CN113298449B - Waterproof coating quality inspection analysis system based on internet - Google Patents
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Abstract
The invention discloses a waterproof coating quality inspection analysis system based on the Internet, belonging to the field of waterproof coatings, the waterproof coating quality inspection system comprises an environment monitoring module, a production supervision module, a waterproof analysis module and a quality inspection judgment module, wherein the production supervision module is used for carrying out production supervision on the waterproof coating, the environment monitoring module is used for carrying out environment monitoring on the waterproof coating, the waterproof analysis module is used for carrying out waterproof analysis on the waterproof coating in combination with a production value and an environment monitoring value, and the quality inspection judgment module is used for carrying out grade division on a waterproof value of the waterproof coating.
Description
Technical Field
The invention belongs to the field of waterproof coatings, relates to a quality inspection analysis technology, and particularly relates to a waterproof coating quality inspection analysis system based on the Internet.
Background
The waterproof coating is a single-component water-emulsion waterproof coating prepared by taking pure acrylic acid polymer emulsion as a base material and adding other additives, a waterproof film formed by curing the waterproof coating has certain extensibility, elastoplasticity, crack resistance, impermeability and weather resistance, and can play roles in waterproofing, seepage prevention and protection, and the waterproof coating has good temperature adaptability, is simple and convenient to operate and is easy to maintain;
in the prior art, the quality inspection analysis of the waterproof coating mostly depends on manual work, the quality inspection of the waterproof coating has errors, meanwhile, the quality inspection analysis of the waterproof coating does not comprehensively consider various factors such as environment, production and the like, and the quality inspection result of the waterproof coating is not objective and fair enough;
therefore, the waterproof coating quality inspection analysis system based on the Internet is provided.
Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to provide a waterproof coating quality inspection analysis system based on the Internet.
The technical problem to be solved by the invention is as follows:
(1) the problem of reducing the quality inspection error of the waterproof coating by avoiding the manual quality inspection analysis of the waterproof coating;
(2) how to combine various factors such as environment, production and the like to carry out comprehensive quality inspection analysis on the waterproof coating.
The purpose of the invention can be realized by the following technical scheme:
a waterproof coating quality inspection analysis system based on the Internet comprises a data acquisition module, an environment monitoring module, a production supervision module, a waterproof analysis module, a quality inspection judgment module and a server;
the data acquisition module is used for acquiring real-time production data and real-time environment data of the waterproof coating and sending the acquired real-time production data and real-time environment data to the server;
the server sends the real-time production data of the waterproof coating to a production supervision module, and the production supervision module is used for carrying out production supervision on the waterproof coating after receiving the real-time production data of the waterproof coating, so that the production supervision obtains the production value SCu of the waterproof coating; the production monitoring module sends the production value of the waterproof coating to a server, and the server sends the received production value of the waterproof coating to a waterproof analysis module;
the server sends the real-time environmental data of the waterproof coating to the environment monitoring module, the environment monitoring module is used for carrying out environment monitoring on the waterproof coating after receiving the real-time environmental data of the waterproof coating, and the environment monitoring module obtains an environment monitoring value HJu of the waterproof coating; the environment monitoring module sends the environment monitoring value of the waterproof coating to a server, and the server sends the received environment monitoring value of the waterproof coating to a waterproof analysis module;
the waterproof analysis module receives the production value and the environment monitoring value of the waterproof coating sent by the server, the waterproof analysis module is used for carrying out waterproof analysis on the waterproof coating by combining the production value and the environment monitoring value, and the analysis process specifically comprises the following steps:
step SS 1: setting a plurality of groups of test walls p, p =1, 2, … …, m, m is a positive integer; horizontally placing a plurality of groups of test walls, uniformly coating different waterproof coatings on the upper end surfaces of a plurality of groups of same test walls, and recording the coating finish time TFu of the different waterproof coatings;
step SS 2: when the waterproof coatings on the upper end surfaces of the groups of test walls are solidified, water flows through the upper end surfaces of the groups of test walls in an uninterrupted mode at the same flow speed; simultaneously recording the setting time of different waterproof coatings, and subtracting the coating finishing time from the setting time to obtain the setting time NGup of the different waterproof coatings on a plurality of groups of test walls;
step SS 3: detecting the humidity of the lower end surfaces of the plurality of groups of test walls by using a wall surface moisture meter to obtain humidity values SDup of the lower end surfaces of the plurality of groups of test walls; comparing the humidity values of the lower end surfaces of a plurality of groups of test walls with the humidity threshold SDY of the test walls;
step SS 4: if the SDup is larger than or equal to the SDY, generating a test wall body moisture signal, stopping the water source from flowing through the test wall body, and recording the water source flow stopping time TLu;
if the SDup is less than the SDY, generating a normal signal of the test wall, continuously flowing the water source through the test wall until the humidity value of the lower end face of the test wall reaches a humidity threshold value, and recording the water source stopping time TLu;
step SS 5: subtracting the solidification time from the water source stopping time to obtain the test time SYup of the test wall; obtaining a test environment temperature value, a test environment humidity value and a test environment wind force value within a test time period, and calculating the mean value to obtain a test environment temperature mean value SYJW, a test environment humidity mean value SYJS and a test environment wind mean value SYJF;
step SS 6: production value and environment monitoring value combined formula of waterproof coating
Calculating to obtain a waterproof value FSu of the waterproof coating;
the waterproof analysis module sends the waterproof value of the waterproof coating to a server, the server sends the received waterproof value of the waterproof coating to a quality inspection judgment module, and the quality inspection judgment module is used for grading the waterproof value of the waterproof coating to obtain a defective waterproof signal, a common waterproof signal or a highly waterproof signal;
the quality inspection judging module sends the inferior waterproof signal, the common waterproof signal or the highly waterproof signal to the server, and the server feeds the inferior waterproof signal, the common waterproof signal or the highly waterproof signal back to the corresponding user terminal.
