CN116983258B - Preparation process of mannitol injection not easy to crystallize - Google Patents

Preparation process of mannitol injection not easy to crystallize Download PDF

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CN116983258B
CN116983258B CN202310918026.3A CN202310918026A CN116983258B CN 116983258 B CN116983258 B CN 116983258B CN 202310918026 A CN202310918026 A CN 202310918026A CN 116983258 B CN116983258 B CN 116983258B
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mannitol
injection
water
aqueous solution
filling
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CN116983258A (en
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王三
陈建中
杜春阳
杨留森
赵秋燕
娄超
陈路路
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Henan Shuanghe Huali Pharmaceutical Co ltd
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    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K31/00Medicinal preparations containing organic active ingredients
    • A61K31/045Hydroxy compounds, e.g. alcohols; Salts thereof, e.g. alcoholates
    • A61K31/047Hydroxy compounds, e.g. alcohols; Salts thereof, e.g. alcoholates having two or more hydroxy groups, e.g. sorbitol
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
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    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K9/00Medicinal preparations characterised by special physical form
    • A61K9/0012Galenical forms characterised by the site of application
    • A61K9/0019Injectable compositions; Intramuscular, intravenous, arterial, subcutaneous administration; Compositions to be administered through the skin in an invasive manner
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K9/00Medicinal preparations characterised by special physical form
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    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
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    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C29/00Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring
    • C07C29/74Separation; Purification; Use of additives, e.g. for stabilisation
    • C07C29/76Separation; Purification; Use of additives, e.g. for stabilisation by physical treatment
    • C07C29/78Separation; Purification; Use of additives, e.g. for stabilisation by physical treatment by condensation or crystallisation
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C31/00Saturated compounds having hydroxy or O-metal groups bound to acyclic carbon atoms
    • C07C31/18Polyhydroxylic acyclic alcohols
    • C07C31/26Hexahydroxylic alcohols

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Abstract

The invention discloses a preparation process of mannitol injection which is not easy to crystallize, belonging to the technical field of pharmaceutical preparations. The method comprises the following steps: (1) preparing a raw material; (2) preparing mannitol aqueous solution; (3) adjusting the pH value; (4) filtering; (5) filling; (6) sterilizing; in step (1), the starting mannitol is recrystallized: mannitol is added into water for injection to prepare mannitol aqueous solution, the mannitol aqueous solution is filtered by an ultrafiltration membrane, then crystallization nucleus is added, mannitol is recrystallized, mannitol crystals are obtained by filtration, and the mannitol crystals are dried for later use. In the invention, the method is improved from a plurality of links such as raw material treatment, temperature regulation and control, solution filtration treatment and the like, and the possibility of crystallization of mannitol injection is greatly reduced.

Description

Preparation process of mannitol injection not easy to crystallize
Technical Field
The invention belongs to the technical field of pharmaceutical preparations, and particularly relates to a preparation process of mannitol injection which is not easy to crystallize.
Background
Mannitol injection is a commonly used medical chemical, and the main component is mannitol, which can be used for treating diseases such as high cranium pressure, cerebral edema and the like, and the mannitol reduces the intracellular fluid volume by adjusting the osmotic pressure in the body, thereby reducing the cerebral edema, reducing the intracranial pressure, improving cerebral blood flow perfusion and promoting the recovery of nerve functions.
However, mannitol injection is easy to crystallize, is inconvenient in clinical use, and meanwhile, the crystallized mannitol is harmful to human bodies after being input into the human bodies in a mode of intravenous infusion, and potential safety hazards exist, so that in order to ensure medication safety, reduce risks to human bodies, the crystallization problem of the mannitol injection needs to be solved, and the quality of the mannitol injection on the market is ensured.
For example, in Chinese patent No. CN105147600B (a compound mannitol injection), mannitol, sorbitol, tween, olive oil, sodium chloride, water for injection and the like are adopted as raw materials to prepare the compound mannitol injection, so that the compound mannitol injection has good curative effect, no crystallization at low temperature and high use safety. In Chinese patent No. CN101732287B (mannitol and glycerin injection and its preparation process), mannitol, glycerin and water for injection are added, and then active carbon is added for boiling and filtering to obtain mannitol and glycerin injection. Mannitol and glycerin are used for compatibility, so that the effect of reducing intracranial pressure can be achieved cooperatively, and the crystallization phenomenon caused by temperature change or storage and transportation process is eliminated. However, in the above-mentioned patent technology, mannitol injection is obtained by designing the types of raw materials, and the added raw materials also have corresponding pharmaceutical effects, which limits the practical application scenarios thereof.
