CN116985223B - Full-automatic sawing device for furniture plate processing - Google Patents
Full-automatic sawing device for furniture plate processing Download PDFInfo
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- CN116985223B CN116985223B CN202311260113.0A CN202311260113A CN116985223B CN 116985223 B CN116985223 B CN 116985223B CN 202311260113 A CN202311260113 A CN 202311260113A CN 116985223 B CN116985223 B CN 116985223B
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- 230000005540 biological transmission Effects 0.000 claims abstract description 79
- 239000000428 dust Substances 0.000 claims abstract description 38
- 238000005498 polishing Methods 0.000 claims description 41
- 239000000463 material Substances 0.000 claims description 17
- 210000001503 joint Anatomy 0.000 claims description 2
- 238000003754 machining Methods 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 22
- 230000008569 process Effects 0.000 abstract description 17
- 238000006073 displacement reaction Methods 0.000 description 10
- 239000011449 brick Substances 0.000 description 6
- 230000006698 induction Effects 0.000 description 6
- 230000009471 action Effects 0.000 description 5
- 238000005520 cutting process Methods 0.000 description 4
- 239000002184 metal Substances 0.000 description 4
- 238000005457 optimization Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 230000007246 mechanism Effects 0.000 description 3
- 230000037237 body shape Effects 0.000 description 2
- 238000002788 crimping Methods 0.000 description 2
- 230000001771 impaired effect Effects 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000010030 laminating Methods 0.000 description 2
- 239000007769 metal material Substances 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27B—SAWS FOR WOOD OR SIMILAR MATERIAL; COMPONENTS OR ACCESSORIES THEREFOR
- B27B5/00—Sawing machines working with circular or cylindrical saw blades; Components or equipment therefor
- B27B5/02—Sawing machines working with circular or cylindrical saw blades; Components or equipment therefor characterised by a special purpose only
- B27B5/06—Sawing machines working with circular or cylindrical saw blades; Components or equipment therefor characterised by a special purpose only for dividing plates in parts of determined size, e.g. panels
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D63/00—Dressing the tools of sawing machines or sawing devices for use in cutting any kind of material, e.g. in the manufacture of sawing tools
- B23D63/08—Sharpening the cutting edges of saw teeth
- B23D63/12—Sharpening the cutting edges of saw teeth by grinding
- B23D63/14—Sharpening circular saw blades
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27B—SAWS FOR WOOD OR SIMILAR MATERIAL; COMPONENTS OR ACCESSORIES THEREFOR
- B27B5/00—Sawing machines working with circular or cylindrical saw blades; Components or equipment therefor
- B27B5/16—Saw benches
- B27B5/18—Saw benches with feedable circular saw blade, e.g. arranged on a carriage
- B27B5/187—Saw benches with feedable circular saw blade, e.g. arranged on a carriage the saw blade being fitted on a movable carriage
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27B—SAWS FOR WOOD OR SIMILAR MATERIAL; COMPONENTS OR ACCESSORIES THEREFOR
- B27B5/00—Sawing machines working with circular or cylindrical saw blades; Components or equipment therefor
- B27B5/29—Details; Component parts; Accessories
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27G—ACCESSORY MACHINES OR APPARATUS FOR WORKING WOOD OR SIMILAR MATERIALS; TOOLS FOR WORKING WOOD OR SIMILAR MATERIALS; SAFETY DEVICES FOR WOOD WORKING MACHINES OR TOOLS
- B27G19/00—Safety guards or devices specially adapted for wood saws; Auxiliary devices facilitating proper operation of wood saws
- B27G19/02—Safety guards or devices specially adapted for wood saws; Auxiliary devices facilitating proper operation of wood saws for circular saws
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27G—ACCESSORY MACHINES OR APPARATUS FOR WORKING WOOD OR SIMILAR MATERIALS; TOOLS FOR WORKING WOOD OR SIMILAR MATERIALS; SAFETY DEVICES FOR WOOD WORKING MACHINES OR TOOLS
- B27G3/00—Arrangements for removing bark-zones, chips, waste, or dust, specially designed for use in connection with wood-working machine or in wood-working plants
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Wood Science & Technology (AREA)
- Forests & Forestry (AREA)
- Sawing (AREA)
Abstract
The invention discloses a full-automatic sawing device for processing furniture boards, which comprises a bed body, a driving device, a forming device, a feeding device and a dust collecting pipe, wherein the bed body is connected with the driving device, the driving device is connected with the forming device, the feeding device is in transmission connection with the driving device, the feeding device is used for feeding boards, the dust collecting pipe is in transmission connection with the driving device, the driving device comprises a working box, a sawing cavity is arranged in the working box, the dust collecting pipe is communicated with the sawing cavity, the dust collecting pipe is positioned at the upper end of the sawing cavity, the forming device comprises a sawing disc, the sawing disc is arranged in the sawing cavity, the sawing disc and the board contact end are obliquely upwards in the rotating direction, the dust collecting pipe is communicated with the sawing cavity, the other end of the sawing disc is communicated with a negative pressure air source, sawdust generated in the sawing process is uniformly collected, the sawdust is prevented from being dispersed in the air, the safety of operators is affected, the sawing place is contacted with the boards, the sawing place is sawing place from bottom to top, the upper end of the dust collecting pipe is convenient for directly collecting the sawdust, and the dust collecting efficiency is improved.
