CN116977116B - Waterproof material production intelligent monitoring management system based on intelligent manufacturing factory - Google Patents
Waterproof material production intelligent monitoring management system based on intelligent manufacturing factory Download PDFInfo
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 226
- 239000000463 material Substances 0.000 title claims abstract description 203
- 238000012544 monitoring process Methods 0.000 title claims abstract description 71
- 239000002994 raw material Substances 0.000 claims abstract description 163
- 238000003756 stirring Methods 0.000 claims abstract description 103
- 239000011248 coating agent Substances 0.000 claims abstract description 85
- 238000000576 coating method Methods 0.000 claims abstract description 85
- 238000013441 quality evaluation Methods 0.000 claims abstract description 20
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- 238000004806 packaging method and process Methods 0.000 claims description 7
- 238000012545 processing Methods 0.000 claims description 6
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- 238000012797 qualification Methods 0.000 claims description 4
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- 239000000047 product Substances 0.000 description 51
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Abstract
The invention belongs to the field of material production monitoring and management, and particularly relates to an intelligent waterproof material production monitoring and management system based on an intelligent manufacturing factory. According to the invention, the raw material quality evaluation coefficient, the stirring conformity coefficient, the environment influence coefficient, the production quality conformity coefficient and the finished product performance evaluation index in the waterproof material production process are analyzed, and the weight distribution is carried out on each parameter, so that the waterproof coating finished product is ensured to conform to the national production standard, the intelligent production of the waterproof coating is realized, the production efficiency, the quality and the resource utilization rate of the waterproof coating are effectively improved, and the reliability guarantee is provided for the use of the waterproof material.
Description
Technical Field
The invention belongs to the field of material production monitoring and management, and particularly relates to an intelligent waterproof material production monitoring and management system based on an intelligent manufacturing factory.
Background
The waterproof coating is a coating widely applied to the waterproof field of buildings, and can effectively prevent moisture from penetrating into building structures, thereby protecting the structures and internal facilities of the buildings. The waterproof and anticorrosion waterproof material is mainly used for waterproof engineering, roof waterproof, wall waterproof, basement, tunnel, bridge, reservoir, water pump room, oil tank, storage tank, cabin and the like. Along with the continuous progress of scientific technology, manufacturers have increasingly strict requirements on the production process of waterproof paint, and the quality and performance of the paint meet the national production standards, and meanwhile, the performance of the waterproof paint needs to be continuously optimized and the cost needs to be reduced so as to meet the market demands.
The existing material production monitoring and management system is used for carrying out system monitoring and analysis on a material production process, so that the current requirements can be met to a certain extent, the stirring management control degree of raw materials in each process stage in the production process is not high, the risk of stirring in each process stage cannot be controlled in time in the execution process, and the time cost, the labor cost and the overhead cost of producing finished products are all lost and lost to a certain extent. In addition, the raw material management is not strict in the prior art, and the production system is not standard enough for raw material screening, so that the subsequent production and use of the waterproof material are not facilitated, the output efficiency of the waterproof material is reduced, and the cost of manufacturing the waterproof material in an intelligent manufacturing factory is increased. In addition, the material production environment is critical to the production of the waterproof material, but the management and control of the existing material production environment are more strict, and the produced waterproof material has defects in a certain aspect, so that the performance of the waterproof material is reduced, and the service life is shortened. Meanwhile, the existing material production monitoring management system is based on manpower management and analysis, so that real-time monitoring and accurate analysis cannot be realized on the material production monitoring management system, the production efficiency and quality of waterproof materials are reduced, and the normal output of the waterproof materials is affected to a certain extent.
Disclosure of Invention
In view of this, in order to solve the problems set forth in the background art, a system for monitoring and managing the production process of waterproof materials by using an intelligent technology and a data analysis method based on an intelligent monitoring and management system for waterproof material production of an intelligent manufacturing factory is proposed.
The aim of the invention can be achieved by the following technical scheme: the system comprises a raw material configuration monitoring module, a production process monitoring module, an environment monitoring and detecting module, a waterproof material production quality analysis module, a finished product performance detecting module, a cloud database and a product packaging and shipment module.
The raw material configuration monitoring module is used for monitoring the waterproof material corresponding to each raw material to obtain the quality parameters of the waterproof material corresponding to each raw material, and further obtain the color value and the particle uniformity coincidence degree coefficient of the raw material before the production process is carried outIf they are all matched, the raw material quality evaluation coefficient/>, is obtainedAnd then the corresponding treatment is carried out, otherwise, the waste treatment plant is transported.
The production process monitoring module is used for monitoring stirring data of raw materials in each process stage in the production process and analyzing stirring conformity coefficient of the raw materials in the production processThe stirring data includes stirring temperature, stirring speed and stirring duration.
The environment monitoring detection module is used for carrying out environment monitoring on the production process of the mixed raw materials to obtain the temperature, the humidity and the dust concentration of the mixed raw materials in the production process, and further analyzing the environmental influence coefficient of the mixed raw materials in the production process。
The waterproof material production quality analysis module is used for combining the stirring conformity coefficient of the raw materials in the production process and the environmental influence coefficient of the raw materials in the production process to analyze and obtain the production quality conformity coefficient of the waterproof material。
The finished product performance detection module is used for performing performance test on the finished product after the waterproof material is produced, and further analyzing the performance evaluation index of the finished product after the waterproof material is produced。
The cloud database is used for managing and storing related data and standard data generated in the production process.