Therefore, starting from the preparation process, a preparation process capable of reducing crystallization of mannitol injection is designed, and other medicinal components with therapeutic effects are not added at the same time, so that the application of mannitol injection is ensured.
Disclosure of Invention
The invention aims to provide a preparation process of mannitol injection which is not easy to crystallize, so as to solve the technical problems in the background technology.
In order to achieve the above purpose, the invention discloses a preparation process of mannitol injection which is not easy to crystallize, comprising the following steps: (1) preparing a raw material; (2) preparing mannitol aqueous solution; (3) adjusting the pH value; (4) filtering; (5) filling; (6) sterilizing;
in step (1), the starting mannitol is recrystallized: mannitol is added into water for injection to prepare mannitol aqueous solution, the mannitol aqueous solution is filtered by an ultrafiltration membrane, then crystallization nucleus is added, mannitol is recrystallized, mannitol crystals are obtained by filtration, and the mannitol crystals are dried for later use.
And all liquid raw materials, including water for injection, hydrochloric acid, ethanol and the like, need to be filtered by an ultrafiltration membrane of 2-50nm before being used.
Further, the crystallization nucleus comprises an inorganic crystallization nucleus and an organic crystallization nucleus, the inorganic crystallization nucleus comprises one or more of sodium chloride, potassium chloride and sodium sulfate, and the organic crystallization nucleus comprises one or more of mannose, ethylene glycol, propylene glycol, glyceryl stearate, polyvinyl alcohol and polyethylene glycol.
Further, in the steps (2) to (5), the temperature of the aqueous mannitol solution is maintained at 40 to 60 ℃.
Further, in the step (2), in the mannitol aqueous solution, the solute includes mannitol and sodium chloride.
Further, in the step (3), hydrochloric acid is adopted to adjust the pH value of the mannitol aqueous solution, and the pH value of the mannitol aqueous solution is adjusted to be 4.5-5.5.
In the step (4), active carbon is added into the mannitol aqueous solution to adsorb impurities, and then an ultrafiltration membrane is adopted to filter the mannitol aqueous solution, so that the steps are circulated for a plurality of times until no particles exist in the mannitol aqueous solution under a microscope.
Further, before the activated carbon is used, the activated carbon is cleaned by adopting a mixed solution of ethanol and hydrochloric acid.
Further, in the step (5), before filling, the filling equipment and the filling container are cleaned in advance, and injection water with the temperature of 40-60 ℃ is adopted to perform multiple cleaning under the water pressure of 0.1-0.3 MPa.
Furthermore, during filling, the filling container is made of glass, polyethylene, polypropylene or polyvinyl chloride, and the liquid is ensured not to contact the mouth of the filling container during filling.
Further, in the step (6), a steam sterilization method is adopted: sterilizing at 121deg.C and 0.1MPa for 20-60min.
Compared with the prior art, the preparation process of the mannitol injection which is not easy to crystallize has the following beneficial effects:
(1) In the invention, mannitol is recrystallized before mannitol injection is prepared, and the liquid raw material is filtered by adopting an ultrafiltration membrane, so that the possibility of crystallization of mannitol injection caused by particles is reduced from the incoming material.
(2) In the invention, when mannitol is recrystallized, the inorganic crystallization nucleus and the organic crystallization nucleus are selected to be used together, and recrystallized mannitol crystals are modified, so that the mannitol recrystallized crystals can be controlled, the solubility of mannitol in water can be improved, and the crystallization phenomenon of mannitol injection can be further prevented.
(3) In the invention, in the steps of preparing mannitol solution, regulating pH value, filtering, filling and the like, the temperature of the mannitol aqueous solution is set to 40-60 ℃, rapid heating or cooling is avoided, the stability of the mannitol injection is improved, and the crystallization probability of the mannitol injection is further reduced.
(4) In the invention, in the prepared mannitol solution, the method of alternately and circularly carrying out activated carbon adsorption and ultrafiltration membrane filtration is adopted, so that the particles in the mannitol solution are sufficiently removed, and the crystallization phenomenon caused by the particles is further reduced.