Description
Technical Field
The invention relates to the technical field of plate sawing, in particular to a full-automatic sawing device for furniture plate processing.
Background
The plate is one of main sectional materials used in the furniture processing process, and the plate is required to be sawed according to different products in the furniture processing process, so that the plate is changed into a required size.
Furniture board is general plank, compares in sheet metal, and the plank can not only produce the piece and disperse in the air in the course of working, because the inside line of panel is different, can apply the resistance of different directions, equidimension to the saw bit when sawing, in carrying out continuous type sawing in-process, causes the saw bit deformation easily, in case the saw bit atress deformation causes the overstock easily, influences the processingquality of follow-up panel.
In addition, most of sawing devices for metal plates cannot be used due to combustibility of the wood plates, such as laser sawing, so that the processing mode is single, and the conventional saw blade needs to be checked manually and regularly in the use process, so that the saw blade is prevented from being deformed due to unbalanced stress, and the production cost of enterprises is increased.
Disclosure of Invention
The invention aims to provide a full-automatic sawing device for furniture plate processing, which is used for solving the problems in the background technology.
In order to solve the technical problems, the invention provides the following technical scheme:
a full-automatic sawing device for furniture panel processing, full-automatic sawing device is used for sawing panel, including the bed body, drive arrangement, forming device, loading attachment and dust collecting pipe, the bed body is connected with drive arrangement, drive arrangement is connected with forming device, loading attachment and drive arrangement transmission are connected, loading attachment is used for carrying out the material loading to panel, dust collecting pipe and drive arrangement transmission are connected, drive arrangement includes the work box, be equipped with the sawing chamber in the work box, dust collecting pipe and sawing chamber intercommunication, dust collecting pipe is located the sawing chamber upper end, forming device includes the saw dish, the saw dish is arranged in the sawing intracavity, saw dish and panel contact end rotation direction slope are upwards.
The utility model provides a full-automatic sawing device is used for cutting the panel and is processed, the bed body is as main installation basis, a driving device is used main power component for installing other devices, a driving forming device and loading attachment remove, a plate material for carrying out automatic processing, and can process to the panel of different width, dust collecting pipe and sawing chamber intercommunication, the other end and negative pressure air source intercommunication, the sawdust that produces in the sawing process is unified to be collected, prevent to disperse in the air, influence operating personnel safety, the saw dish is when sawing with the place of panel contact, for saw cut from down up, overhead through the dust collecting pipe, be convenient for directly collect the sawdust, improve dust collection efficiency.
Further, the driving device further comprises a feeding module, a truss and a working module, wherein the feeding module is arranged along two sides of the bed body, the truss linearly slides along the two feeding modules, the working module is transversely arranged along the truss, the working box linearly slides along the working module, and the feeding device is in transmission connection with the working box;
the forming device further comprises a driving motor, the driving motor is arranged in the sawing cavity, the driving motor is in fastening connection with the wall surface of the sawing cavity, the output end of the driving motor is in transmission connection with the saw disc, the saw disc comprises a disc body and a traction wire, the driving motor is in transmission connection with the disc body, a winch is arranged in the middle of the saw disc, one end of the traction wire is in fastening connection with the winch, a plurality of traction cavities are arranged on the disc body along the diameter direction of the disc body, the traction wire is far away from one end of the winch and is in fastening connection with the tail end of the traction cavity, the strength of the traction wire is higher than that of the disc body, the traction cavities are divided into one group adjacently, and each group of two traction cavities are symmetrically arranged.
The driving device comprises two modules, namely a feeding module and a working module, wherein the two modules are conventional screw nut transmission mechanisms, the two modules are driven by a motor to output linear displacement, when feeding is performed, the feeding module outputs linear displacement, the feeding module clamps a plate and feeds the plate onto a machine body for sawing processing, the working module and the feeding module provide two horizontal displacement in a space vertical state, the working module is mounted on a truss and drives a saw disc to transversely move, the saw disc is driven by a driving motor to rotate, saw teeth are driven by a disc body to rotate, plates with different widths are sawed, reverse acting force is easily applied to the disc body through the saw teeth due to different internal lines of the plate, when the reverse acting force is large, deformation is easily caused to the disc body made of metal materials, the traction wire is installed through a traction cavity on the disc body, one end of the traction wire is fixedly connected with the tail end of the traction cavity, namely the traction cavity is far away from one end of a rotation center, the traction cavity is arranged in pairs, the traction cavity is respectively and fixedly connected with a winch, after the disc body is subjected to stress deformation, the disc body is automatically deformed, and the disc body is automatically deformed by the traction wire is subjected to active force, and the disc body is prevented from being locally deformed by the disc body is subjected to the active force deformation.
