CN107755127A - A kind of intelligent spray painting regulation and control method with temperature analysis function - Google Patents

A kind of intelligent spray painting regulation and control method with temperature analysis function Download PDF

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Publication number
CN107755127A
CN107755127A CN201711205028.9A CN201711205028A CN107755127A CN 107755127 A CN107755127 A CN 107755127A CN 201711205028 A CN201711205028 A CN 201711205028A CN 107755127 A CN107755127 A CN 107755127A
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China
Prior art keywords
paint vehicle
temperature
storage element
detection zone
color
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CN201711205028.9A
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Chinese (zh)
Inventor
邹力生
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Bengbu Shu Yang Automation Equipment Manufacturing Co Ltd
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Bengbu Shu Yang Automation Equipment Manufacturing Co Ltd
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Priority to CN201711205028.9A priority Critical patent/CN107755127A/en
Publication of CN107755127A publication Critical patent/CN107755127A/en
Pending legal-status Critical Current

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
    • B05B12/08—Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means
    • B05B12/12—Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means responsive to conditions of ambient medium or target, e.g. humidity, temperature position or movement of the target relative to the spray apparatus

Landscapes

  • Spray Control Apparatus (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)

Abstract

The invention discloses a kind of intelligent spray painting regulation and control method with temperature analysis function, comprise the following steps：S1, set n paint vehicle storage element, and with the one-to-one n spray unit of n paint vehicle storage element；S2, by the temperature adjustment of the paint vehicle in n paint vehicle storage element into n mutually different temperature values；S3, using n spray unit the paint vehicle of the mutually different temperature of n in n paint vehicle storage element is sprayed into n detection zone；S4, analyze the classification of waterproof of paint vehicle, color, aridity in n detection zone respectively after preset time, and optimal paint vehicle temperature is drawn based on analysis result.The present invention is provided with a plurality of contrast path, and optimal paint vehicle temperature is drawn by the longitudinal comparison to paint vehicle temperature, so that the coating color of promotion air brushing at a temperature of optimal paint vehicle is more accurate, persistence is stronger, durability is stronger, ensures the efficiency and effect of spray painting machine operation.