Detailed Description
Embodiments of the present invention will now be described in detail with reference to the following examples, which are provided for illustration only and are not to be construed as limiting the scope of the invention. The specific conditions are not noted in the examples and are carried out according to conventional conditions or conditions recommended by the manufacturer.
A preparation process of mannitol injection which is not easy to crystallize comprises the following steps:
(1) Preparing raw materials: mannitol (injection grade), sodium chloride (injection grade), water for injection, active carbon (medicinal grade, injection active carbon), hydrochloric acid (medicinal grade), ethanol (medicinal grade);
pretreatment of raw materials: all liquid raw materials, including water for injection, hydrochloric acid and ethanol, are filtered by an ultrafiltration membrane of 2-50nm before use.
In addition, the pretreatment of mannitol and active carbon is also included, and specifically:
(a) Pretreatment of mannitol: and recrystallizing mannitol to further improve the purity of mannitol raw materials.
Mannitol is added into water for injection at 60-80 ℃ to prepare 50-70% mannitol aqueous solution, the mannitol aqueous solution is filtered by an ultrafiltration membrane of 2-50nm, then crystallization nuclei are added, the temperature is slowly reduced, the temperature reduction speed is controlled to be 1.5-2 ℃/min, the mannitol is cooled to 10-15 ℃, the mannitol is recrystallized, the recrystallized system is subjected to suction filtration by a 0.1 micron filter membrane, and the obtained mannitol crystals are dried for later use.
The filtered filtrate can be evaporated, condensed and recycled.
The crystallization nucleus comprises inorganic crystallization nucleus and organic crystallization nucleus, wherein the inorganic crystallization nucleus comprises one or more of sodium chloride, potassium chloride and sodium sulfate, and the organic crystallization nucleus comprises one or more of mannose, ethylene glycol, propylene glycol, glyceryl stearate, polyvinyl alcohol and polyethylene glycol.
In the process of mannitol recrystallization, the inorganic crystallization core can form a uniform crystal mixture with mannitol crystals, so that the stability of mannitol crystals is improved, the organic crystallization core can be adsorbed on the surface of the crystal mixture, and the crystallization tendency of mannitol injection can be reduced under the combined action of the inorganic crystallization core and the mannitol crystals.
The adding mass of the crystallization nucleus is 1-5% of the adding mass of mannitol, wherein the mass ratio of the inorganic crystallization nucleus to the organic crystallization nucleus is 1:1-3.
(b) Pretreatment of activated carbon: mixing ethanol and dilute hydrochloric acid (0.5-2.0 mol/L) as a cleaning agent, wherein the volume ratio of the ethanol to the dilute hydrochloric acid is 1:2-5; soaking and cleaning the activated carbon at 50-70 ℃ with the dosage of the cleaning agent of 5-15mL/g of activated carbon for 12-36h, taking out the activated carbon, cleaning with water for injection, and drying for later use.
(2) Preparing mannitol aqueous solution: mannitol and sodium chloride are dissolved in water for injection to be mixed, and are firstly concentrated and then diluted, and the mass concentration of mannitol in the final mannitol aqueous solution is 15% and the mass concentration of sodium chloride is 5%.
Sodium chloride is added into mannitol solution, so that the dosage of mannitol can be reduced, the crystallization probability of mannitol injection is reduced, and meanwhile, the possibility of excessive dehydration and electrolyte disorder caused in the use process of mannitol can be reduced by adding sodium chloride.
(3) Adjusting the pH value: the pH value is regulated to 4.5-5.5 by adopting 0.5-2.0mol/L dilute hydrochloric acid.
(4) And (3) filtering: adding active carbon into mannitol aqueous solution, filtering with 2-50nm ultrafiltration membrane, and repeating the steps of adding active carbon for adsorption and ultrafiltration membrane filtration repeatedly until no particulate matter exists in mannitol aqueous solution under microscope. The ratio of the total added mass of the activated carbon to the volume of the mannitol aqueous solution is controlled to be 0.001-0.005:1.
(5) And (3) filling: before filling, filling equipment and a filling container are cleaned in advance, and injection water with the temperature of 40-60 ℃ is adopted to perform multiple times of cleaning under the water pressure of 0.1-0.3MPa, including bottle external cleaning, rough cleaning, fine cleaning and the like.
In the filling process, the liquid is ensured not to touch the mouth part of the filling container, and the filling container is selected to be made of glass, polyethylene, polypropylene or polyvinyl chloride.