The product packaging and shipment module is used for judging whether the product is qualified according to the finished product performance evaluation index after the waterproof material is produced, and performing corresponding treatment measures.
Further optimizing the technical scheme, the method for obtaining the raw material quality evaluation coefficient specifically comprises the following steps: extracting waterproof materials from the cloud database, and recording the waterproof materials as standard color values and standard particle uniformity corresponding to the raw materials、/>,/>,/>Raw materials required by the waterproof material comprise types, the waterproof material is added according to the weight of unit proportion to correspond to each raw material, the image of each raw material corresponding to the waterproof material is acquired through a camera, the color value and the particle uniformity of each raw material corresponding to the waterproof material are obtained through processing, and the color value and the particle uniformity are respectively recorded as/>、/>Taking the color value and particle uniformity of each raw material as quality parameters of the corresponding raw materials to obtain the color value coincidence coefficient/>, before the production process of the raw materialsParticle uniformity coefficient of raw material before production process,The color value allowable error and the particle uniformity allowable error of the corresponding raw materials of the set waterproof materials are respectively set.
Comparing the color value conformity coefficient and particle uniformity conformity coefficient of the raw materials before the production process with the conformity coefficient threshold value of the set corresponding parameters, and if the color value conformity coefficient and the particle uniformity conformity coefficient of the raw materials before the production process are both greater than or equal to the conformity coefficient threshold value of the set corresponding parameters, mixing the ingredients containing types required by adding the waterproof materials according to the set proportion to obtain the raw material quality evaluation coefficient,/>And determining whether the raw materials of the waterproof material meet the waterproof material production standard according to the obtained raw material quality evaluation coefficients, wherein if the raw material quality evaluation coefficients are larger than the set raw material quality evaluation coefficient threshold, the raw materials meet the waterproof material production standard and further execute waterproof material processing and production, otherwise, the raw materials are conveyed to a waste treatment plant through a waste production line, and meanwhile, if the color value conformity coefficient or the particle uniformity conformity coefficient of the raw materials before the production process is smaller than the set conformity coefficient threshold of corresponding parameters, the raw materials do not meet the waterproof material production standard and are conveyed to the waste treatment plant through the waste production line.
Further optimizing the technical scheme, analyzing the stirring conformity coefficient of the raw materials in the production process, specifically comprising: dividing the production process of the waterproof material according to the preset stirring process stages to obtain each process stage of the waterproof material in the production process, and sequentially numbering each process stage asThe mixed raw materials are actually monitored at each process stage in the production process to obtain stirring data of each process stage in the production process, and the stirring temperature, stirring speed and stirring time of each process stage are subjected to difference with the standard stirring temperature, standard stirring speed and standard stirring time of the waterproof material at each process stage to obtain stirring temperature deviation value, stirring speed deviation value and stirring time deviation value of each process stage, so as to obtain the stirring conformity coefficient of the process stageIn the followingFor the stirring time length deviation value, stirring rotation speed deviation value and stirring temperature deviation value of the ith working procedure stage,/>For the set allowable stirring time length deviation value, allowable stirring rotating speed deviation value and allowable stirring temperature deviation value of the waterproof material in the production process stage,/>Respectively set influence weight factors corresponding to the time deviation, the rotating speed deviation and the temperature deviation of the waterproof material in the production stirring process stage.
Further optimizing the technical scheme, analyzing and carrying out environmental monitoring on the production process of the mixed raw materials, and specifically comprising the following steps: environmental monitoring is carried out on the production process of the mixed raw materials to obtain the temperature of the mixed raw materials in the production processHumidity/>And dust concentration/>Further analyzing the environmental influence coefficient of the mixed raw materials in the production processIn/>Respectively set temperature, humidity and dust concentration meeting the production qualification standard of waterproof materials,/>Respectively producing environmental impact weight factors for the waterproof material corresponding to the set temperature, humidity and dust concentration, and/>。
Further optimizing the technical scheme, analyzing the quality of the finished product of the produced waterproof material, and specifically comprises the following steps: stirring conformity coefficient of waterproof material finished product production process in preset time periodAnd the environmental impact coefficient of the mixed raw materials in the production process/>Brought into production quality to conform to a coefficient analysis formula/>The production quality of the waterproof material meets the coefficient/>，/>The production influence factors of the set stirring conformity coefficient and the production process environment influence coefficient are respectively expressed.
Further optimizing the technical scheme, the finished product performance test after the waterproof material production comprises a film adhesive force performance test, a film curing performance test, a water resistance performance test and a weather resistance performance test.