Description

A kind of intelligent spray painting regulation and control method with temperature analysis function
Technical field
The present invention relates to paint spraying machine temperature adjusting method technical field, more particularly to a kind of intelligence with temperature analysis function Energyization spray painting regulation and control method.
Background technology
With the continuous development of China's industrial level, replaced manually carrying out spray painting processing to Furniture panel with automatic paint-spraying machine It is widely used, the labor intensity of operator is greatly reduced using automatic paint-spraying machine spray painting processing and improves work effect Rate.In painting process, the temperature of paint vehicle can produce on spraying effect directly to be influenceed, if paint vehicle temperature is relatively low, paint vehicle may Solidification, caking phenomenon occurs, not only influences the storage of paint vehicle, and the nozzle of jet plane can be caused damage；If paint vehicle Temperature is too high, and high temperature not only results in the water-oil separating of paint vehicle, and can influence the spraying effect of paint vehicle；Therefore strengthen to paint vehicle Temperature control, be advantageous to improve paint vehicle spraying effect and paint vehicle holding time.
The content of the invention
Based on technical problem existing for background technology, the present invention proposes a kind of intelligent spray with temperature analysis function Paint regulation and control method.
Intelligent spray painting regulation and control method proposed by the present invention with temperature analysis function, comprises the following steps：
S1, set n paint vehicle storage element, and with the one-to-one n spray unit of n paint vehicle storage element；
S2, by the temperature adjustment of the paint vehicle in n paint vehicle storage element into n mutually different temperature values；
S3, using n spray unit the paint vehicle of the mutually different temperature of n in n paint vehicle storage element is sprayed into n Detection zone；
S4, analyze the classification of waterproof of paint vehicle, color, aridity in n detection zone respectively after preset time, and be based on Analysis result draws optimal paint vehicle temperature.
Preferably, step S4 is specifically included：
Installed System Memory contains default classification of waterproof W0；
Obtain the classification of waterproof of paint vehicle in n detection zone respectively after preset time, be designated as W1、W2、W3……Wn, and By W1、W2、W3、WnRespectively with W0It is compared, works as Wx≥W0When, sequence number x is included in alternative set；
Preferably, Installed System Memory contains the rgb value of pre-set color, is designated as (R0,G0,B0)；
Gather the color of paint vehicle in n detection zone respectively after preset time and calculate its rgb value, be designated as (R1,G1, B1)、(R2,G2,B2)、(R3,G3,B3)……(Rn,Gn,Bn), and respectively by (R1,G1,B1)、(R2,G2,B2)、(R3,G3, B3)……(Rn,Gn,Bn) and (R0,G0,B0) be compared, work as aR0≤Ry≤bR0、cG0≤Gy≤dG0、eB0≤By≤fB0When, Sequence number y is included in alternative set；
Preferably, Installed System Memory contains default aridity D0；
Gather the aridity of paint vehicle in n detection zone respectively after preset time, be designated as D1、D2、D3……Dn, and will D1、D2、D3……DnRespectively with D0It is compared, works as Dz≥D0When, sequence number z is included in alternative set；
The quantity of single sequence number in the alternative set of statistics, and by detection zone corresponding to the most sequence number of single sequence number quantity The temperature of paint vehicle is as optimal paint vehicle temperature in paint vehicle storage element corresponding to corresponding spray unit；
Wherein, 1≤x≤n, 1≤y≤n, 1≤z≤n, a, b, c, d, e, f are preset value, and 0<a<1, b>1,0<c<1, d>1,0<e<1, f>1.
Preferably, in step S4, when gathering the color of paint vehicle in n detection zone and calculating its rgb value, adopted using multiple Acquisition means gather the color of the paint vehicle of multiple positions in each detection zone, and calculate the face of the paint vehicle of the multiple position Rgb value of the average RGB value of color as the color of paint vehicle in the detection zone；
Preferably, multiple harvesters use high-definition camera instrument.
Preferably, step S2 is specifically included：
It is using n thermostat unit that the temperature adjustment of the paint vehicle in n paint vehicle storage element is mutually different into n Temperature value, n thermostat unit correspond with n paint vehicle storage element；
Preferably, in n thermostat unit, any one thermostat unit includes multiple temperature adjustment subelements, The installation site of multiple temperature adjustment subelements differs.
Preferably, in step S3, the area of n detection zone, making material all same.
Intelligent spray painting regulation and control method proposed by the present invention with temperature analysis function, is provided with a plurality of contrast path, Optimal paint vehicle temperature is drawn by the longitudinal comparison to paint vehicle temperature, to promote the coating color of the air brushing at a temperature of optimal paint vehicle More accurately, persistence is stronger, durability is stronger, ensures the efficiency and effect of spray painting machine operation.In actual mechanical process, this hair It is bright more parts of paint vehicles are adjusted to different temperatures first after sprayed, then analyze the face of more parts of coatings respectively after preset time Color, classification of waterproof, aridity, it on the one hand can effectively prevent paint vehicle solidification and influence the situation of spraying effect, it is another Aspect can prevent unfavorable temperature from influenceing the precision of the color of paint vehicle spraying, and the third aspect can prevent excessive temperature from influenceing The problem of characteristic of paint vehicle causes water-oil separating and influences the persistence of coating, so as to ensure the stability of paint vehicle in all directions, Improve the spraying effect of coating and preserve timeliness.
Brief description of the drawings
Fig. 1 is a kind of step schematic diagram of the intelligent spray painting regulation and control method with temperature analysis function.
Embodiment
As shown in figure 1, Fig. 1 is a kind of intelligent spray painting regulation and control method with temperature analysis function proposed by the present invention.
Reference picture 1, the intelligent spray painting regulation and control method proposed by the present invention with temperature analysis function, including following step Suddenly：
S1, set n paint vehicle storage element, and with the one-to-one n spray unit of n paint vehicle storage element；
S2, by the temperature adjustment of the paint vehicle in n paint vehicle storage element into n mutually different temperature values；
In present embodiment, step S2 is specifically included：