Further, a rotating groove is formed in the disc body, the rotating groove is located at the joint of the traction cavities, the output end of the driving motor is inserted into the rotating groove, the winch is movably connected with the rotating groove, a transmission groove is formed in the winch, the output end of the driving motor is provided with a plurality of transmission cylinders, the driving motor is in intermittent transmission connection with the winch through the transmission cylinders, a plurality of clamping blocks are arranged on the outer side of the winch, a plurality of clamping grooves are formed in the output end of the driving motor, and the winch is in intermittent transmission connection with the clamping grooves through the clamping blocks;
when correction is performed: the fixture block inserts in the draw-in groove, and driving motor output and capstan winch transmission are connected.
The winch is installed through a rotating groove on the plate body, a transmission groove is formed in the winch, a transmission cylinder is arranged at the output end of the driving motor, in the normal sawing process, the output end of the transmission cylinder is inserted into the transmission groove, the driving motor drives the plate body to rotate through the transmission cylinder, and the clamping block is not inserted into the clamping groove, namely the output end of the driving motor is not directly connected with the winch for transmission; when the disk body is deformed due to unbalanced stress, the output end of the transmission cylinder extends out of the transmission groove, the transmission cylinder does not transmit with the disk body, the clamping block is inserted into the clamping groove, the driving motor drives the winch to rotate, the traction wire is pulled, the disk body is driven to rotate, the deformation of the disk body is actively corrected, and the sawing quality is improved.
Further, forming device still includes the subassembly of polishing, is equipped with two grooves of polishing on the work box, two grooves of polishing and saw broken chamber intercommunication, two grooves of polishing are along disk body symmetrical arrangement, the subassembly of polishing is arranged in the groove of polishing, the subassembly of polishing includes the abrasive brick and pretension spring, abrasive brick and groove sliding connection of polishing, the abrasive brick outside cover is equipped with the limiting plate, the limiting plate passes through pretension spring and groove butt of polishing, the sawtooth of disk body is trapezoidal form, two abrasive brick opposite ends are towards the inclined plane of sawtooth.
Because saw in-process, the sawtooth is main atress part, causes wearing and tearing easily, polishes the sawtooth on the disk body through polishing the subassembly to guarantee continuity saw cutting efficiency, need not dismantle and polish again, the abrasive brick is close to sawtooth one side and is the grinding face, and the outside cover is set up the limiting plate for pretension spring biography power, when making to polish, the grinding face crimping of abrasive brick is at the sawtooth inclined plane, polishes.
Further, the tail end of the grinding block is provided with a guide rod which is made of a magnet material, the forming device further comprises two coils, the two coils are respectively arranged in the grinding groove, and the guide rod is inserted into the inner ring of the coil.
When the disc body drives the saw teeth to move between the two grinding blocks, as the section of the saw teeth is isosceles trapezoid, when the saw teeth push the two grinding blocks to move in the direction far away from each other, the two coils simultaneously cut magnetic induction lines of the magnetic field of the guide rod and generate induction currents, the two induction currents are equal in size, when the disc body is unbalanced in stress in the sawing process of the plate, when bias deformation is caused, the saw teeth deviate, the two saw teeth are pushed to move to the two saw teeth in an unequally-spaced manner, the generated two current sizes are unbalanced, and therefore the deformation of the disc body is monitored in real time, and the plate is prevented from being partially over-cut due to the deformation of the disc body, so that the sawing quality of the plate is influenced.
Further, the forming device further comprises an electromagnet, the electromagnet is arranged in the clamping groove, a return spring is arranged on one side, close to the driving motor, of the winch, the winch is in butt joint with the wall surface of the rotating groove through the return spring, and the clamping block is made of a magnet material;
when in transmission: the opposite ends of the electromagnet and the clamping block are provided with different-name magnetic poles, and the reset spring is in a compressed state.
The electromagnet in the clamping groove and the reset spring arranged on one side of the winch control the transmission and interruption of the winch and the driving motor, the electromagnet is powered through the collecting ring, when the disc body is laterally deviated, the electromagnet is powered, the winch is moved to one side of the clamping groove through the transmission of the clamping block under the action of magnetic pole suction force, the reset spring is compressed until the clamping block is inserted into the clamping groove, the driving motor drives the winch to rotate, and the traction wire is tightened through the winch, so that the shape of the disc body is actively corrected.
As optimization, the grinding blocks are obliquely arranged at one side close to the saw tooth inclined plane;
initial state: the spacing between the two grinding blocks is equal to the width of the saw teeth. Through setting up the interval before two abrasive blocks, when polishing, can not strike the last top surface of sawtooth trapezoidal form, prevent that the sawtooth is impaired, guarantee the quality of polishing.
As an optimization, the coil is electrically connected with the electromagnet. Judging whether the tray body is stressed and deformed according to the current generated by the two coils, causing lateral deflection, and automatically correcting the tray body shape through the traction wire when a difference value is generated, namely the tray body is deformed.
