inner side of the second L-shaped supporting bar 103, the third industrial cameras 108 face against the other side surface of the air intake manifold, shooting detection work is carried out on the other side surface of the air intake manifold, in the process of driving the first moving sleeve 3 to move away from the air intake manifold injection molding machine 1, the synchronous rotating assembly 105 enables the rotating shaft 102 to synchronously rotate, the first industrial cameras 104 are driven to circumferentially rotate on the periphery of the finished air intake manifold for shooting detection work, and after the finished air intake manifold leaves the air intake manifold injection molding machine 1, when a defect condition is found in the detection process, the first L-shaped supporting bar 101 is guaranteed to be overturned to be positioned at the upper end, (a defective product containing device is arranged below the portal frame 2 during device installation, the defective product is positioned above the defective product containing device, the die taking assembly 7 is driven to loose defective products, the defective products fall onto the defective product containing device, and if no problem exists, the defective products are continuously conveyed to the position of a defective product conveying line (a defective product conveying line is arranged on the portal frame 2 and is close to the defective product containing device during device installation), the continuous movement is stopped until the position is reached, then the lifting rod 5 is driven to descend to the lowest position again, the die taking assembly 7 is driven to loose the defective products, the defective products fall onto the defective product conveying line for conveying, and after the blanking is finished, a mechanical arm or a manual work is utilized to load the screw cap on the screw cap taking assembly 8 for next loading and blanking work;
the synchronous rotating assembly 105 comprises a transmission rod 1051 and a synchronous belt 1054, the upper end of the first L-shaped supporting bar 101 is rotationally connected with the transmission rod 1051 through a bearing, the end part of the transmission rod 1051 penetrates through the first moving sleeve 3 and extends to the inner side of the first moving sleeve 3, a third gear 1052 is fixed on the inner side of the first moving sleeve, the third gear 1052 is connected with the first rack 111 in a meshed mode, one end, deviating from the third gear 1052, of the transmission rod 1051 and the end part of the rotating shaft 102 are both fixed with a synchronous belt 1053, a synchronous belt 1054 is connected between the two synchronous belt wheels 1053 in a transmission mode, in the horizontal moving process of the first moving sleeve 3, the first rack 111 drives the third gear 1052 to rotate to drive the transmission rod 1051 to rotate, the rotating shaft 102 is enabled to rotate through the synchronous belt 1053 and the synchronous belt 1054, and the first industrial camera 104 is enabled to rotate around the outer side of the air inlet manifold to carry out surrounding shooting detection.
Example two
Please refer to fig. 12 and 13, the structure of this application is the same as embodiment one, the difference is, sliding connection between limiting plate 6 and the outer wall of lifter 5, and adjusting part 12 is installed to the upper end of lifter 5 outer wall, adjusting part 12 is used for adjusting the position of limiting plate 6 on lifter 5, adjusting part 12 includes screw 121, knob 122 and screw hole 123, the upper end of lifter 5 is connected with screw 121 through the bearing rotation, the upper end of screw 121 is fixed with knob 122, threaded hole 123 has been seted up on limiting plate 6, screw 121 and screw hole 123 threaded connection, when installing whole device, can be according to the minimum height that actual intake manifold injection molding machine 1's position needs to descend to lifter 5, rotate through rotating knob 122 during the adjustment, make limiting plate 6 upwards or downwards slide on lifter 5, thereby realize adjusting the effect of limiting plate 6's height, thereby reached the effect of adjusting lifter 5's minimum height.
The utility model provides a step more when the drawing of patterns unloading in prior art intake manifold production facility of moulding plastics has been solved, the longer problem of time, very big shortened the time interval between the adjacent twice work of moulding plastics, improved the efficiency of production, and can carry out automated inspection work at the in-process of unloading, further saved the input cost and the operation maintenance cost of whole production line, more do benefit to the enterprise and produce and use.
And all that is not described in detail in this specification is well known to those skilled in the art.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (9)
1. An injection molding device for an intake manifold of an automobile, comprising an intake manifold injection molding machine (1), characterized by further comprising: the air inlet manifold injection molding machine comprises an air inlet manifold injection molding machine body, and is characterized in that a portal frame (2) is arranged on the outer side of the air inlet manifold injection molding machine body, a first movable sleeve (3) is slidably arranged on the outer wall of the portal frame (2), a second movable sleeve (4) is fixed on the outer wall of the first movable sleeve (3), a lifting rod (5) which is vertically arranged is slidably connected on the inner wall of the second movable sleeve (4), a limiting plate (6) is arranged at the upper end of the lifting rod (5), a die taking assembly (7) and a nut taking assembly (8) are respectively arranged at two sides of the lower end of the lifting rod (5), a synchronous driving mechanism (9) which is used for synchronously driving the die taking assembly (7) and the nut taking assembly (8) to synchronously move and drive the lifting rod (5) to lift is also fixed on the side wall of the first movable sleeve (3), and a first movable mechanism (11) which is used for driving the first movable sleeve (3) to move in the process of discharging a finished air inlet manifold is fixed on the side wall of the portal frame (2);
synchronous actuating mechanism (9) are including third removal cover (91), actuating lever (92), flexible cover (93), push rod (94) and second moving mechanism (95), be fixed with third removal cover (91) on first removal cover (3), sliding connection has actuating lever (92) on the inner wall of third removal cover (91), the lower extreme symmetry sliding connection of lifter (5) has two flexible covers (93), die-taking subassembly (7) and get nut subassembly (8) and fix respectively at the tip that two flexible covers (93) deviate from each other, the lower extreme of actuating lever (92) is connected with push rod (94) through pivot symmetry rotation, two the lower extreme of push rod (94) is connected with the outer wall rotation of two flexible covers (93) through the pivot respectively, be fixed with second moving mechanism (95) on third removal cover (91).