It is using n thermostat unit that the temperature adjustment of the paint vehicle in n paint vehicle storage element is mutually different into n Temperature value, n thermostat unit correspond with n paint vehicle storage element；One is set for each paint vehicle storage element Corresponding thermostat unit, be advantageous to targetedly improve the temperature of paint vehicle in each paint vehicle storage element, ensure paint vehicle The accuracy and validity of temperature adjustment；
Preferably, in n thermostat unit, any one thermostat unit includes multiple temperature adjustment subelements, The installation site of multiple temperature adjustment subelements differs, single to be stored from different perspectives with diverse location to each paint vehicle The temperature of paint vehicle is adjusted in member, is advantageous to improve the comprehensive of paint vehicle temperature adjustment.
S3, using n spray unit the paint vehicle of the mutually different temperature of n in n paint vehicle storage element is sprayed into n Detection zone；
In present embodiment, to avoid other factorses from impacting the characteristic of paint vehicle in n detection zone, n detection The area in region, making material all same, improve the validity of testing result.
S4, analyze the classification of waterproof of paint vehicle, color, aridity in n detection zone respectively after preset time, and be based on Analysis result draws optimal paint vehicle temperature.
In present embodiment, step S4 is specifically included：
Installed System Memory contains default classification of waterproof W0；
Obtain the classification of waterproof of paint vehicle in n detection zone respectively after preset time, be designated as W1、W2、W3……Wn, and By W1、W2、W3、WnRespectively with W0It is compared, to check that coating exposes the quality of its water resistance after certain time in an atmosphere, Work as Wx≥W0When, show that the classification of waterproof of the paint vehicle in x-th of detection zone after preset time is preferable, then its corresponding x-th of paint The temperature of paint vehicle in material storage element can make coating keep preferable water proofing property, and sequence number x now is included in into alternative set, will The temperature of paint vehicle in x-th of paint vehicle storage element alternately refers to；
Preferably, Installed System Memory contains the rgb value of pre-set color, is designated as (R0,G0,B0)；
Gather the color of paint vehicle in n detection zone respectively after preset time and calculate its rgb value, be designated as (R1,G1, B1)、(R2,G2,B2)、(R3,G3,B3)……(Rn,Gn,Bn), and respectively by (R1,G1,B1)、(R2,G2,B2)、(R3,G3, B3)……(Rn,Gn,Bn) and (R0,G0,B0) be compared, by contrasting the rgb value of paint vehicle color in each detection zone come smart Really the precision of its color is judged, avoids the paint vehicle of too high or too low temperature from influenceing the actual color of coating, works as aR0 ≤Ry≤bR0、cG0≤Gy≤dG0、eB0≤By≤fB0When, show the R values, G values, B values of the color of paint vehicle in y-th of detection zone In error range, i.e., the color of paint vehicle is normal in the detection zone, and sequence number y now is included in into alternative set, by y-th of paint The temperature of paint vehicle in material storage element alternately refers to；
Preferably, Installed System Memory contains default aridity D0；
Gather the aridity of paint vehicle in n detection zone respectively after preset time, be designated as D1、D2、D3……Dn, and will D1、D2、D3……DnRespectively with D0It is compared, to judge whether the different temperatures of paint vehicle can influence the aridity of coating, works as Dz ≥D0When, show that the aridity of paint vehicle in z-th of detection zone meets the requirements, sequence number z is now included in alternative set, by z The temperature of paint vehicle in individual paint vehicle storage element alternately refers to；
The quantity of single sequence number in the alternative set of statistics, and by detection zone corresponding to the most sequence number of single sequence number quantity The temperature of paint vehicle is as optimal paint vehicle temperature in paint vehicle storage element corresponding to corresponding spray unit；When in alternative set When the quantity of single sequence number is most, coating can be kept by showing the temperature of the paint vehicle corresponding to the sequence number in paint vehicle storage element Better characteristics, the coating result after paint vehicle spraying at such a temperature is now advantageously ensured that as optimal paint vehicle temperature And quality；
Wherein, 1≤x≤n, 1≤y≤n, 1≤z≤n, a, b, c, d, e, f are preset value, and 0<a<1, b>1,0<c<1, d>1,0<e<1, f>1.
In example is further carried out, in step S4, gather the color of paint vehicle in n detection zone and calculate its rgb value When, the color of the paint vehicle of multiple positions in each detection zone is gathered using multiple harvesters, and calculate the multiple Rgb value of the average RGB value of the color of the paint vehicle of position as the color of paint vehicle in the detection zone；Using multiple harvesters The color of paint vehicle in each detection zone can be acquired and be analyzed from diverse location and different angle, be advantageous to carry The precision of high analyte result, so as to improve in each detection zone paint vehicle actual color judge accuracy and effectively Property；
Preferably, multiple harvesters use high-definition camera instrument, are advantageous to further raising pair using high-definition camera instrument The acquisition precision of each position paint vehicle color.
What present embodiment proposed has the intelligent spray painting regulation and control method of temperature analysis function, is provided with a plurality of contrast road Footpath, optimal paint vehicle temperature is drawn by the longitudinal comparison to paint vehicle temperature, to promote the coating of the air brushing at a temperature of optimal paint vehicle Color is more accurate, persistence is stronger, durability is stronger, ensures the efficiency and effect of spray painting machine operation.In actual mechanical process, Present embodiment is sprayed after more parts of paint vehicles are adjusted to different temperatures first, then analyzes more parts respectively after preset time Color, classification of waterproof, the aridity of coating, it on the one hand can effectively prevent paint vehicle solidification and influence the feelings of spraying effect Condition, it on the other hand can prevent unfavorable temperature from influenceing the precision of color of paint vehicle spraying, the third aspect can prevent too high The problem of characteristic that temperature influences paint vehicle causes water-oil separating and influences the persistence of coating, so as to ensure paint vehicle in all directions Stability, improve the spraying effect of coating and preserve timeliness.
The foregoing is only a preferred embodiment of the present invention, but protection scope of the present invention be not limited thereto, Any one skilled in the art the invention discloses technical scope in, technique according to the invention scheme and its Inventive concept is subject to equivalent substitution or change, should all be included within the scope of the present invention.