As optimization, loading attachment includes flexible jar and sucking disc, flexible jar and work box fastening connection, sucking disc and flexible jar output transmission connection. When carrying out the material loading, along the material loading module, drive flexible jar and remove the material loading station, flexible jar downward output displacement drives the sucking disc and moves down, sucking disc and negative pressure source intercommunication, adsorb the panel when laminating to panel surface, adsorb the back of accomplishing, flexible jar upwards contracts to through material loading module output displacement, put the work piece of waiting to saw off on the bed body, be convenient for saw cut.
Compared with the prior art, the invention has the following beneficial effects: the dust collecting pipe is communicated with the sawing cavity, the other end of the dust collecting pipe is communicated with the negative pressure air source, sawdust generated in the sawing process is uniformly collected, the dust is prevented from being dispersed in the air, the safety of operators is prevented from being influenced, when the saw disc is used for sawing, the place contacted with a plate is saw-cut from bottom to top, and the dust collecting pipe is arranged upwards, so that the sawdust can be conveniently and directly collected, and the dust collecting efficiency is improved; because the internal lines of the plates are different, when sawing is performed, reverse acting force is easily applied to the plate body through the saw teeth, when the reverse acting force is larger, the plate body made of metal is easy to deform, the traction wire is installed through the traction cavity on the plate body, one end of the traction wire is fixedly connected with the tail end of the traction cavity, namely, the traction cavity is far away from one end of the rotation center, the traction cavities are arranged in pairs, and are respectively and fixedly connected with the winch; in the normal sawing process, the output end of the transmission cylinder is inserted into the transmission groove, the driving motor drives the disc body to rotate through the transmission cylinder, the clamping block is not inserted into the clamping groove, namely, the output end of the driving motor is not directly transmitted with the winch; when the disk body is deformed due to unbalanced stress, the output end of the transmission cylinder extends out of the transmission groove, the transmission cylinder does not transmit with the disk body, the clamping block is inserted into the clamping groove, the driving motor drives the winch to rotate, the traction wire is pulled, the disk body is driven to rotate, the deformation of the disk body is actively corrected, and the sawing quality is improved.
Drawings
The accompanying drawings are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate the invention and together with the embodiments of the invention, serve to explain the invention. In the drawings:
FIG. 1 is a schematic general construction of the present invention;
FIG. 2 is a schematic view of a sawing power transmission structure of the present invention;
FIG. 3 is a schematic view of a saw disc type variation adjustment structure of the present invention;
FIG. 4 is a schematic diagram of the winch power adjustment mechanism of the present invention;
FIG. 5 is a schematic diagram of the drive motor and disk drive structure of the present invention;
FIG. 6 is a schematic diagram of the relative arrangement of the clamping blocks and electromagnets according to the present invention;
FIG. 7 is a schematic view of a disc saw tooth sharpening configuration of the present invention;
in the figure: the device comprises a 1-bed body, a 2-driving device, a 21-feeding module, a 22-truss, a 23-working module, a 24-working box, a 241-sawing cavity, a 242-grinding groove, a 3-forming device, a 31-sawing disc, a 311-disc body, a 3111-rotating groove, a 3112-traction cavity, a 3113-transmission groove, a 312-traction wire, a 313-clamping block, a 314-winch, a 32-driving motor, a 321-clamping groove, a 33-grinding assembly, a 331-grinding block, a 332-limiting plate, a 333-pre-tightening spring, a 34-electromagnet, a 35-guide rod, a 36-coil, a 4-feeding device, a 41-telescopic cylinder, a 42-sucker and a 5-dust collecting pipe.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
The invention provides the technical scheme that:
as shown in figures 1-2, a full-automatic sawing device for furniture board processing is used for sawing boards and comprises a bed body 1, a driving device 2, a forming device 3, a feeding device 4 and a dust collecting pipe 5, wherein the bed body 1 is connected with the driving device 2, the driving device 2 is connected with the forming device 3, the feeding device 4 is in transmission connection with the driving device 2, the feeding device 4 is used for feeding boards, the dust collecting pipe 5 is in transmission connection with the driving device 2, the driving device 2 comprises a working box 24, a sawing cavity 241 is arranged in the working box 24, the dust collecting pipe 5 is communicated with the sawing cavity 241, the dust collecting pipe 5 is positioned at the upper end of the sawing cavity 241, the forming device 3 comprises a saw disc 31, the saw disc 31 is arranged in the sawing cavity 241, and the rotating direction of the contact end of the saw disc 31 and the boards is inclined upwards.
The full-automatic sawing device is used for cutting and processing the plates, the machine body 1 is used as a main installation foundation and is used for installing other devices, the driving device 2 is used as a main power component and is used for providing power, the driving forming device 3 and the feeding device 4 are moved and are used for automatic processing, the plates with different widths can be processed, the dust collecting pipe 5 and the sawing cavity 241 are communicated, the other end of the dust collecting pipe and the negative pressure air source are communicated, sawdust generated in the sawing process is uniformly collected, the dust collecting pipe is prevented from being dispersed in the air, the safety of operators is affected, and the saw disc 31 is used for sawing from bottom to top in a place where the plate contacts when being sawn, and is convenient for directly collecting the sawdust through the dust collecting pipe 5, so that the dust collecting efficiency is improved.