Furthermore, the server is in communication connection with a user terminal, and users input personal information through the user terminal to register and log in the waterproof coating quality inspection analysis system and send the personal information to the server for storage;
the user terminal is used for inputting real-time waterproof coating data by a user and sending the real-time waterproof coating data to the server; the server stores preset waterproof paint data, preset environment data and preset production data of a plurality of waterproof paints;
the data acquisition module comprises an environment data acquisition unit and a production data acquisition unit, the environment data acquisition unit is used for acquiring real-time environment data of the waterproof coating and sending the real-time environment data to the server, and the production data acquisition unit is used for acquiring real-time production data of the waterproof coating and sending the real-time production data to the server.
Further, the personal information comprises a name and a mobile phone number authenticated by a real name;
presetting waterproof coating data as the name, the type and the waterproof performance of a waterproof coating, wherein the waterproof performance comprises a waterproof grade, the number of waterproof coating layers and the thickness of the waterproof coating, the presetting environmental data comprises temperature, humidity, wind power and illumination values, and the presetting production data comprises the production time of the waterproof coating, production raw materials, prices corresponding to the production raw materials and production procedures;
the real-time waterproof coating data are name, type and waterproof performance of the waterproof coating, the waterproof performance comprises waterproof grade, waterproof coating number and waterproof coating thickness, the real-time environment data comprise temperature, humidity, wind power and illumination value, the real-time production data comprise production time of the waterproof coating, production raw materials and price and production process corresponding to the production raw materials, and the production time comprises production start time and production finish time.
Further, the production supervision process of the production supervision module is specifically as follows:
the method comprises the following steps: marking the waterproof coating as u, u =1, 2, … …, z, z being a positive integer; obtaining the production time, the production raw materials, the prices corresponding to the production raw materials and the production process number of the waterproof coating according to the real-time production data of the waterproof coating;
step two: acquiring the production start time and the production finish time of the waterproof coating, and subtracting the production start time from the production finish time to obtain the actual production time Tu of the waterproof coating; acquiring preset production data corresponding to the waterproof coating, and acquiring preset production time TYu of the waterproof coating according to the preset production data; calculating the production time difference TCu of the waterproof coating by using a formula TCu = | Tu-TYu |;
step three: obtaining production raw materials of the waterproof coating, marking the production raw materials of the waterproof coating as Yui, wherein i =1, 2, … …, x is a positive integer, and i represents the number of the production raw materials; acquiring the raw material price JGYui of production raw materials in the waterproof coating, counting the number of the production raw materials in the waterproof coating, and recording the number of the production raw materials in the waterproof coating as SLu; combination formula
Calculating the average cost CBu of the raw materials of the waterproof coating;
step four: obtaining a production process of the waterproof paint, and marking the production process as Guo, o =1, 2, … …, v, v is a positive integer, and o represents the number of the production process; adding the consumed time lengths of all production processes of the waterproof coating to obtain the total consumed time TGuo of the production processes; acquiring a preset production procedure corresponding to the waterproof coating, and summing the consumed time lengths of each preset production procedure of the waterproof coating to obtain the total consumed time TYGuo of the preset production procedure; calculating the process time difference TCGu of the waterproof coating by using a formula TCGu = | TGuo-TYGuo |;
step five: substituting the process time difference TCGu, the raw material average cost CBu and the production time difference TCu into a formula calculation formula
To obtainThe production value SCu of the waterproof coating; in the formula, a1, a2 and a3 are all proportionality coefficient fixed values, and the values of a1, a2 and a3 are all larger than zero.
Further, the environment monitoring process of the environment monitoring module specifically includes:
step S1: obtaining the production time of the waterproof coating according to preset production data, and subtracting the production starting time from the production finishing time to obtain the preset production time of the waterproof coating;
step S2: calculating an environment temperature mean value WDJu, an environment humidity mean value SDJu and an environment wind power mean value FLJu of the waterproof coating in a preset production time;
step S3: setting a plurality of detection time points t, t =1, 2, … …, n, n is a positive integer, in the preset production time of the waterproof coating; respectively obtaining an environment temperature value WDut, an environment humidity value SDut and an environment wind force value FLut which correspond to the waterproof coating at a plurality of detection time points;
step S4: calculating an environment temperature difference value WCut between environment temperature values WDut and environment temperature mean values WDJu at a plurality of detection time points, calculating an environment humidity difference value SCut between environment humidity values SDut and environment humidity mean values SDJu at a plurality of detection time points, and calculating an environment wind difference value FCut between environment wind force values FLUt and environment wind force mean values FLJu at a plurality of detection time points in a many-to-one mode;
step S5: combination formula
Calculating to obtain an environmental fluctuation value HBu of the waterproof coating; in the formula, b1, b2 and b3 are all fixed weight coefficient values, and the values of b1, b2 and b3 are all more than 1;
step S6: acquiring a preset production temperature WDYU, a preset production humidity SDYU and a preset production wind power FLYU of the waterproof coating in preset production data, and calculating by combining a formula to obtain an environment monitoring value HJu of the waterproof coating, wherein the formula is as follows:
Further, the working process of the quality inspection judging module is as follows:
step P1: acquiring a waterproof value FSu of the waterproof paint, a raw material average cost CBu and the quantity SLu of production raw materials in the waterproof paint, and calculating by using a formula XYu = FSu/(CBu × SLu) to obtain a benefit value XYu of the waterproof paint;
step P2: if XYu is less than Y1, judging that the waterproof coating is unqualified in waterproof performance, and generating a defective waterproof signal;
step P3: if Y1 is more than XYu and less than or equal to Y2, judging that the waterproof coating is qualified in waterproof, and generating a common waterproof signal;
step P4: if Y2 is less than XYu, judging that the waterproof coating is excellent in waterproofness, and generating a high waterproof signal; wherein Y1 and Y2 are both benefit thresholds, and 0 < Y1 < Y2.