Wherein, in the steps (2) - (5), the temperature of the mannitol aqueous solution is equal, and the temperature is controlled to be 40-60 ℃.
(6) And (3) sterilization: hot press sterilizing at 121deg.C for 20-60min, and spray sterilizing with hot water.
And then carrying out lamp inspection, labeling and film-covered packaging on the product after filling and sterilization, and warehousing.
The mannitol injection obtained by the preparation process of the mannitol injection is not easy to crystallize in the use process, and the technical problem that the mannitol injection is easy to crystallize is solved.
Example 1
(1) Preparing raw materials: mannitol (injection grade), sodium chloride (injection grade), water for injection, active carbon (medicinal grade, injection active carbon), hydrochloric acid (medicinal grade), ethanol (medicinal grade);
pretreatment of raw materials: all liquid raw materials, including water for injection, hydrochloric acid and ethanol, are filtered by an ultrafiltration membrane of 20nm before use.
In addition, the pretreatment of mannitol and active carbon is also included, and specifically:
(a) Pretreatment of mannitol: and recrystallizing mannitol to further improve the purity of mannitol raw materials.
Mannitol is added into water for injection at 65 ℃ to prepare mannitol water solution with 55% mass concentration, the mannitol water solution is filtered by an ultrafiltration membrane of 20nm, then crystallization nucleus (sodium chloride and ethylene glycol with the mass ratio of 1:1) with the weight of 5% of mannitol is added, the temperature is slowly reduced, the cooling speed is controlled to be 1.6 ℃/min, the mannitol is cooled to 10 ℃, the mannitol is recrystallized, the recrystallized system is filtered by a 0.1 micron filter membrane, and the mannitol crystal is dried for standby. The filtered filtrate can be evaporated, condensed and recycled.
(b) Pretreatment of activated carbon: mixing ethanol and dilute hydrochloric acid (1.0 mol/L) as a cleaning agent, wherein the volume ratio of the ethanol to the dilute hydrochloric acid is 1:5; and (3) soaking and cleaning the activated carbon at 65 ℃, wherein the dosage of the cleaning agent is 10mL/g of the activated carbon, the soaking and cleaning time is 30 hours, and then taking out the activated carbon, cleaning the activated carbon by using water for injection and drying for later use.
(2) Preparing mannitol aqueous solution: mannitol and sodium chloride are dissolved in water for injection to be mixed, and are firstly concentrated and then diluted, and the mass concentration of mannitol in the final mannitol aqueous solution is 15% and the mass concentration of sodium chloride is 5%.
When in concentration, adding a proper amount of water for injection into a concentration preparation tank, heating to 50 ℃ by using steam, adding mannitol and sodium chloride according to the formula amount, and stirring to dissolve the mannitol and sodium chloride; then the mixture is led into a diluting preparation tank, and the rest water for injection is added for constant volume.
(3) Adjusting the pH value: the pH value is regulated to be between 4.5 and 5.0 by adopting 1.5mol/L dilute hydrochloric acid.
(4) And (3) filtering: adding active carbon into mannitol aqueous solution, filtering with 20nm ultrafiltration membrane, and repeating the steps of adding active carbon for adsorption and ultrafiltration membrane filtration repeatedly until no particulate matter exists in mannitol aqueous solution under microscope. The ratio of the total added mass of the activated carbon to the volume of the mannitol aqueous solution is controlled to be 0.001-0.003:1.
The detection steps are as follows: and sucking a proper amount of mannitol aqueous solution, placing the mannitol aqueous solution under an optical microscope for particle detection, and observing no particles in a field of view of 1000 times magnification.
(5) And (3) filling: before filling, the filling pipeline is cleaned in advance, and the filling pipeline is cleaned for a plurality of times by using water for injection at the temperature of 50 ℃ under the water pressure of 0.2 MPa.
And (3) filling the glass bottles, cleaning the glass bottles from a storage room, sending the glass bottles into a large transfusion production linkage line, cleaning the glass bottles, and sending the glass bottles to the filling room after rough cleaning and fine cleaning. The fine washing step adopts water for injection at 50 ℃, part of the water can be recycled to the rough washing step after being collected, and the rough washing ring can be recycled to the bottle outside for washing in a water-saving way.