Further optimizing the technical scheme, analyzing the finished product after the waterproof material is produced for performance test, and specifically comprising the following steps: uniformly coating a finished product produced by the waterproof material on a substrate to form a coating film layer of the substrate to be tested, rubbing the coating film layer for a set number of times according to a set force, dividing the coating film layer into coating film layer subareas, and carrying out a peeling force test on the coating film layer subareas according to a set angle, wherein the corresponding angles of the coating film layer subareas are different, and collecting the coating film layer integrity rate of the coating film layer subareas, which is recorded as，/>Numbering of each coating film subregion,/>Brings in an adhesive force conformity coefficient analysis formula/>In/>Obtaining the adhesion coincidence degree coefficient/>, for the set coating film layer integrity rateAnd/>。
Dividing the substrate into substrate regions, coating waterproof materials with different thicknesses on the substrate regions to obtain finished products, and recording the curing time of the substrate regions，/>Numbering of each substrate region,/>Screening the standard curing time/>, corresponding to each substrate area, according to the standard curing time, corresponding to each thickness coating, of the set waterproof materialThereby obtaining the film thickness coincidence coefficient/>，/>To set/>The curing time for applying a coating of the corresponding thickness to each substrate area allows for an error value.
Uniformly coating a finished product produced by the waterproof material on a substrate to form a coating film layer of the substrate to be tested, then placing the substrate under water flow impacted by set pressure, observing and measuring water flow permeation time and water flow permeation quantity, and respectively marking asThe substrate is made into a cube, the finished product after the waterproof material production is uniformly smeared on the substrate to form a coating film layer of the substrate to be tested, the cube substrate is completely immersed in water, the weight of the cube substrate to be tested at each time point is measured, and the weight of the cube substrate to be tested is compared with the self standard weight of the cube substrate to be tested to obtain the water penetration weight/>，/>For counting the number of each time point in the period,/>Standard water penetration weight/>, corresponding to the length of time of the waterproofing material in the cloud database at each time pointComparing to obtain water resistance coincidence coefficientIn/>For the set waterproof material in the first/>Water penetration weight tolerance factor for the corresponding duration of each time point,/>The water-proof material is the standard water flow permeation time and standard water flow permeation quantity under the impact of set pressure water flow.
Uniformly coating a finished product produced by the waterproof material on a substrate to form a coating film layer of the substrate to be tested, and placing the substrate to be tested into each temperature simulation device for testing for a set time, wherein the temperatures set by each temperature simulation device are different to obtain the integrity rate of the coating film layer of the substrate to be tested in each temperature simulation device，/>Device numbering for each temperature simulation device,/>Thereby obtaining the weather resistance coincidence degree coefficient/>In/>And (5) setting the standard coating film layer integrity rate of the xth temperature simulation equipment at the corresponding temperature.
Further optimizing the technical scheme, the analysis of the final product performance evaluation index after the waterproof material production specifically comprises the following steps: substituting the adhesion conformity coefficient, the film thickness conformity coefficient, the water resistance conformity coefficient and the weather resistance conformity coefficient into a finished product performance evaluation index analysis formulaObtaining the final product performance evaluation index/>In/>And respectively representing the set adhesion conformity coefficient, film thickness conformity coefficient, water resistance conformity coefficient and weather resistance conformity coefficient corresponding paint finished product test weight factors.
The beneficial effects of the invention are as follows: (1) According to the invention, the monitoring and various sensors are arranged on production equipment and production lines at each process stage, the stirring data of raw materials at each process stage in the production process are monitored in real time, and the data are transmitted to a system for real-time monitoring and recording, so that the strictness of raw material production of waterproof materials is improved, risks are avoided in time in the raw material production process of the waterproof materials, time cost, labor cost and overhead cost are saved to a certain extent, and further, the raw material production process of the waterproof materials is effectively controlled, and a foundation is laid for the waterproof material production process.
(2) According to the invention, each raw material of the waterproof material is configured and monitored, and the color value and the particle uniformity of each raw material before the production process are detected, so that whether the raw material meets the national production standard of the waterproof material is analyzed, the risk of problems caused by the quality of the raw material in the production process is avoided, the production efficiency of the waterproof material is improved, and the normal output of the waterproof material is facilitated.
(3) According to the invention, environmental influence factors of the waterproof material production process are analyzed according to the monitoring of the setting period of the waterproof material production workshop and the environmental temperature, humidity and dust concentration, the defect that the raw material production workshop and the environment of the waterproof material are not monitored in place in the prior art is overcome, the performance of the waterproof material is further improved, the service life of the waterproof material is prolonged, and the reliability guarantee is provided for the subsequent use of the waterproof material.
(4) According to the invention, the raw materials of the waterproof material are produced based on an intelligent manufacturing factory, the monitoring data and the algorithm analysis result are obtained by means of the data and the artificial intelligent algorithm, the automatic control of the raw material production process of the waterproof material is realized, the optimization adjustment is carried out according to the real-time parameters, so that the estimated analysis and evaluation system is more comprehensive and accurate, the production efficiency, quality and resource utilization rate of the waterproof material are further improved, the resource scheduling and plan management are optimized, and the intelligent production of the waterproof material is realized.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are needed for the description of the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
Fig. 1 is a schematic diagram of the module connection of the present invention.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1, the invention provides an intelligent monitoring and management system for waterproof material production based on an intelligent manufacturing factory, which comprises a raw material configuration monitoring module, a production process monitoring module, an environment monitoring and detecting module, a waterproof material production quality analysis module, a finished product performance detecting module, a cloud database and a product packaging and shipment module.