As shown in fig. 1-3, the driving device 2 further comprises a feeding module 21, trusses 22 and a working module 23, the feeding module 21 is arranged along two sides of the bed body 1, the trusses 22 linearly slide along the two feeding modules 21, the working module 23 is transversely arranged along the trusses 22, the working box 24 linearly slides along the working module 23, and the feeding device 4 is in transmission connection with the working box 24;
the forming device 3 further comprises a driving motor 32, the driving motor 32 is arranged in the sawing cavity 241, the driving motor 32 is fixedly connected with the wall surface of the sawing cavity 241, the output end of the driving motor 32 is in transmission connection with the saw disc 31, the saw disc 31 comprises a disc body 311 and a traction wire 312, the driving motor 32 is in transmission connection with the disc body 311, a winch 314 is arranged in the middle of the saw disc 31, one end of the traction wire 312 is fixedly connected with the winch 314, a plurality of traction cavities 3112 are arranged on the disc body 311 along the diameter direction of the disc body 311, the traction wire 312 is fixedly connected with the tail end of the traction cavity 3112 far away from one end of the winch 314, the strength of the traction wire 312 is higher than that of the disc body 311, two adjacent traction cavities 3112 are divided into a group, and each group of two traction cavities 3112 are symmetrically arranged.
The driving device 2 comprises two modules, namely a feeding module 21 and a working module 23, wherein the two modules are conventional screw nut transmission mechanisms, linear displacement is output through motor driving, when feeding is carried out, the feeding module 21 outputs linear displacement, clamping is carried out on a plate through the feeding device 4 and the plate is fed into the bed body 1 for sawing processing, the working module 23 and the feeding module 21 provide two horizontal displacements in a space vertical state, the working module 23 is arranged on a truss 22 and drives a saw disc 31 to transversely move, the saw disc 31 is driven to rotate through a driving motor 32, saw teeth are driven to rotate through a disc 311, plates with different widths are sawed, reverse acting force is easily applied to the disc 311 through saw teeth due to different internal lines of the plates, when the reverse acting force is large, deformation is easily caused to the disc 311 of the metal materials, the disc 311 is installed through a traction cavity 3112 on the disc 311, one end of the traction wire 312 and the tail end of the traction cavity 3112 are fixedly connected, namely the traction cavity 3112 is far away from one end of a rotation center, the two pairs of the traction cavity 3112 are respectively arranged, the two pairs of the traction cavity are fastened with the winch 311 and the winch body 311 are connected with the winch body, and the disc 311 is automatically deformed when the disc 311 is subjected to local deformation, and the disc 311 is deformed due to the fact that the disc 311 is subjected to the automatic deformation correction of the disc body is locally and the disc 311 is influenced when the disc 311 is subjected to the high deformation.
As shown in fig. 2-6, a rotating groove 3111 is arranged on a disc body 311, the rotating groove 3111 is positioned at the joint of a plurality of traction cavities 3112, the output end of a driving motor 32 is inserted into the rotating groove 3111, a winch 314 is movably connected with the rotating groove 3111, a transmission groove 3113 is arranged on the winch 314, a plurality of transmission cylinders are arranged at the output end of the driving motor 32, the driving motor 32 is in intermittent transmission connection with the winch 314 through the transmission cylinders, a plurality of clamping blocks 313 are arranged at the outer side of the winch 314, a plurality of clamping grooves 321 are arranged at the output end of the driving motor 32, and the winch 314 is in intermittent transmission connection with the clamping grooves 321 through the clamping blocks 313;
when correction is performed: the clamping block 313 is inserted into the clamping groove 321, and the output end of the driving motor 32 is in transmission connection with the winch 314.
The winch 314 is installed through a rotating groove 3111 on the disc body 311, a transmission groove is formed in the winch 314, a transmission cylinder is arranged at the output end of the driving motor 32, in the normal sawing process, the output end of the transmission cylinder is inserted into the transmission groove 3113, the driving motor 32 drives the disc body 311 to rotate through the transmission cylinder, the clamping block 313 is not inserted into the clamping groove 321, namely, the output end of the driving motor 32 is not directly connected with the winch 314 for transmission; when the disc body 311 deforms due to unbalanced stress, the output end of the transmission cylinder extends out of the transmission groove 3113, the transmission cylinder does not transmit with the disc body 311, the clamping block 313 is inserted into the clamping groove 321, the driving motor 32 drives the winch 314 to rotate, so that the traction wire 312 is pulled to drive the disc body 311 to rotate, the deformation of the disc body 311 is actively corrected, and the sawing quality is improved.