Compared with the prior art, the invention has the beneficial effects that:
1. the production supervision module is used for carrying out production supervision on the waterproof coating, the production value of the waterproof coating is obtained according to the production time difference, the raw material average cost and the process time difference of the waterproof coating, the environment monitoring module is used for carrying out environment monitoring calculation on the waterproof coating to obtain the environment monitoring value of the waterproof coating, and the waterproof analysis module is used for carrying out waterproof analysis on the waterproof coating by combining the production value and the environment monitoring value to obtain the waterproof value of the waterproof coating;
2. the waterproof value of the waterproof coating is graded through the quality inspection judging module, the waterproof value of the waterproof coating is compared with the raw material average cost of the waterproof coating, the benefit value of the waterproof coating is obtained, and a defective waterproof signal, a common waterproof signal or a highly waterproof signal is generated after the benefit value is compared with a set threshold value.
Drawings
In order to facilitate understanding for those skilled in the art, the present invention will be further described with reference to the accompanying drawings;
FIG. 1 is an overall system block diagram of the present invention.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the following embodiments, and it should be understood that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1, an internet-based waterproof coating quality inspection analysis system includes a data acquisition module, an environment monitoring module, a production supervision module, a waterproof analysis module, a quality inspection judgment module, a quality inspection verification module, and a server;
the server is in communication connection with a user terminal, and users input personal information through the user terminal to register and log in the waterproof coating quality inspection analysis system and send the personal information to the server for storage;
the personal information comprises a name, a mobile phone number of real-name authentication and the like;
the user terminal is used for inputting real-time waterproof coating data by a user and sending the real-time waterproof coating data to the server; the server stores preset waterproof paint data, preset environment data, preset production data and the like of a plurality of waterproof paints;
specifically, the preset waterproof coating data specifically includes name, type, waterproof performance and the like of the waterproof coating, the waterproof performance includes waterproof grade, waterproof coating layer number, waterproof coating thickness and the like, the preset environmental data includes temperature, humidity, wind power, illumination value and the like, and the preset production data includes production time of the waterproof coating, production raw materials, prices corresponding to the production raw materials, production procedures and the like;
the data acquisition module comprises an environmental data acquisition unit and a production data acquisition unit, the environmental data acquisition unit is used for acquiring real-time environmental data of the waterproof coating and sending the real-time environmental data to the server, the production data acquisition unit is used for acquiring real-time production data of the waterproof coating and sending the real-time production data to the server, and the data acquisition module is used for acquiring real-time production data and real-time environmental data of the waterproof coating and sending the acquired real-time production data and real-time environmental data to the server;
the real-time waterproof coating data specifically refers to the name, type, waterproof performance and the like of the waterproof coating, the waterproof performance comprises waterproof grade, waterproof coating layer number, waterproof coating thickness and the like, the real-time environmental data comprises temperature, humidity, wind power, illumination value and the like, the real-time production data comprises production time of the waterproof coating, prices corresponding to production raw materials and production raw materials, production procedures and the like, and the production time comprises production start time and production finish time;
the server sends the real-time production data of the waterproof coating to the production supervision module, and the production supervision module receives the real-time production data of the waterproof coating and then is used for carrying out production supervision on the waterproof coating, wherein the production supervision process specifically comprises the following steps:
the method comprises the following steps: marking the waterproof coating as u, u =1, 2, … …, z, z being a positive integer; obtaining the production time, the production raw materials, the prices corresponding to the production raw materials and the production process number of the waterproof coating according to the real-time production data of the waterproof coating;
step two: acquiring the production start time and the production finish time of the waterproof coating, and subtracting the production start time from the production finish time to obtain the actual production time Tu of the waterproof coating; acquiring preset production data corresponding to the waterproof coating, and acquiring preset production time TYu of the waterproof coating according to the preset production data; calculating the production time difference TCu of the waterproof coating by using a formula TCu = | Tu-TYu |;
step three: obtaining production raw materials of the waterproof coating, marking the production raw materials of the waterproof coating as Yui, wherein i =1, 2, … …, x is a positive integer, and i represents the number of the production raw materials; acquiring the raw material price JGYui of production raw materials in the waterproof coating, counting the number of the production raw materials in the waterproof coating, and recording the number of the production raw materials in the waterproof coating as SLu; combination formula
The raw materials of the waterproof coating are obtained by calculationCBu parts per square blank;
step four: obtaining a production process of the waterproof paint, and marking the production process as Guo, o =1, 2, … …, v, v is a positive integer, and o represents the number of the production process; adding the consumed time lengths of all production processes of the waterproof coating to obtain the total consumed time TGuo of the production processes; acquiring a preset production procedure corresponding to the waterproof coating, and summing the consumed time lengths of each preset production procedure of the waterproof coating to obtain the total consumed time TYGuo of the preset production procedure; calculating the process time difference TCGu of the waterproof coating by using a formula TCGu = | TGuo-TYGuo |;