The cloud database is respectively connected with the raw material configuration monitoring module, the production process monitoring module, the environment monitoring detection module, the waterproof material production quality analysis module and the finished product performance detection module, the production process monitoring module is respectively connected with the raw material configuration monitoring module and the waterproof material production quality analysis module, the environment monitoring detection module is respectively connected with the raw material configuration monitoring module and the waterproof material production quality analysis module, and the finished product performance detection module is connected with the waterproof material production quality analysis module and the product packaging and warehouse-out module.
The raw material configuration monitoring module is used for monitoring the waterproof material corresponding to each raw material to obtain the quality parameters of the waterproof material corresponding to each raw material, and further obtain the color value and the particle uniformity coincidence degree coefficient of the raw material before the production process is carried outIf they are all matched, the raw material quality evaluation coefficient/>, is obtainedAnd then the corresponding treatment is carried out, otherwise, the waste treatment plant is transported.
Specifically, analyzing the raw material quality evaluation coefficients includes: extracting waterproof materials from the cloud database, and recording the waterproof materials as standard color values and standard particle uniformity corresponding to the raw materials、/>,/>,/>Raw materials required by the waterproof material comprise types, the waterproof material is added according to the weight of unit proportion to correspond to each raw material, the image of each raw material corresponding to the waterproof material is acquired through a camera, the color value and the particle uniformity of each raw material corresponding to the waterproof material are obtained through processing, and the color value and the particle uniformity are respectively recorded as/>、/>Taking the color value and particle uniformity of each raw material as quality parameters of the corresponding raw materials to obtain the color value coincidence coefficient/>, before the production process of the raw materialsParticle uniformity coefficient of raw material before production process,/>The color value and particle uniformity tolerance of the raw materials corresponding to the set waterproof materials are respectively acquired through the camera, the color value and particle size of the images of the raw materials corresponding to the waterproof materials are analyzed, the quality and performance of the raw materials are timely detected, the raw materials are determined to meet the national standard and requirement of specified production, the loss caused by the problem of the raw materials in the production process can be effectively avoided according to the monitoring before the raw material production process, the quality of the waterproof material finished product is effectively improved, and the service life of the waterproof material is prolonged.
Wherein the color value is obtained by performing color acquisitionCoding to obtain raw material/>Values.
The particle uniformity is obtained by illuminating the raw material, and calculating the ratio of the minimum illuminance to the average illuminance on the surface, wherein the more uniform the light distribution is, the better the particle uniformity is, the more comfortable the visual perception is, the more the illuminance uniformity is close to 1, and the better the visual fatigue is increased the smaller the illuminance uniformity is.
Comparing the color value conformity coefficient and particle uniformity conformity coefficient of the raw materials before the production process with the conformity coefficient threshold value of the set corresponding parameters, and if the color value conformity coefficient and the particle uniformity conformity coefficient of the raw materials before the production process are both greater than or equal to the conformity coefficient threshold value of the set corresponding parameters, mixing the ingredients containing types required by adding the waterproof materials according to the set proportion to obtain the raw material quality evaluation coefficient,/>The method comprises the steps of respectively determining whether raw materials of the waterproof material meet the production standard of the waterproof material according to the quality evaluation coefficients of the obtained raw materials, if the quality evaluation coefficients of the raw materials are larger than the quality evaluation coefficient threshold of the set raw materials, the raw materials meet the production standard of the waterproof material so as to further execute processing and production of the waterproof material, otherwise, conveying the waterproof material to a waste treatment plant through a waste assembly line, and meanwhile, if the color value conformity coefficient or the particle uniformity conformity coefficient of the raw materials before the production process is smaller than the conformity coefficient threshold of the set corresponding parameters, conveying the raw materials to the waste treatment plant through the waste assembly line, and further, evaluating whether the raw materials meet the production standard by analyzing the conformity coefficient before the process of the raw material production process, and further evaluating the quality of the raw materials.
The production process monitoring module is used for monitoring stirring data of raw materials in each process stage in the production process and analyzing stirring conformity coefficient of the raw materials in the production processThe stirring data includes stirring temperature, stirring speed and stirring duration.
Specifically, analyzing the stirring conformity coefficient of the raw material in the production process includes: dividing the production process of the waterproof material according to the preset stirring process stages to obtain each process stage of the waterproof material in the production process, and sequentially numbering each process stage asThe mixed raw materials are actually monitored at each process stage in the production process to obtain stirring data of each process stage in the production process, and the stirring temperature, stirring speed and stirring time of each process stage are subjected to difference with the standard stirring temperature, standard stirring speed and standard stirring time of the waterproof material at each process stage to obtain stirring temperature deviation value, stirring speed deviation value and stirring time deviation value of each process stage, so as to obtain the stirring conformity coefficient of the process stageIn the followingFor the stirring time length deviation value, stirring rotation speed deviation value and stirring temperature deviation value of the ith working procedure stage,/>For the set allowable stirring time length deviation value, allowable stirring rotating speed deviation value and allowable stirring temperature deviation value of the waterproof material in the production process stage,/>The method is characterized in that the method respectively comprises the steps of monitoring the stirring process, analyzing the stirring conformity coefficient, and further realizing quantification of the stirring process, so that the stirring process is more reasonable and orderly, and a foundation is laid for detecting the performance and quality of the finished product of the follow-up waterproof material.