As shown in fig. 2 and 7, the forming device 3 further includes a polishing assembly 33, two polishing grooves 242 are disposed on the working box 24, the two polishing grooves 242 are communicated with the sawing cavity 241, the two polishing grooves 242 are symmetrically disposed along the disc body 311, the polishing assembly 33 is disposed in the polishing grooves 242, the polishing assembly 33 includes a polishing block 331 and a pre-tightening spring 333, the polishing block 331 and the polishing grooves 242 are slidably connected, a limiting plate 332 is sleeved on the outer side of the polishing block 331, the limiting plate 332 is abutted with the polishing grooves 242 through the pre-tightening spring 333, the saw teeth of the disc body 311 are trapezoid, and opposite ends of the two polishing blocks 331 face the inclined planes of the saw teeth.
Because the saw-cut in-process, the sawtooth is main atress part, causes wearing and tearing easily to polish through the sawtooth on the disc 311 of polishing the subassembly 33 to guarantee continuity saw-cut efficiency, need not dismantle and polish again, the grinding piece 331 is close to sawtooth one side and is the grinding face, and the outside cover is set up limit board 332 for pretension spring 333 biography power, when making to polish, the grinding face crimping of grinding piece is at the sawtooth inclined plane, polishes.
As shown in fig. 7, the end of the grinding block 331 is provided with a guide rod 35, the guide rod 35 is made of a magnet material, the forming device 3 further comprises two coils 36, the two coils 36 are respectively arranged in the grinding groove 242, and the guide rod 35 is inserted into the inner ring of the coil 36.
When the disc body 311 drives the saw teeth to move between the two grinding blocks 331, as the cross section of the saw teeth is isosceles trapezoid, when the saw teeth push the two grinding blocks 331 to move in the opposite direction, the two coils 36 simultaneously cut the magnetic induction line of the magnetic field of the guide rod 35 and generate induction currents, the two induction currents are equal in size, when the disc body 311 saw-cuts the plate, the stress is unbalanced in the process of causing bias deformation, and the saw teeth deviate, push the two saw teeth to move to the two saw teeth in unequal intervals, so that the generated two current are unbalanced, the deformation of the disc body 311 is monitored in real time, and the plate partial overscut caused by the deformation of the disc body 311 is prevented, and the saw cutting quality of the plate is influenced.
As shown in fig. 4 to 6, the forming device 3 further includes an electromagnet 34, the electromagnet 34 is disposed in a clamping groove 321, a return spring is disposed on one side of the winch 314 close to the driving motor 32, the winch 314 is abutted to a wall surface of the rotating groove 3111 through the return spring, and a clamping block 313 is made of a magnet material;
when in transmission: the electromagnet 34 and the clamp block 313 are provided with opposite ends with different magnetic poles, and the return spring is in a compressed state.
The electromagnet 34 in the clamping groove 321 and the reset spring arranged on one side of the winch 314 control the transmission and interruption of the winch 314 and the driving motor 32, the electromagnet 34 supplies power through the collecting ring, when the disc body 311 deflects, the electromagnet 34 is supplied with power, the winch 314 moves to one side of the clamping groove 321 through the transmission of the clamping block 313 under the action of magnetic pole suction force, the reset spring is compressed until the clamping block 313 is inserted into the clamping groove 321, the driving motor 32 drives the winch 314 to rotate, and the traction wire 312 is tightened through the winch 314, so that the deformation of the disc body 311 is actively corrected.
Optimally, the grinding block 331 is obliquely arranged near one side of the saw tooth inclined plane;
initial state: the two blocks 331 are equally spaced and saw tooth wide. Through setting up the interval before two abrasive blocks 331, when polishing, can not strike the last top surface of sawtooth trapezoidal shape, prevent that the sawtooth is impaired, guarantee the quality of polishing.
Preferably, the coil 36 is electrically connected to the electromagnet 34. Whether the tray body 311 is stressed and deformed is judged according to the current generated by the two coils 36, so that the tray body is laterally deflected, and when a difference value is generated, namely the tray body 311 is deformed, the tray body shape is automatically corrected through the traction wire 312.
As an optimization, the feeding device 4 comprises a telescopic cylinder 41 and a sucker 42, the telescopic cylinder 41 is fixedly connected with the working box 24, and the sucker 42 is in transmission connection with the output end of the telescopic cylinder 41. When carrying out the material loading, along material loading module 21, drive flexible jar 41 and remove the material loading station, flexible jar 41 downwardly output displacement drives sucking disc 42 downwardly moving, sucking disc 42 and negative pressure source intercommunication, when laminating to the panel surface, adsorb the panel, adsorb the back of accomplishing, flexible jar 41 upwards shrink to output displacement through material loading module 21, put the work piece of waiting to saw off on the bed body 1, be convenient for saw cut.