step five: substituting the process time difference TCGu, the raw material average cost CBu and the production time difference TCu into a formula calculation formula to obtain a production value SCu of the waterproof coating, wherein the formula calculation formula is as follows:
the production monitoring module sends the production value of the waterproof coating to the server, and the server sends the received production value of the waterproof coating to the waterproof analysis module;
the server sends waterproof coating's real-time environment data to environment monitoring module, and environment monitoring module receives waterproof coating's real-time environment data after for carry out environmental monitoring to waterproof coating, the environment monitoring process specifically as follows:
step S1: obtaining the production time of the waterproof coating according to preset production data, and subtracting the production starting time from the production finishing time to obtain the preset production time of the waterproof coating;
step S2: calculating an environment temperature mean value WDJu, an environment humidity mean value SDJu and an environment wind power mean value FLJu of the waterproof coating in a preset production time;
step S3: setting a plurality of detection time points t, t =1, 2, … …, n, n is a positive integer, in the preset production time of the waterproof coating; respectively obtaining an environment temperature value WDut, an environment humidity value SDut and an environment wind force value FLut which correspond to the waterproof coating at a plurality of detection time points;
step S4: calculating an environment temperature difference value WCut between environment temperature values WDut and environment temperature mean values WDJu at a plurality of detection time points, calculating an environment humidity difference value SCut between environment humidity values SDut and environment humidity mean values SDJu at a plurality of detection time points, and calculating an environment wind difference value FCut between environment wind force values FLUt and environment wind force mean values FLJu at a plurality of detection time points in a many-to-one mode;
step S5: combination formula
Calculating to obtain an environmental fluctuation value HBu of the waterproof coating; in the formula, b1, b2 and b3 are all fixed weight coefficient values, and the values of b1, b2 and b3 are all more than 1;
step S6: acquiring a preset production temperature WDYU, a preset production humidity SDYU and a preset production wind power FLYU of the waterproof coating in preset production data, and calculating by combining a formula to obtain an environment monitoring value HJu of the waterproof coating, wherein the formula is as follows:
the environment monitoring module sends the environment monitoring value of the waterproof coating to the server, and the server sends the received environment monitoring value of the waterproof coating to the waterproof analysis module;
the waterproof analysis module receives the production value and the environment monitoring value of the waterproof coating sent by the server, the waterproof analysis module is used for carrying out waterproof analysis on the waterproof coating by combining the production value and the environment monitoring value, and the analysis process is as follows:
step SS 1: setting a plurality of groups of test walls p, p =1, 2, … …, m, m is a positive integer; horizontally placing a plurality of groups of test walls, uniformly coating different waterproof coatings on the upper end surfaces of a plurality of groups of same test walls, and recording the coating finish time TFu of the different waterproof coatings;
step SS 2: when the waterproof coatings on the upper end surfaces of the groups of test walls are solidified, water flows through the upper end surfaces of the groups of test walls in an uninterrupted mode at the same flow speed; simultaneously recording the setting time of different waterproof coatings, and subtracting the coating finishing time from the setting time to obtain the setting time NGup of the different waterproof coatings on a plurality of groups of test walls;
step SS 3: detecting the humidity of the lower end surfaces of the plurality of groups of test walls by using a wall surface moisture meter to obtain humidity values SDup of the lower end surfaces of the plurality of groups of test walls; comparing the humidity values of the lower end surfaces of a plurality of groups of test walls with the humidity threshold SDY of the test walls;
step SS 4: if the SDup is larger than or equal to the SDY, generating a test wall body moisture signal, stopping the water source from flowing through the test wall body, and recording the water source flow stopping time TLu;
if the SDup is less than the SDY, generating a normal signal of the test wall, continuously flowing the water source through the test wall until the humidity value of the lower end face of the test wall reaches a humidity threshold value, and recording the water source stopping time TLu;
step SS 5: subtracting the solidification time from the water source stopping time to obtain the test time SYup of the test wall; obtaining a test environment temperature value, a test environment humidity value and a test environment wind force value within a test time period, and calculating the mean value to obtain a test environment temperature mean value SYJW, a test environment humidity mean value SYJS and a test environment wind mean value SYJF;
step SS 6: production value and environment monitoring value combined formula of waterproof coating
Calculating to obtain a waterproof value FSu of the waterproof coating;
waterproof analysis module sends waterproof coating's waterproof value to the server, and the server will receive waterproof coating's waterproof value and send to the quality control and judge module, and the quality control judges the module and is used for carrying out the grade division to waterproof coating's waterproof value, and the working process specifically is as follows:
step P1: acquiring a waterproof value FSu of the waterproof paint, a raw material average cost CBu and the quantity SLu of production raw materials in the waterproof paint, and calculating by using a formula XYu = FSu/(CBu × SLu) to obtain a benefit value XYu of the waterproof paint;
step P2: if XYu is less than Y1, judging that the waterproof coating is unqualified in waterproof performance, and generating a defective waterproof signal;
step P3: if Y1 is more than XYu and less than or equal to Y2, judging that the waterproof coating is qualified in waterproof, and generating a common waterproof signal;
step P4: if Y2 is less than XYu, judging that the waterproof coating is excellent in waterproofness, and generating a high waterproof signal; wherein Y1 and Y2 are both benefit thresholds, and 0 < Y1 < Y2:
the quality inspection judging module sends the inferior waterproof signal, the common waterproof signal or the highly waterproof signal to the server, and the server feeds the inferior waterproof signal, the common waterproof signal or the highly waterproof signal back to the corresponding user terminal;
simultaneously, the server still with inferior waterproof signal transmission to quality control verification module, quality control verification module receives inferior waterproof signal after for select quality control personnel to carry out quality control verification to corresponding waterproof coating, quality control verification process specifically as follows:
step K1: obtaining the checking times HYCq, the checking time length HYTq, the checking accuracy rate HYZQq and the current checking number HYSq of the checking personnel, wherein q =1, 2, … …, f and f are positive integers, and q represents the checking personnel;
specifically, the following are: the verification time length is obtained by adding and summing the verification time lengths of each verification task, and the verification accuracy is as follows: the time difference between the test duration of the waterproof test of the test wall and the test duration of the waterproof test of the test wall verified by the verification personnel for two times is calculated by the system to be within a range value, and the test duration of the test wall verified by the verification personnel for two times is within the range value, then the two times of verification of the verification personnel are recorded as accurate verification, and the verification accuracy is obtained by comparing the accurate verification times of the verification personnel with the total verification times;
step K2: using formulas
Calculating to obtain an inspection value HYq of the inspector; in the formula, c1 and c2 are both fixed numerical values of proportionality coefficients, and the values of c1 and c2 are both larger than zero;
step K3: selecting corresponding verification personnel according to the verification value, generating a verification instruction and sending the verification instruction to the corresponding user terminal;
step K4: after the verification personnel confirm to receive the verification task through the user terminal, the current verification number is increased once; the checker repeats the operations from the step SS1 to the step SS6 and calculates the waterproof value of the waterproof paint;
step K5: the waterproof value of the waterproof coating calculated by the inspector is compared with the waterproof value of the waterproof coating calculated by the waterproof analysis module, and if the difference value between the waterproof value and the waterproof value exceeds a range value, the inspector calculates the waterproof value of the waterproof coating again;
step K6: calculating a difference value of the waterproof values of the waterproof coating obtained by the two manual checks to obtain a manual check waterproof difference value, and entering the next step if the manual check waterproof difference value does not exceed a range value; if the manual checking waterproof difference value exceeds the range value, the checking personnel continuously check until the checking times reach the upper limit, and then the checking can be stopped;
step K7: comparing the waterproof value of the waterproof coating obtained by the secondary verification of the verifying personnel with the waterproof value of the waterproof coating calculated by the waterproof analysis module, and if the waterproof value and the waterproof value of the waterproof coating still exceed the range value, generating a re-analysis signal;
the quality inspection and verification module feeds back the re-analysis signal to the server, the server loads the re-analysis signal to the environment monitoring module, the production supervision module and the waterproof analysis module, the environment monitoring module recalculates the environment monitoring value of the waterproof coating, the production supervision module recalculates the generation value of the waterproof coating, and the waterproof analysis module recalculates the waterproof value of the waterproof coating.
A waterproof coating quality inspection analysis system based on the Internet is characterized in that when the system works, a user inputs waterproof coating data through a user terminal and sends the waterproof coating data to a server, a data acquisition module acquires real-time production data and real-time environment data of a waterproof coating and sends the acquired real-time production data and real-time environment data to the server, the server sends the real-time production data of the waterproof coating to a production supervision module, the waterproof coating is subjected to production supervision through the production supervision module, the production time of the waterproof coating, the prices corresponding to production raw materials and the production process number are obtained according to the real-time production data of the waterproof coating, the production time difference TCu, the raw material average cost CBu and the process time difference TCGu of the waterproof coating are obtained, the process time difference TCGu, the raw material average cost CBu and the production time difference TCu are substituted into a production formula calculation formula to obtain the production value SCu of the waterproof coating, the production monitoring module sends the production value of the waterproof coating to the server, and the server sends the production value of the waterproof coating to the waterproof analysis module;
the server sends real-time environmental data of the waterproof coating to an environment monitoring module, the environment monitoring module carries out environment monitoring on the waterproof coating, the production time of the waterproof coating is obtained according to preset production data, the production finishing time subtracts the production starting time to obtain the preset production time of the waterproof coating, the environmental temperature mean value WDJu, the environmental humidity mean value SDJu and the environmental wind force mean value FLJu of the waterproof coating in the preset production time are calculated, a plurality of detection time points t are set in the preset production time of the waterproof coating, the environmental temperature value WDut, the environmental humidity value SDut and the environmental wind force value FLut which correspond to the waterproof coating at the plurality of detection time points are respectively obtained, the environmental temperature difference value WCut between the environmental temperature value WDut and the environmental temperature mean value WDJu of the plurality of detection time points is calculated in a multi-to-one mode, the environmental humidity difference value SCut between the environmental humidity value SDut and the environmental wind force value SDJu of the plurality of detection time points is calculated, calculating environment wind difference values FCut between environment wind force values FLUt and environment wind force mean values FLJu of a plurality of detection time points, then calculating by combining a formula to obtain an environment fluctuation value HBu of the waterproof coating, then obtaining a preset production temperature WDYU, a preset production humidity SDYU and preset production wind force FLYU of the waterproof coating in preset production data, calculating by combining the formula to obtain an environment monitoring value HJu of the waterproof coating, sending the environment monitoring value of the waterproof coating to a server by an environment monitoring module, and sending the environment monitoring value of the waterproof coating to a waterproof analysis module by the server;