The environment monitoring detection module is used for carrying out environment monitoring on the production process of the mixed raw materials to obtain the temperature, the humidity and the dust concentration of the mixed raw materials in the production process, and further analyzing the environmental influence coefficient of the mixed raw materials in the production process。
Specifically, analyzing environmental monitoring of the mixed raw material production process includes: environmental monitoring is carried out on the production process of the mixed raw materials to obtain the temperature of the mixed raw materials in the production processHumidity/>And dust concentration/>Further analyzing the environmental influence coefficient/>, in the production process, of the mixed raw materialsIn the followingRespectively set temperature, humidity and dust concentration meeting the production qualification standard of waterproof materials,/>Respectively set weight factors of the waterproof material production environment corresponding to the temperature, the humidity and the dust concentration, andBy monitoring the environment, the production workshop is strictly controlled, the full mixing reaction of raw materials is facilitated, the optimal effect of waterproof material production is achieved, and the control and consistency of the production process are ensured.
The temperature in the production process is acquired by acquiring the maximum value of the temperature in the production process to calculate the environmental impact coefficient, the humidity in the production process is acquired by acquiring the maximum value of the humidity in the production process to calculate the environmental impact coefficient, the dust concentration in the production process is acquired by acquiring the dust concentration value in the production process, and the average value is obtained after the average value is calculated to calculate the environmental impact coefficient.
The waterproof material production quality analysis module is used for combining the stirring conformity coefficient of the raw materials in the production process and the environmental influence coefficient of the raw materials in the production process to analyze and obtain the production quality conformity coefficient of the waterproof material。
Specifically, analyzing the quality of the finished waterproof material comprises: stirring conformity coefficient of waterproof material finished product production process in preset time periodAnd the environmental impact coefficient of the mixed raw materials in the production process/>Brought into production quality to conform to a coefficient analysis formula/>The production quality of the waterproof material meets the coefficient/>，The method respectively represents the set stirring conformity coefficient and the production influence factor of the production process environmental influence coefficient, better represents the quality of the waterproof material by analyzing the quality of the produced finished product, more intuitively represents the quality of the finished product produced by the waterproof material, and provides reliability guarantee for the performance test of the finished product.
The finished product performance detection module is used for performing performance test on the finished product after the waterproof material is produced, and further analyzing the performance evaluation index of the finished product after the waterproof material is produced。
Specifically, the performance test of the finished product after the waterproof material is produced comprises film adhesive force performance test, film curing performance test, water resistance performance test and weather resistance performance test.
Wherein, the finished product after waterproof material production carries out the performance test and includes: uniformly coating a finished product produced by the waterproof material on a substrate to form a coating film layer of the substrate to be tested, rubbing the coating film layer for a set number of times according to a set force, dividing the coating film layer into coating film layer subareas, and carrying out a peeling force test on the coating film layer subareas according to a set angle, wherein the corresponding angles of the coating film layer subareas are different, and collecting the coating film layer integrity rate of the coating film layer subareas, which is recorded as，/>Numbering of each coating film subregion,/>Brings the adhesive force coincidence degree coefficient analysis formula intoIn/>Obtaining the adhesion coincidence degree coefficient/>, for the set coating film layer integrity rateAnd/>The adhesive force between the film layer of the waterproof coating and the substrate is evaluated through the test of the adhesive force of the film layer, so that the firmness and the durability of the coating can be determined, and the quality and the stability of the coating are ensured.
Wherein the integrity is the ratio of the adhesion area of the waterproof material to the area of the coating film layer subarea.
Dividing the substrate into substrate regions, coating waterproof materials with different thicknesses on the substrate regions to obtain finished products, and recording the curing time of the substrate regions，/>Numbering of each substrate region,/>Screening the standard curing time/>, corresponding to each substrate area, according to the standard curing time, corresponding to each thickness coating, of the set waterproof materialThereby obtaining the film thickness coincidence coefficient/>，/>To set/>The curing time of coating corresponding thickness coating is allowed to be error value in each substrate area, the thickness of the film layer after the waterproof coating is constructed can be determined according to the calculation and measurement of the curing time, the proper film layer thickness is critical to the waterproof effect, the film layer is too large to cause crack generation, the film layer is too small to generate uneven coating phenomenon, and the optimal effect of the waterproof coating thickness cannot be objectively reflected.