The working principle of the invention is as follows: the dust collecting pipe 5 is communicated with the sawing cavity 241, the other end of the dust collecting pipe is communicated with a negative pressure air source, sawdust generated in the sawing process is uniformly collected, the dust is prevented from being dispersed in the air, the safety of operators is prevented from being influenced, when the saw disc 31 is used for sawing, the place contacted with a plate is saw-cut from bottom to top, and the dust collecting pipe 5 is arranged upwards, so that the sawdust can be directly collected, and the dust collecting efficiency is improved; because the internal lines of the plates are different, when sawing is performed, reverse acting force is easily applied to the tray body 311 through the saw teeth, when the reverse acting force is larger, the tray body 311 made of metal is easy to deform, the traction wire 312 is installed through the traction cavity 3112 on the tray body 311, one end of the traction wire 312 is fixedly connected with the tail end of the traction cavity 3112, namely, the traction cavity 3112 is far away from the rotation center, the traction wire 312 is arranged in pairs through the traction cavity 3112 and is respectively and fixedly connected with the winch 314, when the tray body 311 is stressed and deformed, since the strength of the traction wire 312 is higher than that of the tray body 311, when the tray body 311 is bent, active correcting force is applied to the tray body 311 through the traction wire 312, the tray body 311 is automatically corrected, and the partial oversection caused by the deformation of the tray body 311 is prevented, and the sawing quality is influenced; in the normal sawing process, the output end of the transmission cylinder is inserted into the transmission groove 3113, the driving motor 32 drives the disc body 311 to rotate through the transmission cylinder, the clamping block 313 is not inserted into the clamping groove 321, namely, the output end of the driving motor 32 is not directly connected with the winch 314 for transmission; when the disc body 311 deforms due to unbalanced stress, the output end of the transmission cylinder extends out of the transmission groove 3113, the transmission cylinder does not transmit with the disc body 311, the clamping block 313 is inserted into the clamping groove 321, the driving motor 32 drives the winch 314 to rotate, so that the traction wire 312 is pulled to drive the disc body 311 to rotate, the deformation of the disc body 311 is actively corrected, and the sawing quality is improved.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Finally, it should be noted that: the foregoing description is only a preferred embodiment of the present invention, and the present invention is not limited thereto, but it is to be understood that modifications and equivalents of some of the technical features described in the foregoing embodiments may be made by those skilled in the art, although the present invention has been described in detail with reference to the foregoing embodiments. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (8)
1. A full-automatic sawing device for furniture panel processing, full-automatic sawing device is used for sawing panel, its characterized in that: the full-automatic sawing device comprises a bed body (1), a driving device (2), a forming device (3), a feeding device (4) and a dust collecting pipe (5), wherein the bed body (1) is connected with the driving device (2), the driving device (2) is connected with the forming device (3), the feeding device (4) is in transmission connection with the driving device (2), the feeding device (4) is used for feeding plates, the dust collecting pipe (5) is in transmission connection with the driving device (2), the driving device (2) comprises a working box (24), a sawing cavity (241) is arranged in the working box (24), the dust collecting pipe (5) is communicated with the sawing cavity (241), the dust collecting pipe (5) is positioned at the upper end of the sawing cavity (241), the forming device (3) comprises a sawing disc (31), the sawing disc (31) is arranged in the sawing cavity (241), and the rotating direction of the disc (31) and the contact end of the plates is inclined upwards;
the driving device (2) further comprises a feeding module (21), trusses (22) and working modules (23), wherein the feeding module (21) is arranged on two sides of the bed body (1), the trusses (22) linearly slide along the two feeding modules (21), the working modules (23) are transversely arranged along the trusses (22), the working boxes (24) linearly slide along the working modules (23), and the feeding device (4) is in transmission connection with the working boxes (24);
the forming device (3) further comprises a driving motor (32), the driving motor (32) is arranged in the sawing cavity (241), the driving motor (32) is in wall surface fastening connection with the sawing cavity (241), the output end of the driving motor (32) is in transmission connection with the sawing disc (31), the sawing disc (31) comprises a disc body (311) and a traction wire (312), the driving motor (32) is in transmission connection with the disc body (311), a winch (314) is arranged in the middle of the sawing disc (31), one end of the traction wire (312) is in fastening connection with the winch (314), a plurality of traction cavities (3112) are arranged on the disc body (311) along the diameter direction of the disc body (311), one end of the traction wire (312) is far away from the winch (314) and the tail end of the traction cavity (3112) is in fastening connection, the strength of the traction wire (312) is higher than the strength of the disc body (311), a plurality of two adjacent traction cavities (3112) are divided into a group, and each group of two traction cavities (3112) are symmetrically arranged.
2. A fully automatic sawing device for furniture board processing according to claim 1, characterized in that: the novel traction device is characterized in that a rotary groove (3111) is formed in the disc body (311), the rotary groove (3111) is located at the joint of a plurality of traction cavities (3112), the output end of a driving motor (32) is inserted into the rotary groove (3111), a winch (314) is movably connected with the rotary groove (3111), a transmission groove (3113) is formed in the winch (314), a plurality of transmission cylinders are arranged at the output end of the driving motor (32), the driving motor (32) is in intermittent transmission connection with the winch (314) through the transmission cylinders, a plurality of clamping blocks (313) are arranged on the outer side of the winch (314), a plurality of clamping grooves (321) are formed in the output end of the driving motor (32), and the winch (314) is in intermittent transmission connection with the clamping grooves (321) through the clamping blocks (313);
when correction is performed: the clamping block (313) is inserted into the clamping groove (321), and the output end of the driving motor (32) is in transmission connection with the winch (314).