The filling line is automatic production, and qualified liquid medicine which is prepared is metered and filled in a glass bottle. And (3) covering the cleaned rubber plug and aluminum cover, and rolling the cover for loading, so that the liquid medicine is ensured not to touch the mouth part of the glass bottle in the filling process.
Wherein, in the steps (2) - (5), the temperature of the mannitol aqueous solution is equal, and the temperature of the mannitol aqueous solution is controlled to be 50 ℃.
(6) And (3) sterilization: and (3) carrying out hot press sterilization for 45min at the temperature of 121 ℃ and carrying out hot water spray sterilization.
And then carrying out lamp inspection, labeling and film-covered packaging on the product after filling and sterilization, and warehousing. The reject is disposed of as waste by a qualification unit.
Example 2
(1) Preparing raw materials: mannitol (injection grade), sodium chloride (injection grade), water for injection, active carbon (medicinal grade, injection active carbon), hydrochloric acid (medicinal grade), ethanol (medicinal grade);
pretreatment of raw materials: all liquid raw materials, including water for injection, hydrochloric acid and ethanol, are filtered by an ultrafiltration membrane of 10nm before use.
In addition, the pretreatment of mannitol and active carbon is also included, and specifically:
(a) Pretreatment of mannitol: and recrystallizing mannitol to further improve the purity of mannitol raw materials.
Mannitol is added into water for injection at 70 ℃ to prepare mannitol water solution with the mass concentration of 60%, the mannitol water solution is filtered by an ultrafiltration membrane of 10nm, then crystallization nuclei (sodium chloride and mannose with the mass ratio of 1:2) with the mass of 2% of mannitol are added, the temperature is slowly reduced, the cooling speed is controlled to be 1.5 ℃/min, the mannitol is cooled to 10 ℃, the mannitol is recrystallized, the recrystallized system is filtered by a filter membrane of 0.1 micron, and the mannitol crystals obtained are dried for standby. The filtered filtrate can be evaporated, condensed and recycled.
(b) Pretreatment of activated carbon: mixing ethanol and dilute hydrochloric acid (2.0 mol/L) as a cleaning agent, wherein the volume ratio of the ethanol to the dilute hydrochloric acid is 1:2; and (3) soaking and cleaning the activated carbon at 70 ℃, wherein the dosage of the cleaning agent is 15mL/g of the activated carbon, the soaking and cleaning time is 36h, and then taking out the activated carbon, cleaning the activated carbon by using water for injection and drying for later use.
(2) Preparing mannitol aqueous solution: mannitol and sodium chloride are dissolved in water for injection to be mixed, and are firstly concentrated and then diluted, and the mass concentration of mannitol in the final mannitol aqueous solution is 15% and the mass concentration of sodium chloride is 5%.
When in concentration, adding a proper amount of water for injection into a concentration preparation tank, heating to 55 ℃ by using steam, adding mannitol and sodium chloride according to the formula amount, and stirring to dissolve the mannitol and sodium chloride; then the mixture is led into a diluting preparation tank, and the rest water for injection is added for constant volume.
(3) Adjusting the pH value: the pH value is regulated to be between 4.5 and 5.0 by adopting 2.0mol/L dilute hydrochloric acid.
(4) And (3) filtering: adding active carbon into mannitol aqueous solution, filtering with 10nm ultrafiltration membrane, and repeating the steps of adding active carbon for adsorption and ultrafiltration membrane filtration repeatedly until no particulate matter exists in mannitol aqueous solution under microscope. The ratio of the total added mass of the activated carbon to the volume of the mannitol aqueous solution is controlled to be 0.002-0.003:1.
And sucking a proper amount of mannitol aqueous solution, placing the mannitol aqueous solution under an optical microscope for particle detection, and observing no particles in a field of view of 1000 times magnification.
(5) And (3) filling: before filling, the filling pipeline is cleaned in advance, and the filling pipeline is cleaned for a plurality of times by using water for injection at the temperature of 55 ℃ under the water pressure of 0.15 MPa.
And (3) filling the glass bottles, cleaning the glass bottles from a storage room, sending the glass bottles into a large transfusion production linkage line, cleaning the glass bottles, and sending the glass bottles to the filling room after rough cleaning and fine cleaning. The fine washing step adopts injection water at 55 ℃, part of the water can be recycled to the rough washing step after being collected, and the rough washing ring can be recycled to the bottle outside for washing in a water-saving way.