the waterproof analysis module is used for carrying out waterproof analysis on the waterproof paint in combination with a production value and an environmental monitoring value, a plurality of groups of test walls p are set, the plurality of groups of test walls p are horizontally placed, different waterproof paints are uniformly coated on the upper end faces of a plurality of groups of same test walls, the coating completion time TFu of the different waterproof paints is recorded, when the waterproof paint on the upper end faces of the plurality of groups of test walls is solidified, a water source flows through the upper end faces of the plurality of groups of test walls in a constant flow speed and uninterrupted mode, the solidification time of the different waterproof paints is recorded, the solidification time NGup of the different waterproof paints on the plurality of groups of test walls is obtained by subtracting the coating completion time from the solidification time, a wall surface moisture meter is obtained for detecting the humidity of the lower end faces of the plurality of groups of test walls, and the humidity value SDup of the lower end faces of the plurality of groups of test walls is obtained; comparing the humidity values of the lower end surfaces of a plurality of groups of test walls with a humidity threshold value SDY of the test walls to generate a test wall humidity signal or a test wall normal signal, when the test wall humidity signal is generated, stopping the water source from flowing through the test walls, recording the water source flow stopping time TLu, when SDup is less than SDY, generating a test wall normal signal, continuously flowing the water source through the test walls until the humidity value of the lower end surface of the test walls reaches the humidity threshold value, recording the water source flow stopping time TLu, subtracting the solidification time from the water source flow stopping time to obtain the test time SYup of the test walls, finally obtaining the test environment temperature value, the test environment humidity value and the test environment wind force value within the test time, obtaining a test environment temperature average value SYJW, a test environment humidity average value SYJS and a test environment wind average value SYJF by calculating the average value, and calculating the production value and the environment monitoring value of the waterproof coating by combining a formula to obtain a waterproof value FSu of the waterproof coating, the waterproof analysis module sends the waterproof value of the waterproof coating to the server, and the server sends the waterproof value of the waterproof coating to the quality inspection judgment module;
grading the waterproof value of the waterproof paint through a quality inspection judging module to obtain FSu of the waterproof value of the waterproof paint and CBu of the average cost of raw materials, calculating by using a formula XYu = FSu/(CBu × SLu) to obtain XYu of the benefit value of the waterproof paint, judging that the waterproof of the waterproof paint is unqualified if XYu is less than Y1 to generate a defective waterproof signal, judging that the waterproof of the waterproof paint is qualified if Y1 is less than XYu and less than or equal to Y2 to generate a common waterproof signal, judging that the waterproof of the waterproof paint is excellent if Y2 is less than XYu to generate a highly waterproof signal, sending the defective waterproof signal, the common waterproof signal and the highly waterproof signal to a server by the quality inspection judging module, and feeding the defective waterproof signal, the common waterproof signal and the highly waterproof signal back to corresponding user terminals by the server;
meanwhile, the server also sends the defective waterproof signal to a quality inspection module, quality inspection personnel are selected through the quality inspection module to perform quality inspection on the corresponding waterproof paint, according to the acquired inspection times HYCq, the inspection duration HYTq, the inspection accuracy rate HYZQq and the current inspection number HYSq of the inspection personnel, the inspection value HYq of the inspection personnel is obtained through calculation by combining a formula, the corresponding inspection personnel are selected according to the inspection values, an inspection instruction is generated and sent to the corresponding user terminal, the inspection personnel repeat the steps in the waterproof analysis module to obtain the waterproof value of the waterproof paint, the inspection personnel calculate the waterproof value of the waterproof paint to be compared with the waterproof value of the waterproof paint obtained through calculation by the waterproof analysis module, if the difference value of the waterproof paint and the waterproof paint exceeds the range value, the inspection personnel calculate the waterproof value of the waterproof paint again to obtain the waterproof value of the waterproof paint, the waterproof value obtained through manual inspection twice is calculated to obtain a manual inspection waterproof difference value, if the manual verification waterproof difference value does not exceed the range value, comparing the waterproof value of the waterproof coating obtained by the secondary verification of the verifying personnel with the waterproof value of the waterproof coating calculated by the waterproof analysis module, if the waterproof value of the waterproof coating obtained by the secondary verification of the verifying personnel still exceeds the range value, generating a re-analysis signal, if the manual verification waterproof difference value exceeds the range value, continuously verifying by the verifying personnel, and stopping the verification until the verification times reaches the upper limit;
the quality inspection and verification module feeds back the re-analysis signal to the server, the server loads the re-analysis signal to the environment monitoring module, the production supervision module and the waterproof analysis module, the environment monitoring module recalculates the environment monitoring value of the waterproof coating, the production supervision module recalculates the generation value of the waterproof coating, and the waterproof analysis module recalculates the waterproof value of the waterproof coating.