2. An automotive intake manifold injection molding apparatus as defined in claim 1, wherein: the first moving mechanism (11) comprises a first rack (111), a first motor (112) and a first gear (113), the first rack (111) is fixed at the upper end of the portal frame (2), the first motor (112) is fixed on the first moving sleeve (3), the first gear (113) is fixed at the output end of the first motor (112), and the first gear (113) is connected with the first rack (111) in a meshed mode.
3. An automotive intake manifold injection molding apparatus as defined in claim 2, wherein: the second moving mechanism (95) comprises a second rack (951), a second motor (952) and a second gear (953), the second rack (951) is fixed on the outer wall of the lifting rod (5), the second motor (952) is fixed on the outer wall of the third moving sleeve (91), the second gear (953) is fixed at the output end of the second motor (952), and the second gear (953) is meshed with the second rack (951).
4. An automotive intake manifold injection molding apparatus as defined in claim 1, wherein: the limiting plate (6) is connected with the outer wall of the lifting rod (5) in a sliding mode, an adjusting assembly (12) is arranged at the upper end of the outer wall of the lifting rod (5), and the adjusting assembly (12) is used for adjusting the position of the limiting plate (6) on the lifting rod (5).
5. An automotive intake manifold injection molding apparatus as set forth in claim 4 wherein: the adjusting component (12) comprises a screw (121), a knob (122) and a threaded hole (123), the upper end of the lifting rod (5) is rotatably connected with the screw (121) through a bearing, the knob (122) is fixed at the upper end of the screw (121), the limiting plate (6) is provided with the threaded hole (123), and the screw (121) is in threaded connection with the threaded hole (123).
6. An automotive intake manifold injection molding apparatus as defined in claim 1, wherein: the die taking assembly (7) comprises a pneumatic finger (71), the pneumatic finger (71) is fixed with the end part of one telescopic sleeve (93) on one side, and the nut taking assembly (8) comprises two support bars (81) symmetrically fixed on the end part of one telescopic sleeve (93) on the other side, a cross bar (82) fixed on one end, deviating from the two support bars (81), and an inner support clamp (83) fixed on the end part of the cross bar (82).
7. An automotive intake manifold injection molding apparatus as set forth in claim 6, wherein: synchronous detection mechanism (10) are including first L type support bar (101), pivot (102) and third industry camera (108), be fixed with first L type support bar (101) on the outer wall of first removal cover (3), the lower extreme of first L type support bar (101) is connected with pivot (102) through the bearing rotation, one end that pivot (102) is close to lifter (5) is fixed with second L type support bar (103), one end that pivot (102) were kept away from to second L type support bar (103) is fixed with first industry camera (104), install synchronous rotation subassembly (105) that are used for moving in synchronous drive pivot (102) pivoted of first removal cover (3) on first L type support bar (101), install symmetrically be fixed with connecting strip (106) on the outer wall of a flexible cover (93) of pneumatic finger (71), the tip of connecting strip (106) is fixed with second industry camera (107), one side that pivot (102) are close to second L type support bar (103) still is fixed with a third industry camera (108).
8. An automotive intake manifold injection molding apparatus as set forth in claim 7 wherein: synchronous rotating assembly (105) are including transfer line (1051) and hold-in range (1054), the upper end of first L type support bar (101) is connected with transfer line (1051) through the bearing rotation, the tip of transfer line (1051) runs through first removal cover (3) and extends to the inboard of first removal cover (3) and be fixed with third gear (1052), third gear (1052) are connected with first rack (111) meshing, the one end that transfer line (1051) deviates from third gear (1052) and the tip of pivot (102) all are fixed with synchronous pulley (1053), two the transmission is connected with hold-in range (1054) between synchronous pulley (1053).
9. An automotive intake manifold injection molding apparatus as defined in claim 1, wherein: two mounting plates (13) are symmetrically fixed at the bottom of the portal frame (2), mounting holes (131) are formed in four corners of each mounting plate (13), reinforcing ribs (14) are symmetrically fixed at the top of each mounting plate (13), and one side of each reinforcing rib (14) is fixed with the outer wall of the portal frame (2).
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| Application Number | Priority Date | Filing Date | Title |
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| CN202311198378.2A CN116985365B (en) | 2023-09-18 | 2023-09-18 | Injection molding device for automobile intake manifold |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202311198378.2A CN116985365B (en) | 2023-09-18 | 2023-09-18 | Injection molding device for automobile intake manifold |
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| CN116985365A CN116985365A (en) | 2023-11-03 |
| CN116985365B true CN116985365B (en) | 2024-01-09 |
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| CN116985365A (en) | 2023-11-03 |
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