Uniformly coating a finished product produced by the waterproof material on a substrate to form a coating film layer of the substrate to be tested, then placing the substrate under water flow impacted by set pressure, observing and measuring water flow permeation time and water flow permeation quantity, and respectively marking asThe substrate is made into a cube, the finished product after the waterproof material production is uniformly smeared on the substrate to form a coating film layer of the substrate to be tested, the cube substrate is completely immersed in water, the weight of the cube substrate to be tested at each time point is measured, and the weight of the cube substrate to be tested is compared with the self standard weight of the cube substrate to be tested to obtain the water penetration weight/>，/>For counting the number of each time point in the period,/>Standard water penetration weight/>, corresponding to the length of time of the waterproofing material in the cloud database at each time pointComparing to obtain water resistance coincidence coefficientIn/>For the set waterproof material in the first/>Water penetration weight tolerance factor for the corresponding duration of each time point,/>For the standard water flow permeation time and standard water flow permeation quantity of the waterproof material under the impact of set pressure water flow, the water resistance is the most important property of the product performance, the application of certain water head pressure can simulate the water pressure of the waterproof paint in actual use, the permeation condition is observed to ensure the improvement of the product performance, the waterproof paint is soaked periodically, and the water resistance of the coating is evaluated to test the durability and the waterproof effect of the waterproof paint in a long-term humid environment.
Uniformly coating a finished product produced by the waterproof material on a substrate to form a coating film layer of the substrate to be tested, and placing the substrate to be tested into each temperature simulation device for testing for a set time, wherein the temperatures set by each temperature simulation device are different to obtain the integrity rate of the coating film layer of the substrate to be tested in each temperature simulation device，/>Device numbering for each temperature simulation device,/>Thereby obtaining the weather resistance coincidence degree coefficient/>In/>For the standard coating film layer integrity rate of the set x-th temperature simulation equipment at the corresponding temperature, the weather has great influence on the waterproof coating, the durability and stability of the coating under various weather conditions can be evaluated through the weather resistance test of the waterproof material, effective data support is provided for the waterproof coating in the subsequent use process, and the resource utilization rate is improved.
Further, analyzing the final product performance evaluation index after the waterproof material production includes: substituting the adhesion conformity coefficient, the film thickness conformity coefficient, the water resistance conformity coefficient and the weather resistance conformity coefficient into a finished product performance evaluation index analysis formulaObtaining the performance evaluation index of the finished productIn/>The method has the advantages that the set adhesion conformity coefficient, the film thickness conformity coefficient, the water resistance conformity coefficient and the paint finished product test weight factor corresponding to the weather resistance conformity coefficient are respectively expressed, the performance evaluation is crucial to the analysis of the waterproof paint finished product, the production performance of the waterproof material is improved according to the adjustment optimization of the adhesion conformity coefficient, the film thickness conformity coefficient, the water resistance conformity coefficient and the weather resistance conformity coefficient, a good foundation is laid for the production and the use of the waterproof paint, and the intelligent monitoring management level of an intelligent manufacturing factory on the waterproof paint is improved.
The cloud database is used for managing and storing related data and standard data generated in the production process.
Specifically, the related data are various data monitored in the production process of the waterproof material, including color values and particle uniformity of each raw material, stirring temperature, stirring rotation speed and stirring duration of each process stage, water penetration weight, temperature, humidity and dust concentration of the raw material in the production process, water penetration time and water penetration amount under the impact of pressure water flow, and the coating film layer integrity rate in the set x-th temperature simulation equipment.
The standard data are standard data values set in accordance with the production process of the waterproof material, and comprise standard color values and standard particle uniformity of each raw material, color value allowable errors and particle uniformity allowable errors of the raw material, standard stirring temperature, standard stirring rotating speed and standard stirring duration of each process stage, standard water penetration weight, temperature, humidity and dust concentration in accordance with the production qualification standard of the waterproof material, standard water penetration time and standard water penetration quantity under the impact of pressure water flow, and standard coating film layer integrity rate in temperature simulation equipment.
The product packaging and shipment module is used for judging whether the product is qualified according to the finished product performance evaluation index after the waterproof material is produced, and performing corresponding treatment measures.
According to the invention, the raw material quality evaluation coefficient, the stirring conformity coefficient, the environment influence coefficient, the production quality conformity coefficient and the finished product performance evaluation index of the waterproof material are analyzed, so that whether the production requirements of each process stage in the production process of the waterproof material meet the national standard or not is analyzed, the real-time monitoring and accurate analysis of each process stage are realized, the risk in the production process of the waterproof material is avoided to a certain extent, the optimization adjustment is performed according to the real-time parameters, the production efficiency, the quality and the resource utilization rate of the waterproof material are improved, the performance of the waterproof material is enhanced, the time cost, the labor cost and the overhead cost are saved, the better waterproof material resource is provided, and the intelligent monitoring and management of the waterproof material are realized.
The foregoing is merely illustrative and explanatory of the principles of this invention, as various modifications and additions may be made to the specific embodiments described, or similar arrangements may be substituted by those skilled in the art, without departing from the principles of this invention or beyond the scope of this invention as defined in the claims.