The filling line is automatic production, and qualified liquid medicine which is prepared is metered and filled in a glass bottle. And (3) covering the cleaned rubber plug and aluminum cover, and rolling the cover for loading, so that the liquid medicine is ensured not to touch the mouth part of the glass bottle in the filling process.
Wherein, in the steps (2) - (5), the temperature of the mannitol aqueous solution is equal, and the temperature is controlled to be 55 ℃.
(6) And (3) sterilization: and hot-press sterilizing at 121deg.C for 55min, and spray sterilizing with hot water.
And then carrying out lamp inspection, labeling and film-covered packaging on the product after filling and sterilization, and warehousing. The reject is disposed of as waste by a qualification unit.
Example 3
(1) Preparing raw materials: mannitol (injection grade), sodium chloride (injection grade), water for injection, active carbon (medicinal grade, injection active carbon), hydrochloric acid (medicinal grade), ethanol (medicinal grade);
pretreatment of raw materials: all liquid raw materials, including water for injection, hydrochloric acid and ethanol, are filtered by an ultrafiltration membrane of 10nm before use.
In addition, the pretreatment of mannitol and active carbon is also included, and specifically:
(a) Pretreatment of mannitol: and recrystallizing mannitol to further improve the purity of mannitol raw materials.
Mannitol is added into water for injection at 70 ℃ to prepare a mannitol water solution with 65% mass concentration, the mannitol water solution is filtered by an ultrafiltration membrane of 10nm, then crystallization nuclei (potassium chloride and propylene glycol with the mass ratio of 1:1.5) with the weight of 1% of mannitol are added, the temperature is slowly reduced, the temperature reduction speed is controlled to be 1.8 ℃/min, the mannitol is cooled to 10 ℃, mannitol is recrystallized, the recrystallized system is filtered by a filter membrane of 0.1 micron, and the obtained mannitol crystals are dried for standby. The filtered filtrate can be evaporated, condensed and recycled.
(b) Pretreatment of activated carbon: mixing ethanol and dilute hydrochloric acid (1.5 mol/L) as a cleaning agent, wherein the volume ratio of the ethanol to the dilute hydrochloric acid is 1:3; and (3) soaking and cleaning the activated carbon at 65 ℃, wherein the dosage of the cleaning agent is 10mL/g of the activated carbon, the soaking and cleaning time is 36h, and then taking out the activated carbon, cleaning the activated carbon by using water for injection and drying for later use.
(2) Preparing mannitol aqueous solution: mannitol and sodium chloride are dissolved in water for injection to be mixed, and are firstly concentrated and then diluted, and the mass concentration of mannitol in the final mannitol aqueous solution is 15% and the mass concentration of sodium chloride is 5%.
When in concentration, adding a proper amount of water for injection into a concentration preparation tank, heating to 55 ℃ by using steam, adding mannitol and sodium chloride according to the formula amount, and stirring to dissolve the mannitol and sodium chloride; then the mixture is led into a diluting preparation tank, and the rest water for injection is added for constant volume.
(3) Adjusting the pH value: the pH value is adjusted to be between 5.0 and 5.5 by adopting 1.0mol/L dilute hydrochloric acid.
(4) And (3) filtering: adding the formula amount of active carbon into the mannitol aqueous solution at one time, filtering by using a 10nm ultrafiltration membrane, and controlling the ratio of the total added mass of the active carbon to the volume of the mannitol aqueous solution to be 0.002-0.003:1.
(5) And (3) filling: before filling, the filling pipeline is cleaned in advance, and the filling pipeline is cleaned for a plurality of times by using water for injection at the temperature of 55 ℃ under the water pressure of 0.25 MPa.
The polypropylene plastic bottle is selected for filling, an ion wind air washing process is adopted for cleaning, the cleaning medium is sterile compressed air with anions, and the sterile compressed air is filtered through a filter membrane with the diameter of 0.1 micrometer, so that foreign matters in the plastic bottle can be cleaned, and static electricity on the bottle wall can be eliminated.
The filling line is automatic production, and qualified liquid medicine is metered and filled through a pneumatic valve. The plastic bottle and the cover are purchased externally, the automatic cover loading station is provided with an automatic cover loading hopper which is matched with the oscillating disc, and automatic material level detection and cover loading can be realized. The bottle cap and the bottle body are automatically welded by adopting hot melt welding.
In the filling process, the liquid medicine is ensured not to touch the mouth part of the polypropylene plastic bottle.