The above formulas are all calculated by taking the numerical value of the dimension, the formula is a formula which obtains the latest real situation by acquiring a large amount of data and performing software simulation, and the preset parameters in the formula are set by the technical personnel in the field according to the actual situation.
The preferred embodiments of the invention disclosed above are intended to be illustrative only. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise forms disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best utilize the invention. The invention is limited only by the claims and their full scope and equivalents.
Claims (6)
1. A waterproof coating quality inspection analysis system based on the Internet is characterized by comprising a data acquisition module, an environment monitoring module, a production supervision module, a waterproof analysis module, a quality inspection judgment module and a server;
the data acquisition module is used for acquiring real-time production data and real-time environment data of the waterproof coating and sending the acquired real-time production data and real-time environment data to the server;
the server sends the real-time production data of the waterproof coating to a production supervision module, and the production supervision module is used for carrying out production supervision on the waterproof coating after receiving the real-time production data of the waterproof coating, so that the production supervision obtains the production value SCu of the waterproof coating; the production monitoring module sends the production value of the waterproof coating to a server, and the server sends the received production value of the waterproof coating to a waterproof analysis module;
the server sends the real-time environmental data of the waterproof coating to the environment monitoring module, the environment monitoring module is used for carrying out environment monitoring on the waterproof coating after receiving the real-time environmental data of the waterproof coating, and the environment monitoring module obtains an environment monitoring value HJu of the waterproof coating; the environment monitoring module sends the environment monitoring value of the waterproof coating to a server, and the server sends the received environment monitoring value of the waterproof coating to a waterproof analysis module;
the waterproof analysis module receives the production value and the environment monitoring value of the waterproof coating sent by the server, the waterproof analysis module is used for carrying out waterproof analysis on the waterproof coating by combining the production value and the environment monitoring value, and the analysis process specifically comprises the following steps:
step SS 1: setting a plurality of groups of test walls p, p =1, 2, … …, m, m is a positive integer; horizontally placing a plurality of groups of test walls, uniformly coating different waterproof coatings on the upper end surfaces of a plurality of groups of same test walls, and recording the coating finish time TFu of the different waterproof coatings;
step SS 2: when the waterproof coatings on the upper end surfaces of the groups of test walls are solidified, water flows through the upper end surfaces of the groups of test walls in an uninterrupted mode at the same flow speed; simultaneously recording the setting time of different waterproof coatings, and subtracting the coating finishing time from the setting time to obtain the setting time NGup of the different waterproof coatings on a plurality of groups of test walls;
step SS 3: detecting the humidity of the lower end surfaces of the plurality of groups of test walls by using a wall surface moisture meter to obtain humidity values SDup of the lower end surfaces of the plurality of groups of test walls; comparing the humidity values of the lower end surfaces of a plurality of groups of test walls with the humidity threshold SDY of the test walls;
step SS 4: if the SDup is larger than or equal to the SDY, generating a test wall body moisture signal, stopping the water source from flowing through the test wall body, and recording the water source flow stopping time TLu;
if the SDup is less than the SDY, generating a normal signal of the test wall, continuously flowing the water source through the test wall until the humidity value of the lower end face of the test wall reaches a humidity threshold value, and recording the water source stopping time TLu;
step SS 5: subtracting the solidification time from the water source stopping time to obtain the test time SYup of the test wall; obtaining a test environment temperature value, a test environment humidity value and a test environment wind force value within a test time period, and calculating the mean value to obtain a test environment temperature mean value SYJW, a test environment humidity mean value SYJS and a test environment wind mean value SYJF;
step SS 6: production value and environment monitoring value combined formula of waterproof coating
Calculating to obtain a waterproof value FSu of the waterproof coating;
the waterproof analysis module sends the waterproof value of the waterproof coating to a server, the server sends the received waterproof value of the waterproof coating to a quality inspection judgment module, and the quality inspection judgment module is used for grading the waterproof value of the waterproof coating to obtain a defective waterproof signal, a common waterproof signal or a highly waterproof signal;
the quality inspection judging module sends the inferior waterproof signal, the common waterproof signal or the highly waterproof signal to the server, and the server feeds the inferior waterproof signal, the common waterproof signal or the highly waterproof signal back to the corresponding user terminal.
2. The internet-based waterproof paint quality inspection analysis system of claim 1, wherein the server is in communication connection with a user terminal, and a user inputs personal information through the user terminal to register and log in the waterproof paint quality inspection analysis system and sends the personal information to the server for storage;
the user terminal is used for inputting real-time waterproof coating data by a user and sending the real-time waterproof coating data to the server; the server stores preset waterproof paint data, preset environment data and preset production data of a plurality of waterproof paints;
the data acquisition module comprises an environment data acquisition unit and a production data acquisition unit, the environment data acquisition unit is used for acquiring real-time environment data of the waterproof coating and sending the real-time environment data to the server, and the production data acquisition unit is used for acquiring real-time production data of the waterproof coating and sending the real-time production data to the server.