Claims (1)
1. The intelligent monitoring and managing system for waterproof material production based on the intelligent manufacturing factory is characterized by comprising a raw material configuration monitoring module, a production process monitoring module, an environment monitoring and detecting module, a waterproof material production quality analysis module, a finished product performance detecting module, a cloud database and a product packaging and shipment module;
The raw material configuration monitoring module is used for monitoring the waterproof materials corresponding to the raw materials to obtain quality parameters of the waterproof materials corresponding to the raw materials, further obtaining a color value conformity coefficient theta Front part L and a particle uniformity conformity coefficient theta Front part G of the raw materials before the production process is carried out, obtaining a raw material quality evaluation coefficient zeta Original source if the color value conformity coefficient theta Front part L and the particle uniformity conformity coefficient theta Front part G are both met, further carrying out corresponding treatment, and otherwise conveying to a waste treatment plant;
The production process monitoring module is used for monitoring stirring data of the raw materials in each process stage in the production process and analyzing a stirring conformity coefficient theta Stirring of the raw materials in the production process, wherein the stirring data comprises stirring temperature, stirring rotating speed and stirring duration;
The environment monitoring detection module is used for carrying out environment monitoring on the production process of the mixed raw materials to obtain the temperature, the humidity and the dust concentration of the mixed raw materials in the production process, and further analyzing the environment influence coefficient lambda Ring(s) of the mixed raw materials in the production process;
The waterproof material production quality analysis module is used for analyzing and obtaining a production quality coincidence coefficient gamma Finished products of the waterproof material by combining a stirring coincidence coefficient of raw materials in the production process and an environmental influence coefficient of the raw materials in the production process;
The finished product performance detection module is used for performing performance test on the finished product after the waterproof material is produced, and further analyzing a finished product performance evaluation index psi Finished products after the waterproof material is produced;
the cloud database is used for managing and storing related data and standard data generated in the production process;
The product packaging and shipment module is used for judging whether the product is qualified according to the finished product performance evaluation index after the waterproof material is produced, and performing corresponding treatment measures; wherein,
In the raw material configuration monitoring module, the raw material quality evaluation coefficient is obtained by analysis, and the raw material configuration monitoring module specifically comprises the following steps:
Extracting standard color values and standard particle uniformity of waterproof materials corresponding to raw materials from a cloud database and marking as L f、Gf, f=1, 2, wherein g, f is the type of raw materials required by the waterproof materials, adding the waterproof materials corresponding to the raw materials according to the weight of unit proportion, collecting images of the waterproof materials corresponding to the raw materials through a camera, processing to obtain the color values and the particle uniformity of the waterproof materials corresponding to the raw materials, marking as L' f、G'f respectively, taking the color values and the particle uniformity of the raw materials as quality parameters of the corresponding raw materials, and obtaining the color value coincidence degree coefficient of the raw materials before production process Particle uniformity coefficient of raw material before production processΔl and Δg are respectively the color value allowable error and particle uniformity allowable error of the corresponding raw materials of the set waterproof material; the color value is obtained by carrying out RGB coding on the collected colors to obtain raw material RGB values; obtaining particle uniformity by illuminating a raw material, and calculating the ratio of minimum illuminance to average illuminance on a surface;
Comparing the color value conformity coefficient and the particle uniformity conformity coefficient of the raw materials before the production process with the conformity coefficient threshold value of the set corresponding parameters, and if the color value conformity coefficient and the particle uniformity conformity coefficient of the raw materials before the production process are both larger than or equal to the conformity coefficient threshold value of the set corresponding parameters, mixing and adding the ingredients required by the waterproof materials according to the set proportion to obtain the influence factors corresponding to the raw material quality evaluation coefficients xi Original source ＝θFront part L*α1+θFront part G*α2,α1、α2, namely the set color value conformity coefficient and the particle uniformity conformity coefficient; determining whether the raw materials of the waterproof material meet the waterproof material production standard according to the obtained raw material quality evaluation coefficient, if the raw material quality evaluation coefficient is larger than a set raw material quality evaluation coefficient threshold value, the raw materials meet the waterproof material production standard and further processing and producing the waterproof material, otherwise, transporting the waterproof material to a waste treatment plant through a waste assembly line, and meanwhile, if the color value coincidence degree coefficient or particle uniformity coincidence degree coefficient of the raw materials before the production process is smaller than a set coincidence degree coefficient threshold value of corresponding parameters, the raw materials do not meet the waterproof material production standard and further transporting the waterproof material to the waste treatment plant through the waste assembly line;
In the production process monitoring module, the stirring conformity coefficient of raw materials in the production process is analyzed, and the method specifically comprises the following steps:
Dividing the production process of the waterproof material according to preset stirring process stages to obtain process stages of the waterproof material in the production process, numbering the process stages as 1,2, i, n, and actually monitoring the process stages of the mixed raw materials in the production process to obtain stirring data of the process stages of the mixed raw materials in the production process, and carrying out difference on the stirring temperature, the stirring rotation speed and the stirring time of the process stages and the standard stirring temperature, the standard stirring rotation speed and the standard stirring time of the waterproof material in the process stages to obtain stirring temperature deviation values, stirring rotation speed deviation values and stirring time deviation values of the process stages to obtain stirring conformity coefficient of the process stages