Wherein, in the steps (2) - (5), the temperature of the mannitol aqueous solution is equal, and the temperature is controlled to be 55 ℃.
(6) And (3) sterilization: hot press sterilizing at 121deg.C for 60min, and spray sterilizing with hot water.
And then carrying out lamp inspection, labeling and film-covered packaging on the product after filling and sterilization, and warehousing. The reject is disposed of as waste by a qualification unit.
Comparative example 1
(1) Preparing raw materials including mannitol (injection grade), sodium chloride (injection grade), water for injection, active carbon (medicinal grade, injection active carbon), hydrochloric acid (medicinal grade), and ethanol (medicinal grade);
(2) Preheating a circulating pipeline by using high-temperature injection water at 90 ℃, respectively adding mannitol, sodium chloride and injection water into a concentrated preparation tank, heating to 80 ℃, stirring until the mannitol, the sodium chloride and the injection water are completely dissolved, then adding active carbon into the concentrated preparation tank, continuously heating until the active carbon is boiled, preserving heat for 30min, and introducing the aqueous solution in the concentrated preparation tank into a dilute preparation tank through a 0.22 micron filter membrane after stopping heating;
(3) Adding water for injection into a diluting preparation tank to fix volume, then adjusting the pH value to be between 4.5 and 5.0 by using 2mol/L dilute hydrochloric acid to obtain diluted preparation liquid, then opening process cooling water, heating and refluxing the diluted preparation liquid for 30min, keeping the temperature of the diluted preparation liquid at 50 ℃, and then filtering the diluted preparation liquid through a 0.22 micrometer filter membrane in sequence until the diluted preparation liquid is clear and transparent to obtain mannitol injection; the mass concentration of mannitol is 15% and the mass concentration of sodium chloride is 5%.
(4) And then filling and sterilizing the mannitol injection, wherein in the filling process, the filling pipeline is preheated by high-temperature injection water at 90 ℃ in advance, and the cleaning, filling and sterilizing processes of the filling container are the same as those in the embodiment 1.
The mannitol injections obtained in examples 1 to 3 and comparative example 1 were subjected to performance measurement. Several mannitol injection samples were taken from each group, and placed at 4℃for several days, and the crystallization results, insoluble particles and bacterial endotoxin content were observed, and the results are shown in Table 1.
TABLE 1 results of Performance measurements of mannitol injections of examples 1-3 and comparative example 1, which were left for 0 days at 4℃
Numbering device With or without devitrification The average value (granule) of insoluble particles with the particle size of more than or equal to 10 microns in per milliliter of the product The average value (granule) of insoluble particles with the particle size of more than or equal to 25 microns in per milliliter of the product Bacterial endotoxin content (EU)
Example 1 Without any means for 5 0.1 0.30
Example 2 Without any means for 6 0.3 0.46
Example 3 Without any means for 6 0.5 0.42
Comparative example 1 Without any means for 17 1.8 1.20
TABLE 2 determination of the Property of mannitol injection of examples 1-3 and comparative example 1 left standing at 4℃for 3 days
Numbering device With or without devitrification The average value (granule) of insoluble particles with the particle size of more than or equal to 10 microns in per milliliter of the product Every milliliter of the productAverage value (particles) of insoluble particles with particle diameter of more than or equal to 25 microns Bacterial endotoxin content (EU)
Example 1 Without any means for 7 0.3 0.40
Example 2 Without any means for 9 0.6 0.53
Example 3 Without any means for 8 0.7 0.52
Comparative example 1 Has the following components 19 2.4 1.38
TABLE 3 determination of the Property of mannitol injection of examples 1-3 and comparative example 1 left standing at 4℃for 5 days
Numbering device With or without devitrification The average value (granule) of insoluble particles with the particle size of more than or equal to 10 microns in per milliliter of the product The average value (granule) of insoluble particles with the particle size of more than or equal to 25 microns in per milliliter of the product Bacterial endotoxin content (EU)
Example 1 Without any means for 10 0.7 0.51
Example 2 Without any means for 13 0.8 0.62
Example 3 Without any means for 11 0.9 0.64
Comparative example 1 Has the following components 21 2.8 1.43
TABLE 4 determination of the Performance of mannitol injection solutions of examples 1-3 and comparative example 1, which were left at 4℃for 10 days
Numbering device With or without devitrification The average value (granule) of insoluble particles with the particle size of more than or equal to 10 microns in per milliliter of the product The average value (granule) of insoluble particles with the particle size of more than or equal to 25 microns in per milliliter of the product Bacterial endotoxin content (EU)
Example 1 Without any means for 15 1.1 0.80
Example 2 Without any means for 17 1.3 0.95
Example 3 Without any means for 16 1.4 0.92
Comparative example 1 Has the following components 26 3.2 1.68
Therefore, the mannitol injection obtained by the preparation process is not easy to crystallize, and has no crystallization after being placed for a plurality of days at a low temperature, and the detection results of the average value of insoluble particles with the particle size of more than or equal to 10 microns per milliliter of the product, the average value of insoluble particles with the particle size of more than or equal to 25 microns per milliliter of the product, the bacterial endotoxin content and the like are far better than the indexes required by national formulary.