3. The internet-based waterproof paint quality inspection analysis system according to claim 2, wherein the personal information includes a name, a mobile phone number of real name authentication;
presetting waterproof coating data as the name, the type and the waterproof performance of a waterproof coating, wherein the waterproof performance comprises a waterproof grade, the number of waterproof coating layers and the thickness of the waterproof coating, the presetting environmental data comprises temperature, humidity, wind power and illumination values, and the presetting production data comprises the production time of the waterproof coating, production raw materials, prices corresponding to the production raw materials and production procedures;
the real-time waterproof coating data are name, type and waterproof performance of the waterproof coating, the waterproof performance comprises waterproof grade, waterproof coating number and waterproof coating thickness, the real-time environment data comprise temperature, humidity, wind power and illumination value, the real-time production data comprise production time of the waterproof coating, production raw materials and price and production process corresponding to the production raw materials, and the production time comprises production start time and production finish time.
4. The internet-based waterproof coating quality inspection analysis system of claim 1, wherein the production supervision process of the production supervision module is as follows:
the method comprises the following steps: marking the waterproof coating as u, u =1, 2, … …, z, z being a positive integer; obtaining the production time, the production raw materials, the prices corresponding to the production raw materials and the production process number of the waterproof coating according to the real-time production data of the waterproof coating;
step two: acquiring the production start time and the production finish time of the waterproof coating, and subtracting the production start time from the production finish time to obtain the actual production time Tu of the waterproof coating; acquiring preset production data corresponding to the waterproof coating, and acquiring preset production time TYu of the waterproof coating according to the preset production data; calculating the production time difference TCu of the waterproof coating by using a formula TCu = | Tu-TYu |;
step three: obtaining production raw materials of the waterproof coating, marking the production raw materials of the waterproof coating as Yui, wherein i =1, 2, … …, x is a positive integer, and i represents the number of the production raw materials; acquiring the raw material price JGYui of production raw materials in the waterproof coating, counting the number of the production raw materials in the waterproof coating, and recording the number of the production raw materials in the waterproof coating as SLu; combination formula
Calculating the average cost CBu of the raw materials of the waterproof coating;
step four: obtaining a production process of the waterproof paint, and marking the production process as Guo, o =1, 2, … …, v, v is a positive integer, and o represents the number of the production process; adding the consumed time lengths of all production processes of the waterproof coating to obtain the total consumed time TGuo of the production processes; acquiring a preset production procedure corresponding to the waterproof coating, and summing the consumed time lengths of each preset production procedure of the waterproof coating to obtain the total consumed time TYGuo of the preset production procedure; calculating the process time difference TCGu of the waterproof coating by using a formula TCGu = | TGuo-TYGuo |;
step five: substituting the process time difference TCGu, the raw material average cost CBu and the production time difference TCu into a formula calculation formula
Obtaining the production value SCu of the waterproof coating; in the formula, a1, a2 and a3 are all proportionality coefficient fixed values, and the values of a1, a2 and a3 are all larger than zero.
5. The internet-based waterproof coating quality inspection analysis system of claim 1, wherein the environment monitoring process of the environment monitoring module is specifically as follows:
step S1: obtaining the production time of the waterproof coating according to preset production data, and subtracting the production starting time from the production finishing time to obtain the preset production time of the waterproof coating;
step S2: calculating an environment temperature mean value WDJu, an environment humidity mean value SDJu and an environment wind power mean value FLJu of the waterproof coating in a preset production time;
step S3: setting a plurality of detection time points t, t =1, 2, … …, n, n is a positive integer, in the preset production time of the waterproof coating; respectively obtaining an environment temperature value WDut, an environment humidity value SDut and an environment wind force value FLut which correspond to the waterproof coating at a plurality of detection time points;
step S4: calculating an environment temperature difference value WCut between environment temperature values WDut and environment temperature mean values WDJu at a plurality of detection time points, calculating an environment humidity difference value SCut between environment humidity values SDut and environment humidity mean values SDJu at a plurality of detection time points, and calculating an environment wind difference value FCut between environment wind force values FLUt and environment wind force mean values FLJu at a plurality of detection time points in a many-to-one mode;
step S5: combination formula
Calculating to obtain an environmental fluctuation value HBu of the waterproof coating; in the formula, b1, b2 and b3 are all fixed weight coefficient values, and the values of b1, b2 and b3 are all more than 1;
step S6: acquiring a preset production temperature WDYU, a preset production humidity SDYU and a preset production wind power FLYU of the waterproof coating in preset production data, and calculating by combining a formula to obtain an environment monitoring value HJu of the waterproof coating, wherein the formula is as follows:
6. The internet-based waterproof coating quality inspection analysis system of claim 1, wherein the quality inspection judgment module specifically comprises the following working processes:
step P1: acquiring a waterproof value FSu of the waterproof paint, a raw material average cost CBu and the quantity SLu of production raw materials in the waterproof paint, and calculating by using a formula XYu = FSu/(CBu × SLu) to obtain a benefit value XYu of the waterproof paint;
step P2: if XYu is less than Y1, judging that the waterproof coating is unqualified in waterproof performance, and generating a defective waterproof signal;
step P3: if Y1 is more than XYu and less than or equal to Y2, judging that the waterproof coating is qualified in waterproof, and generating a common waterproof signal;
step P4: if Y2 is less than XYu, judging that the waterproof coating is excellent in waterproofness, and generating a high waterproof signal; wherein Y1 and Y2 are both benefit thresholds, and 0 < Y1 < Y2.
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