Claims (5)

  1. A kind of 1. intelligent spray painting regulation and control method with temperature analysis function, it is characterised in that comprise the following steps：
    S1, set n paint vehicle storage element, and with the one-to-one n spray unit of n paint vehicle storage element；
    S2, by the temperature adjustment of the paint vehicle in n paint vehicle storage element into n mutually different temperature values；
    S3, using n spray unit the paint vehicle of the mutually different temperature of n in n paint vehicle storage element is sprayed into n detection Region；
    S4, analyze the classification of waterproof of paint vehicle, color, aridity in n detection zone respectively after preset time, and based on analysis As a result optimal paint vehicle temperature is drawn.
  2. 2. the intelligent spray painting regulation and control method according to claim 1 with temperature analysis function, it is characterised in that step S4 is specifically included：
    Installed System Memory contains default classification of waterproof W0；
    Obtain the classification of waterproof of paint vehicle in n detection zone respectively after preset time, be designated as W1、W2、W3……Wn, and by W1、 W2、W3、WnRespectively with W0It is compared, works as Wx≥W0When, sequence number x is included in alternative set；
    Preferably, Installed System Memory contains the rgb value of pre-set color, is designated as (R0,G0,B0)；
    Gather the color of paint vehicle in n detection zone respectively after preset time and calculate its rgb value, be designated as (R1,G1,B1)、 (R2,G2,B2)、(R3,G3,B3)……(Rn,Gn,Bn), and respectively by (R1,G1,B1)、(R2,G2,B2)、(R3,G3,B3)…… (Rn,Gn,Bn) and (R0,G0,B0) be compared, work as aR0≤Ry≤bR0、cG0≤Gy≤dG0、eB0≤By≤fB0When, by sequence number y It is included in alternative set；
    Preferably, Installed System Memory contains default aridity D0；
    Gather the aridity of paint vehicle in n detection zone respectively after preset time, be designated as D1、D2、D3……Dn, and by D1、D2、 D3……DnRespectively with D0It is compared, works as Dz≥D0When, sequence number z is included in alternative set；
    The quantity of single sequence number in the alternative set of statistics, and detection zone institute corresponding to the most sequence number of single sequence number quantity is right The temperature of paint vehicle is as optimal paint vehicle temperature in paint vehicle storage element corresponding to the spray unit answered；
    Wherein, 1≤x≤n, 1≤y≤n, 1≤z≤n, a, b, c, d, e, f are preset value, and 0<a<1, b>1,0<c<1, d>1, 0<e<1, f>1.
  3. 3. the intelligent spray painting regulation and control method according to claim 2 with temperature analysis function, it is characterised in that step In S4, when gathering the color of paint vehicle in n detection zone and calculating its rgb value, each inspection is gathered using multiple harvesters The color of the paint vehicle of multiple positions in region is surveyed, and calculates the average RGB value conduct of the color of the paint vehicle of the multiple position The rgb value of the color of paint vehicle in the detection zone；
    Preferably, multiple harvesters use high-definition camera instrument.
  4. 4. the intelligent spray painting regulation and control method according to claim 1 with temperature analysis function, it is characterised in that step S2 is specifically included：
    Using n thermostat unit by the temperature adjustment of the paint vehicle in n paint vehicle storage element into n mutually different temperature Value, n thermostat unit correspond with n paint vehicle storage element；
    Preferably, in n thermostat unit, any one thermostat unit includes multiple temperature adjustment subelements, multiple The installation site of temperature adjustment subelement differs.
  5. 5. the intelligent spray painting regulation and control method according to claim 1 with temperature analysis function, it is characterised in that step In S3, the area of n detection zone, making material all same.
CN201711205028.9A 2017-11-27 2017-11-27 A kind of intelligent spray painting regulation and control method with temperature analysis function Pending CN107755127A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108828153A (en) * 2018-06-25 2018-11-16 安徽舟港新能源科技有限公司 A kind of Intelligentized regulating and controlling system of silicon materials tester
CN112376286A (en) * 2020-09-28 2021-02-19 瑞年新材料(广东)有限公司 Preparation process of trademark material with metal texture based on high-frequency heating
CN113298449A (en) * 2021-07-27 2021-08-24 深圳润符新材料科技有限公司 Waterproof coating quality inspection analysis system based on internet