The above description is only of the preferred embodiments of the present invention, and is not intended to limit the invention, but any modifications, equivalent substitutions, improvements, etc. within the design concept of the present invention should be included in the scope of the present invention.

Claims (1)

1. A preparation process of mannitol injection which is not easy to crystallize is characterized in that: the method comprises the following steps:
(1) Preparing raw materials: mannitol, sodium chloride, water for injection, active carbon, hydrochloric acid and ethanol;
pretreatment of raw materials: all liquid raw materials are filtered by an ultrafiltration membrane of 10-20nm before use and then are used;
in addition, the pretreatment of mannitol and active carbon is also included, and specifically:
(a) Pretreatment of mannitol: recrystallizing mannitol, adding mannitol into water for injection at 65-70 ℃ to prepare mannitol aqueous solution with the mass concentration of 55-65%, filtering by an ultrafiltration membrane of 10-20nm, adding crystallization nucleus with the weight of 1-5% of mannitol, cooling, controlling the cooling speed to be 1.5-1.8 ℃/min, cooling to 10 ℃, recrystallizing mannitol, carrying out suction filtration on the recrystallized system by a filter membrane of 0.1 micrometer, and drying the obtained mannitol crystal for later use;
the crystallization nucleus comprises an inorganic crystallization nucleus and an organic crystallization nucleus, wherein the inorganic crystallization nucleus comprises one or two of sodium chloride and potassium chloride, and the organic crystallization nucleus comprises one or more of mannose, ethylene glycol and propylene glycol, and the mass ratio of the inorganic crystallization nucleus to the organic crystallization nucleus is 1:1-2;
(b) Pretreatment of activated carbon: mixing ethanol and dilute hydrochloric acid with the concentration of 1.0-1.5mol/L, wherein the volume ratio of the ethanol to the dilute hydrochloric acid is 1:2-5; soaking and cleaning the activated carbon at 65-70 ℃ with the dosage of the cleaning agent of 10-15mL/g of activated carbon for 30-36h, taking out the activated carbon, cleaning with water for injection, and drying for later use;
(2) Preparing mannitol aqueous solution: dissolving mannitol and sodium chloride in water for injection for mixing, firstly concentrating, then diluting, wherein the mass concentration of mannitol in the final mannitol aqueous solution is 15%, and the mass concentration of sodium chloride is 5%;
when in concentration, adding a proper amount of water for injection into a concentration preparation tank, heating to 50-55 ℃ by using steam, adding mannitol and sodium chloride according to the formula amount, and stirring to dissolve the mannitol and sodium chloride; then the mixture is led into a diluting preparation tank, and the rest water for injection is added for constant volume;
(3) Adjusting the pH value: adjusting the pH value of the mannitol aqueous solution to be between 4.5 and 5.5 by adopting hydrochloric acid;
(4) And (3) filtering: adding active carbon into mannitol aqueous solution, filtering with 10-20nm ultrafiltration membrane, repeating the cycle for several times, and controlling the ratio of the total added mass of active carbon to the volume of mannitol aqueous solution to be 0.001-0.003:1;
(5) And (3) filling: before filling, cleaning filling equipment and a filling container in advance, and cleaning for a plurality of times by adopting injection water with the temperature of 40-60 ℃ under the water pressure of 0.1-0.3 MPa; during filling, the filling container is made of glass or polypropylene, and the liquid is ensured not to contact the mouth part of the filling container during filling;
(6) And (3) sterilization: adopts a steam sterilization method: sterilizing at 121deg.C and 0.1MPa for 20-60min.
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