Wherein Deltaω i Time of day 、Δωi Rotation 、Δωi Warm temperature is a stirring time length deviation value, a stirring rotating speed deviation value and a stirring temperature deviation value of the ith working procedure stage, deltaω Time of day 、Δω Rotation 、Δω Warm temperature is a set allowable stirring time length deviation value, an allowable stirring rotating speed deviation value and an allowable stirring temperature deviation value of the waterproof material in the production working procedure stage, and mu 1、μ2、μ3 is an influence weight factor corresponding to the set time length deviation, the rotating speed deviation and the temperature deviation of the waterproof material in the production stirring working procedure stage respectively;
In the environment monitoring detection module, the environment monitoring is carried out on the production process of the mixed raw materials, and the environment monitoring detection module specifically comprises the following steps:
environmental monitoring is carried out on the production process of the mixed raw materials to obtain the temperature T, the humidity H and the dust concentration Z of the mixed raw materials in the production process, and further the environmental influence coefficient of the mixed raw materials in the production process is analyzed Wherein, T ', H ', Z ' are respectively set temperature, humidity and dust concentration which meet the production qualification standard of the waterproof material, beta 1、β2、β3 is respectively set temperature, humidity and dust concentration corresponding waterproof material production environment influence weight factor, and beta 1+β2+β3 =1;
In the waterproof material production quality analysis module, the quality of the finished waterproof material product is analyzed, and the waterproof material production quality analysis module specifically comprises the following steps:
Bringing the stirring conformity coefficient theta Stirring of the waterproof material finished product in the production process of the waterproof material finished product in a preset time period and the environmental influence coefficient lambda Ring(s) of the mixed raw material in the production process into a production quality conformity coefficient analysis formula The production quality conforming coefficient gamma Finished products ,ε1、ε2 of the obtained waterproof material respectively represents the set stirring conforming coefficient and the production influencing factor of the environmental influencing coefficient in the production process;
The finished product performance test after the waterproof material is produced comprises a film adhesive force performance test, a film curing performance test, a water resistance performance test and a weather resistance performance test;
in the finished product performance detection module, performance test is carried out on the finished product after waterproof material production, and the method specifically comprises the following steps:
uniformly coating a finished product produced by the waterproof material on a substrate to form a coating film layer of the substrate to be tested, rubbing the coating film layer for a set number of times according to a set force, dividing the coating film layer into coating film layer subareas, and carrying out a peeling force test on the coating film layer subareas according to a set angle, wherein the corresponding angles of the coating film layer subareas are different, collecting the coating film layer integrity rate of the coating film layer subareas, which is recorded as R u, u is the number of the coating film layer subareas, u=1, 2, and z, and carrying out an adhesive force coincidence degree coefficient analysis formula Wherein R' is the set integrity of the coating film layer, and the adhesion coincidence degree coefficient theta Attached with is obtained, and R u is more than or equal to 0 and less than or equal to 1; wherein the integrity is the ratio of the adhesion area of the waterproof material to the area of the coating film layer subarea;
Dividing a substrate into substrate areas, coating finished products after production of waterproof materials with different thicknesses on the substrate areas, recording the curing time t j of each substrate area, wherein j is the number of each substrate area, j=1, 2, & h, screening the standard curing time t j Label (C) corresponding to each substrate area according to the standard curing time of the set waterproof material corresponding to each thickness coating, and further obtaining the film thickness coincidence coefficient Deltat j is the setting allowable error value of the curing time of coating the coating with the corresponding thickness on the jth base material area;
uniformly coating a finished product after waterproof material production on a substrate to form a coating film of the substrate to be tested, placing the substrate under water flow with set pressure impact, observing and measuring water flow permeation time and water flow permeation quantity, respectively marking the water flow permeation time and the water flow permeation quantity as FT and FQ, manufacturing the substrate into a cube, uniformly coating the finished product after waterproof material production on the substrate to form the coating film of the substrate to be tested, completely immersing the cube substrate into water, measuring the weight of the cube substrate to be tested at each time point, comparing the weight with the self standard weight of the cube substrate to be tested to obtain the water permeation weight FW y at each time point, y is the number of each time point in a statistical period, y=1, 2, and comparing the water permeation time with the standard water permeation weight FW y' of the waterproof material in a cloud database for a corresponding time length at each time point to obtain a water resistance compliance coefficient Wherein delta FW y is a water penetration weight allowable error factor of the set water-proof material in the corresponding time length of the y-th time point, and FT 'and FQ' are standard water penetration time and standard water penetration quantity of the water-proof material under the impact of water flow with set pressure;
Uniformly coating a finished product produced by the waterproof material on a substrate to form a coating film layer of the substrate to be tested, placing the substrate to be tested in each temperature simulation device for testing for a set time, wherein the temperatures set by the temperature simulation devices are different to obtain the coating film layer integrity rate E x of the substrate to be tested in each temperature simulation device, x is the device number of each temperature simulation device, x=1, 2, and v, and further obtaining the weather resistance conformity coefficient Wherein E' x is the standard coating film layer integrity rate at the corresponding temperature of the set x-th temperature simulation equipment;
in the finished product performance detection module, the analysis of the finished product performance evaluation index after waterproof material production specifically comprises the following steps:
substituting the adhesion conformity coefficient, the film thickness conformity coefficient, the water resistance conformity coefficient and the weather resistance conformity coefficient into a finished product performance evaluation index analysis formula And obtaining a finished product performance evaluation index psi Finished products , wherein sigma 1、σ2、σ3、σ4 respectively represents a paint finished product test weight factor corresponding to the set adhesive force conformity coefficient, film thickness conformity coefficient, water resistance conformity coefficient and weather resistance conformity coefficient.
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