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JP2003220355A (en) * 2002-01-30 2003-08-05 Dainippon Printing Co Ltd Coverage judgment device
CN201579169U (en) * 2009-11-13 2010-09-15 深圳创维－Rgb电子有限公司 Device for automatically controlling paint temperature
CN103548984A (en) * 2013-11-01 2014-02-05 广西杨氏鲜果有限公司 Navel orange storage and fresh-keeping method and navel orange non-sweating type middle-temperature pretreatment method
CN104974649A (en) * 2015-06-24 2015-10-14 北京建筑大学 Preparation method of automotive coating based on orthogonal design
CN205301216U (en) * 2015-11-27 2016-06-08 李竹霞 Insulation coating thermal insulation properties's simple and easy detection device
CN107064212A (en) * 2017-05-25 2017-08-18 上海电力学院 A kind of coating thermal resistance tester and method of testing

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2003220355A (en) * 2002-01-30 2003-08-05 Dainippon Printing Co Ltd Coverage judgment device
CN201579169U (en) * 2009-11-13 2010-09-15 深圳创维－Rgb电子有限公司 Device for automatically controlling paint temperature
CN103548984A (en) * 2013-11-01 2014-02-05 广西杨氏鲜果有限公司 Navel orange storage and fresh-keeping method and navel orange non-sweating type middle-temperature pretreatment method
CN104974649A (en) * 2015-06-24 2015-10-14 北京建筑大学 Preparation method of automotive coating based on orthogonal design
CN205301216U (en) * 2015-11-27 2016-06-08 李竹霞 Insulation coating thermal insulation properties's simple and easy detection device
CN107064212A (en) * 2017-05-25 2017-08-18 上海电力学院 A kind of coating thermal resistance tester and method of testing

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108828153A (en) * 2018-06-25 2018-11-16 安徽舟港新能源科技有限公司 A kind of Intelligentized regulating and controlling system of silicon materials tester
CN112376286A (en) * 2020-09-28 2021-02-19 瑞年新材料(广东)有限公司 Preparation process of trademark material with metal texture based on high-frequency heating
CN112376286B (en) * 2020-09-28 2021-08-31 瑞年新材料(广东)有限公司 Preparation process of trademark material with metal texture based on high-frequency heating
CN113298449A (en) * 2021-07-27 2021-08-24 深圳润符新材料科技有限公司 Waterproof coating quality inspection analysis system based on internet

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