3. A fully automatic sawing device for furniture board processing according to claim 2, characterized in that: the forming device (3) further comprises a polishing assembly (33), two polishing grooves (242) are formed in the working box (24), the two polishing grooves (242) are communicated with the sawing cavity (241), the two polishing grooves (242) are symmetrically arranged along the disc body (311), the polishing assembly (33) is arranged in the polishing grooves (242), the polishing assembly (33) comprises a polishing block (331) and a pre-tightening spring (333), the polishing block (331) and the polishing grooves (242) are in sliding connection, a limiting plate (332) is sleeved outside the polishing block (331), the limiting plate (332) is in butt joint with the polishing grooves (242) through the pre-tightening spring (333), and the saw teeth of the disc body (311) are trapezoid, and the opposite ends of the two polishing blocks (331) face the inclined planes of the saw teeth.
4. A fully automatic sawing device for furniture board machining according to claim 3, characterized in that: the end of the grinding block (331) is provided with a guide rod (35), the guide rod (35) is made of a magnet material, the forming device (3) further comprises coils (36), the coils (36) are provided with two coils, the two coils (36) are respectively arranged in the grinding groove (242), and the guide rod (35) is inserted into the inner ring of the coils (36).
5. A fully automatic sawing device for furniture board processing according to claim 4, wherein: the forming device (3) further comprises an electromagnet (34), the electromagnet (34) is arranged in the clamping groove (321), a return spring is arranged on one side, close to the driving motor (32), of the winch (314), the winch (314) is abutted to the wall surface of the rotating groove (3111) through the return spring, and the clamping block (313) is made of a magnet material;
when in transmission: the opposite ends of the electromagnet (34) and the clamping block (313) are different-name magnetic poles, and the reset spring is in a compressed state.
6. A fully automatic sawing device for furniture board processing according to claim 5, wherein: the grinding block (331) is obliquely arranged near one side of the saw tooth inclined plane;
initial state: the spacing between the two grinding blocks (331) is equal to the width of the saw teeth.
7. A fully automatic sawing device for furniture board processing according to claim 6, wherein: the coil (36) is electrically connected to the electromagnet (34).
8. A fully automatic sawing device for furniture board processing according to claim 7, wherein: the feeding device (4) comprises a telescopic cylinder (41) and a sucker (42), the telescopic cylinder (41) is fixedly connected with the working box (24), and the sucker (42) is in transmission connection with the output end of the telescopic cylinder (41).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311260113.0A CN116985223B (en) | 2023-09-27 | 2023-09-27 | Full-automatic sawing device for furniture plate processing |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311260113.0A CN116985223B (en) | 2023-09-27 | 2023-09-27 | Full-automatic sawing device for furniture plate processing |
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| Publication Number | Publication Date |
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| CN116985223A CN116985223A (en) | 2023-11-03 |
| CN116985223B true CN116985223B (en) | 2023-12-01 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202311260113.0A Active CN116985223B (en) | 2023-09-27 | 2023-09-27 | Full-automatic sawing device for furniture plate processing |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FI162674A (en) * | 1973-05-31 | 1974-12-01 | Letson & Burpee Ltd | |
| CN108188478A (en) * | 2018-01-11 | 2018-06-22 | 喜读（上海）物联网科技有限公司 | A kind of electronic equipment production cutting wheel |
| CN110730701A (en) * | 2017-06-23 | 2020-01-24 | 慕尼黑科技大学 | Double cutting disc with bending deformation line |
| CN212704748U (en) * | 2020-06-28 | 2021-03-16 | 丹阳市博特工具有限公司 | Diamond saw blade with sheath |
| CN213531067U (en) * | 2020-09-24 | 2021-06-25 | 沭阳强威工具有限公司 | Saw blade capable of accommodating saw teeth |
-
2023
- 2023-09-27 CN CN202311260113.0A patent/CN116985223B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FI162674A (en) * | 1973-05-31 | 1974-12-01 | Letson & Burpee Ltd | |
| CN110730701A (en) * | 2017-06-23 | 2020-01-24 | 慕尼黑科技大学 | Double cutting disc with bending deformation line |
| CN108188478A (en) * | 2018-01-11 | 2018-06-22 | 喜读（上海）物联网科技有限公司 | A kind of electronic equipment production cutting wheel |
| CN212704748U (en) * | 2020-06-28 | 2021-03-16 | 丹阳市博特工具有限公司 | Diamond saw blade with sheath |
| CN213531067U (en) * | 2020-09-24 | 2021-06-25 | 沭阳强威工具有限公司 | Saw blade capable of accommodating saw teeth |
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| Publication number | Publication date |
|---|---|
| CN116985223A (en) | 2023-11-03 |
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